introduction of efb treatment machines

SRI SINACO ENGINEERING WORKS SDN BHD (861084-X) Sales & Marketing Office

2A (Ground Floor), Tiara Square, Jalan Tiara 3, Taman Perindustrian Sime UEP,

47600 Subang Jaya, Selangor Darul Ehsan, Malaysia. Tel (603)-80235823 Fax (603)-80241823

Workshop

Lot 1039, Jalan Maharaja Lela, Batu Tiga,

36000 Teluk Intan, Perak Darul Ridzuan, Malaysia. Tel (605)-6237252 Fax (605)-6237251

-1- (07-01-10)

INTRODUCTION OF EFB TREATMENT MACHINES




Workshop



-20- (07-01-10)

EFB TREATMENT

EFB LIQUOR EXTRACTION

EFB LIQUOR COLLECTION & OIL RECOVERY SYSTEM

EFB Liquor

Collection

Tank

Squeezed & Dewatered

Empty Fruit Bunches

Squeezing

Empty Fruit

Bunches

EFB Liquor Extracted From

Empty Fruit Bunches – Piped Into

EFB Liquor Collection Tank

Skimmed Oil To Be Piped Into

A Holding Tank Before Tying-

In With The Main Process Line

EFB Liquor – Sent For Oil

Separation (Recommended

min. 16 hrs) Using An

Individual Separation Tank

Empty Fruit

Bunch Press




Workshop



-21- (07-01-10)

SIZE REDUCTION

PREPARING BIOMASS FUEL FOR BOILER

PREPARING RAW MATERIALS FOR COMPOSTING

PREPARING DRY EFB FIBERS FOR EXPORTING

Huge

Volume /

Batch

Feeding

EFB Fibers After

Shredder &

Hammer Mill

Continuous Feeding

Continuous Feeding Shredded

EFB

Fibers

EFB FUEL PREPARATION AND HANDLING SYSTEM FOR BIOMASS POWER PLANT - SCHEMATIC FLOW DIAGRAM

PLANT CAPACITYInput = 24 tons/hr raw EFB @ average 65% MC Output = 15 to 17 tons/hr shredded EFB fibers at:45% ±5% MC (on sample)90% of fibers length @ 40-100 mm

Abbreviation

EFB Press Liquor Collection Tank c/w Steam Coil

Shredder Buffer Tank c/w Steam Coil EFB Liquor Collection

Auto Feeder Oil Collection Tank

EFB/Fibers Conveyor (scrapper bar) Liquor/Oil Pump Oil Collection

Double Deck EFB/Fibers Conveyor Stirrer(scrapper bar) Fibers/Sludge To CST120 m3 Liquor Oil Separation Tank Steam Heating System (Main Process)

Liquor/Oil Pipework Drain/Under Flow Column Effluent

Vibrating Screen Separator

2

610

3 4

5

1

9 1112

14

13

8

4

4

4

7

7

1512

7

4

EFB

FU

EL

PR

EPA

RA

TIO

N &

HA

ND

LIN

G S

YST

EM

E

FB L

IQU

OR

OIL

RE

CO

VE

RY

SY

STE

M

EFB MOISTURE/ LIQUOR

EXTRACTION

EFB SIZE REDUCTION

EFB LIQUOR OIL SEPARATION

2

9

10

11

8

12

13

4

6

5

3

1

15

14

7

BOILER EFB FUEL RECEPTION

(by other) EFB FIBERS DISPENSING

RAW EFB STORAGE

chute

chute

chute

chute

grille to remove foreign materials other than EFB

BY PASS

BY PASS

3 RAW EFB FEEDING

USING SHOVEL

4 RAW EFB

DISPENSING

BY PASS

BY PASS

Dated 07-01-10

EFB FUEL PREPARATION AND HANDLING SYSTEM FOR BIOMASS POWER PLANT - SCHEMATIC FLOW DIAGRAM

Dated 07-01-10

EFB TREATMENT SYSTEM FOR PALM OIL MILL - SCHEMATIC FLOW DIAGRAM

MILL CAPACITY 30 TPH

Input = 6.6 tons/hr EFB @ average 65% MC

Output = 4 to 4.5 tons/hr shredded EFB fibers at:

45% ±5% MC (on sample)

90% of fibers length @ 40-100 mm

Abbreviation

EFB Press Buffer Tank c/w Steam Coil

Shredder Oil Collection Tank EFB Liquor

Collection

EFB/Fibers Conveyor (scrapper bar) Liquor/Oil Pump

Liquor/Oil Pipework Stirrer Oil Collection

40 m3 Liquor Oil Separation Tank Steam Heating System

Fibers/Sludge To CST

Vibrating Screen Separator Drain/Under Flow Column (Main Process)

Liquor Collection Tank c/w Steam Coil Effluent

2

5

8

3

3

1

7 910

12

11

6

4

4

13

10

4

EF

B F

UE

L P

RE

PA

RA

TIO

N &

HA

ND

LIN

G S

YS

TE

ME

FB

LIQ

UO

R O

IL R

EC

OV

ER

Y S

YS

TE

M

EFB MOISTURE/

LIQUOR

EXTRACTION

EFB SIZE

REDUCTION

EFB LIQUOR OIL

SEPARATION

2 9

10

11

8

12

13

4

6

5

3

1

7

EXISTING BOILER

FUEL RECEPTION

MILL EXISTING

THRESHING STATIONMILL EXISTING

INCLINED

CONVEYOR

chute

chute

chute

to the mill

existing inclined

conveyor

BY PASS

BY PASS

BY PASS

MILL EXISTING BOILER EFB

FUEL RECEPTION

CONVEYOR/HOPPER

Dated 07-01-10


Dated 07-01-10




Output = 8 to 9 tons/hr shredded EFB fibers at:





Output = 6 to 7 tons/hr shredded EFB fibers at:



Abbreviation

EFB Press Buffer Tank c/w Steam Coil

Shredder Oil Collection Tank EFB Liquor

Collection

EFB/Fibers Conveyor (scrapper bar) Liquor/Oil Pump

Liquor/Oil Pipework Stirrer Oil Collection

80 m3 Liquor Oil Separation Tank Steam Heating System

Fibers/Sludge To CST

Vibrating Screen Separator Drain/Under Flow Column (Main Process)

Liquor Collection Tank c/w Steam Coil Effluent

2

5

8

3

3

1

7 910

12

11

6

4

4

13

10

4

EF

B F

UE

L P

RE

PA

RA

TIO

N &

HA

ND

LIN

G S

YS

TE

ME

FB

LIQ

UO

R O

IL R

EC

OV

ER

Y S

YS

TE

M

EFB MOISTURE/

LIQUOR

EXTRACTION

EFB SIZE

REDUCTION

EFB LIQUOR OIL

SEPARATION

2 9

10

11

8

12

13

4

6

5

3

1

7

EXISTING BOILER

FUEL RECEPTION

MILL EXISTING

THRESHING STATIONMILL EXISTING

INCLINED

CONVEYOR

MILL EXISTING BOILER EFB

FUEL RECEPTION

CONVEYOR/HOPPER

chute

chute

chute

to the mill existing

inclined conveyor

BY PASS

2

BY PASS

BY PASS

Dated 07-01-10

introduction of efb treatment machines

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