chapter 3 (safety)

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    CHAPTER 3 : SAFETY

    3.1 INTRODUCTION

    Keselamatan semasa melakukan kerja dan semua peralatan seperti mesin,kimpalan dan juga barangan kimia sentiasa terdedah kepada jenis bahaya jikaperalatan penyalahgunaan atau kerana yang cuai apabila menggunakan peralatandan menjalankan kerja-kerja di kilang.Keselamatan dan undang-undang di sebuahkilang yang sangat wajib dan semua pekerja mesti berjaga-jaga dengan kaedah-kaedah masa untuk mengambil keselamatan penjagaan sendiri untuk pekerja.Risiko yang melibatkan kemalangan, kehilangan nyawa dan kecederaan bolehdikurangkan jika kita mengikut peraturan-peraturan keselamatan.Ini juga bolehmencegah kerosakan mesin atau peralatan lain. Oleh itu, apa-apa kemalangan

    hendaklah dilaporkan dengan segera kepada orang-orang yang yangbertanggungjawab sama ada ia kemalangan kecil atau besar.

    3.1.1 Step To Prevent General Accident

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    Their are four main factor to prevent any accident to happen inside a factory:

    1. Working behavior

    2. Own safety

    3. Safety during operating machine equipment

    4. Tidy work place

    3.1.2 Working Behavior

    Worker must have the spirit or power and a good working behavior when at the

    factory .This attitude can prevent accident. The example of good behavior is:

    1. Clean and good appearance

    2. Responsible

    3. Tolerate with other worker

    4. Concentrate and focuse when doing

    3.1.3 Own Safety

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    1. Kemalangan biasanya berlaku kerana kecuaian kami dan tidak mengambil

    berat tentang aspek keselamatan sehingga kemalangan berlaku. Ini bolehmenghalang jika kita mengikut peraturan-peraturan dan contoh kaedah-kaedah:1. Pakai kain yang sesuai dengan persekitaran kerja atau suitible denganapa peralatan yang kita gunakan (Rajah 3.1.3). Pakaian keselamatan dibengkel kimpalan tidak sama dengan pakaian keselamatan yang kitagunakan di bengkel mesin pelarik.2. Mesti kemas dan pendek. Berambut panjang adalah sangat berisikokerana ia boleh menyebabkan rambut tersangkut di mesin contohnya dimesin pelarik atau mesin lain yang berputar.3. Jangan bermain apabila di bengkel sama ada dengan rakan atau pekerjalain terutamanya apabila menggunakan mesin. Jangan gunakan barang

    kemas seperti cincin, kalung dan kerana boleh tersangkut pada peralatanmesin atau lain-lain

    2. .

    Figure 3.1.3 Safety Attire

    2.1.4 Safety During Operating Machine Equipment

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    Their are many kind of safety rules and all of its depend on where is the

    place and what is the work. This chapter will only explain some of the

    main safety rules. Mainly, the accident when using a machine can be

    prevent with:

    1. Every machine must have good or perfect earth connection to

    prevent short circuit and electric shock. This is ussually for welding

    machine.

    2. Do not touch or play with sharp equipment like tool bit, grinding

    machine

    .

    Figure 3.1.4 Safety Attire in welding

    2.1.5 Tidy work place

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    A tidy and clean working enviroment not just can prevent accident from

    happen but increase the quality of work and even can save time to finish

    the work. A good working enviroment also make the worker more

    comfortable doing his or her work. Thus, this step must be taken:

    1. Put back the equipment to its original or proper place after use.

    2. Prevent the oil or slippery liquid to leak on the floor . If it leak, wipe

    it with a cloth until it cleans and not slippery.

    3. Do not let the chip or metal scrap on the floor or area near the

    machine.

    4. The workshop must have a proper ventilation and a workshop must

    also have a mark area to work mark with a lines or call safety lineto divide walk way and work place.

    5. A workshop must have a emergency exit.

    6. A fire extinguisher also important and must be put at a location that

    easy to be seen and achieve.

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    Figure 3.1.5A Example of a slippery floor

    Figure 3.1.5B Fire Extinguisher

    3.2 THE IMPORTANCE USING SAFETY EQUIPMENT AND CLEAN

    ENVIROMENT

    Using a safety equipment like goggles, safety spectacles and clean

    enviroment is important to prevent any unwanted accident happen like:

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    3.2.1 Goggle

    Goggle is a eye shield that is very important because It protect the eye fromthe spark of the weld during welding

    Figure 3.2.1 A goggle

    Use of goggle:

    1. Prevent the eye to damage because the bright light that emites during the

    welding process.

    2. Prevent from spark of the weld get into the eye or also during using a lathe

    machine because the chip from the work piece also can damage.

    3. Save the eye from injury when an equipment or sharp tool get into our eye.

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    3.2.2 Safety Spectacle

    Figure 3.2.2 The Use of safety spectacles during cutting process

    The uses:

    1. Safety spectacles uses is almost the same as goggle but safety spectacle is

    not suitable for welding.

    2. Use to protect eye.

    3.2.3 Clean Enviroment

    Clean and tidy environment of a working place will give a more comfortable

    situation and also safe . For example, if the floor at the working areas is full with oil

    leak then this will cause danger and accident to happen . But,in a clean situation ,

    we can prevent accident better because we know all the equipment is arrange in

    order and tidy.

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    3.2.4 Misuse of Safety Equipment

    Cloth and safety equipment must be wear properly and also correctly .

    Besides that, it must be wear suitable with the work we do.If we do not use the

    safety attire properly than we have risk to get injure for example when we using a

    machine.

    3.2.5 Gloves

    Their are many kind of glove and a glove have many kind of shape , size and

    type that different arrange according to the uses. For example , gas welding glove is

    made from a rough material or leather but the sizes is small and thin . But as for arc

    welding gloves is made from hard material and bigger in size . The glove for the

    general use is made from rough thread. Therefore, when someone use the gas

    welding glove to do arc welding work the probability to get injure is high. This

    situation can happen because that glove is big enough to cover his or her wrist and

    the spark are able to touch the skin. The glove that not suitable is easy to get burn

    during the welding or when holding a hot material. Besides that, a gloves also easyly

    to stuck in grinding machine when it is use to sharpen the tool bit.

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    Figure 3.2.5 Glove that use for arc welding

    3.2.6 Wiping Cloth

    Wiping cloth should be use at suitable place like wiping the oil on tyhe floor ,

    to wipe our hand and other. But sometime, this equipment can cause injury when it

    did not use properly and wrongly. For example, if it is use to wipe the chip at the

    lathe machine or the chip at the drill machine, the chip will stuck in the wiping cloth

    and the sharp chip can injure our hand. Wiping the work piece during lathe machine

    or drilling machine is spinning can cause injuries because the wiping cloth can get

    stuck and cause injuries.

    3.2.7 Grinding Machine Without It Shield

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    The shield of the grinding machine is use to prevent the spark from the

    grinding wheel hit the user. Beside that, it also use to protection from flying work

    piece. The grinding machine without it shield is very dangerous.

    3.2.8 Uncomplete Safety Attire

    Safety attire must be wear properly and neatly . this is important to make sure

    safety is at it maximum level when a unwanted accident happen. If we use

    uncomplete safety attire, injury can happen. For example, if we wear apron not

    properly and we did not tied the apron , it can cause the apron the get stuck in a

    spinning machine and others.

    Figure 3.2.8 Apron

    3.2.9 Safety Boot

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    Safety boot is use to protect our foot from injuries from a sharp material for

    example nail.It also to design to resist a heavy load . It has a rubber base and

    usually made in leather. It has a steel material to cover our toes.

    Figure 3.2.9 Safety Boot

    3.2.10 Hard hat

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    A hard hat is compulsory when working in a construction industries. The use

    of this safety equipment is to protect our head from any falling object above us. It is

    very important because its protect our head and our head is the most important part

    of our body.

    Figure 3.2.10 Hard Hat

    3.2.11 Chemical Substance

    The chemical can couse injuries if we inhale it or swallow it. This is some of

    the safety rules involving chemical substances:

    1. If contact with eye, immediately wash with a lot clean water and get a medical

    help.

    2. If contact with skin , wash it immediately with water.

    3. If swallow , get medical attention immediately.

    4. Use a suitable attire when facing with chemical work.

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    Figure 3.2.11 High Quality Rubber Glove for Chemical Industries

    8.3 THE DIFFERENCE OF THE SAFETY FACTOR

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    The difference between own safety , equipment , arc welding machine, gas welding

    machine:

    BIL OWN SAFETY EQUIPMENT

    ARC

    WELDING

    MACHINE

    GAS

    WELDING

    MACHINE

    1.

    To prevent

    physically

    injuries

    To prevent

    damage

    To prevent

    damage

    To prevent

    fire and

    explode

    2. Suitable attire

    Make sure it is

    in a good

    condition

    Make sure it is

    in a good

    condition

    Make sure it

    is in a good

    condition

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    3. Wear safety attire

    Make sure it is

    in a good

    condition

    Good ventilation

    system to

    prevent inhale of

    poison gas

    Good

    ventilation

    system

    4. Wear safety attire

    The safety

    barrier is not

    broken

    Good earth

    connection

    Check the

    equipment

    before uses

    and make no

    leakage

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    3.3 CONCLUSION

    As the conclusion, safety rule is very important because it can save us

    from injuries and even save us from death. Therefore , follow the safety procedure

    to keep ourself in a safe condition. Remember the world definition for safety that is

    safety means no accident.