Download - 9. Modul 9 Pemantauan & Penyeragaman KIK
PAGE1
PEMANTAUAN DAN PENYERAGAMAN
PAGE2
PEMANTAUAN PROJEK
• PEMANTAUAN DAN SUSULAN DILAKUKAN DENGAN SISTEMATIK MELALUI LAPORAN KEMAJUAN,ANALISA TREND
• TEMPOH PEMANTAUAN DITUNJUKKAN
• PENGUBAHSUAIAN YANG DIJALANKAN SEKIRANYA HASIL TIDAK MENGIKUTI SEPERTI YANG DIKEHENDAKI
PAGE3
CONTOH 1
PAGE4
Tugas : - Memantau pelaksanaan cadangan projek SINAR
Masa Pemeriksaan : - Pada hari Isnin setiap minggu
Tugas : - Minggu Pertama : Razi - Minggu ke 2 : Mihat - Minggu ke 3 : Kamarul - Minggu Ke 4 : Hashim
Cara pemeriksaan : - Menggunakan senarai semak yang disediakan
Laporan : - Kemukakan senarai semak dan melaporkan hasil pemerhatian (Bulanan)
PAGE5
Projek 1 : SINAR Tempoh : April hingga Ogos 2004
TidakBaikOgos 20045
TidakBaikJulai 20044
TidakBaikJun 20043
TidakBaikMei 20042
TidakBaikApril 20041
Masih melimpahFungsiPeralatanNo. Dispenser
DJ 117
No
SLV2020 Pelekat Kacasisi Penggera
PAGE6
CONTOH 2
PAGE7
10
8
15
98
1011
6
129
86
125
112
126122
106
121
0
2
4
6
8
10
12
14
16
18
20
22
24
0
20
40
60
80
100
120
140
Reject Output
Reject 10 8 15 9 8 10 11 6
Output 129 86 125 112 126 122 106 121
Sept 04
Oct 04
Nov 04
Dec 04
Jan 05
Feb 05
Mac 05
Apr 05
May 05
Jun 05
July 05
REJ.QTY
OUTPUTQTY
WE MANAGE TO REDUCE NCM CHUCK
OFFSET
AFTER ACTION 1
5.1. MONITORING
PAGE8
10
8
15
98
1011
6
0
129
86
125
112
126122
106
121125
0
2
4
6
8
10
12
14
16
18
20
22
24
0
20
40
60
80
100
120
140
Reject Output
Reject 10 8 15 9 8 10 11 6 0
Output 129 86 125 112 126 122 106 121 125
Sept 04
Oct 04
Nov 04
Dec 04
Jan 05
Feb 05
Mac 05
Apr 05
May 05
Jun 05
July 05
OUTPUT VS REJECT QUANTITY
5.1. MONITORING RESULT AFTER ACTION 2
REJECTQTY
(PCS)
OUTPUTQTY
(PCS)
MANAGE TO REDUCE“ ZERO”
PAGE9
CONTOH 3
PAGE10
MONITORIMONITORING FLOWNG FLOWMONITORIMONITORING FLOWNG FLOW
DAILY DAILY SAMPLING SAMPLING
DATADATA
DAILY DAILY SAMPLING SAMPLING
DATADATA
DATA DATA ASSESSMENASSESSMEN
TT
DATA DATA ASSESSMENASSESSMEN
TT
TEAM TEAM MEMBER MEMBER WEEKLY WEEKLY REVIEWREVIEW
TEAM TEAM MEMBER MEMBER WEEKLY WEEKLY REVIEWREVIEW
RESPONRESPONSESE
RESPONRESPONSESE
97.0
97.2
97.4
97.6
97.8
98.0
98.2
98.4
98.6
98.8
99.0
99.2
99.4
99.6
99.8
100.0
7 8 9 1 0 1 1 1 4 1 5 1 6 1 7 1 8 21 22 23 24 25 26 28 29 30 2 3 5 6 7 8 9 1 0 1 2 1 3 1 4 1 5 1 6 1 9 20 21 22 23 26 27 28 29 30
Production Date
To
tal
Pa
ss
Ra
te %
Before Implementation
Implementation Period
After Implementation
TargetTarget
99.099.0
Total Pass rate increased significantly when the implementation of new
copper foil pad pattern start
7 Apr 03 ~18 Apr 03
21 Apr 03 ~ 11 May 03 12 May 03 ~ 30 May 03
Contoh : 1. Pemantaun Peningkatan Output
PAGE11
0.074%
MONITORING
RESULT
OCT NOV DEC JAN’04
0.110%
0.08%
0.074%
0.130%
AFTER
0.00
0.05
0.10
0.15
0.20
0.25
PE
RC
EN
TA
GE
AUG SEPT
BEFORE
0.143%
0.163%
0.150%
PLANPDC
A
54.6%REDUCTION
0.138%
JULY
TARGET 0.08%
FEB MAR
Contoh : 2. Pemantaun Objektif ( target ) dikekalkan
PAGE12
PENYERAGAMAN
PAGE13
PENYERAGAMAN
• Langkah – langkah telah diambil bagi memastikan bahawa prosedur baru telah didokumen serta disahkan untuk diterima pakai. Contoh: Manual arahan kerja baru, carta alir baru dll.
• Penambahbaikan telah dikembangkan dan dibuat tanda aras serta telah dikongsi dengan pihak lain di dalam organisasi, subsidiari, cawangan atau organisasi lain
• Tindakan sewajarnya diambil bagi memastikan bahawa prosedur baru telah diterima pakai penggunaannya serta dipelihara. Contoh: Carta aktiviti, Laporan maklumbalas dll
PAGE14
CONTOH
PAGE15
We decide to apply all the SLOT CUTTING for others Chuck using POWER SAW machine.Using same concept , we design Innovative SMART jigs to proceed the process.
8. STANDARDIZATION
DESIGN OTHERS SMART JIG
SMART JIG 2
SMART JIG 3
SMART JIG 4
SMART JIG 4SMART JIG 6
STANDARDIZATIONAPPROVAL LETTER
PAGE16
BEFORE DO A STANDARDIZATION FOR THE POWER SAW PROCESSWE CHANGE NEW TYPE OF THE COOLANT FOR BATTER CUTTING
SURFACE / PREVENT RUSTY AND FRIENDLY ENVIRONMENT
NEW COOLANT
APPROVED
5.1. MONITORING AND STANDARDIZATION
CHANGE NEW COOLANT FOR POWER SAW MC
Application for newChemical.
PAGE17
8. STANDARDIZATION
STANDARDIZE NCM CHUCK PROCESS
26/05/2005
26/05/2005
STANDARDIZE STD. CYCLE TIME
26/05/2005
STANDARDIZE NCM CHUCK INSPECTION METHOD
STANDARDIZE STD. CYCLE TIME
STANDARDIZE NCM CHUCK PROCESS
STANDARDIZE NCM CHUCK INSPECTION METHOD
STANDARDIZE THE CNC SINGLE SETTING JIGTO OTHERS CNC MACHINE.
STANDARDIZE ALL THE CHUCK MAKINGSLOT BY POWER SAW MACHINE.
STANDARDIZATION
PAGE18
3. Standardize The CNC Single Setting Jig to others CNC machine.
26/5/2005
MILLING MC
4. Standardize All the chuck Making Slot by POWER SAW MACHINE
28/5/2005CNC SINGLE SETTING JIG
8. STANDARDIZATION
PAGE19
PROSEDUR SEDIA ADASEHARUSNYA DAPAT DKEKALKAN DENGAN
KAEDAH
• LATIHAN • CERAMAH • PAMERAN• LAWATAN
PAGE20
CONTOH 1
PAGE21
NEW PROCEDURE – DEVELOPMENT OF TRAINING
TRAIN QC MEMBERS
TRAINING RECORD
9. TRAINING / MAINTAINED THE NEW PROCEDURE
PIC.KAMAL
PIC.RONI
27/05/2005
BRIEFING FOR CNC MEMBERS USING NEW SINGLE SETTING JIG
28/5/2005
PIC.RONI
BRIEFING FOR CUTTING DEPT (USER)
28/05/2005
PIC.IDAH
PAGE22
CONTOH 2
PAGE23
PELAN PENGAWASAN PROJEK
TINDAKAN OBJEKTIF
Adakan latihan penggunaanAlat
Memberi pengetahuan penggunaan alat
Mengadakan Siri Ceramah kepada
kakitangan terlibat termasuk cawangan
Dapat mengenalpasti
masalah yang ada
Mengadakan pameran dan Pemberitahuan melalui e-mail