resume ibnu fajar rnd
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8/3/2019 Resume Ibnu Fajar RnD
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IBNU FAJ AR
R&D Design Engineer
Jl Gilimanuk 3 No 50 Lippo Cikarang, Bekasi 17550 Ph: 0818-06725403
Email: [email protected]
http:/ / www.w ix.com/ fajaroilgas/ ibnufajar
OBJECTIVETo develop my career as a professional in drilling equipment design, manufacture and assembly inaccordance with API design codes and to contribute to oil and gas industries in providing best services,learning new things and growing in the company.
KEY SKILLS
Hydraulic: Daikin/ Yuken Piston Pump Yuken Vane Pump Kawasaki Stavac Motor HydraulicPiston 40-250tons Seals & Lubrication Valve & Hoses
Pump & Compressor: Mitsui Seiki/ Kobelco Screw Compressor Reciprocating Compressor CentrifugalWater Pump Axial Fan & Blower
Vessel: Steam Boiler Thermal Oil Heater Heat Exchanger Oil Cooler Air Receiver Kawata/ Nissui Kako Chiller
Electrical:
Computer Literate:
Language:
Analyses:
Mitsubishi FX series PLC Star Delta control system Thermocouple & Heater Protection & Ampacity calculation with standard code PUIL2000 & NEC
PDMS 11.6 SolidWorks 2009 AutoCAD 2009 Ms Project 2003 Ms Power Point2007 Ms Excel, Word, Visio Corel Draw, PhotoShop LAN, Router, Switch, TCP/IP Web design, Wordpress, Blogspot, Search Engine Optimization
Bahasa Indonesia (native) English (oral & verbal) Arabic (reading)
FMEA Fish Bone Diagram Pareto chart Statistical chart Scater diagram
Code & Standard: ISO 9001:2008 PUIL 2000/ PLN ASME B31.3 - 2004 NEC API 6A
EDUCATION
POLYTECHNIC OF ITB — Bandung, IndonesiaDiploma in Mechanical Engineering (D3), 1997 to 2000
• CNC Machining Center, Lathe, Milling, Grinding, Bench working, Welding, Heat Treatment• Final Project:Design and manufacture a Metal Stamping Tool with Press Progressive• Scholarship:Grants of Ditjen Dikti, 1999-2000
POLYTECHNIC OF ITB — Bandung, IndonesiaTechnical Course in Electrical Engineering (D1) , 1995 to 1996• Internship:Power station and Prime mover in Crude Oil Terminal of E&P Pertamina, Balongan,
Indonesia• Certification:Certified Electrician for industrial project
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PROFESSIONAL EXPERIENCES
BANSHU PLASTIC INDONESIA, PT — Bekasi, IndonesiaMaintenance Supervisor, 2007 to PresentResponsible for execution preventive and corrective of facilities maintenance as well as managed utilization of the work force, workload and spare parts in order to achieves the plant integrity and production targetincluding to improve and analyze the performance of equipment. Key Results:
Developed work
plans
and
implementing
an
effective
maintenance
program.
Increased rate completion of job order from 60% in 2009 into 90% in 2010.
Developed and deployed a solid team in supporting the production process for 24 hours, formerly (a period
before 2011) only 1 shift.
Directed effectively a team work in maintaining and repairing a variety of equipment including hydraulic
system & electrical systems in injection molding machine, screw compressor, heat exchanger, chiller,
cooling tower, water pump, valve and piping installation.
Supervised plant expansion project and succeeded in installation 3 units of new tube extruder machine and
4 units of new injection molding machine. The tasks included preparing floor space, layout, electrical
accessories (Panel, cabels, protection, grounding, tranformer etc), mechanical accessories (piping, hoses,
valves, cranes, pneumatic lines, hydraulic oil, tools etc), set up and trial.
Interpreted, developed
and
implemented
policies
and
procedure,
16
form
sheets
and
88
procedures
(SOP)
related to facilities maintenance in compliance with ISO 9001:2008.
Initiated the energy‐efficiency program, search for alternative ways in electric and water consumption
including eliminate leaking, meter monitoring and usage analyses.
Proposed CMMS and collaborated with a programer to prepare the hierarchy of datas and workflow for
coding purpose in migration from a conventional maintenance system into modern system.
Mastered the use of measuring/testing instruments such as ammeters, ohmmeters, voltmeters,
tachometer, dial gauge and telescopic vibration detector.
Organized the Kaizen team, a small team consist of 8 member for continual improvement, succeed in
implementing SMED and Andon system.
BANSHU PLASTIC INDOESIA, PT — Bekasi, IndonesiaProduction Planner of Mould Shop, 2006 to 2007Responsible for production schedules of a tooling maker shop, prepared purchase order to obtain material &tools, planned the sequence of manufacturing process. Key Results:
Expedited process that delay schedules and alters schedules to meet unforeseen condition.
Created the control display at workshop room, made easier for supervisor in monitoring the status of
assigned project as well as help production worker to meet established lead time.
Earned
a
reputation
for
expertise
in
supporting
the
company
group
to
provide
injection
mold,
rubber
mold,
sheet metal dies and fixture.
Gained extensive experience in analyzing and calculating production specifications, plant capacity to
determine manufacturing processes, tools and human resource requirements.
Helped in tracking and monitoring of expenditures for the section.
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AMYLUM CORN GRITS MILL, PT — Bekasi, IndonesiaMaintenance Staff , 2003 to 2006Performed routine and preventive maintenance of plant facilities, carried out mechanical and electrical work.Key Results: Gained experience to install, align, assamble or dismantle, clean, lubricate, troubleshoot, inspect, examine,
maintain, adjust and repair or replace defective parts of centrifugal pump, bucket elevator, roller mill, motor
induction, air blower, auger, grinder, reciprocating compressor including pneumatic and hydraulic system as
well as piping and valves.
Handeled the tasks of developing, modifying and up dating electrical drawing.
Provided technical support to operate hoisting and lifting devices such as cranes and jacks in positioning
machinery and parts during the installation, set‐up and repair of machinery.
Operated machine tools such as lathes, grinders and arc weld to fabricate parts required during overhaul,
maintenance or set‐up of machinery.
Coordinated activities with the operator in monitoring of Thermal Oil Heater operation including to clean up fire
tube, burner, fuel nozzle, fire chamber and replace fuel filter.
Carried out identification and reports requirement of spare parts, provided recommendation usage of parts on
repair or replacement basis.
JATICITRA MAKMUR, CV — Bekasi, IndonesiaSupervisor, 2002 to 2003Responsible to coordinating and supervising the work of employees in construction project. Key Results: Involved in plant expansion for PT Amylum Corn Grits Mill, increased production capacity from 80ton per day
into 120 ton per day.
Coordinated with Buhler AG as OEM of machinery and PT Amylum Corn Grits Mill as project owner to ensure
information delivered and tasks meet expectation of project owner in efficient and safe practices.
Performed site checking of piping system, type of pipe support installed & location in conformance with project
construction drawing requirements design instruction & installation procedures.
METRO INTI SEJAHTERA, PT — Bekasi, IndonesiaSteam Boiler Operator, 2002 to 2003Operated and maintained the 2 unit of Steam Boiler in a proper and safe pactices. Mechanical/ Electrical Technician, 2001 to 2002Carried out the corrective, preventive and predictive maintenance activities for various related systems inplants, workshops and offsite facilities in accordance with established schedules. Key Results: Installed control system for new weighing equipment of plant, Chronos Weighing System.
Took measurement of equipments for either mechanical and electrical parameter such as noises, vibration,
pressures, rpm, temperatures, amperes, voltage and ohm in order to provide the datas for failure analyses.
Performed various
clean
‐up
on
parts
of
Steam
Boiler
such
as
fire
tube,
nozzle,
burner,
economizer,
regeneration
tank and fire chamber.
Carried out maintenance of Caterpilar Diesel Engine and generator set such as greasing, checked oil level, took
replacement of oil filter, suction filter, engine oil, fuel filter, clean‐up radiator, fuel pump and cooling pump.
Carried out repair various rotating equipment such as replace broken bearing of pump, screw conveyor, blower,
induction motor, bucket elevator.
Assisted in installation water and steam lines, repair of pipes, valves, meters and overhead or underground
utilities.
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TRAINING & COURSES
• Field Internships E&P Pertamina, Balongan Jan 1997
• LATSARMIL Kodam III/SLW, Bandung Sep 1997
• ISO 9001:2000 BEI, Cikarang Jun 2007
• Microcontroller BEI, Cikarang Apr 2008
• ISO TS 16949 BEI, Cikarang Oct 2008
• Metode Audit 5S BPI, Cikarang Nov 2008
• NC Control SIEMENS 802C Siemens AG, Cikarang Nov 2008
• Basic Mentality & Leadership BEI, Cikarang Jan 2009
• Single Minutes Exchange Dies BEI, Cikarang Feb 2009
• NPWP & SPT BEI, Cikarang Feb 2009
• Key Changes ISO 9001:2008 SS Consult., Cikarang Feb 2009
• Metallurgy Assab, Cikarang Mar 2009
• SolidWorks 2009 3D CAD Trimedia, Cikarang Mar 2009
• PICA BPI, Cikarang Jul 2009
• 7 Tools BPI, Cikarang Aug 2009
• 5S BPI, Cikarang Sep 2009
• Sistem Manajemen Mutu Global Solution, Jakarta Feb 2010
• PLC Mitsubishi FX Series Mitsubishi Elect., Jakarta Apr 2010
• Metal Cutting - Bend Saw 9” Krisbow Krisbow, Cikarang Jul 2010
• Surface / Cylindrical Grinding – Oper. & Maintenance ASP, Cikarang Sep 2010
• Operations & Maintenance of Hydraulic Systems FT-UI, Jakarta Jun 2008
• Effective Planned Maintenance PQM Consultants, Jakarta Jul 2010
• Injection Molding Technology Technobiz, Kuala Lumpur Oct 2010
ADI SARANA GUNA, PT — Cikampek, Indonesia Technician, 1996Performed electrical-related wiring and installation for commercial and residential construction projects,including new construction and plant expansions. Key Results: Installed lighting system for a Toys factory in Kawasan Bukit Indah Cikampek, West Java.
Carried out installation of electrical parts across wiring, MCCB, MCB, relays, timer, busbar, cable duct and other
electrical devices of control panels based on manual, schematic diagram and other specifications.