noss 2013-ind automation eng support svcs-l2 mc-091-2 2013.pdf

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STANDARD KEMAHIRAN PEKERJAAN KEBANGSAAN

(NATIONAL OCCUPATIONAL SKILLS STANDARD)

INDUSTRIAL AUTOMATION ENGINEERING SUPPORT SERVICE

LEVEL 2

MC-091-2:2013

JPK

Jabatan Pembangunan Kemahiran Kementerian Sumber Manusia, Malaysia

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STANDARD PRACTICE

NATIONAL OCCUPATIONAL SKILLS STANDARD (NOSS) FOR;

INDUSTRIAL AUTOMATION ENGINEERING SUPPORT SERVICE -LEVEL 2

MC-091-2:2013

1. INTRODUCTION

The Standard Practice and Standard Content are part of the NOSS document which is produced together with the Training Manual and Internship Manual to complete the whole NOSS.

This is a review NOSS for the Industrial Automation Engineering Support Service under the Machinery & Equipment sector. This document only covers competency standard for Level 2. This NOSS illustrates a structured set of activities that are essential to reach competencies for this particular occupation as well as facilitating interested individuals to embark on a career in this industry.

The development of this NOSS is to attract industry and training sectors towards a flexible, dynamic and responsive skills accreditation systems to meet the industrial needs. This NOSS shall be used as a guide to keep current training programs up to date and abreast with Industrial Automation Engineering science and technology.

Industrial automation is a discipline that comprises of knowledge, skills and attitude from various engineering fields, which include mechatronics, electronic, electrical, mechanical, chemical, metallurgy, computer, software and communication engineering. In today’s competitive free market environment the dependency on human strength and capability alone does not position the industrialists ahead of their competitors. Entrepreneurs are under tremendous pressure when customers required higher quantity of products within shorter period of time, but putting lower price as one of the conditions. The uncertainty on the demand for labour supply in terms of quality and quantity, and the insecure social environment are two of the major issues faced in the course of strengthening the organization’s production or services capacity. This major syndrome that has haunted the entrepreneurs since the 80s has successfully been reduced to a more comfortable level with the establishment of industrial automation systems. With the automation system, many industries previously depended highly on labourers have opted for the automation system and managed to stabilize their productions. Thus, at the same time, the difficulty in obtaining workforces in dangerous, difficult and dirty sectors or known as 3D sector could now be overcome. The establishment of industrial automation system has stabilized the productions that previously depended upon the volatile human labors. With the automation system, the ability in maintaining the production standards due to the elimination of exhaustion and emotional factors in the systems itself is higher. It has been proven to date that demands on the products of industrial automation has increased and the usage of automation system in the industry becomes a necessity and undisputed. In brief industrial automation is a way of industrial life today and in the future. It is hard to imagine industrial societies lives without industrial automation as it covers just about any productions and services including the production of food, equipment, hardware, mining, construction, shipping, aeronautical, agriculture, medical, aerospace, defense and weaponry. Continuous effort in the

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creations of new areas in science and technology and existing system modifications pursuits are nonstop and limitless.

The Industrial Automation Engineering Support Service personnel are the technicians who are responsible for the industrial automation engineering support service functions in organizations. The role of the incumbent is to ensure the administration and execution of the support service functions is well-organized in order to achieve the departmental objectives and organizational mission and vision as a whole. It is the requirement for the incumbent to have the industrial automation related engineering skills, knowledge and attitude.

2. OCCUPATIONAL STRUCTURE

This NOSS provides the employers and employees the information on Industrial Automation Engineering Support Service functions and working environment. It underlines the career path and employment development for this profession.

2.1 OCCUPATIONAL AREA Industrial automation technology utilized in various industries such as manufacturing, engineering services, water supply engineering, construction, oil & gas, mining, security & defence, building services, transportation, maritime, hospitality, sea port & air port Services, Bio-Medical & Health services, agriculture etc. In general it can be divided into Industrial automation engineering and Industrial automation production or operation (Application). Although it had been utilized by various industries, the concept, application, development system and nature or work are similar. For this NOSS development and training, focus will solely be given to Industrial Automation Engineering Support Service Level 2. The Industrial Automation Engineering Support Service Level 2 support Industrial Automation Engineering function in the organization. Figure 1.1 illustrates the hierarchy and career path for those involved in the industry.

The development of this NOSS at Level 2 (Refer Figure 1.1 Occupational Framework matrix for Industrial Automation & Mechatronic Sub-sector and Figure 1.2 Occupational Area Structure (OAS) Chart for Industrial Automation Engineering is essential so that the sub sector of the industry will have complete standards and guidelines to be used.

2.2 PRE-REQUISITE

The pre-requisite for Sijil Kemahiran Malaysia (SKM) Industrial Automation Engineering Support Service Level 2 program is the ability to read, write and basic arithmetic.

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Figure 1.1 Occupational Structure Chart for Industrial Automation & Mechatronic Sub-Sector

SECTOR MACHINERY & EQUIPMENT

SUB-SECTOR INDUSTRIAL AUTOMATION & MECHATRONIC

JOB AREA INDUSTRIAL AUTOMATION ENGINEERING

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LEVEL INDUSTRIAL AUTOMATION ENGINEERING

5 Industrial Automation Engineering Management

4 Industrial Automation Engineering Administration

3 Industrial Automation Engineering Supervision

2 Industrial Automation Engineering Support Service

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Figure 1.2 Occupational Area Structure (OAS) Chart for Industrial Automation Engineering




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3. DESCRIPTION OF COMPETENCY LEVEL

The NOSS is produced for various occupational areas. For certification candidates must

be assessed and trained at certain levels to substantiate competencies. Below is the

guideline for each NOSS Level as defined by the Department of Skills Development,

Ministry of Human Resources, Malaysia.

Malaysia Skills Certificate Level 1: Competent in performing a range of varied

(Operation and Production Level) work activities, most of which are routine and

predictable.

Malaysia Skills Certificate Level 2: Competent in performing a significant range

(Operation and Production Level) of varied work activities, performed in a variety of

contexts. Some of the activities are non-routine

and required individual responsibility and

autonomy.

Malaysia Skills Certificate Level 3: Competent in performing a broad range of

(Supervisory Level) varied work activities, performed in a variety of

contexts, most of which are complex and non-

routine. There is considerable responsibility and

autonomy and control or guidance of others is

often required.

Malaysia Skills Diploma Level 4: Competent in performing a broad range of

(Executive Level) complex technical or professional work activities

performed in a wide variety of contexts and with

a substantial degree of personal responsibility

and autonomy. Responsibility for the work of

others and allocation of resources is often

present.

Malaysia Skills Advanced Diploma Competent in applying a significant range of

Level 5: (Managerial Level) fundamental principles and complex techniques

across a wide and often unpredictable variety of

contexts. Very substantial personal autonomy

and often significant responsibility for the work of

others and for the allocation of substantial

resources features strongly, as do personal

accountabilities for analysis, diagnosis, planning,

execution and evaluation.

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4. MALAYSIAN SKILL CERTIFICATION

Candidates after being assessed, verified and fulfilled the Malaysian Skill Certification requirements shall be awarded with Sijil Kemahiran Malaysia (SKM) for Level 1, 2 and 3, and Diploma Kemahiran Malaysia (DKM) and Diploma Lanjutan Kemahiran Malaysia (DLKM) for Level 4 and 5 respectively.

This NOSS outlines the competency units, competency profile and curriculum of competency units in the Industrial Automation Engineering Support Service Level 2 working environment. . It has been analyzed, produced and documented by selected industrial panel of experts as per the industrial requirements. The industry requires for the competency units, competency profile and curriculum of competency units are outlined using high skills standards and consistencies throughout the assessment process. These were done by laying down a precise framework when conducting the assessment of competency units, competency profile and curriculum of competency units. The training and assessment of Industrial Automation Engineering Support Service Level 2 must be performed in accordance with JPK policy and in adherence to relevance business policy and legislations.

5. JOB COMPETENCIES The industrial automation engineering personnel bear responsibilities that are very challenging in their profession. This is among the professions demanded higher abilities and competencies in various integrated fields and functions. Incumbents normally faced significant resource constraint in their effort to manage the rapid acceleration of technological changes, and at the same time trying to keep reliability and smooth operating of factory machineries and instruments or service project. Thus making them seem to be the champion in the operational systems they are in. 5.1 In general the Industrial Automation Engineering Support Service incumbent is

required to acquire the following competencies recognized by the Malaysian Skills Certificate:

Industrial automation engineering drafting

Industrial automation computer aided design & drafting

Industrial automation fabrication and sub-assembling

Industrial automation installation

Industrial automation systems maintenance

5.2 There is no elective competency for this NOSS.

6. WORKING CONDITIONS

Incumbents in this field work in various environments that include the workshop and plant environment; in implementing the Industrial Automation Engineering Support Service functions. They will be in the factory or worksite environment that is exposed to installation, maintenance and recovery works following where the equipment and automation system are fitted and needed

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The incumbent for this position belongs to the front line support group of the organisation. In addition to the competencies state at Para 5, incumbent is required to possess the following skills and qualities in order to be effective:

Self Discipline

Interpersonal skills

Technical skills

Informative

Creative

imaginative

Proactive Similar to other organization members, Industrial Automation Engineering Support Service incumbent must uphold the goals and vision of the organisation. This requires the incumbent to have knowledge of the business of the organisation. Industrial Automation Engineering Support Service incumbent is also required to meet clients, visit the production floor, construction sites, the areas of maintenance and or targeted project in order to get information, check and investigate manufacturing and or service operational cases. This will expose the incumbent to unforeseen circumstances. Industrial Automation Engineering Support Service incumbent must be geared to face various job situations.

7. EMPLOYMENT PROSPECTS Individual who hunts for a challenging career with higher rate of employability is suitable to venture into this field. The incumbent ought to be creative, imaginative and proactive in utilizing industrial automation technology to support solving industrial problems. Given that the industrial automation affects the whole operations, incumbents should be responsible and committed in their jobs. From the career point of view, incumbents in this field always face new challenges, which urged them to continue to explore new experience and knowledge at work placed and share experience with peers and colleague from other organization when facing fresh unique problem from time to time. These factors increase the mind's activeness and stop the occurrence of career exhaustion. Incumbents become relevant and preferable with their constants involvement in this area

The demands for Industrial Automation Engineering Support Service incumbents remain high and will continue to be so in line with the economic growth. It covers sectors in engineering services, manufacturing, infrastructure, transportation, water supply, oil & gas, agriculture, medical, marine, construction etc. The demands became the impeller factor for its development through the SKM certification. The Government’s effort to steadily strengthen our country’s growing economy under the economic transformation programme forms a guarantee and promising future for Malaysia citizen. And the benefits are enjoyed by most workforce and businessmen in Malaysia. The industry growth rate continues to leap and the trend is predicted to stay positive for the upcoming five to ten years. This economic growth is directly proportional with the high demand of skilled workers and professional workers including for to Industrial Automation Engineering Support Service personnel . This development further enlivened with the increase of foreign investors’ entry. Foreign investors bring in vast and high-tech investments. These factors have urged the

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growth of high skilled, semi and professional workers such as the Industrial Automation Engineering Support Service incumbents. Individuals who have endeavoured into this area have promising future and wider career path should they work hard, honestly, and apply competencies as part of their lives culture.

The incumbents shall be able to further their training and enhance their skills by following higher level SKM programs or similar programs by other recognized professional bodies and higher learning institution within and outside of the country.

8. SOURCES OF ADDITIONAL INFORMATION

Local

Kementerian Sumber Manusia Malaysia Aras 6-9 Blok D3, Kompleks D, Pusat Pentadbiran Kerajaan Persekutuan, 62530 Putrajaya

Centre for Artificial Intelligence and Robotics (CAIRO) Universiti Teknologi Malaysia 81310 UTM Skudai Johor Malaysia

Malaysia Automation Technology Association Wisma FMM, No. 3, Persiaran Dagang, PJU 9 Bandar Sri Damansara 52200 Kuala Lumpur Tel: 603-6286 7200 Fax: 603-6277 6714

Board of Engineers Malaysia Tingkat 17 Ibu Pejabat JKR Jalan Sultan Salahuddin 50580 Kuala Lumpur Tel: +603-2692 5017

German-Malaysian Institute, Automation and Mechatronics Technology Section, Industrial Electronics Department. Jalan Ilmiah, Taman Universiti, 43000 Kajang, Selangor DE. Malaysia. Tel: 603-89219000 Fax: 603-89219007 Web: www.gmi.edu.my

The Institution of Engineers, Malaysia Bangunan Ingenieur, Lot 60/62, Jalan 52/4, Peti Surat 223 (Jalan Sultan), 46720 Petaling Jaya, Selangor Darul Ehsan Tel : 603 - 79684001/2 Fax : 603 - 79577678 Email : [email protected] Website : www.iem.org.my

National Industrial Experts and Technologists Council (NIETEC) 18, Jalan Desa Satu, Tmn Universiti, 43000 Kajang, Selangor DE Malaysia. www.nietec.com.my

mailto:[email protected]

http://www.iem.org.my/

http://www.nietec.com.my/

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International

International Labor Organization

4 route des Morillons , CH-1211 Genève 22 Switzerland

Switchboard: +41 (0) 22 799 6111 Fax: +41 (0) 22 798 8685

Website: http://www.ilo.org E-mail: [email protected]

BARA (British Automation and Robot Association) New Progress House

34 Stafford Road, Wallington, Surrey SM6 9AA T: 020 8773 8111, F: 020 8773 0022, E: [email protected]

IHS Global Headquarters 321 Inverness Drive South Englewood, Colorado 80112

BSI Group (British Standard) 389 Chiswick High Road London, W4 4AL United Kingdom Fax +44 20 8996 7001

ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA, 19428-2959 USA

9. APPROVAL DATE

The National Skills Development Board (MPKK), Ministry of Human Resources has agreed and endorsed this Standard on 30 December 2013

10. ACKNOWLEDGEMENT

10.1 This Standard has been circulated to the respective industry for two weeks for validation and feedback. The list of companies that have received the draft are as follows;

i) German-Malaysian Institute, Automation Mechatronics Technology Section, Industrial Electronics Department, Jalan Ilmiah, Taman Universiti, 43000 Kajang, Selangor DE. Malaysia. Web: www.gmi.edu.my

ii) National Industrial Experts and Technologists Council (NIETEC)

mailto:[email protected]

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18, Jln Desa Satu, Tmn Universiti, Sg.Tangkas, 43000 Kajang, Selangor DE.

iii) Perusahan Otomobil Nasional Sdn Bhd. HICOM Industrial Estate, Batu 3 PO Box 7100 40918 Shah Alam Selangor Darul Ehsan

iv) PERODUA Engine Manufacturing Sdn Bhd. Sg Choh, Locked Bag 226 48009 Rawang, Selangor Darul Ehsan

v) Panasonic Appliances Foundry Malaysia Sdn Bhd, Lot 9 & 10, Tangga Batu Industrial Estate, 76400 Tg. Kling Melaka.

vi) OHRM Consult Sdn Bhd.

22-4-1 Diamond Square, Jln 4/50 Off Jln Gombak, 53000, Kuala Lumpur.

10.2 To meet the development process requirement, this standard has been presented to and reviewed by the following members of the Standard Technical Evaluation Committee on 24 July 2013 to ensure the suitability and accuracy of its contents:

i. MR. MR. ZAINUL AZHAN BIN AHMAD BASHIR

ii. MR. ISMAIL BIN IBRAHIM

iii. MR. FAKHRUL ANWAR BIN KAMBALI The committee concluded that the standard content is in accordance with the industry practice and fulfils the latest practice of Industrial Automation.

10.4 The Director General of DSD would like to extend his gratitude to the organisations and individuals who have been involved in developing this standard.

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11. NOSS DEVELOPMENT COMMITTEE MEMBERS

INDUSTRIAL AUTOMATION ENGINEERING SUPPORT SERVICE LEVEL 2

PANEL

1. EN. SYED NIZAM BIN SYED IDRIS Head of Section German-Malaysian Institute, Kajang, Selangor

2. EN. MOHD ZAMRI BIN ABDULLAH Engineer Principal Empayar Klana Sdn Bhd.

3. EN. KAMARUL HAFIZ BIN MAHPOT

Principal Consultant - Rich Learning Sdn Bhd, Sri Kembangan, Selangor,

4. EN. ZALALUDIN BIN SLAMAT Pengurus Teknikal – Pembangunan Sapura Technical Centre S/Bhd

5. EN. ABD RAHIM BIN MANSOR Director Zasra Technology Sdn Bhd, Shah Alam.

6. EN. MOHD NAZRI BIN RAIS Line Operation Engineer F&N Beverages Sdn.Bhd. – Shah Alam

7. EN. JA'AFAR BIN ABDUL Asst Manager Kuari PATI Sdn Bhd, Kuala Lumpur.

8. EN. HAFIZ CHAI ABDULLAH Senior Manager ROHAS-EUCO Industries Berhad

9 EN. TAJUL ARIFFIN BIN ABD KARIM

SR. Executive Onkyo Asia Electronics (M) Sdn. Bhd

10 EN. SHAHRUDDIN BIN MOHAMED Manager Canon Opto (M) Sdn Bhd

11 EN.AHMAD ZAZLEY BIN MAT NASIR

Technical Executive RAPIDKL Sdn Bhd.

FACILITATOR

1. DR.MARZUKI BIN UJUD President OHRM Consult Sdn Bhd, Kuala Lumpur.

CO-FACILITATOR

1. PN. ROSITAH BINTI YAHAYA

Senior Consultant OHRM Consult Sdn Bhd, Kuala Lumpur

2. HAZIQ ASYRAF BIN MARZUKI Director - Legitimate Project Management Sdn Bhd. Kajang, Selangor DE.

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12. GLOSSARY

Balloon: Balloon is used to itemize parts in an assembly to identify the parts and sub assemblies in communicating the design to others. Balloon contain parts list item number. Balloon guide users to identify parts and its location in the assembly drawing.

Coaching: is a powerful alliance designed to forward and enhance the lifelong process of human learning, effectiveness and fulfilment. It is a method of directing, instructing and training a person or group of people, with the aim to achieve some goal or develop specific skills.

Code of Conduct for Industrial Harmony: Areas for co-operation and Agreed Industrial Relations Practices. The Code to be observe. Failure to comply with any part of it may cause the award to be against you.

Conflict: A process that begins when one party perceives that another party has negatively affected, or is about to negatively affect , something that the first party cares about. Counseling: is a conversational process that can be instrumental in the development of skills that help employees effectively confront and cope with uncertainties and conflicts. Critical Incidents Method: a techniques that requires written records to be kept of highly favorable and highly unfavorable actions that occur in an employee’s work.

Culture: the set of values, guiding beliefs, understandings, and ways of thinking that is shared by members of an organization and is taught to new memebers as correct.

Employee referral program: is an internal recruitment method employed by organizations to identify potential candidates from their existing employee’s social networks. This scheme encourages a company's existing employees to select and recruit the suitable candidates from their social networks. As a reward, the employer typically pays the referring employee a referral bonus.

Employment pass: is type of work pass granted to foreign professionals with suitable qualifications and experience.

Exempt staff or exempt employee is an employee who falls outside of the definition of employee by the Employment Act 1955. Exempt employees are most often found in managerial, supervisory, professional, administrative, and functional leadership roles.

Expatriate: An expatriate (in abbreviated form, expat) is someone who has chosen to live in a country other than the one in which he or she legally resides.

PROOF READER

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Cik NUR KIASATINA BINTI MARZUKI B.Arch.Sc(Hons) IIUM, B.Architecture (Hons) IIUM, Cert.G.Translation ITNM. Cert.Japanese Lang. (UM), Arabic Lang.(IIUM).

Project Director/ Architect OHRM Consult Sdn Bhd., Kuala Lumpur.

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External equity: A condition which exists when pay for employees performing jobs in a firm that is comparable to that of similar jobs in other firms.

Grievance: means any discontentment or dissatisfaction in an employee arising out of anything related to the enterprise where he/she is working. It arises when an employee feels that something has happened or is going to happen which is unfair, unjust or inequitable.

Industrial Action: Any form of coordinated action in an industrial dispute by employees, with or without the support of a trade union, that seeks to force employers to agree to their demands relating to wages, terms of employment, working conditions etc

Internal equity: A condition which exists when employees performing jobs for a company are paid according to their job’s relative value within that organization.

Job Bidding: A technique that permits individuals in the organization who believe that they possess the required qualifications to apply for the posted job.

Job analysis: The systematic process of determining the duties and skills required for performing jobs in an organization.

Job Posting: A procedure for communication to company employees the fact that job openings exist.

Job Description: A document that provides information regarding the tasks and responsibilities of the job.

Job Specification: The minimum acceptable qualifications that a person should possess to perform a job.

Key Performance Indicator: A Key Performance Indicator (KPI) is a critical measurement of the performance of essential tasks, operations, or processes. A KPI will usually unambiguously reveal conditions or performance that is outside the norm and that signals a need for managerial intervention

Laser cutting is an intensely concentrated beam of light which can be reduced to a tiny

point of very high temperature and controlled in a way which means that complex and

very exact shapes can be cut out of the metal. Often, the laser will be controlled by a

computer which has the pattern required programmed into it. The accuracy and focus of

the laser beam results in a very clean cut and a top rate finish.

Logistics: The procurement, maintenance, distribution, and replacement of personnel and material.

Objective: is a goal characterized by a comparatively short time span and specific, measurable achievements,

Organization Design: Is a formal, guided process for integrating the people, information and technology of an organization. It is used to match the form of the organization as closely as possible to the purpose(s) the organization seeks to achieve. Through the design process, organizations act to improve the probability that the collective efforts of members will be successful.

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Performance Appraisal: A system that provides a periodic review and evaluation of an individual’s job performance.

Performance Dashboard; Performance dashboard is a management tool to gauge performance and progress toward business goals. Dashboards can be designed and produced to address a wide range of objectives, from monitoring the viability of a global organization's business strategy, to keeping a check on a department's ability to achieve service-level targets. Performance Gaps . The difference between the objectives established in the goal-formulation process and the result likely to be achieved if the existing strategy is continued.

Plasma Cutting is a metal cutting technique. A plasma torch pumps either oxygen or an inert gas out of the nozzle at high speed whilst simultaneously sending an electrical arc through the gas, thus creating plasma which is hot enough to melt the metal whilst also moving quickly enough to blow any molten. Situational analysis A situational analysis defines and interprets the state of the environment of a person or organization. A situational analysis describes an organization's competitive position, operating and financial condition and general state of internal and external affairs.

Standard Costing system: is a tool for planning budgets, managing and controlling costs, and evaluating cost management performance. At the end of the accounting period, the actual amounts and costs of direct material used and the actual amounts and pay rates of direct labour utilized are compared to the previously set standards. Comparing the actual costs to the standard costs and examining the variances between them allows managers to look for ways to improve cost control, cost management, and operational efficiency. Strategy: the current set of plans, decisions and objectives that have been adopted to achieve the organization’s goals. Turning: is a process via which the sharp point of a cutting tool is applied to the metals surface as it is rapidly spun by a device such as a lathe, thus removing the top layer of metal to a pre-determined size.

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COMPETENCY PROFILE CHART (CPC)

COMPETENCY COMPETENCY UNIT




NOSS TITLE INDUSTRIAL AUTOMATION ENGINEERING SUPPORT SERVICE

JOB LEVEL TWO (2) JOB AREA CODE MC-091-2:2013

CORE

INDUSTRIAL AUTOMATION

ENGINEERING DRAFTING

INDUSTRIAL AUTOMATION

FABRICATION AND SUB-ASSEMBLING

INDUSTRIAL AUTOMATION COMPUTER

AIDED DESIGN AND DRAFTING

INDUSTRIAL AUTOMATION INSTALLATION

MC – XXX-01

MC – XXX-02

MC – XXX-03

MC – XXX-04

INDUSTRIAL AUTOMATION SYSTEMS

MAINTENANCE

MC – XXX-05

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COMPETENCY PROFILE (CP)

Sub Sector INDUSTRIAL AUTOMATION & MECHATRONIC

Job Area INDUSTRIAL AUTOMATION ENGINEERING

NOSS Title INDUSTRIAL AUTOMATION ENGINEERING SUPPORT SERVICE

Level TWO (2)

CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

1. Industrial

automation engineering drafting

MC-XXX-01 Industrial automation engineering drafting is the competency of composing plans that are visually communicated on how some things function or has to be constructed. Industrial automation engineering drafting should be done using accurate information as it is used as the visual communication media of interested parties and in job context, social, business and or legislation. The Industrial automation engineering drafting is in compliance with conventions, accepted and understood by the general locally and international. It is compulsory to produce

1. Perform Industrial

Automation Engineering Sketching

1.1 Engineering Drawing Sketching

instruction examined, Instruction source, instruction authority, instruction objective checked, Instruction content studied, imposed condition, instruction authority, instruction validity checked, engineering Drawing Sketching instruction accepted.

1.2 Pre- sketching requirements preparation performed, sketching requirement information obtained, engineering drawing sketching objectives, engineering drawing sketching time frame determined, Site exploration, In-situ measurements conducted, sketching concepts & orientation studied, sample visualization, client interview conducted, sketching

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Industrial automation engineering drafting using accurate information as inaccurate information may cause deflection in ideology, end products specification and construction that are detrimental and costly. The person who is competent in Industrial automation engineering drafting will be able to perform Industrial Automation Engineering Sketching, perform two dimensions Industrial Automation Engineering drawing development, develop three dimensional Industrial Automation Engineering drawing, prepare Drawing Bill of Materials and perform Industrial Automation Engineering Drawing Filing. An effective industrial automation engineering drafter should be able to produce clean and precise technical drawing of an existing or non-existing object and or any parts of it, sectional views, detail

resources requirements gathered, engineering sketching tools, equipment and materials obtained, engineering drawing sketching requirements summary generated.

1.3 Engineering drawing sketching carried out, customer requirements & specification, product/object specification, actual sample visualisation obtained, actual object visualisation conducted, engineering drawing sketching site visit and exploration conducted, non-exist object sketching information gathering carried out, sketching Object orientation conducted, sketching view angle selected, engineering drawing sketching resources obtained, engineering drawing sketching techniques applied, engineering drawing sketching procedure followed, engineering drawing sketching detail provided, engineering drawing sketching check & confirmation conducted, engineering drawing sketching record prepared.

1.4 Engineering drawing sketching record updated, engineering drawing sketching record format utilized, engineering drawing sketching record contents provided, engineering drawing sketching recording techniques applied, engineering drawing sketching

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assemblies and or sub-assemblies, hidden parts, its layout, in two and or three dimension, using symbols and methodology that complied with the specified standards, at a clear view angle, using a suitable accurate scale, drawn in an accurate dimensions, providing objects information as required and or specified, with the end product could be confidently referred to and become an understandable and effective communication media by any parties in accordance with organizational requirements. The outcome of this CU is to meet occupational skills standard which incorporate the skills, knowledge and attitude to be delivered systematically.

2. Perform two dimension Industrial Automation engineering drawing development

recording procedure followed, engineering drawing sketching record generated.

2.1 Two dimension engineering drawing

principles studied, two dimension engineering drawing produced, Engineering Drawing instruction Obtain engineering drawing requirements examined, Engineering Drawing Scale and dimension determined, plan elevation, side & end elevation produced, Engineering Drawing dimensions, Engineering Drawing detail, Engineering Drawing title block prepared, Engineering drawing submission carried out.

2.2 Two Dimension Sectional Drawing produced, sectional Drawing instruction, two dimension sectional drawing requirements obtained, sectional view cutting line determined, sectional view produced, sectional view detail, two dimension sectional Drawing title block prepared, Two dimension sectional drawing submission carried out.

2.3 Engineering drawing record updated, engineering drawing record format utilized, engineering drawing record contents provided, engineering drawing recording

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3. Develop three dimensional Industrial Automation engineering drawing

techniques applied, engineering drawing recording procedure followed, engineering drawing record generated.

3.1 Three dimensional engineering

drawing development instruction examined, Instruction source, instruction authority and instruction objective checked, Instruction content studied, Imposed condition, Instruction authority and instruction validity checked and three dimensional engineering drawing instruction accepted.

3.2 Isometric Drawing principles studied, Engineering Drawing

instruction examined, isometric drawing requirements obtained, isometric drawing Scale and dimension determined, isometric drawing produced, Isometric Drawing detail, Isometric Drawing title block prepared, Isometric drawing submission carried out.

3.3 Orthographic drawing principles studied, orthographic Drawing

instruction examined, orthographic drawing requirements obtained, orthographic drawing Scale and dimension determined, orthographic view drawing produced,

orthographic drawing detail and

orthographic drawing title block prepared, orthographic drawing

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4. Prepare Industrial Automation Drawing Bill of Materials

plan generated. Orthographic

drawing submission carried out. 3.4 Engineering drawing record

updated, engineering drawing record format utilized, engineering drawing record contents provided, and engineering drawing recording techniques applied, engineering drawing recording procedure followed.

4.1 Drawing Bill of Materials instruction

examined, instruction source, instruction authority, instruction validity, instruction requirements checked, job objectives defined, Drawing Bill of Materials job time frame determined, Drawing Bill of Materials instruction accepted.

4.2 Drawing Bill of Materials requirements obtained, drawing bill of materials principles examined, targeted object specification obtained, instruments, tools, board and materials prepared, required materials information list obtained, prescribed materials list scrutinized, required materials quantified, required part detail & specification obtained, required parts quantified, drawing bill of materials requirements checked.

4.3 Component part balloon created, type of part balloon, component part balloon purposes determined,

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5. Perform Industrial Automation Engineering Drawing Filing

component part number provided. 4.4 Bill of Materials table created, Bill of

Materials table purposes, type of Bill of Materials table items and specification determined, Bill of Materials table created, part list table contents (Part name, quantity, part materials and size) inserted, Bill of Materials table content checked, updated drawing produced.

4.5 Updated drawing filed, Engineering drawing physical filing systems. Engineering drawing digital filing systems examined, engineering drawing filing carried out, engineering drawing record updated.

5.1 Engineering Drawing filing

instruction examined, instruction source, instruction contents, instruction authority, instruction validity checked, instruction acceptance recorded.

5.2 Engineering Drawing Filing requirements prepared, drawing filing objectives observed, type of filing (Physical /electronic) identified, drawing filing tools, equipments and materials, drawing filing indexing procedure, drawing filing procedure, Drawing filing record, drawing indexing register obtained.

5.3 Drawing indexing performed,

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drawing indexing procedure identified, drawing indexing register examined, last series recorded, drawing revision identification number checked, drawing indexing detailing format utilized, unique new drawing index, revised drawing version number assigned, drawing date of birth inserted, drawing index printed, drawing index register, Drawing index record updated.

5.4 Physical drawing filing carried out, drawing filing objectives determined, physical drawing filing procedure followed, drawing title and coding, drawing classification, type of drawing filing determined, physical filing storage location identified, drawing security regulations, data security regulations checked, drawing storage section, drawing tray number determined, accurate drawing filing record prepared, physical drawing movement record updated.

5.5 Digital drawing filing carried out, electronic drawing filing procedure followed, drawing title and coding, drawing classification, type of drawing filing determined, digital filing storage location identified, digital drawing security regulations checked, data security regulations observed, digital drawing storage section determined, digital drawing

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drive/tape/disc address assigned, drawing file saved, digital drawing filing record , digital drawing file movement record updated.

5.6 Engineering Drawing filing retrieve/ issuance performed, Engineering Drawing issuance instruction examined, issuance instruction authority, instruction validity checked, instruction acceptance recorded, Drawing title, drawing index and coding, drawing classification, drawing security level, drawing file location traced, storage media obtained, digital drawing file retrieved, date of drawing issuance determined, issuance and recipient detail recorded, drawing movement, Drawing record book updated.

2. Industrial

Automation computer aided design & drafting

MC-XXX-02

Industrial Automation computer aided design and drafting is a competency of creating, producing, storing and preparing design variations of a Industrial automation engineering drafting electronically in two or three dimensions so that they can be viewed, printed, or programmed directly into automated operation and or manufacturing systems. It is compulsory to produce

1. Obtain CAD

software and requirements

1.1 Computer Aided Design & Drafting

(CADD) Application systems requisition instruction examined, instruction official source identified, instruction direction recognized, instruction requirements scrutinized and instruction authority checked in accordance with organizational requirements.

1.2 CADD Application product availability checked.

1.3 CADD Application systems product requisition generated in accordance with organizational purchasing

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Industrial automation engineering design & drawing using accurate information as inaccurate information may cause deflection in ideology, products output and construction that are detrimental and costly. The person who is competent in Industrial automation computer aided design and drafting application will be able to obtain Computer Aided Design & Drafting (CADD) application systems and requirements, Install CADD Application systems, Develop CADD Two Dimension Industrial Automation Drawing, Develop CADD Three Dimension Industrial automation Drawing, Develop CADD assembly drawing, Develop CADD 3D Assembly Drawing and Prepare CADD operation report. An effective Industrial Automation Computer Aided Design & Drafting (CADD) operator should be able to produce clean and precise mechanical drawing of an

2. Install CADD Application systems

procedure and requirements. 1.4 CADD Software specification

checked. 1.5 CADD software and requirements

delivery inspection conducted , CADD items & quantity, Software contents & serviceability, product licensing, hardware items, type & quantity and Product's manual checked in accordance with organizational purchasing policy and procedure.

1.6 Delivery receipt confirmed in accordance with organizational purchasing policy and procedure.

2.1 CADD application systems software

installation instruction and requirements examined in accordance with organizational requirements.

2.2 CADD application systems hardware installation instruction, manual and requirements examined in accordance with manufacturer's specification.

2.3 CADD application systems Installation requirements examined, installation tools , equipments and materials identified, hardware & software installation requirements scrutinized and licensing requirements studied in accordance with organizational requirements.

2.4 CADD application systems

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existing or non-existing object and or any parts of it, sectional views, detail assemblies and or sub-assemblies, hidden parts, its layout, in two and or three dimension, using symbols and methodology that complied with the specified standards, at a clear view angle, using a suitable accurate scale, drawn in an accurate dimensions, providing objects information as required and or specified, using a specified computer aided design and drafting software, neatly and clearly printed or plotted, with the end product could be confidently referred and become an understandable and effective communication media by any parties in accordance with organizational requirements The outcome of this CU is to meet occupational skills standard which incorporate the skills, knowledge and attitude to be delivered systematically.

3. Develop CADD Two Dimension Industrial Automation Drawing

installation planned, CADD installation objectives, CADD installation time frame, CADD installation tools, equipments and materials determined in accordance with organizational requirements.

2.5 CADD application systems Installation performed, installation tools, equipments and materials obtained, CADD Hardware Installation and CADD Software Installation carried out in accordance with hardware manufacturer’s manual and CADD producer’s requirements.

2.6 CADD application systems Installation evaluated, installation performance parameters determined, CADD installation evaluation techniques applied and evaluation procedure followed in accordance with organizational requirements.

2.7 CADD application systems installation record prepared in accordance with organizational requirements.

3.1 Industrial Automation Drawing

instruction examined , instruction source, instruction authority, instruction validity, instruction requirements checked, job objectives defined, Industrial Automation Drawing instruction accepted.

3.2 CADD Industrial Automation drawing requirements , Industrial Automation

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drawing sketches and drawing information, CADD Industrial Automation drawing tools and equipments obtained and Industrial Automation drawing requirements gathered.

3.3 Industrial Automation Drawing CADD Scale and dimension determined, two dimension drawing requirements examined, paper formats and units selected, drawing dimension style selected, standard line layers and thickness set, drawing base length checked and Drawing scale determined.

3.4 CADD plan elevation determined, lines based on standard line layers and thickness produced, construction line, object line, hidden line produced, drawing symbols provided.

3.5 CADD side & end elevation produced, projection line generated, intersection points determined, object line produced and projection line cleared.

3.6 CADD Industrial Automation Drawing dimensions prepared, dimension detail obtained, information accuracy checked, dimension line produced, dimension detail, dimension detail and dimension style consistencies checked.

3.7 CADD Industrial Automation Drawing detail prepared, drawing detail obtained, font/lettering size selected, information accuracy, detail spelling,

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Industrial Automation drawing detail inserted, detail spelling and font consistencies checked.

3.8 CADD Industrial Automation Drawing title block prepared, Industrial Automation title block detail obtained, information accuracy checked, font/lettering size selected, title block format utilized, title block detail inserted, drawing title and identification number provided, signatories line and arrangements provided and detail spelling and font consistencies checked.

3.9 CADD Industrial Automation Drawing generated, plotter requirements installed, paper in plotter / printer prepared, page setup manager set, plotter / printer, paper size, plot scale, plot style table for pen assignments, drawing orientation and drawing scale determined, Industrial Automation Drawing plotted and plotting outcome checked.

3.10 Industrial Automation drawing submission and drawing final checking carried out, information accuracy checked, drawing submission check list attached, drawing folded, drawing submitted, file and Industrial Automation drawing log book updated.

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4. Develop CADD

Three Dimension Industrial automation Drawing

4.1 Industrial Automation Drawing

instruction examined , instruction source, instruction authority, instruction validity, instruction requirements checked, job objectives defined, Industrial Automation Drawing instruction accepted.

4.2 CADD Industrial Automation drawing requirements , Industrial Automation drawing sketches and drawing information, CADD Industrial Automation drawing tools and equipments obtained and Industrial Automation drawing requirements gathered.

4.3 Industrial Automation Drawing CADD Scale and dimension determined, three dimension drawing requirements examined, paper formats and units selected, standard line layers & thickness set, drawing base length checked, drawing scale, three angles of dimension, thickness of structures, 3D Object (cube, cone, cylinder, sphere, geometry, etc.), 3D construction method (Boolean, Object Compose, Extrude, Loft, Bending, FFD, NURB, etc.) determined and Industrial Automation Drawing CADD Scale and dimension factors summarised.

4.4 CADD plan elevation, polylines based on standard line layers & thickness, construction line (using 2D spline

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shape), object line, curve line, circle shape, triangle shape, rectangle shape, hidden line, dimension line, centre line, section line, dummy object produced, drawing symbols provided and CADD plan elevation (2D shape sketch) checked.

4.5 CADD side & end elevation (3D transforming) produced, extrude and revolved method applied, three dimension object created, Bending method applied (object reformation), Boolean method applied ( to attachment multiple object), NURB method applied (to construct surface of objects), CADD side & end elevation (3D transforming) checked.

4.6 3D Object Editing and Refining carried out, polygon using and object edited, Bending method and FFD method applied, and edited & refined 3D Object checked and recorded.

4.7 Object colouring conducted, object selected, Material Editor Panel opened, colour ( from palette) selected, selected object colour applied, object colouring process result checked.

4.8 3D Object Texture &Material Mapping carried out, object materials (steel, wood, aluminium, glass, sandy, shining, rubber, plastic, etc) determined, Material Editor Panel open, material from library selected, self design materials produced, object

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material produced, object material named & saved, material object applied ( to 3D object), and 3D Object Texture & Material Mapping outcome checked.

4.9 Rendering conducted, rendering perspective angle determined, rendering object determined, Rendering Panel opened, rendering method selected, rendering process conducted, rendering result previewed.

4.10 CADD 3D process final Output previewed, perspective rendering angle determined, rendering object selected, Rendering Panel opened, rendering method selected, rendered object saving location selected, object format type selected (still image, video, draft, sequence, movie, etc ) , format document (jpg, png, avi, mov, swf, tif, targa, flv, gift) selected and CADD 3D process final Output previewed.

4.11 3D Camera Handling performed, view of visual determined, camera type selected, camera produced, camera position edited, camera distance edited, camera zooming carried out, camera view perspective rendering carried out , checked and recorded.

4.12 CADD Industrial Automation Drawing dimensions prepared, dimension detail obtained, information

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accuracy checked, dimension line produced, dimension detail checked, dimension detail and dimension style consistencies checked.

4.13 CADD Industrial Automation Drawing detail prepared, drawing detail obtained, information accuracy checked, font/lettering size selected, drawing detail inserted, detail spelling, Industrial Automation drawing detail and detail spelling and font consistencies checked.

4.14 CADD Industrial Automation Drawing title block prepared, Industrial Automation title block detail obtained, information accuracy checked, font/lettering size selected, title block format used, title block detail inserted, Drawing title and identification number provided, signatories line and arrangements provided, detail spelling and font consistencies checked.

4.15 3D CADD Industrial Automation Drawing generated, plotter requirements installed, paper in plotter / printer loaded, page setup conducted, plotter / printer, paper size, plot scale plot style table for pen assignments, drawing orientation and drawing scale determined, Industrial Automation Drawing plotted, plotted drawing checked.

4.16 Industrial Automation drawing submission carried out, drawing final

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5. Develop CADD assembly drawing

checking conducted, information accuracy checked, drawing submission check list attached, drawing folded/rolled and Industrial Automation drawing log book updated.

5.1 Assembly Drawing instruction,

instruction source, instruction authority, instruction validity and instruction requirements checked, job objectives defined, Industrial Automation Drawing instruction accepted.

5.2 CADD Assembly drawing requirements, Industrial Automation drawing sketches & drawing information, CADD Industrial Automation drawing tools & equipments obtained, Industrial Automation drawing requirements gathered.

5.3 Assembly drawing requirements prepared, targeted 2D drawing file and Assembly drawing specification obtained, Assembly drawing tools, equipment, instruments and materials gathered, layer (by different colour and line) produced, assembly component development or Import assembly component implemented, layer changed (for assembling), component reference point produced,

5.4 Assembly drawing produced, main drawing obtained, component

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6. Develop CADD 3D Industrial Automation Assembly Drawing

assembled, layer locked, Assembly symbol (such as. welding, GD&T) provided, cutting plane (sectioning) produced, multi sectioning area view, object material and hatching process produced, and line accuracy checked.

5.5 Assembly drawing detail prepared, drawing detail obtained, information accuracy checked, font/lettering size selected, balloon and bill of material provided, Bill of material information completed, scale drawing produced and drawing detail indicated, drawing detail inserted, detail spelling, Industrial Automation drawing detail, and detail spelling and font consistencies checked.

5.6 Industrial Automation drawing submission and assembly drawing final checking carried out, assembly drawing detail accuracy checked, drawing submission check list attached, drawing folded and

Industrial Automation drawing log book updated.

6.1 Three D Assembly Drawing instruction examined, instruction source, instruction authority, instruction validity and instruction requirements checked, job objectives defined, Industrial Automation Drawing instruction accepted.

6.2 CADD 3D Assembly drawing

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requirements and Industrial Automation drawing sketches, drawing information, CADD Industrial Automation drawing tools and equipments obtained, Industrial Automation drawing requirements gathered.

6.3 CADD 3D Assembly drawing requirements prepared, targeted 3D drawing file, Assembly drawing specification obtained, Assembly drawing tools, equipment, instruments and materials obtained, individual / parts drawing produced and new assembly lay out produced.

6.4 3D Assembly drawing produced, main drawing obtained, first component positioned, component added, component inserted, image moved & and rotated, component mated, alignment process conducted, mating concentric and coincident performed, assembly motion performed, hiding and transparency initiated, component properties checked, assembly image analyzed, compute mass properties calculation, interference detection checking performed, value of dimension changed, physical simulation conducted, exploded assemblies performed, explode line sketched, animating explode view performed.

6.5. CADD 3D Assembly Drawing Detail

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7. Prepare CADD operation report.

prepared, drawing detail obtained, information accuracy checked, multi view orientation performed, balloon provided, bill of material provided, font/lettering size selected, bill of material information completed, scale drawing produced, detail drawing produced and indicated cutting plate ( sectioning) produced, assembly symbol produced (eg. welding, GD&T and etc), detail spelling checked, Industrial Automation drawing detail checked, detail spelling and font consistencies checked.

6.6. CADD 3D Industrial Automation drawing submission carried out, assembly drawing final checking conducted, assembly drawing detail accuracy checked, drawing submission check list attached, drawing Folded/rolled, Industrial Automation drawing log book updated.

7.1 CADD application performance record

examined. 7.2 CADD operation report planning

conducted, CADD operational critical area identified, report parameters indicated, organizational requirements scrutinized.

7.3 CADD operation report performed, CADD reporting format utilized, report subjects covered, report contents elaborated and CADD operation

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report generated in accordance with organizational requirements.

7.4 CADD operation report implementation evaluated.

7.5 CADD operation report feedback obtained.

3. Industrial automation fabrication and sub-assembling

MC-XXX-03

Industrial automation fabrication and sub-assembling is a competency of constructing by making, combining and or assembling pieces into a finished product or sub-assemblies product or component. Industrial Automation Fabrication involve cutting, bolting bending, folding, soldering , welding, , brazing, rivetting , wiring, moulding, stamping, electronics components installation, usually pieces of metal to form the desired finished product, sub-assembled products or components. It is important someone directly involved with Industrial automation fabrication and sub- assembling support service to give high commitment and

1. Examine Industrial

Automation Fabrication instruction

2. Prepare Industrial Automation Fabrication & Sub Assembling requirements

3. Perform Industrial Automation Fabrication

1.1 Instruction source, instruction

authority, instruction validity, instruction content checked.

1.2 Industrial fabrication instruction accepted

1.3 Industrial fabrication instruction recorded.

2.1 Industrial Automation Fabrication &

Sub Assembling drawing and Industrial Automation Fabrication & Sub Assembling specification obtained.

2.2 Industrial Automation Fabrication & Sub Assembling parameters and Industrial Automation Fabrication & Sub Assembling time frames determined.

2.3 Industrial Automation Fabrication & Sub Assembling tools, equipment and material, and Industrial Automation Fabrication & Sub Assembling standard operating procedures obtained.


Sub Assembling drawings examined,

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cooperation because end result of their work are the combination of inter dependable sub-assemblies that form one industrial automation system Failure in any part of the functions will affect function whole system. The person who is competent in Industrial automation computer aided design & drafting will be able to examine Industrial Automation Fabrication instruction, prepare Industrial Automation Fabrication & Sub Assembling requirements, perform Industrial Automation Fabrication & Sub assembling implementation, perform Industrial Automation Fabrication & Sub- Assembling Testing, perform Industrial Automation Fabrication & Sub Assembling product packaging and Perform Industrial Automation Fabrication & Sub Assembling product delivery preparation.

& Sub Assembling implementation


Automation Fabrication & Sub Assembling Testing

plan drawing, elevation drawing, sectional drawing, assembly drawing, drawing detail, Bill of Materials, Schematic plan, component layout plan studied.

3.2 Industrial Automation Fabrication & Sub Assembling specifications examined.

3.3 Cutting process, plasma Cutting, bend sawing, disc Cutting, laser cutting (Advance tech) and water Jet cutting (Advance Tech) conducted, machining process, joining process, Sheet metal joining, Soldering, Welding, Bolt & Nut joining, Riveting and Brazing conducted, moulding process arrangement, Sand moulding, Plastics moulding, Injection moulding, Gravity moulding, High pressure moulding and Low pressure moulding arrangement conducted, wiring process, Soldering connection, Crimping, Interconnecting cables, Cable termination, Wiring, Cable tagging and Grounding conducted, printed circuit board assembling, component Soldering, connector terminating and copper route printing conducted, and component sub assembling carried out.

4.1 Component wiring test, printed circuit

board assembling test, component sub assembling test, joining test conducted.

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An effective industrial automation systems fabrication technician should be able to perform industrial automation fabrication process until the industrial automation systems fabrication components, assemblies and sub-assemblies are formed and ready for installation as specified by the organization. Fabrication works should be implemented neatly, accurately, functional and safe according to specifications with cost optimization, low scrap value, optimum labor utilization and within a given time frame. The administrator’s performance shall be measured based on the said requirements that are translated into the prescribed objectives and organization requirements.


Automation Fabrication & Sub Assembling product packaging

4.2 Industrial Automation Fabrication & Sub Assembling Testing record prepared, Industrial Automation Fabrication & Sub Assembling Testing record form, Industrial Automation Fabrication & Sub Assembling Testing result, Industrial Automation Fabrication & Sub Assembling Testing remarks prescribed.

4.3 Industrial Automation Fabrication & Sub Assembling product inspection carried out.

4.4 Industrial Automation Fabrication & Sub Assembling product inspection logbook updated.


Sub Assembling product packaging requirement prepared, Packaging procedure, packaging technique, packaging safety, packaging material, product packaging identification system obtained.

5.2 Industrial Automation Fabrication & Sub Assembling product pre packaging inspection, Industrial Automation Fabrication & Sub Assembling packaging process, and Industrial Automation Fabrication & Sub Assembling Product Labelling

5.3 Industrial Automation Fabrication & Sub Assembling product packaging recorded.

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The outcome of this CU is to meet occupational skills standard which incorporate the skills, knowledge and attitude to be delivered systematically.

6. Perform Industrial Automation Fabrication & Sub Assembling product delivery preparation.

6.1 Industrial Automation Syst. Fabrication product sub-assembly listing prepared.

6.2 Industrial Automation Syst. Fabrication product tagging prepared

6.3 Industrial Automation Syst. Fabrication product documentation prepared

6.4 Industrial Automation Syst. Fabrication & sub-assembly product documentation and drawing attached.

6.5 Industrial Automation Syst. Fabrication& sub-assembly log book updated.

4. Industrial

automation installation

MC-XXX-04

Industrial automation installation is the competency that supports the management fixing and placing the industrial automation systems or any part of the systems to order and effectively functioning as required by the client. The support services incumbent is required to work hand in hand to complete the interrelated sets of jobs. Any malfunction at any sub-systems means the whole system’s failure. The person who is

1. Examine Industrial Automation System installation Instruction

2. Prepare Industrial

Automation System installation Requirements

1.1 Source of instruction, instruction

authority, instruction validity, and instruction content checked.

1.2 Industrial Automation System installation instructions accepted.

1.3 Industrial Automation System installation instructions recorded.

2.1 Industrial Automation System

installation objective observed 2.2 Industrial Automation System

installation specification, and Industrial Automation System installation Standard operation procedure obtained.

2.3 Prescribed installation plan examined.


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competent in Industrial automation installation will be able to examine Industrial Automation System installation instruction, prepare Industrial Automation System installation requirements, perform Industrial Automation System installation implementation, perform Industrial Automation System trial run, perform Industrial Automation System trial run record submission. An effective industrial automation installation technician should be able to perform industrial automation installation process using allocated resources that are most economical according to the specified methodology and techniques as instructed in order to achieve the function objective in the safest atmosphere and cost optimization according to set schedule. Customer acceptance to the industrial automation installation that is perfect, functional and on time according to the agreed

3. Perform Industrial Automation System installation implementation

installation checklist obtained, Industrial Automation System installation tools, equipments and machineries, Industrial Automation System installation record systems, Corrective Action Requisition Procedure, and Corrective Installation Record Systems obtained.


installation specification, Installation on program specification, and corrective Installation Systems specification examined.

3.2 Installation standard operating procedure followed.

3.3 Installation implementation technique applied.

3.4 Mechanical part installation program, part Assembling, part Greasing, part Lubricating, part Joining, part Aligning, part Levelling, part Gap setting, part Limit setting carried out.

3.5 Electrical part installation program, part Power Supply Termination, part Wiring, part insulating, part Grounding, part calibration, part terminal connection, and part communication connection carried out.

3.6 Pneumatic / hydraulic part installation Program, part air supply connection tubing, part connect power

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specification and organization requirements is the best outcome.

The outcome of this CU is to meet occupational skills standard which incorporated of the skills, knowledge and attitude to be delivered systematically.

.

4. Perform Industrial Automation System trial run

pack supply, part Cylinder stroke adjustment, and part Limit switch alignment carried out.

3.7 Industrial Automation System installation implementation recorded.

4.1 Industrial Automation System trial

run instruction, Industrial Automation System trial run requirement, Industrial Automation System trial run procedure, and Industrial Automation System trial run tools, equipment and machineries obtained.

4.2 Mechanical performance trial run conducted, alignment, vibration level, run out, back lash and mechanical part Motion checked.

4.3 Electrical functionality trial test conducted, motor movement, motor direction, sensor functionality and controller functionality tested.

4.4 Pneumatic and hydraulic functionality test, instrument functionality test and Industrial Automation System trial run conducted, sequential, functionality ensured, cycle time, safety system functionality checked, and durability test conducted.

4.5 Corrective Action Request Order performed, Corrective Action Request job sheet received, Corrective Action Request order performed, Corrective Action Request feedback obtained, Corrective Action Request Report

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5. Perform Industrial Automation System trial run record submission

closed. 4.6 Industrial Automation System trial

run result compiled.

5.1 Industrial Automation System trial run

record prepared, Industrial Automation System trial run record form, Industrial Automation System trial run result, Industrial Automation System trial run remarks prescribed.

5.2 Industrial Automation System trial run record generated.

5.3 Industrial Automation System trial run record submitted.

5. Industrial

automation systems maintenance

MC-XXX-04

Industrial Automation Systems maintenance is the competency of restoring or retaining industrial automation systems, equipments, machineries, components, and or any related devices to the specified efficiency level to achieve the optimum economic capacity and longer life. The malfunction of the Industrial Automation System maintenance support service’s function will directly increase the operation idle time and the operation cost.

1. Examine Industrial

Automation System maintenance Instruction

2. Prepare Industrial Automation System maintenance Requirements

1.1 Source of instruction, instruction

authority, instruction validity, instruction content checked.

1.2 Industrial automation system maintenance instruction accepted.

1.3 Industrial automation system maintenance instruction recorded.


maintenance objective observed 2.2 Industrial Automation System

maintenance specification, Industrial Automation System maintenance Standard operation procedure obtained.

2.3 Prescribed Industrial Automation System Total Preventive Maintenance (TPM) plan examined

2.4 Industrial Automation System TPM wear and tear spare part list,

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The person who is competent in Industrial automation systems maintenance will be able to examine Industrial Automation System maintenance Instruction, prepare Industrial Automation System maintenance Requirements, perform Industrial Automation System maintenance implementation, Perform Industrial Automation System maintenance testing and Perform Industrial Automation System maintenance test record submission An effective industrial automation systems maintenance technician should be able to perform industrial automation maintenance functions and ensure the operations of industrial automation runs well with breakdowns, operation idle time and the stoppage interferences records are within permitted level with maintenance cost

3. Perform Industrial Automation System maintenance implementation

Industrial Automation System TPM Check list, Industrial Automation System TPM maintenance tools, equipments and machineries, Industrial Automation TPM record systems obtained.

2.5 Corrective Maintenance Standard Operating Procedure gathered.

2.6 Corrective Action Requisition Procedure obtained.

2.7 Corrective Action frequency analysis obtained.

2.8 Corrective Maintenance Record Systems obtained.


maintenance specification examined, TPM Program specification, Corrective Maintenance Systems specification examined, TPM standard operating procedure followed, TPM implementation technique applied.

3.2 Mechanical part TPM program carried out, Greasing, Aligning, Tightening, Replacing, Trouble shooting, and Backlash setting carried out.

3.3 Electrical part TPM program carried out, Winding, Continuity, Insulation, Voltage level, Current leakage, Grounding checking, Calibration, and Trouble shooting carried out.

3.4 Pneumatic / hydraulic part TPM Program carried out, Leaking,

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optimization. The technician is also responsible to achieve his individual and team performance objectives and contribute toward the highest achievement of the operation in accordance with the organization requirements. The outcome of this CU is to meet occupational skills standard which incorporate the skills, knowledge and attitude to be delivered systematically.

.

4. Perform Industrial Automation System maintenance testing

5. Perform Industrial Automation System maintenance test record submission

Pressure, Blocking, Oil level carried out.

3.5 Instrument TPM Program carried out, Calibration, Continuity, Voltage level, Current leakage, Trouble shooting carried out.

3.6 Corrective Action Request Order performed, Corrective Action Request job sheet received, Corrective Action Request order performed, Corrective Action Request feedback obtained, Corrective Action Request Report closed, Corrective Action Request Logbook updated.

3.7 Industrial Automation System maintenance implementation recorded.

4.1 Mechanical test, electrical test,

pneumatic and hydraulic test, instrument test conducted.

4.5 Industrial Automation System maintenance periodical systems test result compiled.


maintenance test record prepared, Industrial Automation System maintenance testing record form, Industrial Automation System maintenance testing result, Industrial Automation System maintenance testing remarks prescribed,

5.2 Industrial Automation System maintenance test certificate/result

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attachment provided. 5.3 Industrial Automation System

maintenance test record submitted.

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CURRICULUM OF COMPETENCY UNIT (CoCU)




Competency Unit Title INDUSTRIAL AUTOMATION ENGINEERING DRAFTING

Learning Outcomes The person who is competent in this CU shall be able to produce clean and precise technical drawing of an existing or non-existing object and or any parts of it, sectional views, detail assemblies and or sub-assemblies, hidden parts, its layout, in two and or three dimension, using symbols and methodology that complied with the specified standards, at a clear view angle, using a suitable accurate scale, drawn in an accurate dimensions, providing objects information as required and or specified, with the end product could be confidently referred to and become an understandable and effective communication media by any parties in accordance with organizational requirements.

. Upon completion of this competency unit, trainees will be able to :

Perform Industrial Automation Engineering Sketching

Perform two dimension engineering drawing development

Develop three dimensional engineering drawing

Prepare Drawing Bill of Materials

Perform Engineering Drawing Filing

Competency Unit ID MC-XXX-1 Level 2 Training Duration 110 Hours Credit Hours 11

Work Activities Related Knowledge Related Skills Attitude/Safety/ Environmental

Training Hours

Delivery Mode

Assessment Criteria

1. Perform Industrial Automation Engineering

i. Industrial Automation

Engineering Sketching Sketching instruction detail

Lecture

Industrial Automation Engineering

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Training Hours

Delivery Mode

Assessment Criteria

Sketching Instruction source

Instruction authority

Instruction objective.

Instruction content

Imposed condition

Instruction authority.

Instruction validity

Engineering Drawing Sketching instruction acceptance.

ii. Pre-sketching

requirements preparation

Sketching requirement information.

Engineering drawing sketching objectives determinants.

Engineering drawing sketching time frame determinant.

Site exploration

In-situ measurements

Sketching concepts & orientation studies.

Sample visualization

Client interview

Sketching resources requirements

Engineering sketching

Sketching Sketching instruction interpreted, Instruction source, instruction authority, instruction objective confirmed, Instruction content interpreted, imposed condition, instruction authority, instruction validity confirmed, engineering Drawing Sketching instruction acceptance acknowledged.

Pre- sketching requirements preparation executed, sketching requirement information spelled, engineering

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Training Hours

Delivery Mode

Assessment Criteria

tools, equipment and materials.

Engineering drawing sketching requirements summary.

iii. Industrial Automation

Engineering Sketching sketching activities

Customer requirements & specification

Product/object specification

Actual sample visualisation

Actual object visualisation.

Engineering drawing sketching site visit and exploration.

Non-exist object sketching information gathering.

Sketching Object orientation

Sketching view angle selection.

Engineering drawing sketching resources

Engineering drawing

drawing sketching objectives, engineering drawing sketching time frame ascertained, Site exploration, In-situ measurements executed, sketching concepts & orientation interpreted, sample visualization, client interview executed, sketching resources requirements listed, engineering sketching tools, equipment and materials listed, engineering drawing sketching requirements summary produced.

Industrial Automation Engineering

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Training Hours

Delivery Mode

Assessment Criteria

sketching techniques application.

Engineering drawing sketching procedure

Engineering drawing sketching detail provision.

Engineering drawing sketching check & confirmation

Engineering drawing sketching record preparation

iv. Industrial Automation Engineering Sketching sketching record update.

Utilize Industrial Automation Engineering Sketching sketching record format

Provide Industrial Automation Engineering Sketching sketching record contents.

Apply Industrial Automation Engineering Sketching sketching recording techniques

Follow Industrial

Sketching sketching executed, customer requirements & specification, product/object specification, actual sample visualisation displayed, actual object visualisation executed, engineering drawing sketching site visit and exploration executed, non-exist object sketching information gathering executed, sketching Object orientation executed, sketching view angle ascertained, engineering drawing sketching resources displayed,

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Training Hours

Delivery Mode

Assessment Criteria

Automation Engineering Sketching sketching recording procedure

v. Industrial Automation Engineering Sketching sketching record generation.

Industrial Automation Engineering Sketching sketching techniques used, Industrial Automation Engineering Sketching sketching procedure completed, Industrial Automation Engineering Sketching sketching detail spelled, Industrial Automation Engineering sketching check & confirmation executed, Industrial Automation Engineering Sketching sketching record produced.

Industrial

i. Examine Industrial

Automation Engineering Sketching Sketching instruction

ii. Perform Pre- sketching requirements preparation.

iii. Carry out Industrial Automation Engineering Sketching sketching

iv. Update engineering drawing sketching record.

v. Generate Industrial Automation Engineering Sketching sketching record

.

Practical

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Training Hours

Delivery Mode

Assessment Criteria

Attitude:

i. Detail in examining

engineering Drawing Sketching instruction

ii. Objective focused in performing Pre- sketching requirements preparation.

iii. Informative in carrying out engineering drawing sketching

iv. Accurate in updating engineering drawing sketching record.

Safety:

i. Ensure data safety.

ii. Ensure safe work methodology.

iii. Ensure electrical safety on all electrically powered equipment.

Automation Engineering Sketching sketching record produced, Industrial Automation Engineering Sketching sketching record format used, Industrial Automation Engineering Sketching sketching record contents produced, Industrial Automation Engineering Sketching sketching recording techniques used, Industrial Automation Engineering Sketching sketching recording procedure completed,

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Training Hours

Delivery Mode

Assessment Criteria

iv. Enforce safety & health rules and regulations

v. Ensure safe working condition.

vi. Promote good safety & health practice at workplace.

Environment:

i. Ensure energy saver office equipments.

ii. Reduce energy wastage.

iii. Practice paperless office.

Practice recycle policy.

Industrial Automation Engineering Sketching sketching record produced.

2. Perform two dimension engineering drawing development

i. Two dimension

engineering drawing development procedure

Instruction

Requirements

Scale and dimension.

Plan elevation

Side & end elevation.

Dimensions

Two dimension

engineering drawing produced, Engineering Drawing instruction produced, engineering drawing requirements listed, Engineering

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Training Hours

Delivery Mode

Assessment Criteria

Drawing detail

Drawing title block.

Drawing submission ii. Two dimension sectional

drawing development procedure

iii. Two dimension sectional drawing requirements

iv. View cutting line v. Sectional view

development. vi. Sectional view detail

vii. Two dimension sectional drawing methodology

viii. Engineering drawing record documentation requirement

ix. Engineering drawing record format

x. Engineering drawing record contents.

xi. Engineering drawing recording procedure

xii. Engineering drawing record generation.

Drawing Scale and dimension ascertained, plan elevation, side & end elevation produced, Engineering Drawing dimensions, Engineering Drawing detail, Engineering Drawing title block produced, Engineering drawing submission executed.

Two Dimension Sectional Drawing produced, sectional Drawing instruction, two dimension sectional drawing requirements listed, sectional view cutting line ascertained, sectional view produced, sectional view

i. Develop two

dimension engineering drawing

ii. Develop Two

Dimension Sectional

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Training Hours

Delivery Mode

Assessment Criteria

Drawing iii. Carry out two

dimension sectional drawing submission

iv. Update engineering

drawing record.

detail, two dimension sectional Drawing title block produced,

Two dimension sectional drawing submission executed.

Engineering drawing record produced, engineering drawing record format used, engineering drawing record contents produced, engineering drawing recording techniques used, engineering drawing recording procedure completed, engineering drawing record produced.

Attitude:

i. Precise in developing two dimension engineering drawing

ii. Precise in developing Two Dimension Sectional Drawing

iii. Timely in carrying out two dimension sectional drawing submission

iv. Accurate in updating engineering

drawing record. Safety:



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Training Hours

Delivery Mode

Assessment Criteria





Environment:




iv. Practice recycle policy.

v.

3. Develop three dimensional Industrial Automation

i. Three dimensional

engineering drawing development instruction verification

Lecture Three dimensional

engineering drawing development

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Training Hours

Delivery Mode

Assessment Criteria

engineering drawing

ii. Isometric drawing philosophy.

iii. Isometric Drawing specification

iv. Isometric development methodology.

v. Isometric drawing requirements

vi. Isometric drawing Scale and dimension.

vii. Isometric Drawing detail viii. Isometric Drawing title

block. ix. Orthographic drawing

philosophy x. Orthographic drawing

requirements xi. Orthographic drawing

Scale and dimension. xii. Orthographic view

drawing development. xiii. Orthographic Drawing

detail.

xiv. Orthographic drawing title block.

instruction interpreted, Instruction source, instruction authority and instruction objective confirmed, Instruction content interpreted, Imposed condition, Instruction authority and instruction validity confirmed and three dimensional engineering drawing instruction acceptance signed..

Isometric Drawing principles interpreted, Engineering Drawing instruction interpreted, isometric drawing requirements listed, isometric drawing Scale and dimension ascertained,

i. Examine three

dimensional engineering drawing development instruction

ii. Develop Isometric Drawing

Practical.

57


Training Hours

Delivery Mode

Assessment Criteria

iii. Develop

orthographic drawing

iv. Carry out orthographic drawing submission

v. Update engineering

drawing record.

isometric drawing produced, Isometric Drawing detail, Isometric Drawing title block produced, Isometric drawing submission executed.

Orthographic drawing principles interpreted, orthographic Drawing instruction interpretedd, orthographic drawing requirements listed, orthographic drawing Scale and dimension ascertained, orthographic view drawing produced, orthographic drawing detail and orthographic drawing title block produced, orthographic drawing plan produced.

Attitude:

i. Detail in examining three dimensional engineering drawing development instruction

ii. Objective focused in developing Isometric Drawing

iii. Objective focused in developing orthographic drawing

iv. Timely in carrying out two dimension sectional drawing submission

v. Accurate in updating engineering

58


Training Hours

Delivery Mode

Assessment Criteria

drawing record. Safety:







Environment:




iv. Practice recycle

Orthographic drawing submission executed.

Engineering drawing record updated, engineering drawing record format used, engineering drawing record contents provided, and engineering drawing recording techniques used, engineering drawing recording procedure followed

59


Training Hours

Delivery Mode

Assessment Criteria

policy.

4. Prepare Drawing Bill of Materials

i. Drawing Bill of Materials

instruction specification ii. Drawing Bill of Materials

requirements sources iii. Drawing bill of materials

principles. iv. Targeted object

specification v. Required materials

information list. vi. Prescribed materials list. vii. Required materials

quantification. viii. Required part detail &

specification ix. Required parts

quantification. x. Drawing bill of materials

requirements check. xi. Component part balloon

specification xii. Component part balloon

purposes. xiii. Part list table contents

(Part name, quantity, part materials and size)

xiv. Bill of Materials table specification

xv. Updated drawing filing.

Lecture

Drawing Bill of Materials instruction interpreted, instruction source, instruction authority, instruction validity, instruction requirements confirmed, job objectives interpreted, Drawing Bill of Materials job time frame determined, Drawing Bill of Materials instruction acceptance acknowledged.

Drawing Bill of Materials requirements listed, drawing bill of materials principles interpreted, targeted object

60


Training Hours

Delivery Mode

Assessment Criteria

i. Examine Drawing Bill of Materials instruction

ii. Obtain Drawing Bill of Materials requirements

iii. Create component part balloon

iv. Create Bill of Materials table.

v. File updated drawing

Practical. specification listed, instruments, tools, board and materials listed, required materials information list displayed, prescribed materials list confirmed, required materials counted, required part detail & specification listed, required parts counted, drawing bill of materials requirements confirmed.

Component part balloon created, type of part balloon, component part balloon purposes ascertained, component part number displayed.

Bill of Materials table produced, Bill of Materials table purposes, type of

Attitude: i. Detail in examining

Drawing Bill of Materials instruction

ii. Meticulous in obtaining Drawing Bill of Materials requirements

iii. Creative in creating component part balloon

iv. Accurate in creating Bill of Materials table.

v. Systematic in filing

61


Training Hours

Delivery Mode

Assessment Criteria

up updated drawing

Safety:







Environment:





Bill of Materials table items and specification ascertained, part list table contents (Part name, quantity, part materials and size) displayed, Bill of Materials table content confirmed, updated drawing produced.

Updated drawing filed, Engineering drawing physical filing systems. Engineering drawing digital filing systems interpreted, engineering drawing filing executed, engineering drawing record produced.

62


Training Hours

Delivery Mode

Assessment Criteria

policy.

5. Perform Engineering Drawing Filing

i. Engineering Drawing filing

instruction requirement ii. Engineering Drawing Filing

requirements iii. Drawing filing objectives. iv. Type of filing (Physical

/electronic) v. Drawing filing tools,

equipments and materials. vi. Drawing filing indexing

procedure. vii. Drawing filing procedure. viii. Drawing filing record ix. Drawing indexing register x. Drawing indexing

procedure xi. Drawing indexing register. xii. Drawing revision

identification number xiii. Drawing indexing detailing

format. xiv. Revised drawing version

number xv. Drawing date of birth. xvi. Drawing indexing method xvii. Physical drawing filing

requirement xviii. Physical drawing filing

procedure xix. Drawing title and coding

Lecture

Engineering Drawing filing instruction interpreted, instruction source, instruction contents, instruction authority, instruction validity confirmed, instruction acceptance acknowledged..

Engineering Drawing Filing requirements produced, drawing filing objectives achieved, type of filing (Physical /electronic) ascertained, drawing filing tools, equipments and materials, drawing filing indexing procedure,

63


Training Hours

Delivery Mode

Assessment Criteria

xx. Drawing classification xxi. Type of drawing filing xxii. Physical filing storage

location identification. xxiii. Drawing security

regulations xxiv. Data security regulations. xxv. Drawing storage section

determinant. xxvi. Drawing filing record

accuracy. xxvii. Physical drawing

movement record update. xxviii. Digital drawing filing

requirement xxix. Electronic drawing filing

procedure xxx. Drawing title and coding. xxxi. Drawing classification. xxxii. Type of drawing filing. xxxiii. Digital filing storage

location xxxiv. Digital drawing security

regulations xxxv. Data security regulations. xxxvi. Digital drawing storage

section. xxxvii. Digital drawing

drive/tape/disc address. xxxviii. Drawing file saving. xxxix. Digital drawing file

movement record update.

drawing filing procedure, Drawing filing record, drawing indexing register listed.

Drawing indexing performed, drawing indexing procedure ascertained, drawing indexing register interpreted, last series recorded, drawing revision identification number confirmed, drawing indexing detailing format used, unique new drawing index, revised drawing version number printed, drawing date of birth printed, drawing index printed, drawing index register, Drawing index record

64


Training Hours

Delivery Mode

Assessment Criteria

xl. Engineering Drawing filing retrieve/ issuance condition

produced.

Physical drawing filing carried out, drawing filing objectives ascertained, physical drawing filing procedure completed, drawing title and coding, drawing classification, type of drawing filing ascertained, physical filing storage location ascertained, drawing security regulations, data security regulations confirmed, drawing storage section, drawing tray number ascertained, accurate drawing filing record produced, physical drawing movement record produced.

Digital drawing

i. Examine

Engineering Drawing filing instruction

ii. Prepare Engineering Drawing Filing requirements

iii. Perform drawing indexing

iv. Carry out physical drawing filing

v. Carry out digital drawing filing

vi. Perform Engineering Drawing filing retrieve/ issuance

Practical

Attitude: i. Detail in examining

Engineering Drawing filing instruction

ii. Detail in preparing Engineering Drawing Filing

65


Training Hours

Delivery Mode

Assessment Criteria

requirements iii. Accurate in

performing drawing indexing

iv. Systematic in carrying out physical drawing filing

v. Systematic in carrying out digital drawing filing

vi. Meticulous in performing Engineering Drawing filing retrieve/ issuance

Safety:






filing carried out, electronic drawing filing procedure completed, drawing title and coding, drawing classification, type of drawing filing ascertained, digital filing storage location ascertained, digital drawing security regulations confirmed, data security regulations complied, digital drawing storage section ascertained, digital drawing drive/tape/disc address printed, drawing file saved, digital drawing filing record , digital drawing file movement record produced.

Engineering Drawing filing

66


Training Hours

Delivery Mode

Assessment Criteria


Environment:



iii. Practice paperless office. Practice recycle policy

retrieve/ issuance executed, Engineering Drawing issuance instruction interpreted, issuance instruction authority, instruction validity confirmed, instruction acceptance acknowledged, Drawing title, drawing index and coding, drawing classification, drawing security level, drawing file location traced, storage media listed, digital drawing file retrieved, date of drawing issuance ascertained, issuance and recipient detail recorded, drawing movement, Drawing record

67


Training Hours

Delivery Mode

Assessment Criteria

book record produced.

Employability Skills

Core Abilities Social Skills

01.01 Identify and gather information 01.02 Document information, procedures or processes 01.03 Utilize basic IT applications 01.04 Analyse information 01.05 Utilize the Internet to locate and gather information 01.06 Utilize word processor to process information 02.01 Interpret and follow manuals, instructions and SOP’s 02.02 Follow telephone/ telecommunication procedures 02.03 Communicate clearly 02.04 Prepare brief reports and checklists using standard forms 02.05 Read/interpret flowcharts and pictorial information 02.06 Write memos and letters 02.07 Utilize Local Area Network (LAN)/Intranet to exchange information 02.08 Prepare pictorial and graphic information 03.01 Apply cultural requirements to the workplace 03.02 Demonstrate integrity and apply ethical practices 03.03 Accept responsibility for own work and work area 03.04 Seek and act constructively upon feedback about performance 03.05 Demonstrate safety skills 03.06 Respond appropriately to people and situations

1. Communication skills 2. Conceptual skills 3. Interpersonal skills 4. Learning skills 5. Leadership skills 6. Multitasking and prioritizing 7. Self-discipline 8. Teamwork

68

03.07 Resolve interpersonal conflicts 03.08 Develop and maintain a cooperation within work group 04.01 Organize own work activities 04.02 Set and revise own objectives and goals 04.03 Organize and maintain own workplace 04.04 Apply problem solving strategies 04.05 Demonstrate initiative and flexibility 06.01 Understand systems 06.02 Comply with and follow chain of command 06.03 Identify and highlight problems 06.04 Adapt competencies to new situations/systems 06.05 Analyse technical systems 06.06 Monitor and correct performance of systems

Tools, Equipment and Materials (TEM)

Items Ratio (TEM: Trainee)

1. Computer Set with words processing & graphic application. 2. LCD Projector or any other projector with white screen 3. Drawing board 4. Measuring Instrument

1:25 1:25 1:1 1:1

REFERENCES

1. Frederick E. Giesecke, Alva E. Mitchell, Henry C. Spencer, Ivan L. Hill , John Thomas Dygdon ,James E. Novak , Shawna E. Lockhart ,

Prentice Hall; 13 edition (May 23, 2008), Technical Drawing (13th Edition), ISBN: 978-0135135273 2. Frederick E. Giesecke, Peachpit Press 1992, Principles of Technical Drawing, ISBN: 978-0023437359 3. John S. Rooke, IndyPublish.com, 2008, Textbook of Mechanical Drawing: Being an Explanation of the Principles of Geometry and

Orthographic Projection, the Helix, and Toothed Gearing, ISBN: 9781437165753

http://www.amazon.com/s/ref=ntt_athr_dp_sr_1?_encoding=UTF8&field-author=Frederick%20E.%20Giesecke&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_2?_encoding=UTF8&field-author=Alva%20E.%20Mitchell&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_3?_encoding=UTF8&field-author=Henry%20C.%20Spencer&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_4?_encoding=UTF8&field-author=Ivan%20L.%20Hill&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_5?_encoding=UTF8&field-author=John%20Thomas%20Dygdon&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_6?_encoding=UTF8&field-author=James%20E.%20Novak&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_7?_encoding=UTF8&field-author=Shawna%20E.%20Lockhart&search-alias=books&sort=relevancerank


http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22John+S.+Rooke%22&source=gbs_metadata_r&cad=4

69

4. Frederick E. Giesecke (Author), Ivan L. Hill (Author), Henry C. Spencer (Author), Alva E. Mitchell (Author), John Thomas Dygdon (Author), James E. Novak (Author), Shawna E. Lockhart (Author), Marla Goodman , Peachpit Press, 14 Ed, 2011, Technical Drawing with Engineering Graphics, ISBN: 978-0135090497


http://www.amazon.com/s/ref=ntt_athr_dp_sr_2?_encoding=UTF8&field-author=Ivan%20L.%20Hill&search-alias=books&sort=relevancerank


http://www.amazon.com/s/ref=ntt_athr_dp_sr_4?_encoding=UTF8&field-author=Alva%20E.%20Mitchell&search-alias=books&sort=relevancerank




http://www.amazon.com/s/ref=ntt_athr_dp_sr_6?_encoding=UTF8&field-author=James%20E.%20Novak&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_7?_encoding=UTF8&field-author=Shawna%20E.%20Lockhart&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_8?_encoding=UTF8&field-author=Marla%20Goodman&search-alias=books&sort=relevancerank

70





Competency Unit Title COMPUTER AIDED DESIGN & DRAFTING

Learning Outcome The person who is competent in this CU shall be able to produce clean and precise mechanical drawing of an existing or non-existing object and or any parts of it, sectional views, detail assemblies and or sub-assemblies, hidden parts, its layout, in two and or three dimension, using symbols and methodology that complied with the specified standards, at a clear view angle, using a suitable accurate scale, drawn in an accurate dimensions, providing objects information as required and or specified, using a specified computer aided design and drafting software, neatly and clearly printed or plotted, with the end product could be confidently referred and become an understandable and effective communication media by any parties in accordance with organizational requirements. Upon completion of this competency unit, trainees will be able to :

1. Obtain CAD software and requirements 2. Perform CADD Application systems installation 3. Develop CADD Two Dimensional Industrial Automation Drawing

4. Develop CADD Industrial Automation Three Dimensional Drawing 5. Develop CADD Industrial Automation assembly Drawing 6. Develop CADD Three Dimensional Industrial Automation Assembly Drawing 7. Prepare CADD operation report.


Work Activities Related Knowledge Related Skills Attitude/Safety/

Environmental

Training Hours

Delivery Mode

Assessment Criteria

71


Environmental

Training Hours

Delivery Mode

Assessment Criteria

1. Obtain

CADD software and requirements

i. CADD Application

requisition concept & requirements.

ii. CADD Application product availability

iii. Source of CADD software iv. Type of CADD Software v. CADD Software

specification vi. CADD software and

requirements delivery inspection.

vii. CADD Delivery receipt.

Lecture

CADD Application systems requisition instruction & requirements interpreted so that instruction official source declared, instruction direction officiated, instruction requirements listed and instruction authority confirmed.

CADD Application product availability confirmed.

CADD Application systems product requisition produced.

CADD Software specification confirmed.

CADD software and requirements delivery inspection executed so that CADD items & quantity, Software

i. Examine CADD application systems requisition instruction & requirements.

ii. Check CADD Application product availability.

iii. Check CADD Software specification

iv. Generate CADD Application systems product requisition.

v. Conduct CADD software and

Practical

72


Environmental

Training Hours

Delivery Mode

Assessment Criteria

requirements delivery inspection.

vi. Check delivery receipt.

contents & serviceability, product licensing, hardware items, type & quantity and product's manual confirmed in accordance with organizational purchasing policy and procedure. Confirmed Delivery receipt collected in accordance with organizational purchasing policy and procedure.

Attitude:

i. Thorough in examining CADD Application instruction & requirements.

ii. Informative in checking CADD Application product availability.

iii. Detail in checking CADD Software specification

iv. Accurate in generating CADD Application systems product requisition.

v. Meticulous in checking CADD software and requirements delivery.

vi. Confidence in confirming delivery receipt.

73


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Safety:







Environment:




74


Environmental

Training Hours

Delivery Mode

Assessment Criteria


2.Perform

CADD Application systems installation

i. CAD software Installation

instruction and requirements.

Hardware requirements

Software requirements

Licensing requirements ii. CAD installation planning

CAD installation objectives.

CAD installation time frame

CAD installation tools, equipments & materials.

iii. CAD Installation • Installation Tools ,

equipments and materials.

• Hardware Installation • Software Installation

iv. CAD Installation evaluation • Installation performance

parameters • Evaluation techniques • Evaluation procedure.

v. CAD installation record • Hardware Installation • Software Installation

Lecture CAD Software

installation instruction and requirements interpreted.

CAD hardware installation instruction, manual and requirements interpreted.

CAD Installation requirements interpreted so that installation tools , equipments and materials listed, hardware & software installation requirements ascertained and licensing requirements understood.

CAD installation planning executed so that CAD installation objectives,

75


Environmental

Training Hours

Delivery Mode

Assessment Criteria

i. Examine CAD

Software installation instruction and requirements.

ii. Examine CAD hardware installation manual and requirements.

iii. Examine CAD Installation requirements.

iv. Plan CAD installation

v. Perform CAD Installation

vi. Evaluate CAD Installation

vii. Accurate in preparing CAD installation record

Practical installation time frame, installation tools, equipments and materials ascertained.

CAD Installation executed so that installation tools , equipments and materials acquired, CAD Hardware Installation and CAD Software Installation executed in accordance with hardware manufacturer's manual and CAD producers requirements.

CAD Installation passed so that installation performance parameters ascertained, CAD installation evaluation techniques used and evaluation procedure

Attitude:

i. Detail in examining CAD Software installation instruction and requirements.

ii. Detail in examining CAD hardware installation manual

76


Environmental

Training Hours

Delivery Mode

Assessment Criteria

and requirements. iii. Detail in examining

CAD Installation requirements.

iv. Objective focused in planning CAD installation

v. Meticulous in performing CAD Installation

vi. Accurate in preparing CAD installation record

Safety:






vi. Promote good safety & health

completed in accordance with organizational requirements.

CAD installation record produced in accordance with organizational requirement.

77


Environmental

Training Hours

Delivery Mode

Assessment Criteria

practice at workplace.

Environment:





3. Develop

CADD Two Dimensional Industrial Automation Drawing

i. Examine CADD Two Dimensional Industrial Automation Drawing instruction

instruction source

instruction authority

instruction validity

instruction requirements

Assignment objectives ii. CADD Industrial Automation drawing requirements

Industrial Automation drawing sketches and drawing information

CADD Industrial Automation drawing tools and

Lecture

CADD Two Dimensional Industrial Automation Drawing instruction interpreted , instruction source, instruction authority, instruction validity, instruction requirements confirmed, job objectives understood, Industrial Automation Drawing instruction

78


Environmental

Training Hours

Delivery Mode

Assessment Criteria

equipments.

Industrial Automation drawing requirements

iii CADD Two Dimensional Industrial Automation Drawing Scale and dimension.

Two dimension drawing requirements

Paper formats and units

Drawing dimension style

Standard line layers and thickness

Drawing base length

Drawing scale.

iv. Develop CADD plan elevation development

Lines based on standard line layers and thickness

Construction line

Object line

Hidden line

Drawing symbols

v. CADD side & end elevation development

Generate Projection line

Determine intersection points

Develop object line

acceptance signed.

CADD Two Dimensional Industrial Automation Drawing requirement, Industrial Automation drawing sketches and drawing information, CADD Industrial Automation drawing tools and equipments listed and Industrial Automation drawing requirements collected.

Industrial Automation Drawing CADD Scale and dimension ascertained, two dimension drawing requirements listed, paper

79


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Clear projection line. vi. CADD Industrial

Automation Drawing dimensions preparation

Dimension detail.

Information accuracy

Dimension line

Dimension detail.

Dimension detail and dimension style consistencies.

vii. CADD Industrial

Automation Drawing detail preparation

Drawing detail.


Font/lettering size

Drawing detail

Detail spelling

Industrial Automation drawing detail.

Detail spelling and font consistencies.

8. CADD Industrial

Automation Drawing title block preparation

Industrial Automation title block detail.

formats and units ascertained, drawing dimension style ascertained, standard line layers and thickness set, drawing base length confirmed and Drawing scale ascertained.

CADD plan elevation ascertained, lines based on standard line layers and thickness produced, construction line, object line, hidden line produced, drawing symbols produced.

CADD side & end elevation produced, projection line generated, intersection points ascertained, object line produced and

80


Environmental

Training Hours

Delivery Mode

Assessment Criteria


Font/lettering size

Title block format

Title block detail

Drawing title and identification number.

Signatories line and arrangements.

Detail spelling and font consistencies.

9. Generate CADD Industrial Automation Drawing

Plotter requirements

Paper in plotter / printer

Page setup manager

Plotter / printer features

Paper size

Plotting scale

Plotting style table for pen assignments

Drawing orientation

Drawing scale

Plot / print Industrial Automation Drawing

Plotting outcome checking 10. Industrial Automation drawing submission process

Information accuracy checking

projection line removed.

CADD Industrial Automation Drawing dimensions printed, dimension detail listed, information accuracy confirmed, dimension line produced, dimension detail, dimension detail and dimension style consistencies confirmed.

CADD Industrial Automation Drawing detail printed, drawing detail listed, font/lettering size ascertained, information accuracy, detail spelling, Industrial Automation drawing detail printed, detail

81


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Drawing submission check list

Drawing folding method

Industrial Automation drawing log book.

Industrial Automation Drawing digital filing.

spelling and font consistencies confirmed.

CADD Industrial Automation Drawing title block produced, Industrial Automation title block detail printed, information accuracy confirmed, font/lettering size ascertained, title block format used, title block detail printed, drawing title and identification number printed, signatories line and arrangements allocated and detail spelling and font consistencies confirmed.

CADD Industrial Automation Drawing produced, plotter

i. Examine Industrial Automation Drawing instruction

ii. Obtain CADD Industrial Automation drawing requirements

iii. Determine Industrial Automation Drawing CADD Scale and dimension.

iv. Develop CADD plan elevation

v. Develop CADD side & end elevation

vi. 6.Prepare CADD Industrial Automation Drawing dimensions

vii. Prepare CADD Industrial

Practical

82


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Automation Drawing detail

viii. Prepare CADD Industrial Automation Drawing title block

ix. Generate CADD Industrial Automation Drawing

x. Carry out Industrial Automation drawing submission

requirements ready, paper in plotter / printer loaded, page setup manager set, plotter / printer, paper size, plot scale, plot style table for pen assignments, drawing orientation and drawing scale determined, Industrial Automation Drawing plotted and plotting outcome confirmed.

Industrial Automation drawing submission and drawing final checking executed, information accuracy confirmed, drawing submission check list disclosed, drawing folded, drawing submitted,

Attitude:

i. Detail in examining Industrial Automation Drawing instruction

ii. Detail in obtaining CADD Industrial Automation drawing requirements

iii. Accurate in determining Industrial Automation Drawing CADD Scale and dimension.

iv. Precise in

83


Environmental

Training Hours

Delivery Mode

Assessment Criteria

developing CADD plan elevation

v. Precise in developing CADD side & end elevation

vi. Accurate in preparing CADD Industrial Automation Drawing dimensions

vii. Accurate in preparing CADD Industrial Automation Drawing detail

viii. Accurate in preparing CADD Industrial Automation Drawing title block

ix. Accurate in generating CADD Industrial Automation Drawing

x. Confidence in carrying out CADD Industrial Automation drawing

file digitally stored and Industrial Automation drawing log book update produced.

84


Environmental

Training Hours

Delivery Mode

Assessment Criteria

submission

Safety:







Environment:





85


Environmental

Training Hours

Delivery Mode

Assessment Criteria

policy.

4. Develop

CADD Industrial Automation Three Dimensional Drawing

i. CADD Industrial Automation

Three Dimensional Drawing instruction

ii. CADD Industrial Automation drawing requirements


CADD Industrial Automation drawing tools and equipments.

Industrial Automation drawing requirements

iii. CADD Industrial

Automation Three Dimensional Drawing Scale and dimension.

three dimension drawing requirements

paper formats and units

standard line layers & thickness setting

drawing base length

Drawing scale.

three angles of dimension

thickness of structures

3D Object (cube, cone,

Lecture

CADD Industrial Automation Three Dimensional Drawing instruction

interpreted , instruction source, instruction authority, instruction validity, instruction requirements confirmed, job objectives explained, Industrial Automation Drawing instruction acceptance signed.

CADD Industrial Automation Three Dimensional Drawing instruction requirement, Industrial Automation drawing sketches and drawing information, CADD

86


Environmental

Training Hours

Delivery Mode

Assessment Criteria

cylinder, sphere, geometry, etc.)

3D construction method (Boolean, Object Compose, Extrude, Loft, Bending, FFD, NURB, etc.)

iv. CADD plan elevation (2D

shape sketch)

polylines based on standard line layers and thickness

construction line using 2D spline shape

object line

curve line

circle shape

triangle shape

rectangle shape

hidden line

dummy object

drawing symbols

CADD plan elevation (2D shape sketch)

v. CADD side & end elevation (3D transforming) development

Extrude method application

Industrial Automation drawing tools and equipments displayed and Industrial Automation drawing requirements listed.

CADD Industrial Automation Three Dimensional Drawing Scale and dimension ascertained, three dimension drawing requirements interpreted, paper formats and units ascertained, standard line layers & thickness set, drawing base length confirmed, drawing scale, three angles of dimension, thickness of structures, 3D

87


Environmental

Training Hours

Delivery Mode

Assessment Criteria

three dimension of objects (polygon) development

Bending method application

Boolean method to attachment multiple object

NURB method to construct surface of objects

CADD side & end elevation (3D transforming) checking

vi. 3D Object Editing and Refining

polygon editing

object editing using Bending method

object editing using FFD method

vii. Object Colouring

3D object

Material Editor Panel opening

colour from palette selection

colour to selected object application

object colouring process result checking

Object (cube, cone, cylinder, sphere, geometry, etc.), 3D construction method (Boolean, Object Compose, Extrude, Loft, Bending, FFD, NURB, etc.) ascertained and Industrial Automation Drawing CADD Scale and dimension factors summarised.

CADD plan elevation, polylines based on standard line layers & thickness, construction line (using 2D spline shape), object line, curve line, circle shape, triangle shape, rectangle shape, hidden line, Dimension line,

88


Environmental

Training Hours

Delivery Mode

Assessment Criteria

viii. 3D Object Texture &Material Mapping

object materials (steel, wood, aluminium, glass, sandy, shining, rubber, plastic, etc)

material selection from library

Self design material development

object material development

material object naming

material object to 3D object application

3D Object Texture &Material Mapping outcome checking

ix. Rendering process

rendering perspective angle

rendering object

Rendering Panel opening

rendering method selection

rendering process performance

rendering result preview

centre line, section line, dummy object produced, drawing symbols drawn and CADD plan elevation (2D shape sketch) confirmed.

CADD side & end elevation (3D transforming) produced, extrude method and revolved method used, three dimension object produced, Bending method applied (object reformation), Boolean method used ( to attachment multiple object), NURB method used (to construct surface of objects), CADD side & end elevation (3D transforming)

89


Environmental

Training Hours

Delivery Mode

Assessment Criteria

x. CADD 3D process final Output preview

perspective angle to rendering

Rendering Panel opening

rendering method selection

location to save rendered object selection

object format type (still image, video, draft, sequence, movie, etc) selection.

format document (jpg, png, avi, mov, swf, tif, targa, flv, gift) selection

rendering development xi. 3D Camera view

perspective rendering implementation.

view of visual

type of camera

camera development

position of camera

distance of camera

camera zooming

camera view perspective rendering implementation

xii. CADD Industrial

confirmed.

3D Object Editing and Refining executed, polygon using and object refined, Bending method and FFD method applied, and refined & refined 3D Object confirmed and record produced.

Object colouring executed, object ascertained, Material Editor Panel opened, colour (from palette) ascertained, selected object colour used, object colouring process result confirmed.

3D Object Texture &Material Mapping executed, object materials (steel,

90


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Automation Drawing dimensions

Dimension detail compilation.

Information accuracy check.

Dimension line development

Dimension detail check.

Dimension detail and dimension style consistencies check.

xiii. CADD Industrial Automation Drawing detail preparation.

Drawing detail compilation.

Information accuracy check

Font/lettering size selection

Drawing detail insertion.

Detail spelling check

Industrial Automation drawing detail check..

Detail spelling and font consistencies check

xiv. CADD Industrial

Automation Drawing title

wood, aluminium, glass, sandy, shining, rubber, plastic, etc) ascertained, Material Editor Panel open, material from library ascertained, self design materials produced, object material produced, object material named & saved, material object used (to 3D object), and 3D Object Texture & Material Mapping outcome confirmed.

Rendering executed, rendering perspective angle ascertained, rendering object ascertained, Rendering Panel

91


Environmental

Training Hours

Delivery Mode

Assessment Criteria

block

Industrial Automation title block detail.


Font/lettering size selection.

Title block format utilization

Title block insertion

Drawing title and identification number provision.

Signatories line and arrangements provision.

Detail spelling and font consistencies check.

xv. 3D CADD Industrial

Automation Drawing generation

Plotter requirements installation

Paper in plotter / printer preparation.

Page setup manager

Plotter / printer selection

Paper size selection

Plot scale selection

Plot style table for pen assignments

ready, rendering method ascertained, rendering process executed, rendering result previewed.

CADD 3D process final Output previewed, perspective rendering angle ascertained, rendering object ascertained, Rendering Panel opened, rendering method ascertained, rendered object saving location ascertained, object format type ascertained (still image, video, draft, sequence, movie, etc ) , format document (jpg, png, avi, mov, swf, tif, targa, flv, gift)

92


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Drawing orientation

Drawing scale selection

Plot / print Industrial Automation Drawing

Plotting outcome xvi. Industrial Automation

drawing submission

Drawing final checking

Information accuracy checking

Attach drawing submission check list

Fold/roll drawing i. Industrial Automation

drawing log book update.

ascertained and CADD 3D process final Output previewed.

3D Camera Handling performed, view of visual ascertained, camera type ascertained, camera produced, camera position edited, camera distance edited, camera zooming executed, camera view perspective rendering executed , confirmed and record produced.

CADD Industrial Automation Drawing dimensions prepared, dimension detail obtained, information accuracy checked, dimension line


Automation Drawing instruction

ii.Develop CADD plan elevation (2D shape sketch)

iii. Carry out 3D Object Editing and Refining

ix. Conduct Rendering xiii. . Prepare CADD Industrial Automation Drawing detail xv. Generate 3D CADD Industrial Automation

Practical

93


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Drawing xvi. Carry out Industrial Automation drawing submission

produced, dimension detail, dimension detail and dimension style consistencies checked.

CADD Industrial Automation Drawing dimensions prepared, dimension detail obtained, information accuracy checked, dimension line produced, dimension detail, dimension detail and dimension style consistencies checked.

CADD Industrial Automation Drawing title block produced, Industrial Automation title block detail obtained,

Attitude:

i. Thorough in examining Industrial Automation Drawing instruction

ii. Resourceful in obtaining CADD Industrial Automation drawing requirements

iii. Objective focused in determining Industrial Automation Drawing CADD Scale and dimension.

iv. Careful in preparing CADD Industrial Automation Drawing

94


Environmental

Training Hours

Delivery Mode

Assessment Criteria

dimensions v. Meticulous in

preparing CADD Industrial Automation Drawing detail

vi. Detailed in preparing CADD Industrial Automation Drawing title

vii. Meticulous in generating 3D CADD Industrial Automation Drawing

viii. Punctual in carrying out Industrial Automation drawing submission

Safety:



iii. Ensure electrical safety on all electrically

information accuracy confirmed, font/lettering size selected, title block format used, title block detail inserted, Drawing title and identification number provided, signatories line and arrangements provided, detail spelling and font consistencies confirmed.

3D CADD Industrial Automation Drawing produced, plotter requirements usabled, paper in plotter / printer loaded, page setup executed, plotter / printer, paper size, plot scale plot style table for pen assignments,

95


Environmental

Training Hours

Delivery Mode

Assessment Criteria

powered equipment.




Environment:





drawing orientation and drawing scale determined, Industrial Automation Drawing plotted, plotted drawing confirmed.

Industrial Automation drawing submission executed, drawing final checking executed, information accuracy confirmed, drawing submission check list attached, drawing folded/rolled and Industrial Automation drawing log book updated.

CADD Industrial Automation Drawing detail produced, drawing

96


Environmental

Training Hours

Delivery Mode

Assessment Criteria

detail obtained, information accuracy, font/lettering size confirmed, drawing detail inserted,

Detail spelling

Check Industrial Automation drawing detail. Detail spelling and font consistencies.

5. Develop CADD Industrial Automation assembly Drawing

i. CADD Industrial

Automation assembly Drawing concept and application.

ii. Assembly drawing principles

iii. Assembly drawing purposes

iv. Assembly Drawing instruction

v. CADD Industrial Automation assembly Drawing requirements

Obtain Industrial Automation drawing sketches and drawing information

Obtain CADD Industrial

Lecture CADD Industrial Automation assembly Drawing

instruction, instruction source, instruction authority, instruction validity and instruction requirements interpreted, job objectives understood, Industrial Automation Drawing instruction signed.

CADD Industrial

97


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Automation drawing tools and equipments.

Gather Industrial Automation drawing requirements

vi. CADD Industrial

Automation assembly Drawing requirements preparation

Targeted 2D drawing file.

Assembly drawing specification

Assembly drawing tools, equipment, instruments and materials.

Layer (by different colour and line).

Assembly component development/ Import assembly component

Part layer changes (for assembling).

Component reference point development

vii. CADD Industrial

Automation assembly Drawing development

Main drawing preparation

Component assembling

Automation assembly Drawing

requirements, Industrial Automation drawing sketches & drawing information, CADD Industrial Automation drawing tools & equipments received, Industrial Automation drawing requirements listed.

Assembly drawing requirements produced, targeted 2D drawing file and Assembly drawing specification received, Assembly drawing tools, equipment, instruments and materials listed, layer (by different colour and line) created, assembly

98


Environmental

Training Hours

Delivery Mode

Assessment Criteria

assemble & dissemble layer Locking systems

Develop assembly symbol (such as. welding, GD&T).

Develop cutting plane ( sectioning )

Develop multi sectioning area view

Develop object material

Conduct hatching process.

Check line accuracy

viii. Prepare CADD Industrial Automation assembly Drawing detail

Obtain drawing detail.

Check information accuracy

Select font/lettering size

Balloon creation

Bill of material provision

Bill of material information.

Scale drawing development

Drawing detail indication & development.

Detail spelling checking

Font consistencies

component development or Import assembly component executed, layer changed (for assembling), component reference point displayed.,

Assembly drawing produced, main drawing received, component assembled, layer locked, Assembly symbol (such as. welding, GD&T) printed, cutting plane (sectioning) produced,

multi sectioning area view produced, object material and hatching process executed, and line accuracy interpreted.

99


Environmental

Training Hours

Delivery Mode

Assessment Criteria

checking

ix. Industrial Automation drawing submission implementation

Assembly drawing final checking

Assembly drawing detail accuracy checking

Drawing submission check list

Industrial Automation drawing log book update.

Assembly drawing detail produced, drawing detail received, information accuracy interpreted, font/lettering size selected, balloon and bill of material drawn, Bill of material information completed, scale drawing produced and drawing detail printed, drawing detail inserted, detail spelling, Industrial Automation drawing detail, and detail font consistencies interpreted.

Industrial Automation drawing submission and

i. Examine Assembly

Drawing instruction ii. Obtain CADD

Assembly drawing requirements

iii. Prepare Assembly drawing requirements

iv. Develop Assembly drawing

v. Prepare Assembly drawing detail

vi. Carry out Industrial Automation drawing submission

Practical

100


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Attitude:

i. Detail in examining Assembly Drawing instruction

ii. Detail in obtaining CADD Assembly drawing requirements

iii. Objective focused in preparing Assembly drawing requirements

iv. Accurate in developing Assembly drawing

v. Thorough in preparing Assembly drawing

detail. vi. Confidence in

carrying out Industrial Automation drawing submission

Safety:



assembly drawing final checking executed, assembly drawing detail accuracy interpreted, drawing submission check list attached, drawing folded and

Industrial Automation drawing log book updated.

101


Environmental

Training Hours

Delivery Mode

Assessment Criteria





Environment:





6. Develop CADD Three

i. CADD Three Dimensional Industrial Automation Assembly Drawing instruction

CADD Three Dimensional Industrial

102


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Dimensional Industrial Automation Assembly Drawing

Instruction source

Instruction authority

Instruction validity

ii. CADD Three Dimensional Industrial Automation Assembly Drawing requirements


CADD Industrial Automation drawing tools and equipments.

iii. 3D Assembly drawing requirements preparation.

Targeted 3D drawing file.

Assembly drawing specification

Assembly drawing tools, equipment, instruments and materials gathering.

Individual / parts drawing development

New assembly lay out creation.

iv. CADD Three Dimensional Industrial Automation Assembly Drawing

Automation Assembly Drawing instruction interpreted, instruction source, instruction authority, instruction validity and instruction requirements confirmed, job objectives ascertained, Industrial Automation Drawing instruction signed.

CADD Three Dimensional Industrial Automation Assembly Drawing requirements and Industrial Automation drawing sketches, drawing information, CADD Industrial Automation

103


Environmental

Training Hours

Delivery Mode

Assessment Criteria

development

Main drawing

First component positioning

Adding component

Insert component

Moving and rotating

Mating component

Component Alignment

Mating concentric and coincident performance

Assembly motion performance

Hiding and transparency

Component properties

Assembly analysis

Mass properties calculation

Interference detection checking

Value of dimension change

Physical simulation performance

Exploded assemblies

Exploded line sketch

Animating explode view v. CADD 3D Assembly Drawing Detail preparation

Drawing detail gathering


Multi view orientation

drawing tools and equipments listed, Industrial Automation drawing requirements listed.

CADD Three Dimensional Industrial Automation Assembly Drawing ready, targeted 3D drawing file, Assembly drawing specification listed, Assembly drawing tools, equipment, instruments and materials listed, individual / parts drawing produced and new assembly lay out produced.

3D Assembly drawing produced, main drawing listed, first component

104


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Balloon provision.

Bill of material provision.

Font/lettering size selection.

Bill of material complete information

Scale drawing development

Detail drawing development and indication

Cutting plate ( sectioning) development.

Assembly symbol provision (such as welding, GD&T and etc)

Detail spelling checking

Industrial Automation drawing detail checking.

Detail spelling and font consistencies checking.

vi. Carry out CADD 3D Industrial Automation drawing submission

Assembly drawing final checking

Assembly drawing detail accuracy checking

Drawing submission check list attachment.

Fold/roll drawing Industrial Automation drawing log

book update.

displayed, component increased, component displayed, image Moved & and rotated, component mated, alignment process executed, Mating concentric and coincident executed, Assembly motion executed, Hiding and transparency executed, Component properties confirmed, assembly image interpreted, compute Mass properties calculation, interference detection checking executed, value of dimension changed, physical simulation

105


Environmental

Training Hours

Delivery Mode

Assessment Criteria

executed, exploded assemblies executed, explode line sketched, animating explode view executed,

1.5. CADD 3D Assembly Drawing Detail prepared, drawing detail listed, information accuracy confirmed, multi view orientation executed, balloon displayed, bill of material provided, font/lettering size selected, bill of material information completed, scale drawing produced, detail drawing produced and indicated cutting plate ( sectioning) produced, assembly symbol produced (eg.

i. Examine 3D Assembly Drawing instruction

ii. Obtain 3D CADD Assembly drawing requirement

iii. Prepare 3D Assembly drawing requirements

iv. Develop 3D Assembly drawing v. Prepare CADD 3D Assembly Drawing Detail vi. Carry out CADD 3D Industrial Automation drawing submission vii. Update Industrial Automation drawing log

book.

Attitude:

i. Detail in examining 3D Assembly Drawing instruction

106


Environmental

Training Hours

Delivery Mode

Assessment Criteria

ii. Objective focused in obtaining 3D CADD Assembly drawing requirements

iii. Thorough in preparing 3D Assembly drawing requirements

iv. Objective focused in developing 3D Assembly drawing v. Thorough in preparing CADD 3D Assembly Drawing Detail vi. Confidence in carry out CADD 3D Industrial Automation drawing submission

Safety:




welding, GD&T and etc), detail spelling confirmed, Industrial Automation drawing detail confirmed, detail spelling and font consistencies confirmed.

CADD 3D Industrial Automation drawing submission executed, assembly drawing final checking executed, assembly drawing detail accuracy confirmed, drawing submission check list attached, drawing Folded/rolled, Industrial Automation drawing log book updated.

107


Environmental

Training Hours

Delivery Mode

Assessment Criteria




Environment:




Prepare CAD operation report.

i. CAD application

performance report concept & requirements.

ii. CAD operation report planning

Operational Critical area identification.

Report parameters.

Organizational requirements.

iii. CAD operation report implementation.

CAD application performance report concept & requirements interpreted.

CAD operation report planning executed so that CAD operational critical area and report parameters ascertained, organizational

108


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Report format

Report subjects

Report contents.

Report generation. iv. CAD operation report

implementation evaluation v. CAD operation report

feedback.

requirements listed.

CAD operation report drafted so that CADD reporting format used, report subjects outlined, report contents printed and CADD operation report produced.

CAD operation report implementation graded.

CAD operation report feedback interpreted.

i. Examine CAD application performance report concept & requirements.

ii. Plan CAD operation report

iii. Perform CAD operation report

iv. Evaluate CAD operation report implementation.

v. Obtain CAD operation report feedback.

Attitude:

i. Thorough in examining CAD application

109


Environmental

Training Hours

Delivery Mode

Assessment Criteria

performance report concept & requirements.

ii. Objective focused in Plan CAD operation report

iii. Factual in preparing CAD operation report

iv. Factual in evaluating CAD operation report implementation.

v. Diplomacy in obtaining CAD operation report feedback.

Safety:





110


Environmental

Training Hours

Delivery Mode

Assessment Criteria



Environment:






01.01 Identify and gather information 01.02 Document information, procedures or processes 01.03 Utilize basic IT applications 01.04 Analyse information 01.05 Utilize the Internet to locate and gather information 01.06 Utilize word processor to process information 02.01 Interpret and follow manuals, instructions and SOP’s


111

02.02 Follow telephone/ telecommunication procedures 02.03 Communicate clearly 02.04 Prepare brief reports and checklists using standard forms 02.05 Read/interpret flowcharts and pictorial information 02.06 Write memos and letters 02.07 Utilize Local Area Network (LAN)/Intranet to exchange information 02.08 Prepare pictorial and graphic information 03.01 Apply cultural requirements to the workplace 03.02 Demonstrate integrity and apply ethical practices 03.03 Accept responsibility for own work and work area 03.04 Seek and act constructively upon feedback about performance 03.05 Demonstrate safety skills 03.06 Respond appropriately to people and situations 03.07 Resolve interpersonal conflicts 03.08 Develop and maintain a cooperation within work group 04.01 Organize own work activities 04.02 Set and revise own objectives and goals 04.03 Organize and maintain own workplace 04.04 Apply problem solving strategies 04.05 Demonstrate initiative and flexibility 06.01 Understand systems 06.02 Comply with and follow chain of command 06.03 Identify and highlight problems 06.04 Adapt competencies to new situations/systems 06.05 Analyse technical systems 06.06 Monitor and correct performance of systems



1. LCD Projector or other type of projector with white screen. 2. Computer Set with words processing & CADD application

1:25 1:25

112

software. 3. Printer or Plotter 4. Stationery

1:25 As required.

REFERENCES

1. Thomas French , Jay Helsel, Glencoe/McGraw-Hill; 13 edition (February 13, 2002), Mechanical Drawing: Board and CAD

Techniques, Student Edition, ISBN: 978-0078251009 2. Terry Wohlers McGraw Hill Professional 2012 Applying AutoCAD® 2013, ISBN: 9780073375519 3. Randy Shih , SDC Publications; Pap/Cdr edition (April 27, 2012), AutoCAD 2013 Tutorial - First Level: 2D Fundamentals, ISBN:

978-1585037162 4. Shawna Lockhart , SDC Publications (May 23, 2012), Tutorial Guide to AutoCAD 2013, ISBN: 978-1585037216 5. Elise Moss, SDC Publications (April 13, 2012), Autodesk AutoCAD 2013 Fundamentals, ISBN: 978-1585037148 6. Terence M. Shumaker , David A. Madsen , David P. Madsen, Goodheart-Willcox Co; 18 Ed. 2010 AutoCAD and Its Applications

Basics 2011, ISBN:978-1605253282 7. Novak, Henry C. Spencer, John T. Dygdon, McGraw-Hill/Glencoe; 6 Ed. 1994 Basic Technical Drawing: Student Text 8. Michael Netzley & Graig Snow, Prentice Hall 1st. Ed. 2001, Guide to Report Writing ISBN 978-0130417718 9. John Bowden, Writing a Report- How to Accurate in preparing, Write & Present Really Effective, ISBN 978-1845284701

http://www.amazon.com/s/ref=ntt_athr_dp_sr_1?_encoding=UTF8&field-author=Thomas%20French&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_2?_encoding=UTF8&field-author=Jay%20Helsel&search-alias=books&sort=relevancerank

http://www.mhprofessional.com/contributor.php?id=20348

http://www.amazon.com/s/ref=ntt_athr_dp_sr_1?_encoding=UTF8&field-author=Randy%20Shih&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_1?_encoding=UTF8&field-author=Shawna%20Lockhart&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_1?_encoding=UTF8&field-author=Elise%20Moss&search-alias=books&sort=relevancerank

http://www.amazon.com/Terence-M.-Shumaker/e/B001IR1LS4/ref=ntt_athr_dp_pel_1

http://www.amazon.com/s/ref=ntt_athr_dp_sr_2?_encoding=UTF8&field-author=David%20A.%20Madsen&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_3?_encoding=UTF8&field-author=David%20P.%20Madsen&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_1?_encoding=UTF8&field-author=Novak&search-alias=books&sort=relevancerank


http://www.amazon.com/s/ref=ntt_athr_dp_sr_3?_encoding=UTF8&field-author=John%20T.%20Dygdon&search-alias=books&sort=relevancerank

113





Competency Unit Title INDUSTRIAL AUTOMATION FABRICATION AND SUB-ASSEMBLING

Learning Outcome The person who is competent in this CU shall be able to perform industrial automation fabrication process until the industrial automation systems fabrication components, assemblies and sub-assemblies are formed and ready for installation as specified by the organization. Fabrication works should be implemented neatly, accurately, functional and safe according to specifications with cost optimization, low scrap value, optimum labor utilization and within a given time frame. The administrator’s performance shall be measured based on the said requirements that are translated into the prescribed objectives and organization requirements. Upon completion of this competency unit, trainees will be able to:

Examine Industrial Automation Fabrication instruction

Prepare Industrial Automation Fabrication & Sub Assembling requirements

Perform Industrial Automation Fabrication & Sub Assembling implementation

Perform Industrial Automation Fabrication & Sub Assembling Testing

Perform Industrial Automation Fabrication & Sub Assembling product packaging

Perform Industrial Automation Fabrication & Sub Assembling product delivery preparation.

Competency Unit ID MC-XXX-3 Level 2 Training Duration 90Hours Credit Hours 9


Environmental

Training Hours

Delivery Mode

Assessment Criteria

1. Examine


Lecture

114


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Industrial Automation Fabrication instruction

Fabrication Official instruction source,

ii. Industrial Automation Fabrication Official Instruction authority

iii. Instruction validity requirement

iv. Industrial Automation Fabrication Instruction content

v. Industrial fabrication instruction requirement

Instruction source confirmed.

Instruction authority confirmed.

instruction validity

Instruction content confirmed.

Industrial automation fabrication instruction acceptance signed.

Industrial automation fabrication instruction record produced.

i. Check Instruction source

ii. Check instruction authority

iii. Check instruction validity

iv. Check instruction content

v. Accept industrial automation fabrication instruction

vi. Record industrial automation fabrication instruction

Practical

Attitude:

115


Environmental

Training Hours

Delivery Mode

Assessment Criteria

i. Detail in checking Instruction source

ii. Detail in checking instruction authority

iii. Detail in checking instruction validity

iv. Detail in checking instruction content

v. Confidence in accepting industrial automation fabrication instruction

vi. Accurate in recording industrial automation fabrication instruction

Environment:




2. Prepare

Industrial Automation Fabrication & Sub Assembling


Fabrication & Sub Assembling drawing

ii. Industrial Automation Fabrication & Sub Assembling specification

Lecture

Industrial Automation Fabrication & Sub Assembling

116


Environmental

Training Hours

Delivery Mode

Assessment Criteria

requirements iii. Industrial Automation Fabrication & Sub Assembling parameters

iv. Industrial Automation Fabrication & Sub Assembling time frames

v. Industrial Automation Fabrication & Sub Assembling tools

vi. Industrial Automation Fabrication & Sub Assembling equipment

vii. Industrial Automation Fabrication & Sub Assembling material

viii. Industrial Automation Fabrication & Sub Assembling standard operating procedures

drawing and Industrial Automation Fabrication & Sub Assembling specification displayed..

Industrial Automation Fabrication & Sub Assembling parameters and Industrial Automation Fabrication & Sub Assembling time frames ascertained.

Industrial Automation Fabrication & Sub Assembling tools, equipment and material, and

i. Obtain Industrial Automation Fabrication & Sub Assembling drawing

ii. Obtain Industrial Automation Fabrication & Sub Assembling specification

iii. Determine Industrial Automation

Practical

117


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Fabrication & Sub Assembling parameters

iv. Determine Industrial Automation Fabrication & Sub Assembling time frames

v. Obtain Industrial Automation Fabrication & Sub Assembling tools, equipment, and material

vi. Obtain Industrial Automation Fabrication & Sub Assembling standard operating procedures

Industrial Automation Fabrication & Sub Assembling standard operating procedures displayed.

Attitude: i. Resourceful in

obtaining Industrial Automation Fabrication & Sub Assembling drawing

ii. Resourceful in obtaining Industrial Automation Fabrication & Sub Assembling

118


Environmental

Training Hours

Delivery Mode

Assessment Criteria

specification iii. Detail in determining

Industrial Automation Fabrication & Sub Assembling parameters

iv. Reasonable in determining Industrial Automation Fabrication & Sub Assembling time frames

v. Resourceful in obtaining Industrial Automation Fabrication & Sub Assembling tools, equipment, and material

vi. Resourceful in obtaining Industrial Automation Fabrication & Sub Assembling standard operating procedures

Safety:

i. Ensure data safety. ii. Ensure safe work

methodology. iii. Ensure electrical safety

on all electrically powered equipment.

119


Environmental

Training Hours

Delivery Mode

Assessment Criteria




Environment:




3. Perform

Industrial Automation Fabrication & Sub Assembling implementation


Fabrication & Sub Assembling drawings inspection

ii. Plan drawing detail. iii. Elevation drawing detail. iv. Sectional drawing detail. v. Assembly drawing detail. vi. Bill of Materials

requirement vii. Schematic plan

requirement viii. Component layout plan

Lecture

Industrial Automation Fabrication & Sub Assembling drawings interpreted, plan drawing, elevation drawing, sectional drawing, assembly

120


Environmental

Training Hours

Delivery Mode

Assessment Criteria

requirement ix. Industrial Automation

Fabrication & Sub Assembling specifications standard

x. Cutting process technique

xi. Machining process technique

xii. Joining process technique

xiii. Moulding process arrangement

xiv. Wiring process xv. Printed circuit board

concept & assembling xvi. Component sub

assembling process

drawing, drawing detail, Bill of Materials, Schematic plan, component layout plan understood.

Industrial Automation Fabrication & Sub Assembling specifications interpreted.

Cutting process, plasma Cutting, bend sawing, disc Cutting, laser cutting (Advance tech) and water Jet cutting (Advance Tech) executed.

Machining

i. Examine Industrial Automation Fabrication & Sub Assembling drawings

ii. Examine Industrial Automation Fabrication & Sub Assembling specifications

iii. Carry out cutting process

Practical

121


Environmental

Training Hours

Delivery Mode

Assessment Criteria

iv. Carry out machining process

v. Carry out joining process

vi. Carry out moulding process arrangement

vii. Carry out wiring process

viii. Carry out printed circuit board assembling

ix. Carry out component sub assembling

process, joining process, Sheet metal joining, Soldering, Welding, Bolt & Nut joining, Riveting and Brazing executed.

Moulding process arrangement, Sand moulding, Plastics moulding, Injection moulding, Gravity moulding, High pressure moulding and Low pressure moulding arrangement executed.

Wiring process,

Attitude:

i. Detail in examining Industrial Automation Fabrication & Sub Assembling drawings

ii. Detail in examining Industrial Automation Fabrication & Sub Assembling specifications

iii. Objective focused in carrying out cutting process

iv. Objective focused in carrying out machining

122


Environmental

Training Hours

Delivery Mode

Assessment Criteria

process v. Objective focused in

carrying out joining process

vi. Objective focused in carrying out moulding process arrangement

vii. Objective focused in carrying out wiring process

viii. Objective focused in carrying out printed circuit board assembling

ix. Objective focused in carrying out component sub assembling

Safety:





v. Ensure safe working

Soldering connection, Crimping, Interconnecting cables, Cable termination, Wiring, Cable tagging and Grounding executed.

Printed circuit board assembling, component Soldering, connector terminating and copper route printing executed.

Component sub assembling executed.

123


Environmental

Training Hours

Delivery Mode

Assessment Criteria

condition. vi. Promote good safety &

health practice at workplace.

Environment:




4. Perform

Industrial Automation Fabrication & Sub Assembling Testing

i. Component wiring test

process ii. Printed circuit board

assembling test procedure iii. Component sub

assembling test process iv. Joining test procedure v. Industrial Automation

Fabrication & Sub Assembling Testing record technique

vi. Industrial Automation Fabrication & Sub Assembling Testing record form requirement

vii. Industrial Automation Fabrication & Sub Assembling Testing result

Component wiring test, Continuity testing, Harness test / cable test, Pull test, Dielectric strength test executed.

printed circuit board assembling test, Continuity

124


Environmental

Training Hours

Delivery Mode

Assessment Criteria

requirement viii. Industrial Automation

Fabrication & Sub Assembling Testing remarks requirement

ix. Industrial Automation Fabrication & Sub Assembling product inspection process

test, Open loop test, Power-off test, In-circuit test and Functional test executed.

component sub assembling test, joining test, Load test, Push test, Pull test, Bend test and Leak test executed.

Industrial Automation Fabrication & Sub Assembling Testing record produced, Industrial Automation Fabrication

i. Conduct component

wiring test ii. Conduct printed

circuit board assembling test

iii. Conduct component sub assembling test

iv. Conduct joining test v. Prepare Industrial

Automation Fabrication & Sub Assembling Testing record

vi. Utilize prescribed Industrial Automation Fabrication & Sub Assembling Testing record form

vii. Determine Industrial Automation

125


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Fabrication & Sub Assembling Testing result

viii. Prescribe Industrial Automation Fabrication & Sub Assembling Testing remarks

ix. Carry out Industrial x. xi. xii. xiii. xiv. xv. xvi. xvii. xviii. xix. xx. Automation

Fabrication & Sub Assembling product inspection

xxi. Update Industrial Automation Fabrication & Sub Assembling product inspection logbook.

& Sub Assembling prescribed Testing record form utilized, Industrial Automation Fabrication & Sub Assembling Testing result ascertained, Industrial Automation Fabrication & Sub Assembling Testing remarks interpreted.

Industrial Automation Fabrication & Sub Assembling product inspection executed.

Industrial

126


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Automation Fabrication & Sub Assembling product inspection logbook record produced.

Attitude:

i. Objective focused in conducting component wiring test

ii. Objective focused in conducting printed circuit board assembling test

iii. Objective focused in conducting component sub assembling test

iv. Objective focused in conducting joining test

v. Accurate in preparing Industrial Automation Fabrication & Sub Assembling Testing record

vi. Specific in utilizing prescribed Industrial Automation Fabrication & Sub Assembling Testing record form

vii. Precise in prescribing Industrial Automation

127


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Fabrication & Sub Assembling Testing result

viii. Precise in prescribing Industrial Automation Fabrication & Sub Assembling Testing remarks

ix. Detail in carrying out Industrial Automation Fabrication & Sub Assembling product inspection

x. Accurate in updating Industrial Automation Fabrication & Sub Assembling product inspection logbook.

Safety:






128


Environmental

Training Hours

Delivery Mode

Assessment Criteria


Environment:




5. Perform

Industrial Automation Fabrication & Sub Assembling product packaging


Fabrication & Sub Assembling product packaging official requirement

ii. Packaging procedure iii. Packaging technique iv. Packaging safety source v. Packaging material source vi. Product packaging

identification system process

vii. Industrial Automation Fabrication & Sub Assembling product pre packaging inspection procedure

viii. Industrial Automation

Industrial Automation Fabrication & Sub Assembling product packaging requirement listed, Packaging procedure, packaging technique, packaging safety, packaging material, product

129


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Fabrication & Sub Assembling packing process

ix. Industrial Automation Fabrication & Sub Assembling Product Labelling process

x. Industrial Automation Fabrication & Sub Assembling product packaging documentation method

xi. Industrial Automation Fabrication & Sub Assembling packing

packaging identification system listed.

Industrial Automation Fabrication & Sub Assembling product pre packaging inspection, Industrial Automation Fabrication & Sub Assembling packing process, and Industrial Automation Fabrication & Sub Assembling Product Labelling executed.

Industrial Automation Fabrication & Sub

i. Prepare Industrial Automation Fabrication & Sub Assembling product packaging requirement

ii. Obtain Packaging procedure

iii. Obtain packaging technique

iv. Obtain packaging safety

v. Obtain packaging material

vi. Obtain product

130


Environmental

Training Hours

Delivery Mode

Assessment Criteria

packaging identification system

vii. Carry out Industrial Automation Fabrication & Sub Assembling product pre packaging inspection

viii. Carry out Industrial Automation Fabrication & Sub Assembling packing process

ix. Carry out Industrial Automation Fabrication & Sub Assembling Product Labelling

x. Record Industrial Automation Fabrication & Sub Assembling product packaging

Assembling product packaging record produced.

Attitude: i. Detail in preparing

Industrial Automation Fabrication & Sub Assembling product packaging requirement

ii. Resourceful in

131


Environmental

Training Hours

Delivery Mode

Assessment Criteria

obtaining Packaging procedure

iii. Resourceful in obtaining packaging technique

iv. Resourceful in obtaining packaging safety

v. Resourceful in obtaining packaging material

vi. Resourceful in obtaining product packaging identification system

vii. Detail in carrying out Industrial Automation Fabrication & Sub Assembling product pre packaging inspection

viii. Objective focused in carrying out Industrial Automation Fabrication & Sub Assembling packing process

ix. Accurate in carrying out Industrial Automation Fabrication & Sub Assembling Product Labelling

x. Accurate in recording

132


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Industrial Automation Fabrication & Sub Assembling product packaging

Safety:







Environment:




133


Environmental

Training Hours

Delivery Mode

Assessment Criteria

6. Perform Industrial Automation Fabrication & Sub Assembling product delivery

preparation.

i. Industrial Automation Syst.

Fabrication product sub-assembly listing.

ii. Industrial Automation Syst. Fabrication product tagging.

iii. Industrial Automation Syst. Fabrication product documentation

iv. Industrial Automation Syst. Fabrication & sub-assembly product documentation and drawing.

v. viii. Industrial Automation Syst. Fabrication & sub-assembly record.

Lecture Industrial Automation Syst. Fabrication product sub-assembly listing executed.

Industrial Automation Syst. Fabrication product tagging executed.

Industrial Automation Syst. Fabrication product documentation executed.

Industrial Automation Syst. Fabrication & sub-assembly product documentation and

i. Prepare Industrial Automation Syst. Fabrication product sub-assembly listing.

ii. Prepare Industrial Automation Syst. Fabrication product tagging.

iii. Prepare Industrial Automation Syst. Fabrication product documentation

iv. Attach Industrial

Practical

134


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Automation Syst. Fabrication& sub-assembly product documentation and drawing.

viii. Update Industrial Automation Syst. Fabrication& sub-assembly log book.

drawing produced.

Industrial Automation Syst. Fabrication& sub-assembly log book record produced.

Attitude:

i. Detail in preparing Industrial Automation Syst. Fabrication product sub-assembly listing.

ii. Accurate in preparing Industrial Automation Syst. Fabrication product tagging.

iii. Detail in preparing Industrial Automation Syst. Fabrication product documentation

iv. Accurate in attaching Industrial Automation Syst. Fabrication& sub-assembly product documentation and drawing.

viii. Accurate in updating

135


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Industrial Automation Syst. Fabrication& sub-assembly log book.

Safety:







Environment:




136



01.01 Identify and gather information 01.02 Document information, procedures or processes 01.03 Utilize basic IT applications 01.04 Analyse information 01.05 Utilize the Internet to locate and gather information 01.06 Utilize word processor to process information 02.01 Interpret and follow manuals, instructions and SOP’s 02.02 Follow telephone/ telecommunication procedures 02.03 Communicate clearly 02.04 Prepare brief reports and checklists using standard forms 02.05 Read/interpret flowcharts and pictorial information 02.06 Write memos and letters 02.07 Utilize Local Area Network (LAN)/Intranet to exchange information 02.08 Prepare pictorial and graphic information 03.01 Apply cultural requirements to the workplace 03.02 Demonstrate integrity and apply ethical practices 03.03 Accept responsibility for own work and work area 03.04 Seek and act constructively upon feedback about performance 03.05 Demonstrate safety skills 03.06 Respond appropriately to people and situations 03.07 Resolve interpersonal conflicts 03.08 Develop and maintain a cooperation within work group 04.01 Organize own work activities 04.02 Set and revise own objectives and goals 04.03 Organize and maintain own workplace 04.04 Apply problem solving strategies 04.05 Demonstrate initiative and flexibility 06.01 Understand systems


137

06.02 Comply with and follow chain of command 06.03 Identify and highlight problems 06.04 Adapt competencies to new situations/systems 06.05 Analyse technical systems 06.06 Monitor and correct performance of systems



1. LCD Projector or other type of projector with white screen. 2. Computer Set with words processing & Graphic software.

1:25 1:1

REFERENCES

1. Denise Robitaille, Paton Press LLC, 2005, Document Control: A simple Guide To Managing Documentation, ISBN: 1-932828-03-6

2. Mike Jones, 2012, First Steps in Documentation for the Small Business - Book 4 Business Operations, ISBN: 9781476270340 3. Jeffrey Robert Stewart, Glencoe, 1995 Professional Records Management, ISBN: 9780028010281 4. Michael Netzley & Graig Snow, Prentice Hall 1st. Ed. 2001, Guide to Report Writing ISBN 978-0130417718 5. John Bowden, Writing a Report- How to Accurate in preparing, Write & Present Really Effective, ISBN 978-1845284701

https://www.smashwords.com/profile/view/smartbusinessdocs

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Jeffrey+Robert+Stewart%22&source=gbs_metadata_r&cad=6

138





Competency Unit Title INDUSTRIAL AUTOMATION INSTALLATION SUPPORT SERVICE

Learning Outcome The person who is competent in this CU shall be able to perform industrial automation installation process using allocated resources that are most economical according to the specified methodology and techniques as instructed in order to achieve the function objective in the safest atmosphere and cost optimization according to set schedule. Customer acceptance to the industrial automation installation that is perfect, functional and on time according to the agreed specification and organization requirements is the best outcome. Upon completion of this competency unit, trainees will be able to

Examine Industrial Automation System installation Instruction

Prepare Industrial Automation System installation Requirements

Perform Industrial Automation System installation implementation

Perform Industrial Automation System trial run

Perform Industrial Automation System trial run record submission



Environmental

Training Hours

Delivery Mode

Assessment Criteria

1. Examine

Industrial Automation

i. Official instruction

source, ii. Official Instruction

Lecture Source of

instruction, instruction

139


Environmental

Training Hours

Delivery Mode

Assessment Criteria

System installation Instruction

authority iii. Instruction validity

requirement iv. Instruction content

confirmation v. Industrial Automation

System installation instruction requirement

authority, instruction validity, and instruction content confirmed.

Industrial Automation System installation instruction acceptance signed.

Industrial Automation System installation instruction record produced.

i. Check source of

instruction ii. Check instruction

authority iii. Check instruction

validity iv. Check instruction

content v. Accept Industrial

Automation System installation instruction

vi. Record Industrial Automation System installation instruction

Practical

Attitude:

i. Detail in checking source of instruction

ii. Detail in checking instruction authority

iii. Detail in checking

140


Environmental

Training Hours

Delivery Mode

Assessment Criteria

instruction validity iv. Detail in checking

instruction content v. Confidence in

accepting Industrial Automation System installation instruction

vi. Accurate in recording Industrial Automation System installation instruction

Safety:







Environment:


141


Environmental

Training Hours

Delivery Mode

Assessment Criteria



2. Prepare

Industrial Automation System installation Requirements


System installation objective

ii. Industrial Automation System installation specification acquiring process

iii. Industrial Automation System installation Standard operation procedure

iv. prescribed installation plan requirement

v. Official Industrial Automation System installation checklist

vi. Industrial Automation System installation tools, equipments and machineries resource.

vii. Industrial Automation System installation record systems resource.

viii. Corrective Action Requisition Procedure resource.

Lecture Industrial

Automation System installation objective achieved.

Industrial Automation System installation specification produced, and Industrial Automation System installation Standard operation procedure produced.

Prescribed installation plan interpreted.

Industrial

142


Environmental

Training Hours

Delivery Mode

Assessment Criteria

ix. Corrective Installation Record Systems resource.

Automation System installation checklist displayed, Industrial Automation System installation tools, equipments and machineries, Industrial Automation System installation record systems, Corrective Action Requisition Procedure, and Corrective Installation Record Systems displayed.

i. Observe Industrial

Automation System installation objective.

ii. Obtain Industrial Automation System installation specification

iii. Obtain Industrial Automation System installation Standard operation procedure

iv. Examine prescribed installation plan

v. Obtain Industrial Automation System installation checklist

vi. Obtain Industrial Automation System installation tools, equipments and machineries

vii. Obtain Industrial Automation System installation record systems.

viii. Obtain Corrective Action Requisition

Practical

143


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Procedure.

ix. Obtain Corrective Installation Record Systems.

Attitude:

i. Focus in observing Industrial Automation System installation objective.

ii. Resourceful in obtaining Industrial Automation System installation specification

iii. Resourceful in obtaining Industrial Automation System installation Standard operation procedure

iv. Thorough in examining prescribed installation plan

v. Resourceful in obtaining Industrial Automation System installation checklist

vi. Resourceful in obtaining Industrial Automation System installation tools, equipments and

144


Environmental

Training Hours

Delivery Mode

Assessment Criteria

machineries vii. Resourceful in

obtaining Industrial Automation System installation record systems.

viii. Resourceful in obtaining Corrective Action Requisition Procedure.

ix. Resourceful in obtaining Corrective Installation Record Systems.

Safety:







145


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Environment:




3. Perform Industrial Automation System installation implementation

i. Industrial Automation System installation specification inspection list.

ii. Installation Program specification requirement

iii. Certified Corrective Installation Systems specification

iv. Installation standard operating procedure

v. installation implementation technique application

vi. Certified Mechanical part installation program

vii. Part Assembling technique

viii. Part Greasing technique ix. Part Lubricating technique x. Part Joining technique xi. Part Aligning technique xii. Part Levelling technique xiii. Part Gap setting

Industrial Automation System installation specification, Installation on program specification, and corrective Installation Systems specification interpreted.

Installation standard operating procedure completed.

Installation implementation technique used.

146


Environmental

Training Hours

Delivery Mode

Assessment Criteria

technique xiv. Part Limit setting

technique xv. Certified Electrical part

installation program xvi. Part Power Supply

Termination requirement xvii. Part Wiring method xviii. Part Insulating method xix. Part Calibration method xx. Part Terminal Connection

method xxi. Part Communication

connection method xxii. Certified Pneumatic /

hydraulic part installation Program

xxiii. Part air supply connection tubing requirement

xxiv. Part Connect power pack supply requirement

xxv. Part Cylinder stroke adjustment requirement

xxvi. Part Limit switch alignment requirement Industrial Automation System installation implementation record documentation

Mechanical part installation program, part Assembling, part Greasing, part Lubricating, part Joining, part Aligning, part Levelling, part Gap setting, part Limit setting executed.

Electrical part installation program, part Power Supply Termination, part Wiring, part Insulating , part Grounding, part


Automation System installation

147


Environmental

Training Hours

Delivery Mode

Assessment Criteria

specification

Installation Program specification

Corrective Installation Systems specification.

ii. Follow installation standard operating procedure.

iii. Apply installation implementation techniques.

iv. Carry out mechanical part installation program

v. Carry out electrical part installation program

vi. Carry out pneumatic / hydraulic part installation Program

vii. Record Industrial Automation System installation implementation

Calibration, part Terminal Connection, and part Communication Connection executed.

Pneumatic / hydraulic part installation Program, part air supply connection tubing, part Connect power pack supply, part Cylinder stroke adjustment, and part Limit switch alignment executed.

Industrial Automation System installation

Attitude: i. Thorough in examining

Industrial Automation

148


Environmental

Training Hours

Delivery Mode

Assessment Criteria

System installation specification

ii. Faithful in following installation standard operating procedure.

iii. Creative in applying installation implementation technique.

iv. Objective focused in carrying out mechanical part installation program

v. Objective focused in carrying out electrical part installation program

vi. Objective focused in carrying out pneumatic and or hydraulic part installation Program

vii. Accurate in recording Industrial Automation System installation implementation

Safety:


methodology. iii. Ensure electrical

implementation record

produced.

149


Environmental

Training Hours

Delivery Mode

Assessment Criteria

safety on all electrically powered equipment.




Environment:




4. Perform Industrial Automation System trial run

i. Industrial Automation System trial run official instruction

ii. Industrial Automation System trial run requirement list

iii. Industrial Automation System trial run procedure

iv. Industrial Automation System trial run tools, equipment and machineries requirement

Industrial Automation System trial run instruction, Industrial Automation System trial run requirement, Industrial

150


Environmental

Training Hours

Delivery Mode

Assessment Criteria

v. Mechanical performance trial run specification

vi. Alignment requirement vii. Vibration level

requirement viii. Run out requirement ix. Back lash requirement x. Mechanical part motion

requirement xi. Electrical functionality trial

test procedure xii. Motor movement requisite xiii. Motor direction requisite xiv. Sensor functionality

requisite xv. Controller functionality

requisite xvi. Pneumatic and hydraulic

functionality test requisite xvii. Instrument functionality

test requisite xviii. Industrial Automation

System trial run requisite xix. Sequential specification xx. Functionality assessment

list xxi. Official Cycle time xxii. Safety system

functionality xxiii. Durability test method xxiv. Corrective Action Request

Order form.

Automation System trial run procedure, and Industrial Automation System trial run tools, equipment and machineries displayed.

Mechanical performance trial run executed, alignment, vibration level, run out, back lash and mechanical part Motion confirmed.

Electrical functionality trial test executed, motor movement,

151


Environmental

Training Hours

Delivery Mode

Assessment Criteria

xxv. Corrective Action job sheet request instruction

xxvi. Corrective Action Request order process

xxvii. Corrective Action request feedback assessment

xxviii. Corrective Action Request Report documentation

xxix. Industrial Automation System trial run result compilation method

motor direction, sensor functionality and controller functionality confirmed.

Pneumatic and hydraulic functionality test, instrument functionality test and Industrial Automation System trial run executed, sequential, functionality worked, cycle time, safety system functionality confirmed, and durability test executed.

i. Obtain Industrial Automation System trial run instruction.

ii. Obtain Industrial Automation System trial run requirement

iii. Obtain Industrial Automation System trial run procedure

iv.Obtain Industrial Automation System trial run tools, equipment and machineries

v.Conduct mechanical performance trial run

vi.Conduct electrical functionality trial test

152


Environmental

Training Hours

Delivery Mode

Assessment Criteria

vii. Conduct pneumatic

and hydraulic functionality test

viii. Conduct instrument functionality test

ix .Conduct Industrial Automation System trial run

x. Perform Corrective Action Request Order.

xi. Compile Industrial Automation System trial run result.

Corrective Action Request Order executed, Corrective Action Request job sheet recorded, Corrective Action Request order executed, Corrective Action Request feedback reported, Corrective Action Request Report answered.

Industrial Automation System trial run result listed.

Attitude:

i. Resourceful in obtaining Industrial Automation System trial run instruction

ii. Resourceful in obtaining Industrial Automation System trial run requirement

iii. Resourceful in obtaining Industrial Automation System trial run procedure

iv. Resourceful in obtaining Industrial Automation System

153


Environmental

Training Hours

Delivery Mode

Assessment Criteria

trial run tools, equipment and machineries

v. Objective focused in conducting mechanical performance trial run

vi. Objective focused in conducting electrical functionality trial test

vii. Objective focused in conducting pneumatic and hydraulic functionality test

viii. Objective focused in conducting instrument functionality test

ix. Objective focused in conducting Industrial Automation System trial run

x. Objective focused in performing Corrective Action Request Order.

Safety:



safety on all electrically powered

154


Environmental

Training Hours

Delivery Mode

Assessment Criteria

equipment. iv. Enforce safety &

health rules and regulations



Environment:

iv. Ensure energy saver office equipments.

v. Reduce energy wastage.

vi. Practice paperless office.

vii.

5. Perform Industrial Automation System trial run record submission

i. Industrial Automation System trial run record requirement

ii. Industrial Automation System trial run record form

iii. Industrial Automation System trial run result

Industrial Automation System trial run remarks

iv. Industrial Automation System trial run record

Industrial Automation System trial run record produced, Industrial Automation System trial run record form, Industrial Automation

155


Environmental

Training Hours

Delivery Mode

Assessment Criteria

allocation System trial run result, Industrial Automation System trial run remarks interpreted.

Industrial Automation System trial run record produced

Industrial Automation System trial run record registered.

i. Prepare Industrial

Automation System trial run record

ii. Generate Industrial Automation System trial run record

iii. Submit Industrial Automation System trial run record

Attitude: ii. Timely in preparing

Industrial Automation System trial run record

ii. Accurate in generating Industrial Automation System trial run record

iii. Confidence in submitting Industrial Automation System trial run record

Safety:



safety on all electrically powered

156


Environmental

Training Hours

Delivery Mode

Assessment Criteria

equipment. iv. Enforce safety &

health rules and regulations



Environment:

viii. Ensure energy saver office equipments.

ix. Reduce energy wastage.

x. Practice paperless office.



01.01 Identify and gather information 01.02 Document information, procedures or processes 01.03 Utilize basic IT applications 01.04 Analyse information 01.05 Utilize the Internet to locate and gather information 01.06 Utilize word processor to process information 02.01 Interpret and follow manuals, instructions and SOP’s


157

02.02 Follow telephone/ telecommunication procedures 02.03 Communicate clearly 02.04 Prepare brief reports and checklists using standard forms 02.05 Read/interpret flowcharts and pictorial information 02.06 Write memos and letters 02.07 Utilize Local Area Network (LAN)/Intranet to exchange information 02.08 Prepare pictorial and graphic information 03.01 Apply cultural requirements to the workplace 03.02 Demonstrate integrity and apply ethical practices 03.03 Accept responsibility for own work and work area 03.04 Seek and act constructively upon feedback about performance 03.05 Demonstrate safety skills 03.06 Respond appropriately to people and situations 03.07 Resolve interpersonal conflicts 03.08 Develop and maintain a cooperation within work group 04.01 Organize own work activities 04.02 Set and revise own objectives and goals 04.03 Organize and maintain own workplace 04.04 Apply problem solving strategies 04.05 Demonstrate initiative and flexibility 06.01 Understand systems 06.02 Comply with and follow chain of command 06.03 Identify and highlight problems 06.04 Adapt competencies to new situations/systems 06.05 Analyse technical systems 06.06 Monitor and correct performance of systems



1. LCD Projector or other type of projector with white screen.

1:25

158

2. Computer Set with words processing & Graphic software. 3. Stationery

1:1 As required

REFERENCES

1. Denise Robitaille, Paton Press LLC, 2005, Document Control: A simple Guide To Managing Documentation, ISBN: 1-932828-03-6

2. Mike Jones, 2012, First Steps in Documentation for the Small Business - Book 4 Business Operations, ISBN: 9781476270340 3. Jeffrey Robert Stewart, Glencoe, 1995 Professional Records Management, ISBN: 9780028010281 4. Michael Netzley & Graig Snow, Prentice Hall 1st. Ed. 2001, Guide to Report Writing ISBN 978-0130417718 5. John Bowden, Writing a Report- How to Accurate in preparing, Write & Present Really Effective, ISBN 978-1845284701

https://www.smashwords.com/profile/view/smartbusinessdocs

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Jeffrey+Robert+Stewart%22&source=gbs_metadata_r&cad=6

159





Competency Unit Title INDUSTRIAL AUTOMATION SYSTEM MAINTENANCE

Learning Outcome The person who is competent in this CU shall be able to perform industrial automation maintenance functions and ensure the operations of industrial automation runs well with breakdowns, operation idle time and the stoppage interferences records are within permitted level with maintenance cost optimization. The technician is also responsible to achieve his individual and team performance objectives and contribute toward the highest achievement of the operation in accordance with the organization requirements. Upon completion of this competency unit, trainees will be able to:

Examine Industrial Automation System maintenance Instruction

Prepare Industrial Automation System maintenance Requirements

Perform Industrial Automation System maintenance implementation

Perform Industrial Automation System maintenance testing

Perform Industrial Automation System maintenance test record submission



Environmental

Training Hours

Delivery Mode

Assessment Criteria

1. Examine

Industrial

i. Official source of

instruction

Lecture Source of

instruction,

160


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Automation System maintenance Instruction

ii. Official instruction authority

iii. Instruction validity requirement

iv. Instruction content specification

v. Industrial automation system maintenance instruction acceptance requirement

vi. Industrial automation system maintenance instruction recording method

instruction authority, instruction validity, instruction content confirmed.

Industrial automation system maintenance instruction acceptance signed.

Industrial automation system maintenance instruction record produced.

i. Check source of instruction

ii. Check instruction authority

iii. Check instruction validity

iv. Check instruction content

v. Accept industrial automation system maintenance instruction

vi. Record industrial automation system maintenance instruction

Practical

161


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Attitude:

i. Factual in checking source of instruction

ii. Factual in checking instruction authority

iii. Factual in checking instruction validity

iv. Detailed in checking instruction content

v. Confidence in accepting industrial automation system maintenance instruction

vi. Accurate in recording industrial automation system maintenance instruction

Safety:






162


Environmental

Training Hours

Delivery Mode

Assessment Criteria


Environment:




2. Prepare

Industrial Automation System maintenance Requirements


System maintenance objective

ii. Industrial Automation System maintenance specification

iii. Industrial Automation System maintenance Standard operation procedure Industrial Automation System Total Preventive Maintenance (TPM) plan prescription

iv. Industrial Automation System TPM wear and tear spare part list sources

v. Industrial Automation

Lecture Industrial

Automation System maintenance objective achieved.

Industrial Automation System maintenance specification, Industrial Automation System maintenance Standard operation

163


Environmental

Training Hours

Delivery Mode

Assessment Criteria

System TPM Check list sources

vi. Industrial Automation System TPM maintenance tools, equipments and machineries sources

vii. Industrial Automation TPM record systems resource.

viii. Corrective Maintenance Standard Operating Procedure

ix. Corrective Action Requisition Procedure.

x. Corrective Action frequency analysis source.

xi. Corrective Maintenance Record Systems source.

procedure displayed.

Prescribed Industrial Automation System Total Preventive Maintenance (TPM) plan interpreted.

Industrial Automation System TPM wear and tear spare part list, Industrial Automation System TPM Check list, Industrial Automation System TPM maintenance tools, equipments and machineries, Industrial Automation TPM record

i. Observe Industrial

Automation System maintenance objective.

ii. Obtain Industrial Automation System maintenance specification

iii. Obtain Industrial Automation System maintenance Standard operation procedure

iv. Examine prescribed

Practical

164


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Industrial Automation System Total Preventive Maintenance (TPM) plan

v. Obtain Industrial Automation System TPM wear and tear spare part list

vi. Obtain Industrial Automation System TPM Check list

vii. Obtain Industrial Automation System TPM maintenance tools, equipments and machineries

viii. Obtain Industrial Automation TPM record systems.

ix. Gather Corrective Maintenance Standard Operating Procedure

x. Obtain Corrective Action Requisition Procedure.

xi. Obtain Corrective Action frequency analysis data.

xii. Obtain Corrective Maintenance

systems listed.

Corrective Maintenance Standard Operating Procedure displayed.

Corrective Action Requisition Procedure displayed.

Corrective Action frequency analysis data displayed.

Corrective Maintenance Record Systems displayed.

165


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Record Systems.

Attitude: i. Focus in observing

Industrial Automation System maintenance objective.

ii. Resourceful in obtaining Industrial Automation System maintenance specification

iii. Resourceful in obtaining Industrial Automation System maintenance Standard operation procedure

iv. Thorough in examining prescribed Industrial Automation System Total Preventive Maintenance (TPM) plan

v. Resourceful in obtaining Industrial Automation System TPM wear and tear spare part list

vi. Resourceful in obtaining Industrial Automation System TPM Check list

166


Environmental

Training Hours

Delivery Mode

Assessment Criteria

vii. Resourceful in obtaining Industrial Automation System TPM maintenance tools, equipments and machineries

viii. Resourceful in obtaining Industrial Automation TPM record systems.

ix. Resourceful in gathering Corrective Maintenance Standard Operating Procedure

x. Resourceful in obtaining Corrective Action Requisition Procedure.

xi. Resourceful in obtaining Corrective Action frequency analysis.

xii. Resourceful in obtaining Corrective Maintenance Record Systems.

Safety:


methodology.

167


Environmental

Training Hours

Delivery Mode

Assessment Criteria





Environment:

iv. Ensure energy saver office equipments.

v. Reduce energy wastage.

vi. Practice paperless office.

3. Perform

Industrial Automation System maintenance implementation


System maintenance specification

ii. Corrective Maintenance Systems specification

iii. TPM Program specification

iv. TPM standard operating procedure

v. TPM implementation

Lecture

Industrial Automation System maintenance specification interpreted, TPM Program specification,

168


Environmental

Training Hours

Delivery Mode

Assessment Criteria

technique application vi. Mechanical part TPM

administration vii. Greasing requirement viii. Oiling requirement ix. Aligning method x. Tightening process xi. Replacing requirement xii. Trouble shooting

process xiii. Backlash setting xiv. Electrical part TPM

program administration xv. Winding process xvi. Continuity process xvii. Insulation process xviii. Voltage level

requirement xix. Current leakage xx. Grounding checking xxi. Calibration xxii. Trouble shooting

process xxiii. pneumatic / hydraulic

part TPM Program administration

xxiv. Leaking xxv. Pressure measurement xxvi. Blocking requirement xxvii. Oil Level xxviii. Instrument TPM

Program administration

Corrective Maintenance Systems specification interpreted, TPM standard operating procedure completed, TPM implementation technique used

Mechanical part TPM program executed, Greasing, Aligning, Tightening, Replacing, Trouble shooting, Backlash setting executed.

Electrical part TPM program executed,

169


Environmental

Training Hours

Delivery Mode

Assessment Criteria

xxix. Calibration xxx. Continuity process xxxi. Voltage Levelling xxxii. Current leakage xxxiii. Trouble shooting

process xxxiv. Corrective Action

Request instruction xxxv. Corrective Action job

sheet work instruction xxxvi. Corrective Action

Request feedback xxxvii. Corrective Action

Request Report finishing

xxxviii. Corrective Action Request Logbook updating requirement

xxxix. Industrial Automation System maintenance implementation record production

Winding, Continuity, Insulation, Voltage level, Current leakage, Grounding checking, Calibration, Trouble shooting executed.

Pneumatic / hydraulic part TPM Program executed, Leaking, Pressure, Blocking, Oil level executed.

Instrument TPM Program executed, Calibration, Continuity, Voltage level, Current leakage,

i. Examine Industrial Automation System maintenance specification

Corrective Maintenance Systems

Practical

170


Environmental

Training Hours

Delivery Mode

Assessment Criteria

specification. ii. Follow TPM

standard operating procedure.

iii. Apply TPM implementation technique.

iv. Carry out mechanical part TPM program

v. Carry out electrical part TPM program

vi. Carry out pneumatic / hydraulic part TPM Program

vii. Carry out instrument TPM Program

viii. Perform Corrective Action Request Order.

ix. Record Industrial Automation System maintenance implementation

Trouble shooting executed.

Corrective Action Request Order executed, Corrective Action Request job sheet registered, Corrective Action Request order executed, Corrective Action Request feedback produced, Corrective Action Request Report settled, Corrective Action Request Logbook

Attitude:

i. Thorough in examining Industrial Automation System maintenance

171


Environmental

Training Hours

Delivery Mode

Assessment Criteria

specification ii. Faithful in following

TPM standard operating procedure.

iii. Creative in applying TPM implementation technique.

iv. Objective focused in carrying out mechanical part TPM program

v. Thorough in carrying out electrical part TPM program

vi. Objective focused in carrying pneumatic / hydraulic part TPM Program

vii. Objective focused in carrying instrument TPM Program

viii. Thorough in performing Corrective Action Request Order.

ix. Accurate in recording Industrial Automation System maintenance implementation

Safety:


record produced.

Industrial Automation System maintenance implementation record produced.

172


Environmental

Training Hours

Delivery Mode

Assessment Criteria






Environment:




4. Perform

Industrial Automation System maintenance testing

i. Conduct mechanical test ii. Conduct electrical test iii. Conduct pneumatic and

hydraulic test iv. Conduct instrument test

v. Compile Industrial Automation System maintenance periodical systems test result.

Mechanical test executed

Electrical test executed

Pneumatic and hydraulic test executed

Instrument test executed

173


Environmental

Training Hours

Delivery Mode

Assessment Criteria

i. Conduct

mechanical test ii. Conduct electrical

test iii. Conduct pneumatic

and hydraulic test iv. Conduct instrument

test v. Compile Industrial

Automation System maintenance periodical systems test result.

Industrial Automation System maintenance periodical systems test result binded.

Attitude: i. Meticulous in

conducting mechanical test

ii. Meticulous in conducting electrical test

iii. Meticulous in conducting pneumatic and hydraulic test

iv. Meticulous in conducting instrument test

v. Systematic in compiling Industrial Automation System maintenance periodical systems test

174


Environmental

Training Hours

Delivery Mode

Assessment Criteria

result.

Safety:







Environment:




5. Perform

Industrial Automation System maintenanc

i.Industrial Automation System maintenance test record requirement

ii. Industrial Automation System maintenance

Industrial Automation System maintenance test record

175


Environmental

Training Hours

Delivery Mode

Assessment Criteria

e test record submission

testing record form prescription

iii.Industrial Automation System maintenance testing result

iv.Industrial Automation System maintenance testing remarks

v. Industrial Automation System maintenance test certificate/result attachment procedure

vi.Industrial Automation System maintenance test record submission requirement

prepared, Industrial Automation System maintenance testing record form, Industrial Automation System maintenance testing result, Industrial Automation System maintenance testing remarks prescribed,

Industrial Automation System maintenance test certificate/result attachment provided.

Industrial Automation System

vii. i. Prepare Industrial

Automation System maintenance test record

Prescribe Industrial Automation System maintenance testing record form

Prescribe Industrial Automation System maintenance testing result

Prescribe Industrial Automation System

176


Environmental

Training Hours

Delivery Mode

Assessment Criteria

maintenance testing remarks

ii. Provide Industrial Automation System maintenance test certificate/result attachment.

iii. Submit Industrial Automation System maintenance test record

maintenance test record submitted.

Attitude: i. Meticulous in preparing

Industrial Automation System maintenance test record

ii. Systematic in providing Industrial Automation System maintenance test certificate/result attachment.

iii. Confidence in submitting Industrial Automation System maintenance test record

Safety:


177


Environmental

Training Hours

Delivery Mode

Assessment Criteria






Environment:


ii. Reduce energy wastage. Practice paperless office.



01.01 Identify and gather information 01.02 Document information, procedures or processes 01.03 Utilize basic IT applications 01.04 Analyse information

1. Communication skills 2. Conceptual skills 3. Interpersonal skills 4. Learning skills 5. Leadership skills

178

01.05 Utilize the Internet to locate and gather information 01.06 Utilize word processor to process information 02.01 Interpret and follow manuals, instructions and SOP’s 02.02 Follow telephone/ telecommunication procedures 02.03 Communicate clearly 02.04 Prepare brief reports and checklists using standard forms 02.05 Read/interpret flowcharts and pictorial information 02.06 Write memos and letters 02.07 Utilize Local Area Network (LAN)/Intranet to exchange information 02.08 Prepare pictorial and graphic information 03.01 Apply cultural requirements to the workplace 03.02 Demonstrate integrity and apply ethical practices 03.03 Accept responsibility for own work and work area 03.04 Seek and act constructively upon feedback about performance 03.05 Demonstrate safety skills 03.06 Respond appropriately to people and situations 03.07 Resolve interpersonal conflicts 03.08 Develop and maintain a cooperation within work group 04.01 Organize own work activities 04.02 Set and revise own objectives and goals 04.03 Organize and maintain own workplace 04.04 Apply problem solving strategies 04.05 Demonstrate initiative and flexibility 06.01 Understand systems 06.02 Comply with and follow chain of command 06.03 Identify and highlight problems 06.04 Adapt competencies to new situations/systems 06.05 Analyse technical systems 06.06 Monitor and correct performance of systems

6. Multitasking and prioritizing 7. Self-discipline 8. Teamwork

179



1. LCD Projector or other type of projector with white screen. 2. Computer Set with words processing & CADD software. 3. Individual maintenance Tools Set. 4. Sample Total Preventive Maintenance program checklist 5. Industrial Automation Systems model or sample 6. Personal Safety Attire

1:25 1:1 1:1 1:1 As required As required

REFERENCES

1. Thomas French , Jay Helsel, Glencoe/McGraw-Hill; 13 edition (February 13, 2002), Mechanical Drawing: Board and CAD

Techniques, Student Edition, ISBN: 978-0078251009

2. Terry Wohlers McGraw Hill Professional 2012 Applying AutoCAD® 2013, ISBN: 9780073375519

3. Randy Shih , SDC Publications; Pap/Cdr edition (April 27, 2012), AutoCAD 2013 Tutorial - First Level: 2D Fundamentals, ISBN: 978-1585037162

4. Shawna Lockhart , SDC Publications (May 23, 2012), Tutorial Guide to AutoCAD 2013, ISBN: 978-1585037216

5. Elise Moss, SDC Publications (April 13, 2012), Autodesk AutoCAD 2013 Fundamentals, ISBN: 978-1585037148

6. Terence M. Shumaker , David A. Madsen , David P. Madsen, Goodheart-Willcox Co; 18 Ed. 2010 AutoCAD and Its Applications Basics 2011, ISBN:978-1605253282

7. Novak, Henry C. Spencer, John T. Dygdon, McGraw-Hill/Glencoe; 6 Ed. 1994 Basic Technical Drawing: Student Text 8. Michael Netzley & Graig Snow, Prentice Hall 1st. Ed. 2001, Guide to Report Writing ISBN 978-0130417718 9. John Bowden, Writing a Report- How to Accurate in preparing, Write & Present Really Effective, ISBN 978-1845284701

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