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byPuji

SulistyonoUniversitas

Nasional (UNAS)

INSTRUMENTATION DESIGN & ENGINEERING

FOR INDUSTRIAL OIL & GAS

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Outline

1. Tujuan Presentasi Ini

2. Gambaran Penggunaan dan Pekerjaan Keilmuan Instrumentasi pada Bidang Oil & Gas

3. Mempersiapkan Mahasiswa sebagai kandidat handal

4. Penutup

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TUJUAN PRESENTASI INI

Sharing knowledge tentang penggunaan keilmuan instrumentasi fisika pada bidang Oil & Gas

Bersama-sama memahami yang diperlukan dan mempersiapkan mahasiswa agar dapat menjadi kandidat potensial sebagai engineer pada bidang Oil & Gas

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SCOPE OF WORK FEED AND EPCI

FEED /FRONT END ENGINEERING DESIGN

ENGINEERING

PROCUREMENT & LOGISTIC

CONSTRUCTION/INSTALLATION

COMMISSIONING AND START UP

QA/QC (QUALITY ASSURANCE &QUALITY CONTROL) ENGINEER

SAFETY PROCESS ENGINEER

INTERFACE WITH OTHER DICIPLINESHANDBOO

K

MANUFACTURES

To the last slide

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FEED / FRONT END ENGINEERING DESIGN

Instrumentation and Control System Design Philosophy

Process Control and Shutdown Philosophy Metering System Design Philosophy Specification for Field Instrument & Instrument

Valves Specification for ICSS (Instrument Control and

Safety System) Specification for Fire & Gas System Specification for Custody Metering Datasheet Field Instrument & Instrument

Valves "Calculations Field Instrument & Instrument

Valve (Control Valve, PSV, Flow Element, Thermowell)"

Instrument and Fire & Gas Index Instrument and Fire & Gas I/O List Cause and Effect (shutdown and Fire & Gas) Shutdown Hierarchy Instrument Block Diagram for PCS System

Instrument Block Diagram for ESD System Instrument Block Diagram for FGS System Wellhead Control Panel SPECIFICATION Wellhead Control Panel Schematic Diagram Instrument Hook Up Details Drawing Instrument Cable Tray & Ladder Routing Instrument Cable Lay-out ICSS Architecture Drawing Instrument Location Plan Instrument Cable Schedule Fire and Gas Layout Drawing MTO Instrument Cable MTO Instrument Tag Item,Tubing, Fiting & Bulk

Material RFQ for Field Instrument , Instrument Valves

and Control System Instrument Index I/O list Calculation grounding and erthing systemBack to Scope of

Work FEED & EPCI

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ENGINEERING Instrumentation and Control Design Basis Instrumentation and Control System Design

Philosophy Process Control and Shutdown Philosophy Metering System Design Philosophy Fire and Gas Detection and Protection Philosophy Specification for Field Instrument & Instrument Valves Specification for ICSS (Instrument Control and Safety

System) Specification for Fire & Gas System Specification for Custody Metering Specification for Instrument Package Equipment Specification for Instrument Cables Specification for Instrument Installation & Testing Datasheet Field Instrument & Instrument Valves "Calculations Field Instrument & Instrument Valve

(Control Valve, PSV, Flow Element, Thermowell)" Instrument Power Consumption & Heat Dissipation

Calculation Instrument Voltage Drop Calculation Instrument Air Consumption Calculation Instrument and Fire & Gas Index Instrument and Fire & Gas I/O List Cause and Effect (shutdown and Fire & Gas) Shutdown Hierarchy ICSS Architecture Drawing Instrument Block Diagram for PCS System

Instrument Block Diagram for ESD System Instrument Block Diagram for FGS System Junction Box wiring Diagram Instrument Loop Diagram Panel Wiring Diagram Instrument Cable Schedule Instrument Location Plan Fire and Gas Layout Drawing Fusible Plug Layout Wellhead Control Panel Schematic Diagram Instrument Logic Diagram Instrument Cable Lay-out Instrument Cable Tray & Ladder Routing Instrument Tubing Tray Routing Instrument detail Installation Instrument Mounting Details Drawing Instrument Hook Up Details Drawing MTO Instrument Tag item, Tubing, Fiting & Bulk

Material MTO Instrument Cable RFQ for Field Instrument , Instrument Valves and

Control System TBE for Field Instrument and Instrument Valves Instrument Index I/O list Calculation grounding and erthing system

Back to Scope of Work FEED & EPCI

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PROCUREMENT & LOGISTIC

PROC.ALL EQUIPMENT /DEVICE INSTR AND CONTROL

INSPEKSI DI MANUFACTURE/ FACTORY ACCEPTANCE TEST

INDIVIDUAL TEST /CALIBRATION

MENGETAHUI SUPPLYER/VENDOR/DISTRIBUT

OR UNTUK MASING-MASING PRODUCT DEVICE INTRUMENT

DAN CONTROL

Back to Scope of Work FEED & EPCI

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CONSTRUCTION/INSTALLATION

INSTR Quality Control Procedure

and report

INSTR Calibration Procedure and

Report

Construction/Installation Intrument

Procedure and Report

Merger test cable procedure and

report

Continuity test cable procedure and

report

Loop check and loop test Procedure and

report

Preparation equipment for

calibration thermo bath,deadweight,Ha

rt comm,etc]

HMI arrangement in Monitor /control

room

Program Logic Solver in Control

System

Back to Scope of Work FEED & EPCI

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COMMISSIONING AND START UP

Inspection and Loop Test

Report

INSTR Calibratio

n Procedur

e and Report

Instrument

Calibration Report

Instrument

Individual Fungsion

test

Instrument Critical Fungsion

test

Hand Over

Procedure and Report

Start up prosedur

e and report

Back to Scope of Work FEED & EPCI

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INTERFACE WITH OTHER DICIPLINES

PID [ PIPING ,INSTR DIAGRAM ] - interface with PROSESPFD [ PROSES FLOW DIAGRAM ]-interface with PROSESPressure Relief Valve Sizing and Report ,- interface with PROSESProcess Data Input for Instrumentation data sheets -interface with PROSESSHUT DOWN HIRACHI-interface with ProsesHazard and Operability (HAZOP) Study Report -interface with PROSES/ElectricalHazid [ hazard indentification ] -interface with proses / electrical/pipingHazardous Area Classification -interface with proses /electricalSafety Chard -Interface with ProsesCause and Effect -interface with PROSESData sheets instrument interface Proses /pipinghook up intrument -interface with pipingONE LINE DIAGRAM - inter ELECTRICALSchematic diagram / Interpossing Relay Dwg -interface with electricalTelecommunications Architecture -interface withTELECOMCommunication and Control Interface with SYSTEM INEGRATOR

Back to Scope of Work FEED & EPCI

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QA / QC ENGINEER

Inspection and Validation

Test

Prepare QA/QC Report

Back to Scope of Work FEED & EPCI

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SAFETY PROCESS ENGINEER

Prepare Safety

Equipment Document

s

Hazardous Area

Classification

Back to Scope of Work FEED & EPCI

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HANDBOOK

ISA (International Society of Automation)

API (American Petroleum Institute)

ISO (International Organization for Standardization)

IEC (International Electrotechnical Commissioning)

NEC (National Electrotechnical Commissioning)

NFPA (National Fire Protection Association)

ASME (American Society of Mechanical Engineers)

ANSI (American National Standards Institute)

EIA (Electronics Industries Association)

IEEE (Institute of Electrical and Electronics Engineers)

SIL (safety Integrity Level)

Back to Scope of Work FEED & EPCI

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MANUFACTURES

Honeywell

Emerson-Rosemou

ntFisher Yokogaw

a

Siemens Allan Bradley

Endress Hauser ABB

Bettis Triconnect

Back to Scope of Work FEED & EPCI

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Mahasiswa* dapat bekerja di:

1. Engineering Consultant

2. Engineering Construction

3. Pre-commissioning dan Commissioning Team

4. User atau operator oil & gas

5. Supplier atau Vendor Instrumentasi

6. QA/QC (Quality Assurance &Quality Control) Engineer

7. Safety Process Engineer

* jika sudah mendapatkan pelajaran untuk apllikasi

instrumentasi dan control system

JOB FAIR di Jakarta tgl.13 –Agustus 2014.

Terima KasihPuji Sulistyono - UNAS

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