aeon co. (m) bhd ( ccp training ) & struktur sistem keselamatan makanan iso 22000 iso system...

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AEON CO. (M) BHD ( CCP TRAINING ) &

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Page 1: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

AEON CO. (M) BHD

( CCP TRAINING )

&

Page 2: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Struktur Sistem Keselamatan Makanan

ISO 22000 ISO System

HACCP

HACCP

HACCP

Good Manufacturing Practices

HACCP

GMP

Quality Management Department

Page 3: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

AEON Co. (M) Bhd Objektif Keselamatan

Makanan

Quality Management Department

Page 4: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices
Page 5: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Utusan Malaysia

Harian Metro

Keratan Akhbar

Quality Management Department

Page 6: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Department yang terlibat: Fish Meat Delica Bakery Produce Dairy & Daily Sushi

Quality Management Department

Page 7: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Peranan anda sebagai pekerja aeon

Quality Management Department

Page 8: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Maintain Department Cleanliness ? Maintain Good Hygiene Practices ?

Quality Management Department

Page 9: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

What Is Your Role ? Ensure No Cross Contamination ?

Quality Management Department

Page 10: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Ensure No Temperature Abuse ? Ensure No Food Poisoning ?

What Is Your Role ?

Quality Management Department

Page 11: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

What Is Your Role ? Ensure Food Safety ? Ensure Food High Quality ? Control & Monitor CCP ?

Quality Management Department

Page 12: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Critical Control Point (CCP) in Jusco Stores

Quality Management Department

Page 13: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Quality Management Department

Critical Control Point (CCP) in Processing Centre

Page 14: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Recording Critical Control Point (CCP) inside Daily Production Record (Bakery)

21

3 4

Reminder : CCP records must be recorded immediately after every baking / frying

Page 15: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Example : Bakery (Baking Records)

Must be handwritten

Page 16: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Example : Bakery (Frying Record)

Must be handwritten

Page 17: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

21

3 4

Recording Critical Control Point (CCP) inside Daily Production Record (Delica)

Reminder : CCP records must be recorded immediately after every frying / roasting / boiling

Page 18: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Example : Delica (Internal Temperature Record)

Must be handwritten

Page 19: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Recording CCP inside Daily Production Record (Perishable Dept)

21

Quality Management Department

Reminder : CCP records must be recorded immediately after every production / cutting

Page 20: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Example : Meat Dept Records

Must be handwritten

Page 21: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Example : Fish Dept Records

Must be handwritten

Page 22: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Example : Produce Dept Records

Must be handwritten

Page 23: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Temperature Card (All Departments)

FishMeatProduceBakery DelicaSushiD & D

YOUR PART

Quality Management Department

Page 24: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

CCP Recording for Chiller / FreezerGuideline

Page 25: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Mistakes To Be Avoided

Page 26: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

HACCP CHANGES

AEON Co. (M) Bhd Changes with

Other Food Manufacturing Company….

Page 27: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

CoA & Letter of Guarantee from Suppliers

CoA Letter of Guarantee

Quality Management Department

Page 28: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

HACCP Changes: Elbow Type Tap

Quality Management Department

Page 29: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Example : Sample Hand Wash Station

Food Supplier Jusco, Japan

Page 30: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Example : Sample Personal Attire Storage

McDonald, Germany

Page 31: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

HACCP Changes :Foot Operated Rubbish Bin

Quality Management Department

Page 32: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

HACCP Changes : Juncture on Wall & Floor

Quality Management Department

Page 33: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Example: Sample Floor Juncture

Quality Management Department

Page 34: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Example : Sample Floor Juncture

Quality Management Department

Page 35: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

HACCP Changes : Hairnet

Quality Management Department

Page 36: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

HACCP Changes : Garbage Area

Changed to steel railing

Broken tiles

Page 37: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

HACCP Changes: Repainted Wall, Bakery TM

Quality Management Department

Page 38: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Covered Light Condition (BS)

Quality Management Department

Page 39: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Example: Sample Light Cover

Yakult, Seremban – Fiber Glass Material

Page 40: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Example: Light & Piping Covered

Food Supplier Jusco, Japan

Page 41: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

HACCP Changes: New Ceiling, Wall & Floor (PC)

Food Quality Management Department

Page 42: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Example : Sample Internal View

Food Supplier Jusco, Japan

Page 43: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Example : Sample Washable Ceiling

Food Supplier Jusco, Japan

Page 44: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

HACCP Changes: New Pick Up Zone (PC)

Quality Management Department

Page 45: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

HACCP Changes: Records

Daily Production Records Cleaning Schedule, Personal Hygiene Checklist Equipment Calibration Records Supplier Lorry Monitoring Approved Supplier List Raw Material Specifications Training Records & Evaluation

Quality Management Department

Page 46: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

HACCP Changes: Manuals

Good Manufacturing Practice Manual HACCP Manual Food Safety & Hygiene Manual Pocket Thermometer Manual

Quality Management Department

Page 47: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

HACCP Changes: Policy

Food Safety & Hygiene Policy Glass Policy Wood Policy Attire Guideline Food Safety Complaint

Quality Management Department

Page 48: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

DANGER ZONE Temperature

CHILLER STORAGECHILLER STORAGE

0°C - 4°C

FREEZER STORAGEFREEZER STORAGE

-18°C and Below

Quality Management Department

Page 49: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

VEGETABLE STORAGEVEGETABLE STORAGE

0°C – 10°C

DANGER ZONE

(5°C - 60°C)

DANGER ZONE Temperature

Quality Management Department

Page 50: AEON CO. (M) BHD ( CCP TRAINING ) & Struktur Sistem Keselamatan Makanan ISO 22000 ISO System HACCPHACCP HACCPHACCP HACCPHACCP Good Manufacturing Practices

Thank You..Together we strive

towards Food Safety & HACCP !!!