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TUBUH JALAN KA (ROAD BED) 29 APRIL 2005

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Page 1: Tubuh Jalan Ka

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TUBUH JALAN KA

(ROAD BED)

29 APRIL 2005

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KOMPONEN JALAN KA • TUBUH JALAN KA (ROAD BED)

– PADA LOKASI TIMBUNAN:

TANAH ASLI (BASE SOIL) TANAH TIMBUNAN (EMBANKMENT)

TANAH DASAR (SUBGRADE)

– PADA LOKASI GALIAN

TANAH ASLI (BASE SOIL)

TANAH DASAR (SUBGRADE)

• LAPISAN BALAS (BALLAST BED)

– LAPISAN PASIR (SUB BALLAST)

– LAPISAN BATUAN (BALLAST)

• JALAN KA (TRACK STRUCTURE)– BANTALAN (SLEEPER)

– REL (RAIL)

– PENAMBAT (FASTENING)

– SAMBUNGAN (CONNECTOR)

• DRAINASE

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SKEMA TUBUH JALAN KA PADA GALIAN DAN TIMBUNAN

§

Tanah Asli

Subgrade

Berm

Subballast

Ballast

TUBUH JALAN PADA GALIAN

§

Timbunan

Subgrade

Tanah Asli

TUBUH JALAN KA PADA TIMBUNAN

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TUBUH JALAN KA TANAH ASLI (BASE SOIL)

SPESIFIKASI TANAH ASLI (BASE SOIL):Tanah asli harus memiliki daya dukung yang cukup

untuk beban konstruksi jalan KA (>70 MN/m3) yang

direncanakan dan bebas dari permasalahan penurunan

(free from settlement)

Termasuk klasifikasi tanah stabil (jika tidak maka harus

dilakukan perbaikan tanah)

Kemiringan tanah asli harus miring ke arah luar sebesar 5%

Bila kedalaman galian > 10 m, maka setiap kedalaman 7

m harus dibuat “BERM” selebar 1,5 m.

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TANAH TIMBUNAN(EMBANKMENT)

SPESIFIKASI TANAH TIMBUNAN:

Mudah dipadatkan, stabil terhadap beban kereta api, air, gempa dan bebas dari penurunan tanah.

Memiliki nilai CBR > 8% dari contoh tanah yang telah direndam air selama 24 jam dengan kondisi 95% d maks. Lapisan teratas setebal

30 cm harus memiliki kepadatan sebesar 100% d maks. Kemiringan tanah asli ke arah luar sebesar 5%

Material bagian atas tanah timbunan setebal 1 m harus lebih baik dari bagian bawah.

Faktor keamanan lereng terhadap bahaya longsor min 1,5. Permukaan atas tanah timbunan min 0,75 m diatas muka air 

tertinggi.

Jika ketinggian tanah timbunan > 6 m maka setiap ketinggian 6 m

harus dibuat “BERM” selebar 1,5 m.

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LAPISAN DASAR (SUBGRADE)

FUNGSI LAPISAN TANAH DASAR:

Mencegah naiknya lumpur ke lapisan balas akibat adanya pori-

pori pada tanah timbunan dan tanah asli

SPESIFIKASI LAPISAN TANAH DASAR:

Mudah dipadatkan, stabil terhadap beban kereta api, air, gempa dan bebas dari penurunan tanah.

Memiliki nilai CBR > 8 % dari contoh tanah yang telah direndam air 

selama 24 jam dengan kondisi 95% d maks. Lapisan teratas setebal

30 cm harus memiliki kepadatan sebesar 100% d maks 

Tebal lapisan tanah dasar sebesar 30 CM

Lebar lapisan tanah dasar sama dengan lapisan dibawahnya

Kemiringan lapisan tanah dasar ke arah luar sebesar 5%

Lapisan tanah dasar harus terletak min 0,75 m dari permukaan

air

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DATA-DATA YANG DIPERLUKAN DALAMPERENCANAAN TUBUH JALAN KA 

DATA GEOLOGIDigunakan untuk mengetahui kondisi lokasi secara umum yang ditinjau dari disipilin ilmu geologi.

DATA HIDROLOGIDigunakan untuk merencanakan drainase/saluranair/pematusan dari badan jalan, dengan tujuan untuk mencegah kerusakan badan jalan tersebut akibat pengaruhair

DATA TANAH

Digunakan untuk mengetahui kondisi tanah (daya dukung,kadar air, jenis tanah, karakteristik tanah, dll)

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DATA GEOLOGI

Hal-hal yang perlu diketahui dari data geologi:

• Jenis bentukan geologi dan sejarahnya

• Deskripsi permukaan tanah dan batuan

• Deskripsi masa tanah terutama mengenai sesar ataulipatan-lipatan

• Bentuk lereng dan evaluasinya serta kemungkinanproses-proses yang masih berjalan seperti gerakan tanahdan pelapukan batuan serta pengikisan permukaan

• Kemiringan dan panjang rel, baik di tempat-tempat yangsudah stabil maupun yang memperlihatkan tanda-tanda

kelongsoran

• Keadaan-keadaan yang khusus dari permukaan, sepertilembah, jurang, sungai, danau dan hal-hal khususlainnya.

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DATA HIDROLOGI

Data hidrologi yang diperlukan

Data curah hujan harian maupun tahunan

Keadaan vegetasi

Parit-parit dan sungai-sungai

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DATA TANAH

Data tanah didapat dari hasil penyelidikan tanah di lapangandan laboratorium

Metoda penyelidikan tanah di lapangan:

• Bor tanah/Standard Penetration Test (SPT)

• CBR (California Bearing Ratio)

• Cone Penetration Test (CPT)

Metoda penyelidikan tanah di Laboratorium:

• Indeks tanah (Kadar air, Berat isi tanah, Berat jenis tanah, Angka pori, Derajat kejenuhan tanah, dll)

Karakteristik tanah (Gradasi, Batas Atterberg)• Sifat Fisik ( Kohesi/c, sudut geser/ø, qu dan sensitivitas,

Modulus elastis/E)

• Sifat lain(Koefisien kompresi /Cc, Koefisien

konsolidasi/Cv, Koefisien permeabilitas/k)

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Lower EmbankmentToe of Slope

Slope

Berm

Shoulder of Slope

Subgrade

Upper Embankment3 m

Roadbed

SubballastBallast

Formation Level

(Filling)

Foundation Soil

EMBANKMENT

 TECHNICAL TERM

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EMBANKMENT

Design Regulation for

Indonesian Railway

(R. No. 10)

BS or AREMA Design Standard of railway

in Japan

New Design standard for

Indonesian Railway

Reason of 

recommendation

A  B  C 

(1) Embankment

Slope gradient, G

G 1/ 1.5

For rock 

embankment

1/1.5 ~ 1/1.1 (BS)

Depth from formation

Level D

G

D < 9 m 1/1.5 ~ 1/1.8

9 D < 15 1/1.8 ~ 1/2.0

D 15 1/2.0 ~

G

D < 9 m 1/1.5 ~ 1/ 2.0

9 D < 15 1/1.8 ~ 1/2.0

D 15 1/2.0 ~

At present G= 1/ 2.0

is used where

D< 9 m

Berm

Gradient 5%

D > 6 m, berm is required No standard

3%

D > 6 m, berm is

required at D = 3 m

after every 6 m

Same as A

Same as C

5 % Gradient is

 better for heavy rain.

Berm is very important

for stability.

Bearing stratum of 

embankment

 No regulation No standard

Volcanic cohesive soil

 N value 3

Fine grained soil

 N value > 4

Same as C

It is better to

decide the limit

of N value.

Safety factor for circular 

slide

SF 1.5 SF 1.5 (AREMA) SF 1.4 Same as A Safety factor 1.5 is

reasonable

1

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EMBANKMENT

Use of soft ground

improvement

Settlement 50 cmAllowable settlement after operation

is 100 ~ 200 mmSettlement 20 cm after operation

Settlement after 

operation is moreimportant

Material of embankment

 No regulation

Construction spec of 

Kutoarjo – Yogya

Borrow material

CBR  6

Recommend

A.B group

(BS)

Suitable material

A B group

Allowable by stabilization

C D E group

Same as C

CBR  6 at 95 % of maxi dry

density

Japanese standard is practical.

CBR standard is

desirable

to judge the material.

Compacted embankment

Density 95 % of 

maximum dry density in

laboratory

Same as A

(AREMA)

Density 100 % of maxi density

from test construction

K 30 value 70 MN/m3

(Plate load test )

Same as A

Same as C

Quality control by

density based on labodensity is most easy

and practical.

2

Design Regulation for

Indonesian Railway

(R. No. 10)

BS or AREMA Design Standard of railway

in Japan

New Design standard forIndonesian Railway

Reason of recommendation

A  B  C 

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CUT AREA 

 TECHNICAL TERM

Toe of SlopeCut Slope

Berm

Shoulder of Slope

Base Soil 3 mRoadbed

Subgrade

SubballastBallast

Formation Level

Foundation

Soil

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CUT AREA

(2) Cut area

Gradient of cut slope

 No regulation

From experience

(BS)

For rock slope

1/1 ~ 1/ 0.36For sand: 1/ 1.5For clay: ½(AREMA)

Standard gradient

from statistic dataSame as C

It is better for safety to

use statistic data.

Width between toe of cut

slope and edge of sideditch

a 70 cm Sufficient width (BS) No standard Same as AIt is necessary for thesafety of inspector 

Berm

H 10 m with berm

at every 7 m height No standard Same as A

K 30 Value 70 MN / m3 Same as A

Berm is useful for safety of cut slope

Foundation soil

 No regulation No standardIF K 30 Value 70 MN / m

3

Foundation soil shall be improvedSame as C

Bearing capacity isimportant

3

Design Regulation for

Indonesian Railway

(R. No. 10)

BS or AREMA Design Standard of railway

in Japan

New Design standard for

Indonesian Railway

Reason of 

recommendation

A  B  C 

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Relation between K30 value at the site

and CBR in laboratory

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SUBGRADEDesign Regulation for

Indonesian Railway

(R. No. 10)

BS or AREMA Design Standard of railway

in Japan

New Design standard for

Indonesian Railway

Reason of 

recommendation

A  B  C 

(3) Subgrade

Gradient

5 % No standard 3 % Same as A It is due to heavy rain

Location

Subgrade shall be located

minimum 0.75 m abovehighest ground water level

 No standard No standard It is desirable that A It is difficult to keep

always mini 0.75 m.

Thickness

Thickness of subgrademini, 30 cm

 No standard Same as A Same as A

Material of subgrade

CBR  8

 No standard

 No standard

Quality of natural earth and crusher 

run for subgrade

CBR  8 at 95 % of max dry

density

Same as C

CBR standard is

useful to check the

material.

Compacted subgrade

Density 100 %  No standard

K 30 Value 110 MN/ m3

or 

Density 95 % of maxi dry density

Same as C 

Mini 95 % density atthe site is practical.

Reinforced subgrade

material

 No standard No standardAsphaltic concrete + stabilized

crushed rock  Same as C

4

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CUT AREADesign Regulation forIndonesian Railway

(R. No. 10)

BS or AREMA Design Standard of railway

in Japan

New Design standard forIndonesian Railway

Reason of recommendation

A  B  C 

(4) Drainage

Rainfall recurrence

Rainfall recurrence

Railroadclass

 Normaldrainagefacility*(year)

Moreimportantdrainagefacility *

(year)

1 15 25

2 10 15

3 7 10

4 3 5

5 3 5

Kind of drainage structure

Rainfall

recurrence

(year)

Ordinary drainage structure 5

Drainage at thetoe of slope

5

Drainage at theshoulder of cutslope

More than5

Specialdrainagestructure

Drainage passingacross the railway(pipe culvert and

 box culvert )

Morethan 10

Kind of drainage structure

Rainfall

recurrence

(year)

Ordinary drainage structure 5

Drainage at thetoe of slope

10

Drainage at theshoulder of cutslope

15Specialdrainagestructure

Drainage passingacross the railway(pipe culvert and

 box culvert )

25

The capacity of drainage structures

which cross therailway is most

important.

Gradient of drainage

structure

 No standard Not less than 0.3 %(BS)

Same as B Same as B

Minimum diameter of drain

 pipe

 No standard

15 cm (BS)

6 inch (AREMA)for cleaning

 No standard 15 cm

5

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SLOPE PROTECTIONDesign Regulation forIndonesian Railway

(R. No. 10)

BS or AREMA Design Standard of railway

in Japan

New Design standard forIndonesian Railway

Reason of recommendation

A  B  C 

(5) Slope protection

Thickness of top soil

 No standard 10 ~ 20 cm (BS) 10 cm

Top soil of 10 cmthickness can be

easily compacted

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CONSTRUCTION STANDARD OF

INDONESIAN RAILWAY 

DIVISION II: EARHTWORK 

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EMBANKMENTConstruction specification

between Kutoarjo and YogyaBS or AREMA

Construction Standard of 

Railway

in Japan

New Construction Standard for

Indonesian Railway

Reason of 

recommendation

A  B  C 

(1) Embankment

Borrow material

CBR  6%CBR  6% at 95% of maximum dry

density

Thickness of compactedone layer 

30 cm

Coarse soils 70~30 cm

Fine soils 10 ~ 45 cm

(depending on type of  plant) (BS)

Same as A Same as AThickness 30 cm is

 practical

Density test

Each layer,3 points for each 100 mlot.

 No standard

Alternative 1

Density test : Every 5 layers 3 points

for each 100 m lot

Plate load test : on top of 

embankment 3 points for each 100 m

lot

Alternative 2(Upper embankment) 

Each layer 

2 points for each100 m lot

2 points is enoughfor one section

Plate load test

Every 5 layers,1 point for each 500 m lot

 No standard

Plate load test : Every 5 layer 3

 points for each 100 m lot

(Lower embankment )Density test : Every 5 layers 3 pointsfor each 100 m lot 

On top of embankment1 point for each 100 m lot.

Plate load test is not

 practical. It should be minimized.

Grade control

 No specification  No standard + 3 cm , -5 cm(in case of ordinary subgrade) Same as C

1

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CUT AREA

Construction specification

between Kutoarjo and YogyaBS or AREMA

Construction Standard of 

Railway

in Japan

New Construction Standard for

Indonesian Railway

Reason of 

recommendation

A  B  C 

(2) Cut area

Density test of foundation

soil

3 points for each 100 m lot No standard 2 point for each 100 m lot Same as C

Plate load test

1 point for each 500 m lot 2 point for each 100 m lot 1 point for each 100 m lot

Plate load test is

troublesome.

Test point should be

minimized.

Grade control

 No specification  No standard

+ 3 cm

- 5 cm

( same as embankment )

Same as C

2

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SUBGRADEConstruction specification

between Kutoarjo and YogyaBS or AREMA

Construction Standard of 

Railway

in Japan

New Construction Standard for

Indonesian Railway

Reason of 

recommendation

A  B  C 

(3) Subgrade

Thickness of one layer of 

subgrade

T 15 cm  No standard Same as A Same as A

15 cm thickness is

desirable for enough

compaction

Density test

3 point for each layer for 

100 m lot No standard 2 point for each layer at100 m lot Same as C

Plate load test

1 point at the top of 

subgrade or 500 m lot No standard

2 point at the top of subgrade for 

100 m lotSame as C

Grade control

Within 25 mm Same as A Same as AWithin ± 25 mm for 

grade control is

reasonable

Horizontally

Within 20 mm No standard Same as A

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Quality Control of Earthwork 

(Recommendation)

(Embankment)

Density Test 100

d 95 % Interval

Embankment2 m

30 cm

CBR ≥ 6 

Plate load test 100 m

K  70 MN/ m3 interval

Density test 100 m

d 95 % interval

2 m

CBR ≥ 8  CBR ≥ 8 

15 cm

CBR ≥ 6 

Subgrade

(Each layer)

Embankment

CBR is at 95 % of maximum dry 

density in laboratory Density test must be not less than

95 % of maximum dry density 

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Quality Control of Earthwork 

(Recommendation)

Density test 100 m

d 95 % intervalSubgrade

Plate load test 100 m

70 MN/ m

3

interval

Foundation

soil

2 m

CBR ≥ 8 CBR ≥ 8 

15 cm

In case of K 30 < 70 MN/ m3 

soil improvement is required

2 m

Density test 100 m

d 95 % interval

Cut area

CBR is at 95 % of maximum dry 

density in laboratory 

Density test must be not less than

95 % of maximum dry density 

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MAINTENANCE STANDARD OF

INDONESIAN RAILWAY 

DIVISION II: EARHTWORK 

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Maintenance standard of 

Indonesian HighwayBS or AREMA

Maintenance Standard of 

Japanese Railway

New Maintenance Standard for

Indonesian Railway

Reason of 

recommendation

A B  C 

Periodic inspection

 No standard No standard

a)  Stable earthwork 

Once two years

 b)  Unstable earthwork 

Three times a year 

a)  Stable earthwork 

Once two years

 b) Unstable earthwork.

Twice a year 

Three times a year for 

especially unstable earthwork 

As a minimum

necessity 

Inspection during or just

after heavy rain 

 No standard No standard

Collapse of embankment

occurs from the rainfall of 80

mm continuously in Japan

(Average 201 mm) 

It is desirable that the inspection is

conducted when the rainfall is

approximately more than 80 mm

continuously.

Standard to

indicate the

necessity of 

inspection is useful.

Cleaning of drainage

structure 

 No standard

Ditches of all types

require periodicmaintenance(AREMA)

 No standard

a)  Side ditch

 Not less than once a year 

 b)  Silt traps and manhole

 Not less than once a year 

c)  Drain pipe

 Not less than once a year 

or once two years

a) Side ditch

 Not less than four times a year 

 b) Silt traps and manhole

 Not less than four times a year 

c) Drain pipe

 Not less than twice a year  

Some standard is

necessary for 

 practice 

International road

maintenance

Handbook  

Maintenance manual of 

Highway in Japan

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0

5

10

15

20

0 100 200 300 400 500

R = 201mm

  = 90mm

Continuous rainfall, R (mm)

   O  c

  c  u  r  r  e  n  c  e  o   f   f  a   i   l  u  r  e   (   %   )

Relation for continuous rainfall and

occurrence of failure of embankment