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IBNU F AJ AR R&D Design Engineer Jl Gilimanuk 3 No 50 Lippo Cikarang, Bekasi 17550 Ph: 0818-06725403 Email: [email protected]  http: // w ww.wix.com/ fajaroilgas/ ibnufajar OBJECTIVE To develop my career as a professional in drilling equipment design, manufacture and assembly in accordance with API design codes and to contribute to oil and gas industries in providing best services, learning new things and growing in the company. KEY SKILLS Hydraulic: Daikin/ Yuken Piston Pump Yuken Vane Pump Kawasaki Stavac Motor Hydraulic Piston 40-250tons Seals & Lubrication Valve & Hoses Pump & Compressor: Mitsui Seiki/ Kobelco Screw Compressor Reciprocating Compressor Centrifugal Water Pump Axial Fan & Blower Vessel: Steam Boiler Thermal Oil Heater Heat Exchanger Oil Cooler Air Receiver  Kawata/ Nissui Kako Chiller Electrical: Computer Literate: Language: Analyses: Mitsubishi FX series PLC Star Delta control system Thermocouple & Heater  Protection & Ampacity calculation with standard code PUIL2000 & NEC PDMS 11.6 SolidWorks 2009 AutoCAD 2009 Ms Project 2003 Ms Power Point 2007 Ms Excel, Word, Visio Corel Draw, PhotoShop LAN, Router, Switch, TCP/IP Web design, Wordpress, Blogspot, Search Engine Optimization Bahasa Indonesia (native) English (oral & verbal) Arabic (reading) FMEA Fish Bone Diagram Pareto chart Statistical chart Scater diagram Code & Standard: ISO 9001:2008 PUIL 2000/ PLN ASME B31.3 - 2004 NEC API 6A EDUCATION POLYTECHNIC OF ITB — Bandung, Indonesia Diploma in Mechanical Engineering (D3), 1997 to 2000  CNC Machining Center, Lathe, Milling, Grinding, Bench working, Welding, Heat Treatment  Final Project:Design and manufacture a Metal Stamping Tool with Press Progressive  Scholarship:Grants of Ditjen Dikti, 1999-2000 POLYTECHNIC OF ITB — Bandung, Indonesia Technical Course in Electrical Engineering (D1), 1995 to 1996  Internship:Power station and Prime mover in Crude Oil Terminal of E&P Pertamina, Balongan, Indonesia  Certification:Certified Electrician for industrial project

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Page 1: Resume Ibnu Fajar RnD

8/3/2019 Resume Ibnu Fajar RnD

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IBNU FAJ AR

R&D Design Engineer 

Jl Gilimanuk 3 No 50 Lippo Cikarang, Bekasi 17550 Ph: 0818-06725403

Email: [email protected] 

http:/ / www.w ix.com/ fajaroilgas/ ibnufajar 

OBJECTIVETo develop my career as a professional in drilling equipment design, manufacture and assembly inaccordance with API design codes and to contribute to oil and gas industries in providing best services,learning new things and growing in the company.

KEY SKILLS

Hydraulic: Daikin/ Yuken Piston Pump Yuken Vane Pump Kawasaki Stavac Motor HydraulicPiston 40-250tons Seals & Lubrication Valve & Hoses

Pump & Compressor: Mitsui Seiki/ Kobelco Screw Compressor Reciprocating Compressor CentrifugalWater Pump Axial Fan & Blower

Vessel: Steam Boiler Thermal Oil Heater Heat Exchanger Oil Cooler Air Receiver  Kawata/ Nissui Kako Chiller

Electrical:

Computer Literate:

Language:

Analyses:

Mitsubishi FX series PLC Star Delta control system Thermocouple & Heater  Protection & Ampacity calculation with standard code PUIL2000 & NEC

PDMS 11.6 SolidWorks 2009 AutoCAD 2009 Ms Project 2003 Ms Power Point2007 Ms Excel, Word, Visio Corel Draw, PhotoShop LAN, Router, Switch, TCP/IP Web design, Wordpress, Blogspot, Search Engine Optimization

Bahasa Indonesia (native) English (oral & verbal) Arabic (reading)

FMEA Fish Bone Diagram Pareto chart Statistical chart Scater diagram

Code & Standard: ISO 9001:2008 PUIL 2000/ PLN ASME B31.3 - 2004 NEC API 6A

EDUCATION

POLYTECHNIC OF ITB — Bandung, IndonesiaDiploma in Mechanical Engineering (D3), 1997 to 2000

•  CNC Machining Center, Lathe, Milling, Grinding, Bench working, Welding, Heat Treatment•  Final Project:Design and manufacture a Metal Stamping Tool with Press Progressive•  Scholarship:Grants of Ditjen Dikti, 1999-2000

POLYTECHNIC OF ITB — Bandung, IndonesiaTechnical Course in Electrical Engineering (D1) , 1995 to 1996•  Internship:Power station and Prime mover in Crude Oil Terminal of E&P Pertamina, Balongan,

Indonesia•  Certification:Certified Electrician for industrial project

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PROFESSIONAL EXPERIENCES

BANSHU PLASTIC INDONESIA, PT — Bekasi, IndonesiaMaintenance Supervisor, 2007 to PresentResponsible for execution preventive and corrective of facilities maintenance as well as managed utilization of the work force, workload and spare parts in order to achieves the plant integrity and production targetincluding to improve and analyze the performance of equipment. Key  Results: 

  Developed work

 plans

 and

 implementing

 an

 effective

 maintenance

 program.

 

  Increased rate completion of   job order from 60% in 2009 into 90% in 2010. 

  Developed and deployed a solid team in supporting the production process for 24 hours, formerly (a period 

before 2011) only 1 shift. 

  Directed effectively a team work in maintaining and repairing a variety of  equipment including hydraulic 

system & electrical systems in injection molding machine, screw compressor, heat exchanger, chiller, 

cooling tower, water pump, valve and piping installation. 

  Supervised plant expansion project and succeeded in installation 3 units of  new tube extruder machine and 

4 units of  new injection molding machine. The tasks included preparing floor space, layout, electrical 

accessories (Panel, cabels, protection, grounding, tranformer etc), mechanical accessories (piping, hoses, 

valves, cranes, pneumatic lines, hydraulic oil, tools etc), set up and trial. 

  Interpreted, developed

 and

 implemented

 policies

 and

 procedure,

 16

 form

 sheets

 and

 88

 procedures

 (SOP)

 

related to facilities maintenance in compliance with ISO 9001:2008. 

  Initiated the energy‐efficiency program, search for alternative ways in electric and water consumption 

including eliminate leaking, meter monitoring and usage analyses. 

  Proposed CMMS and collaborated with a programer to prepare the hierarchy of  datas and workflow for 

coding purpose in migration from a conventional maintenance system into modern system. 

  Mastered the use of  measuring/testing instruments such as ammeters, ohmmeters, voltmeters, 

tachometer, dial gauge and telescopic vibration detector. 

  Organized the Kaizen team, a small team consist of  8 member for continual improvement, succeed in 

implementing SMED and Andon system. 

BANSHU PLASTIC INDOESIA, PT — Bekasi, IndonesiaProduction Planner of Mould Shop, 2006 to 2007Responsible for production schedules of a tooling maker shop, prepared purchase order to obtain material &tools, planned the sequence of manufacturing process. Key  Results:

  Expedited process that delay schedules and alters schedules to meet unforeseen condition. 

  Created the control display at workshop room, made easier for supervisor in monitoring the status of  

assigned project as well as help production worker to meet established lead time. 

 Earned

 

reputation 

for 

expertise 

in 

supporting 

the 

company 

group 

to 

provide 

injection 

mold, 

rubber 

mold, 

sheet metal dies and fixture. 

  Gained extensive experience in analyzing and calculating production specifications, plant capacity to 

determine manufacturing processes, tools and human resource requirements. 

  Helped in tracking and monitoring of  expenditures for the section. 

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 AMYLUM CORN GRITS MILL, PT — Bekasi, IndonesiaMaintenance Staff , 2003 to 2006Performed routine and preventive maintenance of plant facilities, carried out mechanical and electrical work.Key  Results:  Gained experience to install, align, assamble or dismantle, clean, lubricate, troubleshoot, inspect, examine, 

maintain, adjust and repair or replace defective parts of  centrifugal pump, bucket elevator, roller mill, motor 

induction, air blower, auger, grinder, reciprocating compressor including pneumatic and hydraulic system as 

well as piping and valves. 

  Handeled the tasks of  developing, modifying and up dating electrical drawing. 

  Provided technical support to operate hoisting and lifting devices such as cranes and  jacks in positioning 

machinery and parts during the installation, set‐up and repair of  machinery. 

  Operated machine tools such as lathes, grinders and arc weld to fabricate parts required during overhaul, 

maintenance or set‐up of  machinery. 

  Coordinated activities with the operator in monitoring of  Thermal Oil Heater operation including to clean up fire 

tube, burner, fuel nozzle, fire chamber and replace fuel filter. 

  Carried out identification and reports requirement of  spare parts, provided recommendation usage of  parts on 

repair or replacement basis. 

 JATICITRA MAKMUR, CV — Bekasi, IndonesiaSupervisor, 2002 to 2003Responsible to coordinating and supervising the work of employees in construction project. Key  Results:  Involved in plant expansion for PT Amylum Corn Grits Mill, increased production capacity from 80ton per day 

into 120 ton per day. 

  Coordinated with Buhler AG as OEM of  machinery and PT Amylum Corn Grits Mill as project owner to ensure 

information delivered and tasks meet expectation of  project owner in efficient and safe practices. 

  Performed site checking of  piping system, type of  pipe support installed & location in conformance with project 

construction drawing requirements design instruction & installation procedures. 

METRO INTI SEJAHTERA, PT — Bekasi, IndonesiaSteam Boiler Operator, 2002 to 2003Operated and maintained the 2 unit of Steam Boiler in a proper and safe pactices. Mechanical/ Electrical Technician, 2001 to 2002Carried out the corrective, preventive and predictive maintenance activities for various related systems inplants, workshops and offsite facilities in accordance with established schedules. Key  Results:  Installed control system for new weighing equipment of  plant, Chronos Weighing System. 

  Took measurement of  equipments for either mechanical and electrical parameter such as noises, vibration, 

pressures, rpm, temperatures, amperes, voltage and ohm in order to provide the datas for failure analyses. 

  Performed various

 clean

‐up

 on

 parts

 of 

 Steam

 Boiler

 such

 as

 fire

 tube,

 nozzle,

 burner,

 economizer,

 regeneration

 

tank and fire chamber. 

  Carried out maintenance of  Caterpilar Diesel Engine and generator set such as greasing, checked oil level, took 

replacement of  oil filter, suction filter, engine oil, fuel filter, clean‐up radiator, fuel pump and cooling pump. 

  Carried out repair various rotating equipment such as replace broken bearing of  pump, screw conveyor, blower, 

induction motor, bucket elevator. 

  Assisted in installation water and steam lines, repair of  pipes, valves, meters and overhead or underground 

utilities. 

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TRAINING & COURSES

•  Field Internships E&P Pertamina, Balongan Jan 1997

•  LATSARMIL Kodam III/SLW, Bandung Sep 1997

•  ISO 9001:2000 BEI, Cikarang Jun 2007

•  Microcontroller BEI, Cikarang Apr 2008

•  ISO TS 16949 BEI, Cikarang Oct 2008

•  Metode Audit 5S BPI, Cikarang Nov 2008

•  NC Control SIEMENS 802C Siemens AG, Cikarang Nov 2008

•  Basic Mentality & Leadership BEI, Cikarang Jan 2009

•  Single Minutes Exchange Dies BEI, Cikarang Feb 2009

•  NPWP & SPT BEI, Cikarang Feb 2009

•  Key Changes ISO 9001:2008 SS Consult., Cikarang Feb 2009

•  Metallurgy Assab, Cikarang Mar 2009

•  SolidWorks 2009 3D CAD Trimedia, Cikarang Mar 2009

•  PICA BPI, Cikarang Jul 2009

•  7 Tools BPI, Cikarang Aug 2009

•  5S BPI, Cikarang Sep 2009

•  Sistem Manajemen Mutu Global Solution, Jakarta Feb 2010

•  PLC Mitsubishi FX Series Mitsubishi Elect., Jakarta Apr 2010

•  Metal Cutting - Bend Saw 9” Krisbow Krisbow, Cikarang Jul 2010

•  Surface / Cylindrical Grinding – Oper. & Maintenance ASP, Cikarang Sep 2010

•  Operations & Maintenance of Hydraulic Systems FT-UI, Jakarta Jun 2008

•  Effective Planned Maintenance PQM Consultants, Jakarta Jul 2010

•  Injection Molding Technology Technobiz, Kuala Lumpur Oct 2010

 ADI SARANA GUNA, PT — Cikampek, Indonesia Technician, 1996Performed electrical-related wiring and installation for commercial and residential construction projects,including new construction and plant expansions. Key  Results:  Installed lighting system for a Toys factory in Kawasan Bukit Indah Cikampek, West Java. 

  Carried out installation of  electrical parts across wiring, MCCB, MCB, relays, timer, busbar, cable duct and other 

electrical devices of  control panels based on manual, schematic diagram and other specifications.