pembagian layout dp baru

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Lebar Bahan Baku 60 80 100 120 140 160 0 0

Prosentase 2.0% 41.6% 35.5% 16.3% 4.6% 0.0% 0.0% 0.0%

Volume 1 jam 157.3924 733.4 11434.8 7816.4 2995.3 723.8 0.6 0.0 0.0 23704.3

Batang 733 11434 7816 2995 723 0 0 0 23701

Batang x 3 potong 3 2199 34302 23448 8985 2169 0 0 0 71103

Jumlah CP GRS 3 5 6 7 8 9 0 0 38

Asumsi Pelos 1 1 1 1 4

CP Gagal/ Tipis 0.5 0.5

Cp OK Per Lebar 3 3.5 5 6 7 9 0 0 33.5

CP siap Loyang 52 6,597 120,057 117,240 53,910 15,183 0 0 0 312,987Serutan ke-4 46.4 170

Total Sheet BC/ jam 1841 ./jam 5 368

Kecepatan GRS/mt 50Btg/mt 5 ./jam (71103btg / 50btg/mt)

Cp Serutan 0 34302 23448 8985 2169 0 0 0 68904

Serutan ke-8 38 207 333 0

CP Gagal/ Tipis 0 17151 0 0 0 0 0 0 17151

Pembagian LayOut DP B



55 100 1300 5.512 3 3

6938

2081

2081

6938

16.5348

5.51159 16.5348

13 1220 2440 470 18.1882 55% 33.0695 6 3 16.5348 3 plt

55 100 1300 2313 3 6938 78

GGL DP 1&2 4163

GGL SGL PLN 1 4163

Mesin

Seruta

n

tebal

% Batang CP OK Tot CPCP Siap

ProsesPJG Act

Tot CP/

SheetSheet

2500 Line 1 Line 2 Line 3 Line 4

DP 1 50.5 70% 4856 4 6 19425 1260 25.0 6.25 155.94 125 78 46

DP GGL 2 46.7 90% 3746 4 6 14985 1260 27.0 6.25 169 89 32 57

45 10% 416 4 6 1665 1260 28.0 6.25 175 10 10DP 2 50.5 70% 4856 4 6 19425 1260 25.0 6.25 155.94 125 46

Serutan Pelos 40.6 80% 19425 15540 1260 31.0 6.25 194 80 80

38 20% 19425 3885 1260 33.2 6.25 207 19 19

446 78 78 103 108

LB Act Distribusi CP dan Sasara

70%

4856

70%

4856

3330

80%

DP 2

DP 1

GAGALAN

1

50 (70%) +40SE

P

E

L

O

S

A

N

\\vboxsrv\conversion_tmp\scratch2579\92732553.xlsx.ms_office



CP Hilang 13 38 400 0 0




16.5348

13 1220 2440 470 18.1882 55% 33.0695 6 3 19.0000 3 plt 6.3333

2.1111 295.26 885.78

55 100 1300 2657 19 3 7972 75 ./plt btg btg/jam

4385

GGL DP 1&2 8769GGL SGL PLN 1 1754

Mesin

Seruta

n

tebal

% Batang CP OK Tot CPCP Siap

ProsesPJG Act

Tot CP/

SheetSheet

2500 Line 1 Line 2 Line 3 Line 4

DP 1 52.5 45% 3587 4 5 14350 1260 24.0 6.25 150 96 75 21

DP GGL 1 50.5 80% 7015 4 5 28062 1260 25.0 6.25 156 180 54 75

DP GGL 2 46.7 70% 1228 4 5 4911 1260 27.0 6.25 169 29 29

45 30% 526 4 5 2105 1260 28.0 6.25 175 12 12

DP 2 52.5 45% 3587 4 5 14350 1260 24.0 6.25 150 96

Serutan Pelos 40.6 60% 7175 4305 1260 31.0 6.25 194 22 22

38 40% 7175 2870 1260 33.2 6.25 207 14 14

448 75 75 75 77

CP Hilang 13 40.6 400 1 7175 1.5147

LB Act Distribusi CP dan Sasara

DP 2

DP 1

GAGALAN

1

GAGALAN 2

52,5 ke L1

52,5 (72%) + 50 (28%) ke L 2

50 ke L3

50 (70%) +40SERUTAN(30%) ke L 4

52,5 ke L6

52,5

46,7 & 45

P

E

L

O

S

A

N

Gagal 50




55 100 1300 2.06m3/plt 288 Btg 3 plt/jam/jpg

6 7 8 ok 50% 3888

2592 2592 2592

ggl 50% 3888 70% 2721

30% 1166

3 4 5 ok 50% 3888

2592 2592 2592

ggl 50% 3888 60% 4665

7775 10%

jpg ke- 1 2 3 ggl 50% 3888 40% 3110

jmlh ptg'400 2592 2592 2592 90%

plt/ jam 3 3 3 ok 50% 3888

ptg kaso 3 3 3

MesinSerutan

tebal% Batang CP OK Tot CP

CP Siap

ProsesPJG Act

Tot CP/

Sheet

2500

DP 1 52.5 50% 3888 4 6 15550 1260 24.0 6.25 150

SGP 1 50.5 60% 4665 4 6 18661 1260 25.0 6.25 156

SGP 3 46.7 90% 2799 4 6 11196 1260 27.0 6.25 169

45 10% 311 4 6 1244 1260 28.0 6.25 175

DP 2 52.5 50% 3888 4 6 15550 1260 24.0 6.25 150

18142.23776 Serutan Pel 40.6 60% 62202 37321 1260 31.0 6.25 194

38 40% 7775 3110 1260 33.2 6.25 207

DP 3 52.5 50% 3888 4 0 15550 1260 24.0 6.25 150

SGP 2 50.5 70% 2721 4 0 10885 1260 25.0 6.25 156

46.5 30% 0 0 0 0 1260 27.1 0.015625 0

45 0% 19 0 0 0 1260 28.0 0.015625 0

CP Hilang 13 40.6 400 1 7775 1.64151

LB Act

DP 2

DP 1

SGP 1

4

7

DP 3

SGP 2



Lebar Bahan Baku 60 80 100 120 140 160 0 0

Prosentase 2.0% 41.6% 35.5% 16.3% 4.6% 0.0% 0.0% 0.0%

Volume 1 jam 157.3924 733.4 11434.8 7816.4 2995.3 723.8 0.6 0.0 0.0 23704.3

Batang 733 11434 7816 2995 723 0 0 0 23701

Batang x 3 potong 3 2199 34302 23448 8985 2169 0 0 0 71103

Jumlah CP GRS 3 5 6 7 8 9 0 0 38

Asumsi Pelos 1 1 1 1 4

CP Gagal/ Tipis 0.5 0.5

Cp OK Per Lebar 3 3.5 5 6 7 9 0 0 33.5

CP siap Loyang 52 6,597 120,057 117,240 53,910 15,183 0 0 0 312,987Serutan ke-4 46.4 170

Total Sheet BC/ jam 1841 ./jam 0

Kecepatan GRS/mt 50Btg/mt 1422 ./jam (71103btg / 50btg/mt)

Cp Serutan 0 34302 23448 8985 2169 0 0 0 68904

Serutan ke-8 38 207 333 0

CP Gagal/ Tipis 0 17151 0 0 0 0 0 0 17151

Pembagian LayOut DP B



Produk Finish 13 1220 2440 1 0.038698

Bahan Baku 55 100 420 1 0.00231

52.4 13 420 2 0.000572 35%

50.3 13 420 1 0.000275 18%

48.3 13 420 0 0%

46.4 13 420 1 0.000253 18%44.9 13 420 0.3 7.35E-05 5%

43.3 13 420 0 0%

40.5 13 420 0.7 0.000155 12%

38 13 420 0.7 0.000145 12%

35.9 13 420 0 0%

47.4 13 420 5.7 0.001474 63.8% 5.0%

Produk finish 13 1220 2440 1 0.038698

Produk Actual 13 1255 2490 1 0.040624

Selisih Actual-Invoice 0.001926 5.0%

47.4 13.0 420 6 0.001474

55 100 420 1 0.00231

5.0%

58.8%

Fokus pengawasan

1 Metode proses Produksi harus benar

63.8%



104.8

50.3

0

46.413.47

0

28.35

26.6

0

58.8% 269.92

0.001474



Speed Pjg Btg / Mt Proses Tot. Btg 1 jam Tot. Btg

DP 12000 420 28.57143 4 114.2857 60 6857.143

JPG 60 10 6 3 18 60 1080



Tebal Lebar Panjang Volume

Jumlah

Mesin

55 100 420 15.84 1

55 100 420 2.4948 1

pembagian layout dp baru

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