PAGE1

PEMANTAUAN DAN PENYERAGAMAN

PAGE2

PEMANTAUAN PROJEK

• PEMANTAUAN DAN SUSULAN DILAKUKAN DENGAN SISTEMATIK MELALUI LAPORAN KEMAJUAN,ANALISA TREND

• TEMPOH PEMANTAUAN DITUNJUKKAN

• PENGUBAHSUAIAN YANG DIJALANKAN SEKIRANYA HASIL TIDAK MENGIKUTI SEPERTI YANG DIKEHENDAKI

PAGE3

CONTOH 1

PAGE4

Tugas : - Memantau pelaksanaan cadangan projek SINAR

Masa Pemeriksaan : - Pada hari Isnin setiap minggu

Tugas : - Minggu Pertama : Razi - Minggu ke 2 : Mihat - Minggu ke 3 : Kamarul - Minggu Ke 4 : Hashim

Cara pemeriksaan : - Menggunakan senarai semak yang disediakan

Laporan : - Kemukakan senarai semak dan melaporkan hasil pemerhatian (Bulanan)

PAGE5

Projek 1 : SINAR Tempoh : April hingga Ogos 2004

TidakBaikOgos 20045

TidakBaikJulai 20044

TidakBaikJun 20043

TidakBaikMei 20042

TidakBaikApril 20041

Masih melimpahFungsiPeralatanNo. Dispenser

DJ 117

No

SLV2020 Pelekat Kacasisi Penggera

PAGE6

CONTOH 2

PAGE7

10

8

15

98

1011

6

129

86

125

112

126122

106

121

0

2

4

6

8

10

12

14

16

18

20

22

24

0

20

40

60

80

100

120

140

Reject Output

Reject 10 8 15 9 8 10 11 6

Output 129 86 125 112 126 122 106 121

Sept 04

Oct 04

Nov 04

Dec 04

Jan 05

Feb 05

Mac 05

Apr 05

May 05

Jun 05

July 05

REJ.QTY

OUTPUTQTY

WE MANAGE TO REDUCE NCM CHUCK

OFFSET

AFTER ACTION 1

5.1. MONITORING

PAGE8

10

8

15

98

1011

6

0

129

86

125

112

126122

106

121125

0

2

4

6

8

10

12

14

16

18

20

22

24

0

20

40

60

80

100

120

140

Reject Output

Reject 10 8 15 9 8 10 11 6 0

Output 129 86 125 112 126 122 106 121 125

Sept 04

Oct 04

Nov 04

Dec 04

Jan 05

Feb 05

Mac 05

Apr 05

May 05

Jun 05

July 05

OUTPUT VS REJECT QUANTITY

5.1. MONITORING RESULT AFTER ACTION 2

REJECTQTY

(PCS)

OUTPUTQTY

(PCS)

MANAGE TO REDUCE“ ZERO”

PAGE9

CONTOH 3

PAGE10

MONITORIMONITORING FLOWNG FLOWMONITORIMONITORING FLOWNG FLOW

DAILY DAILY SAMPLING SAMPLING

DATADATA

DAILY DAILY SAMPLING SAMPLING

DATADATA

DATA DATA ASSESSMENASSESSMEN

TT

DATA DATA ASSESSMENASSESSMEN

TT

TEAM TEAM MEMBER MEMBER WEEKLY WEEKLY REVIEWREVIEW

TEAM TEAM MEMBER MEMBER WEEKLY WEEKLY REVIEWREVIEW

RESPONRESPONSESE

RESPONRESPONSESE

97.0

97.2

97.4

97.6

97.8

98.0

98.2

98.4

98.6

98.8

99.0

99.2

99.4

99.6

99.8

100.0

7 8 9 1 0 1 1 1 4 1 5 1 6 1 7 1 8 21 22 23 24 25 26 28 29 30 2 3 5 6 7 8 9 1 0 1 2 1 3 1 4 1 5 1 6 1 9 20 21 22 23 26 27 28 29 30

Production Date

To

tal

Pa

ss

Ra

te %

Before Implementation

Implementation Period

After Implementation

TargetTarget

99.099.0

Total Pass rate increased significantly when the implementation of new

copper foil pad pattern start

7 Apr 03 ~18 Apr 03

21 Apr 03 ~ 11 May 03 12 May 03 ~ 30 May 03

Contoh : 1. Pemantaun Peningkatan Output

PAGE11

0.074%

MONITORING

RESULT

OCT NOV DEC JAN’04

0.110%

0.08%

0.074%

0.130%

AFTER

0.00

0.05

0.10

0.15

0.20

0.25

PE

RC

EN

TA

GE

AUG SEPT

BEFORE

0.143%

0.163%

0.150%

PLANPDC

A

54.6%REDUCTION

0.138%

JULY

TARGET 0.08%

FEB MAR

Contoh : 2. Pemantaun Objektif ( target ) dikekalkan

PAGE12

PENYERAGAMAN

PAGE13

PENYERAGAMAN

• Langkah – langkah telah diambil bagi memastikan bahawa prosedur baru telah didokumen serta disahkan untuk diterima pakai. Contoh: Manual arahan kerja baru, carta alir baru dll.

• Penambahbaikan telah dikembangkan dan dibuat tanda aras serta telah dikongsi dengan pihak lain di dalam organisasi, subsidiari, cawangan atau organisasi lain

• Tindakan sewajarnya diambil bagi memastikan bahawa prosedur baru telah diterima pakai penggunaannya serta dipelihara. Contoh: Carta aktiviti, Laporan maklumbalas dll

PAGE14

CONTOH

PAGE15

We decide to apply all the SLOT CUTTING for others Chuck using POWER SAW machine.Using same concept , we design Innovative SMART jigs to proceed the process.

8. STANDARDIZATION

DESIGN OTHERS SMART JIG

SMART JIG 2

SMART JIG 3

SMART JIG 4

SMART JIG 4SMART JIG 6

STANDARDIZATIONAPPROVAL LETTER

PAGE16

BEFORE DO A STANDARDIZATION FOR THE POWER SAW PROCESSWE CHANGE NEW TYPE OF THE COOLANT FOR BATTER CUTTING

SURFACE / PREVENT RUSTY AND FRIENDLY ENVIRONMENT

NEW COOLANT

APPROVED

5.1. MONITORING AND STANDARDIZATION

CHANGE NEW COOLANT FOR POWER SAW MC

Application for newChemical.

PAGE17

8. STANDARDIZATION

STANDARDIZE NCM CHUCK PROCESS

26/05/2005

26/05/2005

STANDARDIZE STD. CYCLE TIME

26/05/2005

STANDARDIZE NCM CHUCK INSPECTION METHOD

STANDARDIZE STD. CYCLE TIME

STANDARDIZE NCM CHUCK PROCESS

STANDARDIZE NCM CHUCK INSPECTION METHOD

STANDARDIZE THE CNC SINGLE SETTING JIGTO OTHERS CNC MACHINE.

STANDARDIZE ALL THE CHUCK MAKINGSLOT BY POWER SAW MACHINE.

STANDARDIZATION

PAGE18

3. Standardize The CNC Single Setting Jig to others CNC machine.

26/5/2005

MILLING MC

4. Standardize All the chuck Making Slot by POWER SAW MACHINE

28/5/2005CNC SINGLE SETTING JIG

8. STANDARDIZATION

PAGE19

PROSEDUR SEDIA ADASEHARUSNYA DAPAT DKEKALKAN DENGAN

KAEDAH

• LATIHAN • CERAMAH • PAMERAN• LAWATAN

PAGE20

CONTOH 1

PAGE21

NEW PROCEDURE – DEVELOPMENT OF TRAINING

TRAIN QC MEMBERS

TRAINING RECORD

9. TRAINING / MAINTAINED THE NEW PROCEDURE

PIC.KAMAL

PIC.RONI

27/05/2005

BRIEFING FOR CNC MEMBERS USING NEW SINGLE SETTING JIG

28/5/2005

PIC.RONI

BRIEFING FOR CUTTING DEPT (USER)

28/05/2005

PIC.IDAH

PAGE22

CONTOH 2

PAGE23

PELAN PENGAWASAN PROJEK

TINDAKAN OBJEKTIF

Adakan latihan penggunaanAlat

Memberi pengetahuan penggunaan alat

Mengadakan Siri Ceramah kepada

kakitangan terlibat termasuk cawangan

Dapat mengenalpasti

masalah yang ada

Mengadakan pameran dan Pemberitahuan melalui e-mail