pengemasan-kembang-gula1

Pengemasan Kembang Gula

Teknologi PengolahanCokelat dan

Kembang Gula

Souvia Rahimah

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Pendahuluan

Pengemasan konfeksionary adalan unit proses yang kompleks, melibatkan mesinpengemas dan jenis kemasan.

Produk dikemas dg menggunakan mesin, kemudian dititp, diberi label, over-wrapping, diberi kode dan diperiksa kembali beratnya, baru kemudian dikemas ke dalam kemasansekunder atau tersier.


Mengapa harus segera dikemas ?

Memudahkan proses distribusi dan mencegah kerusakanmekanis selama distribusi

Mencegah kerusakan kembang gulaakibat pengaruh panas

Pengaruh uap air dan oksigen

Pengaruh cahaya

Pertumbuhan kapang

Kerusakan warna dan aroma

Kerusakan mekanis

Gangguan hama

Menggambarkan identitas produk

Penampakan

Trend penggunaan pewarna alami


Penampakan yang menarik sehinggamenarik pasar

Membuat produk menjadi unik

Mempunyai ciri khas yang dapat dibedakandengan produk sejenis atau konpetitornya

Kemasan yang tetap mempertahankan cirikhas produk kembang gula sejak dulu

Perkembangan pengemasan produk kembang gulasangat dipengaruhi oleh faktor-faktor sbb:


Packaging Analysis


Packaging Analysis

Germany: Sky Candy KirschenBonbons: Cherry flavored candies comes in a tin.

Germany: AhojBrause Maler: Coloring Sherbet Candy Sticks with Blueberry, Cherry, Lemon and Woodruff Flavor.

Bulgaria: Oberon

Sunflower Halva with Cocoa.

Hong Kong: Uha Puccho Stick Candy with Salt Lemon Flavor.

Germany: Aseli Mix: Mixed Marshmallow.

Indonesia: Erko Watermelon flavored marshmallows in a plastic packet.


Jenis-Jenis Bahan Pengemas

1. Can/Kaleng

Biasanya terbuat dari tinplate yang dilengkapi dengan :Gasket : karetKertas gelombang sebagai pelapisKertas label


2. Jar/Botol

Untuk HARD CANDYInert : mencegah kelembabanTransparanAtraktif

Jenis-Jenis Bahan Pengemas …cont.


Jenis - Jenis Bahan Pengemas …cont.

Untuk produk konfeksi yang dimodifikasi ataudikombinasikan dg bahan lain sehingga memiliki sifatsbb :

kedap gas, kelembaban dan lemak

Mencegah kebocoran/sobekan

Tahan air

Tahan serangan hama

Mencegah tumbuh kapang

Tidak toksik,

tidak menyebabkan perubahan bau dan warna

3. Kertas


Kraff terang (pulp sulfat)

Kertas berlapis-lapis

KertasKertas kedapkedap air (air (Laminated)

Kraff + plastik PE

Waxed paper

KertasKertas sayuransayuran ((asamasam selulosaselulosa))

KertasKertas minyakminyak

JenisJenis kertaskertasyang yang digunakandigunakan :




4. Aluminium Foil

Pengemas permen satuan (cokelat/permen keras)

Pembungkus luar untuk permen lunak



5. Selopan

Tahan minyak

Tahan kelembaban

Tahan uap dg lap. khusus : nitroselulosa, polietilen, dll.


6. Film Plastik

Terbuat dari :

Bahan sintetis

Polimer alami

Tahan panas dan kelembaban



7. Polietilen : kuat dan elastis

8. Vinil : resin dari klorida vinil

9. Poliester : bahan transparan untuk karton/kantong



Demand For Low Fat

United States: Australia's Darrell Lea Soft Eating Raspberry licorice. No artificial colors. No artificial flavors. Certified kosher. Licorice: a low fat food.

United States: Welch's Fruit 'n Yogurt Snacks Strawberry. Delicious fruit centers. Contains live and active cultures. Low fat. 100% vitamin C, 25% vitamins A and D, 10% calcium.

United States: Walgreens Assorted Blow Pops. Artificially flavored. Fat free. Gluten free.


Organic Options

United States: Trader Joe's Organic Peppermints.

United States: The Ginger People Organic Crystallized Ginger. Certified organic!

United States: 365 Organic Sweet Surrender Mix. Sweet surrender mix with almonds, dark chocolate chunks, cranberries, and raspberries. Organic. Good source of fiber.


Seasonal Specials

United States: Russell Stover Blue Easter Pastelle Flatback Bunny.

United States: Skittles Bite Size Fruit Candies.

United States: Necco Paas Splashed Egg shaped splashed malted milk candies with 5 ice-cream flavor and filling. An Easter edition candies.


Gluten Free Claims Extend To Confectionery

United States: General Mills Betty Crocker Mystery Variety Pack: Assorted Fruit Snacks. Good source of vitamin C. Gluten free.

United States: Betty Crocker Gushers Mouth Mixers: Fruit Flavored Snacks. Good source of vitamin C. Contains 90 calorie per pouch. Low fat. Gluten free.

United States: Walgreens Old Fashions Candy Classic Cherry Sours. Naturally and artificially flavored. Fat free. Gluten free.


Premium Quality

Indulgent & premium options have become more mainstream choices. Consumers will pay more for some luxury.

United States: CVS Teenee Beanee Gourmet Jelly Beans. Premium quality assorted flavored gourmet jelly beans.

United States: King Leo Gourmet Candies Soft Peppermint Sticks.

Canada: Orville Redenbacher's Gourmet Popcorn: Creamy Caramel with Peanuts.


Sugar Free

United States: Myntz! Wintermynt Blast Breath Mints. Low carb. Sugar free. Mouth acid neutralizing. Does not promote tooth decay. With less than 1g net carb in 3 mints. Contains no animal products. Not a non-caloric food.

United States: Tic Tac Chill Paradise Mint Flavor. Sugar free!

Canada: Playboy Peppermints. Fifty

pieces of sugar free peppermints in a tin.


Made with Real Fruit Juice

United States: Necco Paas Painted Fruit Snack Eggs, made with real fruit juice.

United States: Clif Kid Organic Twisted Fruit: Strawberry

Flavor. Real fruit rop.

United States: Kirkland Signature Fruit Snacks.

Fifty pouches of fruit snack made from 7 different fruit juices, in a cardboard box.


Functional Yogurt Products

Canada: Yogen Fruz Smoothies All Natural Fruit + Yogurt Candy: Tropical Storm Flavor. All natural. Made with delicious natural fruit flavor blends and probiotic yogurt.

United States: Welch's Fruit 'n Yogurt Snacks Blueberry. Delicious fruit centers. Contains live and active cultures. Low fat. 100% vitamin C, 25% vitamins A and D, 10% calcium.


Yogurt For Taste & Health

Netherlands: Hema Jip & Janneke Rozijnen: Yogurt Coated Raisins. No added sugars and gluten free raisins covered with yogurt.

Puerto Rico: Kellogg's Yogos Yogurt Covered Fruit Flavored Bits. Individually

packed fruit flavored bits coated with yogurt, in a cardboard box. Good source

of calcium. Excellent source of vitamin C.

Germany: De Beukelaer Knuspighurt Joghurt + Cranberry & Cocos: Yogurt Confectionery with Cranberries & Coconuts.


Real Fruit Juice Claims

Spain: Sugus Assorted Fruit Flavored Chewy Candies. Individually wrapped assorted fruit flavored chewy candies with natural fruit juice.

United Kingdom: Florida's Natural Brand Au'Some Fruit Sour String Fruit Snacks. Made from 64% real fruit puree and juices from concentrate.

Australia: Go Natural Berry Frugo's Candies. Made with real fruit. No artificial flavors or colors. Preservative free.


Juicy With Fruit Juice


Healthy Fruit

Have some of your daily fruit needs in a convenient confectionery format.

Australia: Uncle Tobys Fruit Fix: Apple, Blackcurrant and Grape. Six individual foil wrapped fruit bars which contains 99% fruit ingredient in apple, blackcurrant and grape flavor. 1 serve of fruit in every snack.

Australia: Floridas Natural Au'some Fruit Nuggets Fruit Snack. All natural colors and flavors. No preservatives. Made from 90% pear based juice and fruit.


Functional With Prebiotics

United Kingdom: ActiMint Friendly Bacteria Probiotic Mints with Prebiotics. Helps maintain a favorable balance of friendly bacteria. Supports the immune system in the gut. Encourages elimination of toxins. Helps to keep mouth healthy - freshens the breath. With tooth friendly xylitol. The probiotic mint that aids digestion.

France: Sankom Dietary Fibers with Green Tea Extract (Grapefruit Taste). Tasty chews with

only 15 calories are enriched in prebiotic dietary fibers (oligofructose and inulin) and

green tea extract. Green tea is especially famous for antioxidant and anti-aging

characteristics. The fibers encourage a better absorption of the green tea by the body. The

prebiotic dietary fibers stimulate the development of individual intestinal flora which

stimulates regularity and healthy digestion.


Multi Vitamin Specials

Germany: Cavendish & Harvey Multi-Vitamin Bonbons Filled with Lemon and Orange. With 10 vitamins.

Germany: Granini Sugar Free Multivitamin Fruit Candy. Sugar free, multivitamin fruit sugar-filled candies. Sugar free. With 10 vitamins and sweeteners.


Xylitol For Dental Health

Xylitol provides added value to confectionery products. Product claims include whiter teeth, tooth-friendly properties, helps prevent tooth decay and to strengthen teeth.

Finland: Lakerol Dents Strawberry Cream Flavored Xylitol Pastilles. Contains xylitol which helps promote oral health. Xylitol is recommended by Finnish Dental Health-care association.

United Kingdom: Smint Freshness & Dental Care Sugarfree Xtra Strong

Mints With Xylitol. Breath freshening, sugar free micro mints which are good for your teeth and

contain xylitol and sweeteners. For freshness and dental care. The

breath freshening mint that's good for your teeth. With xylitol, the sugar

substitute with natural origins, which provides healthy teeth.


Pengujian Bahan Pengemas

1. Odor

Cara : menyimpan sampel yang berisi k.g. dalamkemasan kaca pada T 37.7oC dalam keadaan tertutup.

Pengujian dilakukan secara periodik selama 1 – 2 minggu

Kemasan yang diuji : kemasan fleksibel (ex. Selopan)

Penyebab bau :

Lemak

Jamur


2. Penyerapan/Penyebaran Uap Air - Embun

Pengujian Bahan Pengemas ….cont.

Sifat kemasan harus dapat melindungi bahan darikekeringan/kelembaban pada T atm.Dihitung dengan jumlah air yang menembus “area”plastik film dalam jangka waktu tertentu. Satuan : gram/cm2/24 jam pada T & RH yang berbeda.K.g. akan kehilangan air ketika P uap > atm lingk. Pencegahan : pemberian pelapis pada kembang gula


Cara Pengujian :Wadah penguji bagian bawahnya ditutup denganpengendali suhu dan perbedaan RH.Wadah penguji berisi gel pengering yang akan menyerapuap air pada permukaan permen dan kemasanUap air yang terserap kemudian ditimbangKec. Penyebaran uap air pengembunan pada lapisandapat dihitung.



Tergantung padasifat higroskopis

produk

Chocolate coating, compound coating

7

60 - 850,60 – 0,85 Soft fondant, marzipan, fudge6

65 - 750,65 – 0,75Soft marshmallows, fondant, fruit jellies, soft nougat

5

50 – 600,50 – 0,60Gums, pastiles, low-moist jellies, soft caramels

4

35 – 500,35 – 0,50Hard caramel, hard nougats3

25 – 300,25 – 0,30Hard candy, hard toffee2

15 - 250,15 - 0,25Wafer cookies, roast nuts, fresh cereal

1

ERH (%)A/WProduk kembang gulaKelas

Water activity of confectionery product


RH SETIMBANGAN : RH kembang gula ~ RH uap air

3. RH 3. RH KesetimbanganKesetimbangan

S = 1,994 – 0,39 (g + i) + 0,038 (g + i)2



4. Ketahanan terhadap Lemak/Minyak

Pengujian : menggunakan minyak atau lemak pada k.g. pada T tertentu.

Kemasan yang diuji : pelapis film



5. Kekerasan/Kekakuan

Alat : Handle-O-Meter Stiffness Tester

6. Gloss/Kilap

Alat : Glossmeter (sumber cahaya & reseptorfotosensitif)

Pengukuran : menyinari sampel dengan sinar lampupada sudut tertentu. Beberapa cahaya terefleksi kefotosensitif yang akan dihitung dan tercatattercatat oleholehreseptorreseptor



7. Pengujian Lain

Tear strength

Tensile strength

Impact strength

Bursting strength

Compression strength

Folding endurance



Cara pengemasan

Dipengaruhi oleh :

Penampilan yang diinginkan

Tingkat perlindungan

Harga bahan kemasan

Kekepatan pengemasan


Cara mengemas produk kembang gula

Parcel wrap

Bias or oblique overlap

Sleeve wrap

Twist wrap

Bag and pouch (pillow) wrap

Roll and stick warp

Heat-seal wrap

Cold-seal wrap

Bunch fold wrap

Vacuum and gas packing in fleksible material


Parcel warp


Bias or oblique overlap


Sleeve wrap


Twist wrap


Bag and pouch (pillow) wrap


Roll and stick warp


Heat-seal wrap


Bunch fold wrap


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