palm oil biomass industry - palmex thailand 2018thaipalmoil.com/paper2011/mr. douglas...

Palm Oil Biomass IndustryPalm Oil Biomass Industry

EFB: Waste to Wealth?EFB: Waste to Wealth?

Wisma Zelan, Suite 01.12B, 1st Floor, No. 1, Jalan Tasik Permaisuri 2, Bandar Tun Razak, Cheras 56000, Kuala Lumpur, Malaysia.

EFB: Waste to Wealth?EFB: Waste to Wealth?

Global Green Synergy Global Green Synergy SdnSdn BhdBhd

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Introduction of GGS

Introduction of Palm Biomass Industry

Application of Palm Biomass

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Content

Application of Palm Biomass

Optimizing the Biomass Product Portfolio

GGS Dried Long Fiber (DLF) Treatment

Plant

Introduction of

� GGS was founded in 2007 in Malaysia

� Good track record in:

- dried long fiber and other value-

added palm biomass trading

business

- providing solutions for palm

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- providing solutions for palm

biomass treatment and

manufacturing

- collaboration in R&D with both

academics and industry

specialists to provide state-of-

the-art solutions for your palm

biomass

� Company philosophy – to promote

‘Technology and Business Synergy’

Palm Biomass

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Mesocarp FiberPalm Trunk

EFB

(Largely

unutilized)

Mesocarp Fiber

(Heat & Power generation)

Palm Frond

(Largely unutilized)POME

(Biogas

production)

Palm Kernel Shell

(Heat & Power

generation)

Palm Trunk

(Largely unutilized)

Fresh Fruit Bunch

(FFB)

Palm Biomass

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Thailand

FFB ≈ 9,000,000 t/year

EFB ≈ 2,000,000 t/year

Empty Fruit Bunch (EFB)

After Process

• Extraction rate of EFB from FFB @23%of FFB

Conventional Practice in Palm

Oil Mills

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Empty Fruit Bunch (EFB)Empty Fruit Bunch (EFB)

Normal ways

Burning for heatOrganic Fertilizer Left as waste

Most of the times

Conventional Practice in Palm

Oil Mills


Normal ways

Burning for heatOrganic Fertilizer Left as waste

Most of the times

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Organic Fertilizer

What are the alternatives?

Bio-Pellet

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Burning for heat

Organic Fertilizer

Dried Long Fiber (DLF)

Bio-Pellet

Bio-Briquette

How do we decide?

Empty Fruit Bunch

(EFB)

Empty Fruit Bunch

(EFB)

Organic Fertilizer Bio-Pellet

� Process Optimization

- making the best decision to

meet your investment

objective

� What insights and solutions

can Process Optimisation

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Burning for heatDried Long Fiber (DLF) Bio-Briquette

can Process Optimisation

provide?

- to identify biomass value loss

- to identify maximum economic

gain with optimal products

allocation

- strategy for a one-go or

modular investment in

stages


Dried Long Fiber (DLF)Dried Long Fiber (DLF)

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DLF Treatment Plant

Converting into

All you need to do is just to set up a EFB fiber

production line in your mill.

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DLF Treatment Plant

Patented and Proven Technology

Specification of EFB

Dried Long Fiber:

�Moisture Content: 12-15%

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DLF Treatment Plant

�Moisture Content: 12-15%

�Oil Content: < 1%

� Length: 5 – 15cm

� Impurities: < 5%

�Weight: 150-180kg / bale

�Container: 19 – 20MT/40’HQ

Major Commercial Usage:

Mattresses Manufacturing

~ Alternative to Coconut

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DLF Treatment Plant

~ Alternative to Coconut

Fiber

Eco-Mat Manufacturing

~ ensure slow release of

moisture and nutrients

~ prevent soil erosion

A EFB fiber production line consists of the followings:

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DLF Treatment Plant

Fiber

Separating

Equipments

Fiber Drying

Equipments

Fiber Baling

Equipments

Capacity :500 MT/mth

Thru 20hrs operation and 25 Thru 20hrs operation and 25 Thru 20hrs operation and 25 Thru 20hrs operation and 25 working days per month.working days per month.working days per month.working days per month.

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DLF Treatment Plant

Patented and Proven Transfer of Technology

What You Need Is:

1. EFB Input :

- Oil Content Less Than 1%

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DLF Treatment Plant

- Oil Content Less Than 1%

- Moisture Level Less Than 45%

- EFB in Non-Shredded condition

- 2,000 MTs of EFB per Month

- Process within 24 hours for Freshness

based on 3 to 1 ratio plus 1 Mts extra for Boiler

What You Need Is:

2. Operating cost

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DLF Treatment Plant

• - Power Consumption 210 kWh/t DLF

• - 14 General Workers, 2 Supervisor [ 2 shifts ]

• - Hot Air 600,000 kcal/ 5 MTs of Steam

• - The ratio 3-4 MTs EFB : 1 MTs DLF

What You Need Is:

3. Land Requirement

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DLF Treatment Plant

3. Land Requirement

• - 20 m (W) x 100 m (L) x 10 m (H)

• - The Closer to Port, then better

• - Surrounded by Palm Oil Mill for input

supply

What You Need Is:

4. Maintenances cost / Wear & Tear

• - RM 20.00 / (MT/Hrs)

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DLF Treatment Plant

• - RM 20.00 / (MT/Hrs)

• - Operating Schedule suggesting at

20 hours x 25 days = 6,000 hours/annum

•Buy Back Guarantee

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DLF Treatment Plant

•Buy Back GuaranteeAbsorb All Produced DFL

* This optional Offer Subject to term and conditions

Buy Back Guarantee *

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DLF Treatment Plant

Offer buy back price: Minimum RM480/MTsBased on certain factor including location & logistic

* This optional Offer Subject to term and conditions

• Machine, Technology & Know How Investment :

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DLF Treatment Plant

Investment at RM1,800,000 (≈≈≈≈THB 18,000,000)Building & Land Area not included

ROI : 51 mths


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DLF Treatment Plant

Investment at NOW RM1,600,000 (≈≈≈≈THB 16,000,000)Building & Land Area not included

ROI : 43 mths


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DLF Treatment Plant

If EFB is FREE

ROI : 15 mths


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DLF Treatment Plant

If EFB is FREE

If Power is Self Generated

ROI : Less than 12 mths !

GGS Provide:

• 1. Machinery Advice

• 2. Technologies Advice

Summary

GGS DLF/Biomass Treatment Plant

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• 3. Optimization on Biomass Usage

• 4. Complete Know How Manual

• 5. Staff Training

• 6. Buy Back Guaranteed Option

• 7. Market Insight and Import Export KnowHow

Kindly contact us for detail of

Investment Plan:

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Albert Law / Steven Ng/ Douglas Tay

Business Development Department

Mobile : +6012-228 6410 / +6012-632

5763/+60168757097

Email : [email protected] / [email protected] /

[email protected]

palm oil biomass industry - palmex thailand 2018thaipalmoil.com/paper2011/mr. douglas...

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