silibus teknologi mekatronik (b10)-pindaan 2(update jun 2009)

B10 SIJIL TEKNOLOGI MEKATRONIK VERSI : 1/2009

PINDAAN : 2

TERHAD

TERHAD

Cetakan Pertama Jun 2009

Institusi Latihan Jabatan Tenaga Manusia

http ://www.jtm.gov.my/kurikulum

Hak Cipta Terpelihara. Dokumen ini diklasifikasikan sebagai TERHAD. Tidak dibenarkan

mengeluar mana-mana bahagian dalam kandungan Sukatan Latihan dalam apa jua

bentuk tanpa keizinan daripada Jabatan Tenaga Manusia (JTM).

SUKATAN LATIHAN : B10 SIJIL TEKNOLOGI MEKATRONIK merupakan dokumen

yang menggariskan perkara-perkara yang perlu diperolehi oleh seseorang graduan di

dalam bidang kemahiran Teknologi Mekatronik. Sukatan latihan ini dibangunkan

mengikut format sukatan Institusi Latihan Jabatan Tenaga Manusia (ILJTM) dan telah

mengambil kira Standard Kemahiran Pekerjaan Kebangsaan (National Occupational

Skill Standard – NOSS) yang dihasilkan oleh Jabatan Pembangunan Kemahiran (JPK).

Sukatan latihan ini juga mengambil kira penambahan semua duti dan tugasan selaras

dengan keperluan teknologi semasa dan memenuhi standard persijilan.

Kod Pengesahan Sukatan Latihan : SFB/B10/12009

Tarikh Pengesahan Sukatan Latihan : 30 Jun 2009

SFB/B10/12009

PENGESAHAN JAWATANKUASA PEMANDU KURIKULUM KLUSTER ELEKTRONIK

Dengan ini adalah dimaklumkan bahawa silibus kluster Elektronik bagi kursus

peringkat Sijil Teknologi Mekatronik yang telah DISEMAK dan DISAHKAN

dalam Mesyuarat Jawatankuasa Pemandu Kurikulum bil. 1/2009 yang telah

diadakan pada ___________ Sehubungan itu, silibus yang telah disahkan ini

hendaklah digunapakai bermula Sesi 2/2009 di seluruh Institusi Latihan Jabatan

Tenaga Manusia (ILJTM).

_______________ __________________

Pengerusi Kluster Pengerusi Mesyuarat Jawatankuasa Pemandu Kurikulum

SFB/B10/12009

KANDUNGAN 1. PENDAHULUAN

1.1 Pengenalan i

1.2 Objektif i

1.3 Pra-Syarat ii

1.4 Tempoh Latihan iii

1.5 Kaedah Latihan iii

1.6 Peluang Kerjaya iv

2. SENARAI AHLI JAWATANKUASA v 3. SEMESTER 1

3.1 Carta Profil 1

3.2 Carta Aliran Latihan 4

3.3 Carta Perbandingan 6

3.4 Jadual Pembahagian Jam Kredit 8

3.5 Jadual Pengalaman Pembelajaran

• B10-01-01 Engineering Drawing (2D CAD) 9

• B10-01-02 Mechanical Equipment Maintenance 10

• B10-01-03 Electrical Equipment Maintenance 11

• B10-01-04 Electronic Equipment Maintenance 12

• B10-01-05 Hydraulic System 13

• B10-01-06 Pneumatic System 14

• B10-01-07 Jig and Fixture Maintenance 15

• B10-01-08 Industrial Automation 16

3.6 Silibus Profil

• B10-01-01 Engineering Drawing (2D CAD) 17

• B10-01-02 Mechanical Equipment Maintenance 18



• B10-01-05 Hydraulic System 39

SFB/B10/12009

• B10-01-06 Pneumatic System 42

• B10-01-07 Jig and Fixture Maintenance 46

• B10-01-08 Industrial Automation 50

4. SEMESTER 2 4.1 Carta Profil 54





• B10-02-01 Engineering Drawing (3D Solid) 59



• B10-02-04 Machine Operation 62

• B10-02-05 Hydraulic and Pneumatic Design 63

• B10-02-06 Industrial Control 65

4.6 Silibus Profil

• B10-02-01 Engineering Drawing (3D Solid) 66



• B10-02-04 Machine Operation 71

• B10-02-05 Hydraulic and Pneumatic Design 73

• B10-02-06 Industrial Control 75

5. SEMESTER 3 5.1 Carta Profil 77





• B10-03-01 Industrial Robot 82

• B10-03-02 Preventive Maintenance 83

SFB/B10/12009

• B10-03-03 Networking System 84

• B10-03-04 Supervisory Functions 85

• B10-03-05 Administrative Functions 86

5.6 Silibus Profil

• B10-03-01 Industrial Robot 87

• B10-03-02 Preventive Maintenance 90

• B10-03-03 Networking System 93

• B10-03-04 Supervisory Functions 96

• B10-03-05 Administrative Functions 104

6. SEMESTER 4 6.1 Jadual Pembahagian Jam Kredit 110

6.2 Silibus Profil 111

i

SFB/B10/12009

PENDAHULUAN 1.1 Pengenalan

Sukatan latihan ini merupakan dokumen yang menggariskan perkara-perkara

yang perlu diperolehi oleh seseorang pelajar di dalam bidang kemahiran

Teknologi Mekatronik. Semua modul yang terkandung di dalam sukatan latihan

ini akan dinilai berasaskan keterampilan bagi memastikan setiap pelajar

berkebolehan dan berkeupayaan melaksanakan modul-modul berkenaan

mengikut tahap kemahiran yang dipelajari.

Sukatan latihan ini dibangunkan mengikut format sukatan Institusi Latihan

Jabatan Tenaga Manusia (ILJTM) dan telah mengambil kira Standard Kemahiran

Pekerjaan Kebangsaan (National Occupational Skills Standard – NOSS) yang

dibuat oleh Jabatan Pembangunan Kemahiran (JPK). Sukatan latihan ini juga

mengambil kira penambahan semua duti dan tugasan selaras dengan keperluan

teknologi semasa dan memenuhi standard persijilan.

1.2 Objektif

Objektif sukatan latihan ini dibangunkan adalah untuk membantu pensyarah

dalam menyediakan pembelajaran latihan kemahiran agar keseragaman latihan

dapat dilakukan di semua ILJTM bagi kursus Teknologi Mekatronik.

ii

SFB/B10/12009

1.3 Pra – Syarat

Kursus Teknologi Mekatronik merupakan kursus peringkat Sijil Teknologi yang

dikendalikan oleh Jabatan Tenaga Manusia (JTM). Syarat kelayakan bagi kursus

ini ialah calon mesti warganegara Malaysia berumur di antara 17 hingga 30 tahun

dan mempunyai kelulusan akademik berikut :

(a) Kemasukan ke Semester 1 Memiliki Sijil Pelajaran Malaysia (SPM) atau Sijil Pelajaran Malaysia-Vokasional

(SPMV) dengan lulus Bahasa Melayu / Bahasa Malaysia

(b) Kemasukan ke Semester 2 Mempunyai kelayakan seperti di Para 1.3(a) di atas SERTA memiliki sijil dalam

salah satu bidang berikut :

i. Sijil Juruteknik Perindustrian ILJTM – B10 Automasi Perindustrian

ii. Sijil Juruteknik Perindustrian ILJTM – B10 Teknologi Mekatronik

iii. Sijil Kemahiran Malaysia JPK :

• H-170-2 Pembantu Industri Pembuatan

atau

• H-176-2 Juruteknik Automasi

iii

SFB/B10/12009

1.4 Tempoh Latihan (a) Kemasukan ke Semester 1 Tempoh latihan sepenuh masa bagi kursus ini ialah 1 tahun 9 bulan. Pelajar

diwajibkan menjalani latihan kemahiran selama 1 tahun 6 bulan (dari semester 1

hingga semester 3) dan pada semester 4, pelajar perlu menjalani latihan industri

(industrial training) selama tiga bulan.

(b) Kemasukan ke Semester 2 Tempoh latihan sepenuh masa minima bagi kursus ini ialah selama 1 tahun 3

bulan. Pelajar diwajibkan menjalani latihan kemahiran selama satu tahun (dari

semester 2 hingga semester 3) dan pada semester 4, pelajar perlu menjalani

latihan industri (industrial training) selama tiga bulan.

1.5 Kaedah Latihan Kaedah latihan di ILJTM bagi peringkat sijil adalah berteraskan kemahiran di

mana 70% ialah latihan amali dan 30% pengajaran teori.

(a) Struktur Silibus Silibus yang digunapakai bagi kursus Sijil Teknologi Mekatronik adalah seperti

berikut :

Semester Silibus ILJTM Rujukan NOSS

1 B10 – Teknologi Mekatronik H-176-2 Juruteknik Automasi

2 B10 – Teknologi Mekatronik H-176-3 Juruteknik Automasi Kanan

3 B10 – Teknologi Mekatronik H-176-3 Juruteknik Automasi Kanan

4 Latihan Industri Tiada

Jadual 1 : Struktur Silibus Kluster Elektronik bagi kursus peringkat

Sijil Teknologi Mekatronik

iv

(b) Struktur Silibus Format Baru (SFB) Kluster Elektronik Bagi Kursus Teknologi Mekatronik

TAHAP 5

T07 (H-175-5)

TAHAP 4

L12 (H-175-4)

TAHAP 3 B10 (H-176-3)

B04 (H-300-3)

A01 (H-100-3)

TAHAP 2 B10 (H-176-2)

B04 (H-300-2)

A01 (H-100-2)

TAHAP 1

Tiada B04

(H-300-1) A01

(H-100-1)

Jadual 2 : Struktur SFB Kursus Teknologi Mekatronik dan setara dengannya Petunjuk :

B10 – Sijil Teknologi Mekatronik

B04 – Sijil Teknologi Instrumen Perindustrian

A01 – Sijil Teknologi Mekanik Industri

L12 – Diploma Teknologi Mekatronik

T07 – Diploma Lanjutan Teknologi Mekatronik

1.6 Peluang Kerjaya Pelajar lepasan Sijil Teknologi bagi kursus ini mempunyai peluang kerjaya seperti :

i. Juruteknik Automasi Kanan

ii. Juruteknik Automasi Industri

iii. Juruteknik Elektrik / Elektronik / Mekatronik

iv. Skill Industry Trainer

v. Penyelia (Supervisor) atau pekerjaan lain yang berkaitan.

v

SFB/B10/12009

SENARAI AHLI JAWATANKUASA

JAWATANKUASA PEMBANGUNAN SILIBUS KURSUS SIJIL TEKNOLOGI MEKATRONIK

________________________________________________________________ AHLI JAWATANKUASA 1. En. Mohd. Zaibidi bin Nordin JMTI

(Pengerusi Kluster Elektronik) 2. En. Zamzuri Bin Hassan JMTI

(Penolong Pengerusi Kluster Elektronik) 3. En. Nikmat bin Mohamad ADTEC Kulim

(Ketua Penyelaras) 4. Tuan Zainudin bin Tuan Yahaya ILP Ledang

(Penolong Penyelaras) 5. Pn. Norliza binti Ali ILP Kangar 6. En. Harni bin Awit ILP Kota Samarahan 7. En. Hamed bin Yacob ADTEC Melaka 8. En. Erwandy bin Mohamad Aziz ADTEC Kulim 9. En. Roshaizad bin Ruslan ADTEC Melaka

10. En. Kantan a/l P. Saminathan ADTEC Batu Pahat

11. En. Pitin bin Muin ILP Kota Kinabalu

AHLI PANEL INDUSTRI 1. En. Suhaimi bin Hj. Ujang Pengurus Job For Robotic Enterprise

2. En. A. Chandrapal Pengurus Latihan Festo Sdn. Bhd

URUSETIA 1. Cik Norida Binti Othman BKT Ibupejabat JTM

2. Pn. Hafazah Binti Jaffar BKT Ibupejabat JTM

Tarikh : 25 Mei 2009 hingga 28 Mei 2009

Tempat : Hotel Permai Inn, Kuala Terengganu, Terengganu

SFB/B10/12009

1

SFB/B10/12009CARTA PROFIL (B10 TEKNOLOGI MEKATRONIK – SEMESTER 1

PREPARE ENGINEERING DRAWING

Prepare Design Drawing (2D CAD )

Prepare Electrical And Electronic Drawing (CAD)

01A 01A.01 L2 01A.02 L2 PERFORM MECHANICAL EQUIPMENT MAINTEMANCE

Carry Out Mechanical Equipment Condition Check

Carry out Mechanical Equipment Safety Check

Troubleshoot Mechanical Equipment Failure

Carry out Mechanical Parts/Components Failure Repair/Replacement

01 01.01 L2 01.02 L2 01.03 L2 01.04 L2 PERFORM ELECTRICAL EQUIPMENT MAINTENANCE

Carry Out Electrical Equipment Condition Check

Carry out Electrical Equipment Safety Check

Troubleshoot Electrical Equipment Failure

Carry Out Electrical Parts / Components Failure Repair/Replacement

02 02.01 L2 02.02 L2 02.03 L2 02.04 L2 PERFORM ELECTRONIC EQUIPMENT MAINTENANCE

Interpret Industrial Electronic Circuit Diagram

Install Digital Circuit Carry Out Electronic Equipment Condition Check

Carry out Electronic Equipment Safety Check

Troubleshoot Electronic Equipment Failure

03 03.01a L2 03.01b L2 03.01 L2 03.02 L2 03.03 L2

Carry Out Electronic Parts / Components Failure Repair/Replacement

Calibration and data recording

03.04 L2 03.04a L2 PERFORM TOOL , JIGS AND FIXTURES MAINTENANCE Carry Out Tools, Jigs And

Fixtures Condition Check

Carry Out Calibration Of Tools, Jigs and Fixtures

Carry Out Tools And Jigs Maintenance Activities

Carry Out Tool And Fixtures Replacement

04 04.01 L2 04.02 L2 04.03 L2 04.04 L2

2

SFB/B10/12009

PERFORM PROGRAMMABLE LOGIC CONTROLLER (PLC) MAINTENANCE

Interpret PLC And PC

Carry Out Programmable Logic Controller (PLC) Functionality Check

Carry Out Input / Output (I/O) Maintenance Activities

Carry Out Programmable Logic Controller (PLC) Integration Check

Download Program To PLC And PC

05 05.01a L2 05.01 L2 05.02 L2 05.03 L2 05.03a L2 PERFORM DRIVE AND TRANSMISSION MAINTENANCE

Carry Out Drive And Transmission Condition Check

Carry Out Drive And Transmission Maintenance Activities

Carry Out Drive And Transmission Replacement

Carry Out Drive And Transmission Equipment Functionality Test

06 06.01 L2 06.02 L2 06.03 L2 06.04 L2 PERFORM DETECTION SYSTEM MAINTENANCE

Carry Out Detection System Component Check

Carry Out Detection System Component Installation

Carry Out Detection System Test

Maintain Detection System Component

07 07.01 L2 07.02 L2 07.03 L2 07.04 L2 PERFORM HYDRAULIC AND PNEUMATIC MAINTENANCE

Interpret Pneumatic And Electro-Pneumatic Circuit Diagram

Maintain Power Pack And Air Compressor System

Check Relay, Solenoid, Sensor And Fuse On Pneumatic And Electro-Pneumatic System

Troubleshoot Pneumatic System Failure

Troubleshoot Hydraulic System Failure

08 08.01a L2 08.01b L2 08.01c L2 08.01 L2 08.02 L2

Replace Hydraulic And Electro- Parts /Components

Troubleshoot Vacuum/Clean Dry Air (CDA ) Equipment

08.02c L2 08.03 L2

3

SFB/B10/12009

PERFORM ROBOT MAINTENANCE

Check Condition Of Electrical Servo System Use Servo Motor Carry Out Robots

Condition Check

Carry Out Robots Safety Check

09 09.01a L2 09.01b L2 09.01 L2 09.02 L2

PERFORM PREVENTIVE MAINTENANCE

Carry Out Preventive Maintenance Activities

11 11.01 L2

4

SFB/B10/12009CARTA ALIRAN LATIHAN

B10 TEKNOLOGI MEKATRONIK- SEMESTER SATU

HYDRAULIC MAINTENANCE

B10-01-05

Interpret Hydraulic and Electro-Hydraulic

08.02a 1/4

Troubleshoot Hydraulic System Failure

08.02 3/4

Check Relay, Solenoid, Sensor And Fuse On Hydraulic And Electro-Hydraulic System

08.02b 2/4

Replace Hydraulic And Electro-Hydraulic Parts / Components

08.02c 4/4

A

ELECTRICAL EQUIPMENT MAINTENANCE 1

B10-01-03

Carry out Electrical Equipment Safety Check

02.02 2/6

Carry Out Electrical Equipment Condition Check

02.01 1/6

Troubleshoot Electrical Equipment Failure

02.03 3/6

Check Condition Of Electrical Servo System

09.01a 5/6

Use Servo Motor

09.01b 6/6

Carry Out Electrical Parts / Components Failure Repair/ Replacement

02.04 4/6

03.01a 2/3

Interpret Industrial Electronic Circuit Diagram

Prepare Design Drawing (2D CAD)

01A.01 3/3

Prepare Electrical And Electronic Drawing (CAD

01A.02 1/3

ENGINEERING DRAWING (2D CAD)

B10-01-01

Carry Out Mechanical Equipment Condition Check

01.01 1/8

Carry Out Mechanical Equipment Safety Check

01.02 2/8

Troubleshoot Mechanical Equipment Failure

01 03 6/8

Carry out Mechanical Parts/Components Failure Repair/Replacement

8/8 01 04

3/8 06 01

Carry Out Drive And Transmission Condition Check

Carry Out Drive And Transmission Maintenance Activities

06.02 4/8

Carry Out Drive and Transmission Equipment Functionality Test

06.04 7/8

06.03 5/8

Carry Out Drive And Transmission Replacement

MECHANICAL EQUIPMENT MAINTENANCE

B10-01-02

MULA

Carry Out Detection System Component Check

07.01 3/10

2/10

Carry Out Electronic Equipment Condition Check

03.01

Carry Out Detection System Test

07.03 5/10

Maintain Detection System Component

07.04 6/10

Carry out Electronic Equipment Safety Check

03.02 7/10

Troubleshoot Electronic Equipment Failure

03.03 8/10

Carry Out Electronic Parts / Components FailureRepair/ Replacement

03.04 9/10

Calibration And Data Recording

03.04a 10/10

Carry Out Detection System Component Installation

07.02 4/10

Install Digital Circuit

1/10 03.01b

B10-01-04

ELECTRONIC EQUIPMENT MAINTENANCE 1

5

SFB/B10/12009

CARTA ALIRAN LATIHAN B10 TEKNOLOGI MEKATRONIK- SEMESTER SATU

A

TAMAT

JIGS AND FIXTURES MAINTENANCE

B10-01-07

Carry Out Tools, Jigs And Fixtures Condition Check

04.01 1/5

Carry Out Calibration Of Tools, Jigs and Fixtures

04.02 2/5

Carry Out Tools and Jigs Maintenance Activities -Pneumatic Circuit Diagram

04.03 3/5

Carry Out Tool and Fixtures Replacement -Pneumatic Circuit Diagram

04.04 4/5

Carry Out Preventive Maintenance Activities -Pneumatic Circuit Diagram

11.01

5/5

PNEUMATIC MAINTENANCE

B10-01-06

Interpret Pneumatic And Electro-Pneumatic Circuit Diagram

08.01a 1/6

Maintain Power Pack And Air Compressor System

08.01b 2/6

Troubleshoot Pneumatic System Failure

08.01 4/6

Check Relay, Solenoid, Sensor And Fuse On Pneumatic And Electro Pneumatic System

08 01c 3/6

Replace Pneumatic And Electro-Pneumatic Parts Components

08 01d 5/6

Troubleshoot Vacuum/Clean Dry Air ( CDA ) Equipment

08.03 6/6

Interpret PLC And PC

05.01a 1/7

Carry Out Programmable Logic Controller (PLC) Functionality Check

05 01 2/7

Carry Out Input / Output (I/O) Maintenance Activities

05.02 3/7

Download Program to PLC And PC

05.03a 5/7

Carry Out Robots Condition Check

09.01 6/7

Carry Out Robots Safety Check

09.02 7/7

INDUSTRIAL AUTOMATION

B10-01-08

Carry Out Programmable Logic Controller (PLC) Integration Check

05.03 4/7

6

SFB/B10/12009

CARTA PERBANDINGAN B10 TEKNOLOGI MEKATRONIK – SEMESTER 1

MODUL

PROFIL PEKERJAAN H-176-2 JUNIOR AUTOMATION TECHNICIAN

ENG

INEE

RIN

G D

RA

WIN

G

(2

D C

AD

)

MEC

HA

NIC

AL

EQU

IPM

ENT

MA

INTE

NA

NC

E

ELEC

TRIC

AL

EQU

IPM

ENT

MA

INTE

NA

NC

E 1

ELEC

TRO

NIC

EQ

UIP

MEN

T M

AIN

TEN

AN

CE

1

HYD

RA

ULI

C S

YSTE

M

PNEU

MA

TIC

SYS

TEM

JIG

S A

ND

FIX

TUR

ES

MA

INTE

NA

NC

E

IND

UST

RIA

L A

UTO

MA

TIO

N

DUTY NO DUTY TASKS TASK

NO.

B10

-01-

01

B10

-01-

02

B10

-01-

03

B10

-01-

04

B10

-01-

05

B10

-01-

06

B10

-01-

07

B10

-01-

08

Prepare Design Drawing (2D CAD ) 01A.01 01A

PREPARE ENGINEERING DRAWING

Prepare Electrical And Electronic Drawing (CAD) 01A.02

Carry Out Mechanical Equipment Condition Check 01.01

Carry out Mechanical Equipment Safety Check 01.02 Troubleshoot Mechanical Equipment Failure 01.03

01

PERFORM MECHANICAL EQUIPMENT MAINTENANCE Carry out Mechanical Parts/Components

Failure Repair/Replacement 01.04

Carry Out Electrical Equipment Condition Check 02.01

Carry out Electrical Equipment Safety Check 02.02 Troubleshoot Electrical Equipment Failure 02.03

02

PERFORM ELECTRICAL EQUIPMENT MAINTENANCE Carry Out Electrical Parts / Components Failure

Repair/Replacement 02.04

Interpret Industrial Electronic Circuit Diagram 03.01a Install Digital Circuit 03.01b Carry Out Electronic Equipment Condition Check 03.01

Carry out Electronic Equipment Safety Check 03.02

Troubleshoot Electronic Equipment Failure 03.03 Carry Out Electronic Parts / Components Failure Repair/Replacement 03.04

03

PERFORM ELECTRONIC EQUIPMENT MAINTENANCE

Calibrating & data recording 03.04a Carry Out Tools, Jigs And Fixtures Condition Check 04.01

Carry Out Calibration Of Tools, Jigs and Fixtures 04.02

Carry Out Tools And Jigs Maintenance Activities 04.03

04

PERFORM TOOL, JIGS AND FIXTURES MAINTENANCE

Carry Out Tool And Fixtures Replacement 04.04

Interpret PLC And PC 05.01a Carry Out Programmable Logic Controller (PLC) Functionality Check 05.01 Carry Out Input / Output (I/O) Maintenance Activities 05.02 Carry Out Programmable Logic Controller (PLC) Integration Check 05.03

05

PERFORM PROGRAMMABLE LOGIC CONTROLLER (PLC) MAINTENANCE

Download Program To PLC And PC 05.03a Carry Out Drive And Transmission Condition Check 06.01

Carry Out Drive And Transmission Maintenance Activities 06.02

Carry Out Drive And Transmission Replacement 06.03

06

PERFORM DRIVE AND TRANSMISSION MAINTENANCE

Carry Out Drive And Transmission Equipment Functionality Test 06.04

7

SFB/B10/12009

MODUL

PROFIL PEKERJAAN H-176-2 JUNIOR AUTOMATION TECHNICIAN

ENG

INEE

RIN

G D

RA

WIN

G

(2

D C

AD

)

MEC

HA

NIC

AL

EQU

IPEN

T M

AIN

TEN

AN

CE

ELEC

TRIC

AL

EQU

IPM

ENT

MA

INTE

NA

NC

E 1

ELEC

TRO

NIC

EQ

UIP

MEN

T M

AIN

TEN

AN

CE

1

HYD

RA

ULI

C S

YSTE

M

PNEU

MA

TIC

SYS

TEM

JIG

S A

ND

FIX

TUR

ES

MA

INTE

NA

NC

E

IND

UST

RIA

L A

UTO

MA

TIO

N


NO.

B10

-01-

01

B10

-01-

02

B10

-01-

03

B10

-01-

04

B10

-01-

05

B10

-01-

06

B10

-01-

07

B10

-01-

08

Carry Out Detection System Component Check 07.01

Carry Out Detection System Component Installation 07.02

Carry Out Detection System Test 07.03 07

PERFORM DETECTION SYSTEM MAINTENANCE

Maintain Detection System Component 07.04

Interpret Pneumatic And Electro-Pneumatic Circuit Diagram 08.01a

Maintain Power Pack And Air Compressor System 08.01b

Check Relay, Solenoid, Sensor And Fuse On Pneumatic And Electro-Pneumatic System 08.01c

Troubleshoot Pneumatic System Failure 08.01

Replace Pneumatic And Electro-Pneumatic Parts Components 08.01d

Interpret Hydraulic and Electro-Hydraulic 08.02a

Check Relay, Solenoid, Sensor and Fuse on Hydraulic and Electro-Hydraulic. 08.02b

Troubleshoot Hydraulic System Failure 08.02

Replace Hydraulic and Electro-Hydraulic parts / component. 08.02c

08

PERFORM HYDRAULIC AND PNEUMATIC MAINTENANCE

Troubleshoot Vacuum/Clean Dry Air( CDA ) Equipment 08.03

Check Condition Of Electrical Servo System 09.01a

Use Servo Motor 09.01b

Carry Out Robots Condition Check 09.01 09

PERFORM ROBOT MAINTENANCE

Carry Out Robots Safety Check 09.02

11 PERFORM PREVENTIVE MAINTENANCE

Carry Out Preventive Maintenance Activities 11.01

8

SFB/B10/12009MODUL TEKNOLOGI MEKATRONIK - SEMESTER 1

TASK (A) JAM KREDIT = A/(PEMBERAT (1.5) X 20)

KOD MODUL

TAJUK MODUL TEORI (JAM)

AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM KREDIT

MODUL KREDIT MODUL

B10-01-01 ENGINEERING DRAWING (2D CAD) 18 42 0.60 1.40 2.00 2

B10-01-02 MECHANICAL EQUIPMENT MAINTENANCE

18 42 0.60 1.40 2.00 2

B10-01-03 ELECTRICAL EQUIPMENT MAINTENANCE 1

18 42 0.60 1.40 2.00 2

B10-01-04 ELECTRONIC EQUIPMENT MAINTENANCE 1

18 42 0.60 1.40 2.00 2

B10-01-05 HYDRAULIC SYSTEM 18 42 0.60 1.40 2.00 2

B10-01-06 PNEUMATIC SYSTEM 18 42 0.60 1.40 2.00 2

B10-01-07 JIGS AND FIXTURES MAINTENANCE 18 42 0.60 1.40 2.00 2

B10-01-08 INDUSTRIAL AUTOMATION 18 42 0.60 1.40 2.00 2

PERATUS LATIHAN (SIJIL) 30% 70%

JUMLAH LATIHAN ( SUBJEK TERAS) 144 336 16 MK-1011 MATEMATIK KEJURUTERAAN 1 30 - 1.00 - 1.00 1

SK-1021 SAINS KEJURUTERAAN 1 30 - 1.00 - 1.00 1 PI-1031/ PM-

1041 PENDIDIKAN ISLAM 1/ PENDIDIKAN MORAL 1 30 - 1.00 - 1.00 1

BI-1051 BAHASA INGGERIS 1 30 - 1.00 - 1.00 1

IT-1061 APLIKASI KOMPUTER 30 - 1.00 - 1.00 1

KK 1071 KO-KURIKULUM 1 - 30 - - - 1

JUMLAH LATIHAN ( SUBJEK UMUM) 150 30

JUMLAH KESELURUHAN LATIHAN 660 22

9

SFB/B10/12009JADUAL PENGALAMAN PEMBELAJARAN

(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01-01 ENGINEERING DRAWING (2D CAD) TERMINAL PERFORMANCE OBJECTIVE : PERFORM ENGINEERING DRAWING BY USING 2D CAD SOFTWARE AND ELECTRICAL AND ELECTRICAL DRAWING (CAD) SOFTWARE SO THAT:-

1. THE MECHANICAL COMPONENTS SHAPE AND SIZE CAN SPECIFIED, STORE AND RETREIVABLE FROM SOFTWARE.

2. THE ELECTRICAL AND ELECTRONIC COMPONENTS SHAPE, SIZE AND CIRCUIT CAN SPECIFIED, STORE AND RETREIVABLE FROM SOFTWARE

PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)

NO & TUGASAN BERKAITAN (No. & RELATED TASK)

KOD (CODED BY)

OBJEKTIF MEMBOLEH (ENABLING OBJECTIVE)

LE 1 : Produce Mechanical design

drawing

01A.01 Prepare design drawing ( 2D CAD)

P1

Produce Mechanical design drawing by using 2D-Software so that the mechanical components identifying, shaping and sizing can be specified, store and retrievable from software.

LE 2 : Produce Electrical and

Electronic design drawing

03.01a Interpret Industrial electronic circuit diagram 01A.02 Prepare electrical and electronic drawing (CAD)

P2

Produce Electronic and Electrical design drawing by using CAD software so that the electrical and electronic components identifying, shaping and sizing can be specified, store and retrievable from software.

10


(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01-02 MECHANICAL EQUIPMENT MAINTENANCE TERMINAL PERFORMANCE OBJECTIVE : CARRY OUT MECHANICAL MAINTENANCE BY USING MECHANICAL EQUIPMENT, DRIVE AND TTRANSMISSION SO THAT:-

1. THE MECHANICAL EQUIPMENT SHAPE AND SIZE CAN SPECIFIED, STORE AND RETREIVABLE FROM SOFTWARE. 2. THE ELECTRICAL AND ELECTRONIC COMPONENTS SHAPE, SIZE AND CIRCUIT CAN SPECIFIED, STORE AND

RETREIVABLE FROM SOFTWARE

PENGALAMAN PEMBELAJARAN

(LEARNING EXPERIENCE)


KOD (CODED BY)


LE 1 : Carry out, troubleshoot and replacement mechanical equipment .

01.01 Carry out mechanical equipment check

01.02 Carry out mechanical equipment safety check

01.03 Troubleshoot mechanical replacement

01.04 Carry out mechanical part/component failure replacement

P1

Carry out troubleshoot and replacement mechanical equipment by using mechanical parts, hand tools, sensor and electro hydraulic parts so that mechanical equipment, drive and transmission condition check, safety check, maintenance activities, parts replacement, functionality are carried out and mechanical equipment failure is troubleshoot accordance with Standard operating procedure.

LE 2 : Carry out Drive and

transmission maintenance.

06.01 Carry out drive and transmission condition check 06.02 Carry out Drive and Transmission maintenance activities 06.03 Carry out drive and transmission replacement 06.04 Carry out drive and transmission equipment functionality test

P2

Carry out drive and transmission maintenance by using mechanical parts, handtools, sensor and electro hydraulic parts so that mechanical equipment, drive and transmission condition check, safety check, maintenance activities, parts replacement, functionality are carried out and mechanical equipment failure is troubleshoot accordance with Standard operating procedure

11


(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01-03 ELECTRICAL EQUIPMENT MAINTENANCE 1 TERMINAL PERFORMANCE OBJECTIVE : PERFORM ELECTRICAL EQUIPMENT BY USING EQUIPMENT MANUFACTURER SPECIFICATION SO THAT:-

1. THE ELECTRICAL EQUIPMENT CONDITION CHECK USING EQUIPMENT MANUFACTURER’S SPECIFICATION. 2. THE SERVO MOTOR CAN BE CHECK AND USE BY USING MANUFACTURE SPESIFICATION AND S.O.P.




KOD (CODED BY)


LE 1 : Carry our electrical equipment

condition check

02.01 Carry out electrical equipment condition check 02.02 Carry out electrical equipment safety check 02.03 Troubleshoot electrical equipment failure 02.04 Carry out electrical part/components failure repair/replacement.

P1

Carry Out Electrical Equipment Condition Check using Equipment Manufacturer’s Specification, Equipment Data Book, Logbook, Checklist, Hand Tools, Special Tools, Report Forms etc. so that electrical equipment identified, abnormalities detected and condition recorded in accordance with Job Specification Requirements and Standard Operating Procedures.

LE 2 : Check condition and use

Servo motor

09.01a Check condition of electrical servo system. 09.01b Use servo motor.

P2


12


(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01-04 ELECTRONIC EQUIPMENT MAINTENANCE 1 TERMINAL PERFORMANCE OBJECTIVE : PERFORM TROUBLE-SHOOTING PRINTED CIRCUIT BOARD (PCB) BY USING ELECTRONIC TOOLS, MEASURING INSTRUMENT AND ANALYZE SYMPTOM OF THE ELECTRONIC SYSTEM MALFUNCTION SO THAT :-

1. THE CIRCUIT DIAGRAM IS IDENTIFIYING ACCORDING TO THE SPECIFICATION. 2. THE COMPONENT CAN BE INSTALLED ACCORDING TO THE SPECIFICATION. 3. THE COMPONENT IS FUNCTION ACCORDING TO THE SPECIFICATION.

PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE)


KOD (CODED BY)


LE 1: Interpret Industrial Circuit

Diagram

06.05 Interpret Industrial Electronic Circuit Diagram

P1

Interpret industrial circuit diagram by using manually so that circuit diagram are identifying correctly according to specification.

LE 2: Install Electronic Component

03.01b Install Digital Circuit

P2

Install Electronic component by using electronic tools and equipment so that the components can be installed according to the specification

LE 3: Carry out detection system

components

07.01 Carry out detection system

component check. 07.02 Carry out detection system

component installation. 07.03 Carry out detection system

test. 07.04 Maintain detection system

component.

P3

Carry out detection system component by using manually and measure instrument so that the component is function according to the specification

13


(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01- 05 HYDRAULIC SYSTEM TERMINAL PERFORMANCE OBJECTIVE : UNDERSTAND HYDRAULIC / ELECTROHYDRAULIC COMPONENT, CIRCUIT DIAGRAM, RELAY, SENSOR, FUSE, SOLENIOD VALVE & SYSTEM LEAKAGE BY USING MEASUREMENT TOOLS & EQUIPMENT SO THAT :-

1. THE COMPONENTS AND FUNCTION REQUIRED FOR THE SYSTEM ARE DEFINED AND IDENTIFIED. 2. THE COMPONENTS IS ALWAYS MAINTAINED AT ITS WORKING SPECIFICATION IN GOOD CONDITION. 3. THE PARTS/COMPONENTS CAN BE INSTALLED CORRECTLY




KOD (CODED BY)


LE 1 : Interpret hydraulic and electro-hydraulic circuit diagram.

08.2a Interpret Hydraulic And

Electro-hydraulic Circuit Diagram

P1

Interpret hydraulic and electro-hydraulic circuit diagram so that the components and function required for the system are defined and identified.

LE 2 : Check hydraulic and electro-hydraulic

components

08.02b Check relay, Sensor And Fuse On Hydraulic And Electro-hydraulic System. 08.02 Troubleshoot hydraulic

system Failure.

P2

P3

Check hydraulic and electro-hydraulic components by using tools, instrument, equipment and checklist so that the component is always maintained at its working specification in good condition.

LE 3 :Replaced hydraulic and electro-hydraulic parts.

08.02c Replace Hydraulic And

Electro-hydraulic parts/component.

P4

Replace hydraulic and electro-hydraulic parts / components by disassembling and installing new parts / components so that the parts/components can be installed correctly.

14


(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01- 06 PNEUMATIC SYSTEM TERMINAL PERFORMANCE OBJECTIVE : UNDERSTAND PNEUMATIC AND ELECTRO-PNEUMATIC COMPONENTS, RELAY, SENSOR, FUSE, CIRCUIT DIAGRAM, SOLENOID VALVE AND AIR COMPRESSOR BY USING MEASURING TOOLS AND EQUIPMENT SO THAT :

1. THE COMPONENT CAN BE FUNCTION SAFELY AND FULLFILLED THE OPERATING SPECIFICATION. 2. THE CONDITION OF THE COMPONENT IS DITERMINED AGAINST ITS OPERATING SPECIFICATION ACCORDING TO

TECHNICAL MANUAL WITHOUT DAMAGING THE COMPONENTS AND ABLE TO FUNCTION SAFELY. 3. THE AIR COMPRESSOR IS ALWAYS MAINTAINED AT ITS NORMAL WORKING CONDITION




KOD (CODED BY)


LE 1 : Interpret pneumatic and

electro-pneumatic circuit diagram

08.01a Interpret pneumatic

and electro-pneumatic

P1

Interpret pneumatic and electro-pneumatic circuit diagram so that the components can be function safely and full field the operating specification

LE 2 : Replace pneumatic and

electro-pneumatic components

08.01c Check relay, sensor and fuse on pneumatic and electro-pneumatic system

08.01 Troubleshoot Pneumatic system Failure

08.01d Replace pneumatic and electro-pneumatic components

P2

P3

Replace pneumatic and electro-pneumatic components so that the condition of the components is determined against its operating specification according to technical manual without damaging the components and able to function safely.

LE 3 : Maintain air compressor and

maintenance service

08.01B Maintain air compressor system

08.03 Troubleshoot vacuum/Cleaner Dry Air (CDA) Equipment

P4 Maintain air compressor using preventive maintenance schedule and check list so that the compressor is maintained according to manufacturing recommendation.

15


(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01- 07 JIGS AND FIXTURES MAINTENANCE TERMINAL PERFORMANCE OBJECTIVE : PERFORM JIGS AND FIXTURES BY USING TOOLS EQUIPMENT SO THAT :

1. TOOL, JIGS AND FIXTURES CONDITION CHECK ARE CARRIED OUT ACCORDANCE WITH SERVICE MANUAL. 2. TOOL, JIGS AND FIXTURES MAINTENANCE ARE CARRIED OUT ACCORDANCE WITH SERVICE MANUAL. 3. PREVENTIVE MAINTENANCE ARE CARRY OUT ACCORDANCE WITH SERVICE MANUAL.




KOD (CODED BY)


LE 1 : Carry out tool,jigs and fixtures

condition check.

04.01 Carry out tool,Jigs and Fixtures condition chech

04.02 Carry out calibration of tool,jigs

and fixtures.

P1

Maintain jigs and fixtures using handtools, common tools, measuring tools, equipment and parts so that tool, jigs and fixures condition check, calibration, maintenance activities, replacement and preventive maintenance are carried out accordance with service manual ( Technical manual ).

LE 2 : Carry out Tool and jig

maintenance activities. 04.03 Carry out tools and jigs

maintenance activities.

04.04 Carry out tool and fixtures replacement.

P2

Maintain jigs and fixtures using handtools, common tools, measuring tools, equipment and parts so that tool, jigs and fixtures condition check, calibration, maintenance activities, replacement and preventive maintenance are carried out accordance with service manual ( Technical manual ).

LE 3 : Perform Preventive

maintenance activities

11.01 Carry out preventive

maintenance activities.

P3 Maintain jigs and fixtures using handtools, common

tools, measuring tools, equipment and parts so that tool, jigs and fixures condition check, calibration, maintenance activities, replacement and preventive maintenance are carried out accordance with service manual ( Technical manual )

16


(LEARNING EXPERIENCE TABLE) KOD & NAMA MODUL : B10-01- 08 INDUSTRIAL AUTOMATION TERMINAL PERFORMANCE OBJECTIVE : PERFORM INDUSTRIAL AUTOMATION SYSTEM AND PROGRAMMER LOGIC CONTROLLER (PLC) BY USING FLOW CHART AND PROGRAMMING SO THAT:

1. THE FUNCTION AND OPERATING SEQUENCE OF THE PROGRAM IS IDENTIFIED AND DEFINED 2. THE PROGRAM IS INSTALLED AND FUNCTION ACCORDING TO THE USER REQUIREMENT. 3. THE INPUT AND OUTPUT TERMINALS ARE IDENTIFIED AND LOCATED AGAINST THE DIAGRAM AND PROGRAM. 4. THE ROBOT CONDITION IS IDENTIFIED AND FUNCTION ACCORDING TO THE USER REQUIREMENT




KOD (CODED BY)


LE 1 : Identify input and output

05.02 Carry out Input/output (I/O) Maintenance activities

P1

Identify input and output terminal by referring to the circuit diagram so that the input and output terminals are identified and located against the diagram and program.

LE 2 : Interpret Programmer Logic

Controller (PLC) and personal computer program

05.01a Interpret Programmer Logic Controller (PLC) and personal computer program

05.01 Carry out programmable Logic Controller (PLC) Functionality check.

P2

Interpret Programmer Logic Controller (PLC) program by referring to Programmer Logic Controller (PLC) program manual so that the function and operating sequence of the program is identified and defined

LE 3: Download program to Programmer Logic Controller (PLC) and personal computer (PC).

05.03a Download program to Programmer Logic Controller (PLC) and personal computer (PC)

P3

Download program to Programmer Logic Controller (PLC) and Personal Computer (PC) by key-in and installing program so that the program is installed and function according to the user requirement..

LE 4 : Carry Out Robot condition .

09.01 Carry Out robots condition check 09.02 Carry out robots safety check

P4 Identify robot condition and safety by referring to the diagram so that the robot system are identified and located against the diagram and program.

SFB/B10/12009

: B10 Practical training Hours/Practical Credit Hours :: TEKNOLOGI MEKATRONIK Knowledge Learning Hours/Knowledge Credit Hours :: 1 Total Training Hours/Total Credit Hours :: H - 176 - 2

Terminal performance objective:

01A.01 / L2

1- Identify type of engineering drawing1.1 Basic types of engineering drawing,pictorial,orthographic and assembly drawing 1.2 Types of line,symbol,dimension and projection

3

1.1 Basic computer system √ √ √

1.2 Type of common software drawing and design. √ √ √

2.1 Software usage 1.5 √ √ √2.2 Use software application √ √ √2.3 Save and retrieve drawing. √ √ √

03.01a/L2

1.1 Industrial electronic system and circuit √ √

1.2 Electronic components √ √ √

2.1 Electronic symbols 1.5 √ √

2.2 Determine type of components √ √ √

2.3 Interpret circuit diagram √ √ √

01A.02 / L2

1.1 CAD software feature on electrical/electronic drawing. 6 √ √ √

1.2 Use symbols in libraries to complete the electrical/electronic drawing. 9 √ √ √

2.1 Use software application √ √ √2.2 Save and retrieve drawing. √ √ √

42 15

Text Books : (Title, Atr, Pg No.)

A. PREPARE DESIGN DRAWING (2D CAD)

2. Identify type of software

3. Produce design drawing

3

12

2. Read circuit diagram

12

2. Produce design drawing

9

1. Identify type of software

Manuals :

AVA Materials :

References LG No. :

e-Learning No. :

Total Hours

Auto Cad Mechanical 2000i (User Guide and Tutorials), CAD-STAR (User Guide and Tutorial).

Delivery Methods

B10-

01-0

1

ENGI

NEER

ING

DRAW

ING

(2D

CAD)

Module

Practical Othe

r

C. PREPARE ELECTRICAL AND ELECTRONIC DRAWING (CAD)

B. INTERPRET INDUSTRIAL ELECTRONIC CIRCUIT DIAGRAM1. Identify industrial circuit system

6

42 hours18 hours

PC with CAD software Plotter/Printer Diskette

Demo

Proje

ct /

Assig

ment

Writt

en T

est

SYLLABUS PROFILE

Hrs

Module Code

TRAINING CONTENT

WIM No.

ISTASK No./

LEVEL

Lectu

re

Assessment Methods

Course CodeCourseSemester

Knowledge

TASK

Hrs

NOSS Code

Prac

tice

WS

60 hours

Prac

tical

Test

Oral

Test

PC with CAD software Plotter/Printer Diskette

AS

Othe

rs

Draw Mechanical and electrical/electronic CAD drawing by using 2D-Software so that components shape, size and the circuit can be specified, stored and retrievable accordance with standard drawing.

Tools/ Equipment/ Materials

17

SFB/B10/12009

: B10 Practical Training Hours/Practical Credit Hours : TEKNOLOGI MEKATRONIK Knowledge Learning Hours/Knowledge Credit Hours

Semester : 1 Total Training Hours/Total Credit Hours : H - 176 - 2

01.01/L2 Electrohydraulic parts

1.1 Mechanical equipment √ √ Handtools1.2 Equipment terminology √ √ Technical manual1.3 Equipment specification √ √ Chart / table1.4 Equipment function √ √ Solenoid valves1.5 Equipment application √ √ Check list

1.6 Determine types of equipment √ √ √ Sensor1.7 Interprete specific equipment terminology √ √ √ Fuses1.8 Interprete equipment specification √ √ √ Measuring equipment1.9 Determine equipmeni function √ √ √1.10 Determine equipment application √ √ √

06.01/L21. Identify drive and trnsmission

1.1 Type of Drive and Transmission √ √1.2 Purpose of Drive and Transmission √ √1.3 Application of Drive and Transmission √ √1.4 Manufacturer Specification √

1.5 Determine type of Drive and Transmission √ √ √1.6 Determine Purpose of Drive and Transmission √ √ √1.7 Determine application of Drive and √ √ √ Transmission1.8 Interpret Manufacturer Specification √ √ √

2. Check Condition of Drive and Transmission 2.1 Functionality of Drive And Transmission √ √2.2 Drive And Transmission Manufacturers √ √ Specification2.3 Method of checking condition of Drive and √ √ Transmission2.4 Operation Manual √ √2.5 Schematic Diagram √ √

2.6 Determine functionality of Drive and √ √ √ Transmission2.7 Comply to Drive And Transmission √ √ √ Manufacturers Specification2.8 Apply method of checking condition of √ √ √ Drive And Transmission2.9 Comply to Operation Manual √ √ √2.10 Interpret Schematic Diagram √ √ √

B10-

01-0

2

MECH

ANIC

AL E

QUIP

MENT

MAI

NTEN

ANCE

A. CARRY OUT MECHANICAL EQUIPMENT CONDITION CHECK1. Identify mechanical equipment

B. CARRY OUT DRIVE AND TRANSMISSION CONDITION CHECK

Tools/ Equipment/ MaterialsWS

Hrs IS

Lectu

re

Demo

Prac

tice

Othe

r

Prac

tical

Test

Proje

ct /

Assig

ment

Oral

Test

SYLLABUS PROFILE

Course CodeCourse

NOSS Code

Terminal Perfomance Objectives:Maintain mechanical equipments using mechanical parts, handtools, sensor and electro hydraulic parts so that mechanical equipment, drive and transmission condition check, safety check, maintenance activities, parts replacement, functionality are carried out and mechanical equipment failures are troubleshooted accordance with Standard operating procedure.

TRAINING CONTENT

Module Code Module

TASKTASK No./

LEVELPractical Hr

s Knowledge

Delivery Methods Assessment Methods WIM No.

AS

Writt

en T

est

Othe

rs

1.0

1.5

1.0

1.5

1.0

1.5

: 42 hours: 18 hours: 60 hours

18

SFB/B10/12009


Hrs IS

Lectu

re

Demo

Prac

tice

Othe

r

Prac

tical

Test

Proje

ct /

Assig

ment

Oral

Test

TRAINING CONTENT

Module Code Module

TASKTASK No./

LEVELPractical Hr

s Knowledge


AS

Writt

en T

est

Othe

rs

3.1 Recording method √ √3.2 Types of documentation √ √

3.3 Apply recording method √ √ √3.4 Select types of documentation √ √ √

01.02/L2

1.1 Mechanical equipment √ √1.2 Specific equipment terminology √ √1.3 Equipment Specification √ √1.4 Equipment function √ √1.5 Equipment Service Manual √ √

1.6 Determine mechanical equipment √ √ √1.7 Interpret established equipment terminology √ √ √1.8 Interpret Equipment Specification √ √ √1.9 Determine equipment function √ √ √1.10 Interpret Equipment Service Manual √ √ √

1.1 Mechanical equipment safety √ √1.2 Equipment Safety Regulation √ √2.3 Hazardous Signage √ √2.4 Procedure of Checking Mechanical √ √ Equipment’s Safety2.5 Standard Operating Procedure √ √2.6 Application of PPE √ √

2.7 Determine mechanical equipment safety √ √ √2.8 Comply to Equipment Safety regulation √ √ √2.9 Determine Hazardous Signage √ √ √2.10 Procedure of Checking Mechanical √ √ √ Equipment’s Safety2.11 Comply with Standard Operating Procedure √ √ √2.12 Utilise Personal Protective Equipment √ √ √

3.1 Reporting Procedure √ √3.2 Compliance and non-compliance √ √3.3 Organization Chart √ √

3.4 Comply to Reporting Procedure √ √ √3.5 Determine compliance and non-compliance √ √ √3.6 Determine responsible personnel √ √ √ /parties involved /Safety Committee

06.02/L2

1.1 Purpose of Drive and Transmission √ √1.2 Application of Drive and Transmission √ √1.3 Types of parts ( Bearing, Pulley, Sprocket, √ √ Carbon Brush, etc)

D. CARRY OUT DRIVE TRANSMISSION MINTENANCE ACTIVITIES

0.5

1

0.5

3.0

0.5

1. Identify parts of drive and transmission

C. CARRY OUT MECHANICAL EQUIPMENT SAFETY CHECK1. Identify mechanical equipment

2

2. Check Mechanical Equipment Safety

3. Record condition Of Drive And Transmission

3. Report Equipment Safety

0.5

0.5

1.5

MECH

ANIC

AL E

QUIP

MENT

MAI

NTEN

ANCE

B10-

01-0

2

19

SFB/B10/12009


Hrs IS

Lectu

re

Demo

Prac

tice

Othe

r

Prac

tical

Test

Proje

ct /

Assig

ment

Oral

Test

TRAINING CONTENT

Module Code Module

TASKTASK No./

LEVELPractical Hr

s Knowledge


AS

Writt

en T

est

Othe

rs

1.4 Determine purpose of Drive and √ √ √ Transmission 1.5 Determine application of Drive And √ √ √ Transmission 1.6 Determine types of parts ( Bearing, Pulley, √ √ √

Sprocket, Carbon Brush, etc)

2. Check condition of Drive And Transmission2.1 Functionality of Drive and Transmission √ √2.2 Drive And Transmission Manufacturers √ √ Specification2.3 Method of checking condition of Drive And √ √ Transmission2.4 Operation Manual √ √2.5 Schematic Diagram √ √

2.1 Determine functionality of Drive And √ √ √ Transmission2.2 Comply to Drive And Transmission √ √ √ Manufacturers Specification2.3 Apply method of checking condition of Drive √ √ √ And Transmission2.4 Comply to Operation Manual √ √ √2.5 Interpret Schematic Diagram √ √ √

2.1 Functionality of parts √ √2.2 Application of parts √ √2.3 Purpose of Parts √ √2.4 Method of rectifying (Repair, Align and √ √ Adjust)2.5 Manufacturer Specification √ √2.6 Special Tools √ √2.7 Types of Countermeasure √ √

2.1 Determine functionality of parts √ √ √ 2.2 Determine application of parts √ √ √ 2.3 Determine purpose of parts √ √ √ 2.4 Apply method of rectifying(Repair, Align and √ √ √ Adjust) 2.5 Comply to Manufacturer Specification √ √ √ 2.6 Utilize Special Tools √ √ √ 2.7 Determine types of countermeasure √ √ √



1.5

4 Record Drive And Transmission Maintenance Activities

0.5

1

MECH

ANIC

AL E

QUIP

MENT

MAI

NTEN

ANCE

B10-

02-0

2

1.5

3.Rectify parts of Drive and Transmission

3.0

1

0.5

20

SFB/B10/12009


Hrs IS

Lectu

re

Demo

Prac

tice

Othe

r

Prac

tical

Test

Proje

ct /

Assig

ment

Oral

Test

TRAINING CONTENT

Module Code Module

TASKTASK No./

LEVELPractical Hr

s Knowledge


AS

Writt

en T

est

Othe

rs

06.03/L2

1.1 Type of Drive and Transmission √ √1.2 Purpose of Drive and Transmission √ √1.3 Application of Drive and Transmission √ √1.4 Manufacturer Specification √ √

1.1 Determine type of Drive and Transmission √ √ √1.2 Determine purpose of Drive and Transmission √ √ √1.3 Determine application of Drive and Transmission √ √ √1.4 Interpret Manufacturer Specification √ √ √

2.1 Functionality of Drive and Transmission √ √2.2 Application of Drive and Transmission √ √2.3 Drive and Transmission Manufacturers √ √ Specification2.4 Method of replacing of Drive and Transmission √ √ parts2.5 Operation Manual √ √2.6 Schematic Diagram √ √2.7 Special Tools / Hand Tools √ √

2.1 Determine functionality of Drive and √ √ √ Transmission 2.2 Determine application of Drive and √ √ √ Transmission2.3 Comply to Drive and Transmission √ √ √ Manufacturers Specification2.4 Apply method of replacing Drive and √ √ √ Transmission parts2.5 Interpret Operation Manual √ √ √2.6 Interpret schematic Diagram √ √ √2.7 Utilize Special Tools / Hand Tools √ √ √



01.03/L2

1.1 Mechanical equipment √ √1.2 Equipment terminology √ √1.3 Equipment Specification √ √1.4 Equipment Function √ √1.5 Equipment Application √ √1.6 Equipment Service Manual √ √

1.1 Determine types of equipment √ √ √1.2 Interpret specific equipment terminology √ √ √1.3 Interpret Equipment Specification √ √ √1.4 Determine equipment function √ √ √1.5 Determine equipment application √ √ √1.6 Interpret Equipment Service Manual √ √ √

3.0

0.5

1

1.5

1 Identify Drive and Transmission

F. TROUBLESHOOT MECHANICAL EQUIPMENT FAILURE

0.5

1

E. CARRY OUT DRIVE AND TRANSMISSION REPLACEMENT

2. Replace Drive and Transmission Parts

1. Identify Mechanical Equipment

3.0

MECH

ANIC

AL E

QUIP

MENT

MAI

NTEN

ANCE

3. Record replacement of Drive and Transmission parts

0.5

B10-

02-0

2

21

SFB/B10/12009


Hrs IS

Lectu

re

Demo

Prac

tice

Othe

r

Prac

tical

Test

Proje

ct /

Assig

ment

Oral

Test

TRAINING CONTENT

Module Code Module

TASKTASK No./

LEVELPractical Hr

s Knowledge


AS

Writt

en T

est

Othe

rs

1.1 Mechanical equipment functionality √ √1.2 Procedure of checking mechanical equipment √ √ functionality1.3 Standard Operating Procedure √ √1.4 Personal Protective Equipment √ √

√ √ √2.2 Comply to Procedure of Checking Mechanical √ √ √ Equipment functionality2.3 Comply with Standard Operating Procedure √ √ √2.4 Utilise Personal Protective Equipment √ √ √

3.1 Mechanical equipment components √ √ (rollers, bearings, belts, pulleys, chains, gears etc.)3.2 Functionality of mechanical equipment √ √ component (rollers, bearings, gears etc.) 3.3 Troubleshooting Tools √ √3.4 Troubleshooting Procedures √ √

3.1 Determine mechanical equipment component √ √ √3.2 Determine functionality of mechanical equipment √ √ √ component (rollers, bearings, belts, pulleys, chains, gears etc.)3.3 Apply troubleshooting tools √ √ √3.4 Comply to Troubleshooting Procedure √ √ √

4.1 Recording procedure √ √ 4.2 Failure categories √ √ 4.3 Counter measures √ √ 4.4 Management Information System √ √ (maintenance database record)

4.1 Comply to recording procedure √ √ √4.2 Categorise failures √ √ √4.3 Determine counter measures √ √ √4.4 Utilise Management Information System √ √ √ (Maintenance Database Record)

06.04/L2

1.1 Type of Drive and Transmission √ √1.2 Purpose of Drive and Transmission √ √1.3 Application of Drive and Transmission √ √1.4 Functions of Drive and Transmission √ √

1.1 Determine type of Drive and Transmission √ √ √1.2 Determine purpose of Drive and Transmission √ √ √1.3 Determine application of Drive and Transmission √ √ √1.4 Determine functions of Drive and √ √ √ Transmission

0.5

2. Check Mechanical Equipment Functionality

0.5

0.5

4. Record equipment failure

0.5

0.5

1.5

3.0

G. CARRY OUT DRIVE AND TRANSMISSION FUNCTIONALITY TEST1. Identify Drive and Transmission

1.5

3. Identify Equipment Component Failure

MECH

ANIC

AL E

QUIP

MENT

MAI

NTEN

ANCE

B10-

02-0

2

22

SFB/B10/12009


Hrs IS

Lectu

re

Demo

Prac

tice

Othe

r

Prac

tical

Test

Proje

ct /

Assig

ment

Oral

Test

TRAINING CONTENT

Module Code Module

TASKTASK No./

LEVELPractical Hr

s Knowledge


AS

Writt

en T

est

Othe

rs

2.1 Functions of Drive and Transmission √ √2.2 Application of Drive and Transmission √ √2.3 Purpose of Drive and Transmission √ √2.4 Method of testing functionality of Drive and √ √ Transmission

2.1 Determine functions of Drive and Transmission √ √ √2.2 Determine application of Drive and √ √ √ Transmission 2.3 Determine purpose of Drive and Transmission √ √ √2.4 Apply functionality Testing Method of Drive √ √ √ and Transmission

3.1 Types of documentation √ √3.2 Record status of Functionality Test √ √

3.1 Select types of documentation √ √ √3.2 Determine record status of Functionality Test √ √ √

01.04/L2

1.1 Normal and abnormal operating condition of √ √ automation system1.2 Equipment components condition and function √ √1.3 Types of symptoms √ √

1.1 Differentiate normal and abnormal operating √ √ √ condition of automation system1.2 Determine equipment components condition √ √ √ and function1.3 Determine different types of symptoms √ √ √

1.1 Possible causes of malfunction √ √1.2 Equipment Specification √ √1.3 Trouble Shooting manual √ √1.4 Equipment components condition and function √ √1.5 Mechanical and electrical component √ √1.6 Schematic and Block Diagram √ √

2.1 Determine causes of malfunction √ √ √2.2 Determine equipment specification √ √ √2.3 Interpret trouble shooting manual √ √ √2.4 Determine equipment components condition √ √ √ and function √ √2.1 Differentiate between mechanical and electrical √ √ √ component √ √2.2 Interpret Schematic and Block Diagram √ √ √

H. CARRY OUT MECHANICAL PARTS/COMPONENT FAILURE REPAIR/REPLACEENT1. Identify symptoms of mechanical equipment malfunction

3. Record status of Functionality Test of Drive and Transmission

3.0

2. Test Functionality of Drive and Transmission

0.5

0.5

0.5

1

2. Detect Causes of Malfunctions

0.5

0.5

1.5MECH

ANIC

AL E

QUIP

MENT

MAI

NTEN

ANCE

B10-

02-0

2

23

SFB/B10/12009


Hrs IS

Lectu

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Demo

Prac

tice

Othe

r

Prac

tical

Test

Proje

ct /

Assig

ment

Oral

Test

TRAINING CONTENT

Module Code Module

TASKTASK No./

LEVELPractical Hr

s Knowledge


AS

Writt

en T

est

Othe

rs

3.1 Method of assessing defects severity √ √3.2 Operating condition of components √ √3.3 Components Specification √ √

3.1 Determine method of assessing defects severity √ √ √3.1 Determine operating condition of components √ √ √3.2 Determine Components Parameters (life span, √ √ √

rating, etc)

4.1 Repair/Replacement Procedure of faulty √ √ component4.2 Tools and equipment √ √4.3 Safety precaution related to assembling and √ √ disassembling component

4.1 Comply to Repair/Replacement √ √ √Procedures4.2 Utilise tools and equipment √ √ √4.3 Adhere to safety precaution assembling and √ √ √ disassembling component

5.1 Mechanical part functionality √ √5.2 Mechanical components operating sequence √ √5.3 Procedure of functional test √ √5.4 Safety precaution √ √

5.1 Determine mechanical part functionality √ √ √5.2 Determine mechanical components operating √ √ √ sequence5.3 Comply to Procedure of functional test √ √ √5.4 Adhere to safety precaution √ √ √

6.1 Reporting procedure √ √6.2 Organization Chart (responsible personnel √ √ /parties involved)

6.1 Comply to reporting procedure √ √ √6.2 Determine responsible personnel/parties involved √ √ √

Total Hours

References:

Text Books : Hidraulik Kuasa by Wan Mohd Norsani Wan Nik ( Utm ), Hydraulics by Festo, Electro – Hydraulics by Festo (Title, Atr, Pg No.)

Manuals :

LG No. :

e-Learning No. :

AVA Materials :

42 18

0.5

0.5

1.5

6. Report repair/ replacement activities

1.5

3 Assess Severity of Defects

0.5

4. Repair/Replace Faulty Components

0.5

0.5

5. Test functionality of mechanical equipments

0.5

MECH

ANIC

AL E

QUIP

MENT

MAI

NTEN

ANCE

B10-

02-0

2

24

SFB/B10/12009

: B10 Practical training Hours / Practical Credit Hours : 42 Hours: TEKNOLOGI MEKATRONIK Knowledge Learning Hours / Knowledge Credit Hours : 18 Hours: 1 Total Training Hours / Total Credit Hours : 60 Hours: H - 176 - 2

02.01 / L21. Identify Electrical Equipment

1.1 Electrical equipment and symbols √ √ - Standard Operating Procedure1.2 Equipment Terminology √ √ - Equipment Manufacturer Specification1.3 Equipment Specification √ √ - Schematic / Block iagram1.4 Schematic / Block Diagram √ √ - Measuring and Test instruments1.5 Equipment function √ √ - Equipment Data Book1.6 Equipment application √ √ - Logbook

1.1 Determine types of equipment and symbols √ √ √ - Checklist1.2 Interpret specific equipment Terminology √ √ √ - Hand Tools1.3 Interpret Equipment Specification √ √ √ - Special Tools1.4 Interpret Schematic / Block Diagram √ √ √ - Report Forms1.5 Determine equipment function √ √ √1.6 Determine equipment application √ √ √

2. Detect abnormalities2.1 Functionality of equipment √ √2.2 Characteristics of equipment √ √2.3 Equipment Manufacturers Specification √ √2.4 Method of detecting abnormalities √ √

2.1 Determine functionality of equipment √ √ √

2.2 Determine characteristics of equipment √ √ √2.3 Interpret Equipment Manufacturers Specification √ √ √2.4 Apply method of detecting abnormalities √ √ √

3. Record equipment condition 3.1 Recording method √ √3.2 Types of documentation √ √



0.5

1

1

3

A. CARRY OUT ELECTRICAL EQUIPMENT CONDITION CHECK

1

3

Practical

Delivery Methods

Hrs Knowledge Hrs

TASKTASK No./

LEVEL IS AS

Assessment Methods WIM No.

WS

Pro

ject

/ A

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Terminal Performance Objectives :

Oth

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Dem

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TRAINING CONTENT

Title Code Title

SYLLABUS PROFILE

Course CodeCourseSemesterNOSS Code

ELEC

TRIC

AL

EQU

IPM

ENT

MA

INTE

NA

NC

E 1

B10

-01-

03

25

SFB/B10/12009

Practical

Delivery Methods

Hrs Knowledge Hrs

TASKTASK No./

LEVEL IS AS


WS

Pro

ject

/ A

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Title Code Title

B. CARRY OUT ELECTRICAL EQUIPMENT SAFETY CHECK 02.02 / L21. Identify Electrical Equipment

1.1 Electrical equipment and symbols √ √ - Standard Operating Procedure1.2 Equipment Terminology √ √ - Organization Chart1.3 Equipment Specification √ √ - Equipment1.4 Schematic / Block Diagram √ √ - Equipment Manufacturer Specification1.5 Equipment function √ √ - Equipment Data Book1.6 Equipment application √ √ - Logbook

1.1 Determine types of equipment and symbols √ √ √ - Checklist1.2 Interpret specific equipment Terminology √ √ √ - Hand Tools1.3 Interpret Equipment Specification √ √ - Special Tools1.4 Interpret Schematic / Block Diagram √ √ - Report Forms1.5 Determine equipment function √ √ √ - Personal Protective Equipment (PPE1.6 Determine equipment application √ √ √

2. Check Electrical Equipment Safety2.1 Electrical equipment safety √ √2.2 Equipment Safety regulation √ √2.3 Hazardous Signage √ √2.4 Procedure of Checking Electrical Equipment Safety √ √2.5 Standard Operating Procedure √ √2.6 Application of Personal Protective Equipment √ √

2.1 Determine Electrical equipment safety √ √ √2.2 Comply to Equipment Safety Regulation √ √ √2.3 Determine Hazardous Signage √ √ √2.4 Procedure of Checking Electrical Equipment Safety √ √ √2.5 Comply with Standard Operating Procedure √ √ √2.6 Utilise Personal Protective Equipment √ √ √

3. Report Equipment Safety3.1 Reporting procedure √ √

3.2 Compliance and non-compliance √ √

3.3 Organization Chart (responsible personnel ) √ √

3.1 Comply to reporting procedure √ √ √

3.2 Determine compliance and non-compliance √ √ √

3.3 Determine responsible personnel/parties involved in Sa √ √ √

C. TROUBLESHOOT ELECTRICAL EQUIPMENT FAILURE 02.03 / L21. Identify electrical equipment - Standard Operating Procedure

1.1 Electrical equipment and symbols √ √ - Organization Chart1.2 Equipment Terminology √ √ - Equipment1.3 Equipment Specification √ √ - Equipment Manufacturer Specification1.4 Schematic / Block Diagram √ √ - Measuring and Test Instruments1.5 Equipment function √ √ - Equipment Data Book1.6 Equipment application √ √ - Logbook

1.1 Determine types of equipment and symbols √ √ √ - Checklist1.2 Interpret specific equipment Terminology √ √ √ - Hand Tools1.3 Interpret Equipment Specification √ √ √ - Special Tools1.4 Interpret Schematic / Block Diagram √ √ √ - Report Forms1.5 Determine equipment function √ √ √ - Personal Protective Equipment (PPE1.6 Determine equipment application √ √ √ - Recording

1.5

3

1

2

1.5

3

1

3

ELEC

TRIC

AL

EQU

IPM

ENT

MA

INTE

NA

NC

E 1

B10

-01-

03

26

SFB/B10/12009

Practical

Delivery Methods

Hrs Knowledge Hrs

TASKTASK No./

LEVEL IS AS


WS

Pro

ject

/ A

ssig

men

t

Ora

l Tes

t

Writ

ten

Test

Pra

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Lect

ure

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TRAINING CONTENT

Title Code Title

2. Check Electrical Equipment functionality2.1 Electrical equipment functionality √ √ procedure2.2 Procedure of Checking Electrical Equipment functionali √ √ - Management2.3 Standard Operating Procedure √ √ Information System2.4 Personal Protective Equipment √ √ (Maintenance Database Record)

2.1 Determine Electrical equipment functionality √ √

2.2 Comply to Procedure of Checking Electrical Equipment √ √2.3 Comply with Standard Operating Procedure √ √2.4 Utilise Personal Protective Equipment √ √

3. Identify equipment component failure 3.1 Electrical equipment components √ √

3.2 Electrical equipment component’s functionality (timers, √ √

(timers, meters, relays, contactors etc.) √ √

3.3 Troubleshooting tools √ √

3.4 Troubleshooting Procedure √ √

3.1 Determine Electrical equipment component √ √ √

3.1 Determine Electrical equipment component’s functiona √ √ √ (timers, meters, relays, contactors etc.) √ √ √3.3 Apply Troubleshooting tools √ √ √3.4 Comply to Troubleshooting Procedure √ √ √

4.1 Recording procedure √ √4.2 Failure categories √ √4.3 Counter measures √ √4.4 Management Information System (Maintenance √ √ Database Record) √ √

4.1 Comply to recording procedure √ √ √4.2 Categorise failures √ √ √4.3 Determine counter measures √ √ √4.4 Utilise Management Information System (Maintenance √ √ √ Database Record) √ √ √

02.04 / L2 - Standard Operating Procedure - Organization Chart

1.1 Normal and abnormal Operating condition of √ √ - Maintenance Flow Char automation system √ √ - Equipment manufacturer specification1.2 Equipment component condition and function √ √ - Measuring and Test Instruments1.3 Types of symptoms √ √ - Trouble shooting Manua

1.1 Differentiate normal and abnormal Operating condition o √ √ √ - Components/Parts specification automation system √ √ √ - Equipment data book1.2 Determine equipment component condition and function √ √ √ - Logbook1.3 Determine different types of symptoms √ √ √ - Checklist

- Hand tools

1.5

D. Carry Out Electrical Parts/Component Failure Repair/Replacement1. Identify symptom of malfunction of electrical equipment

1.5

4. Record equipment failure

1.5

3

1.5

3

1

3

ELEC

TRIC

AL

EQU

IPM

ENT

MA

INTE

NA

NC

E 1

B10

-01-

03

27

SFB/B10/12009

Practical

Delivery Methods

Hrs Knowledge Hrs

TASKTASK No./

LEVEL IS AS


WS

Pro

ject

/ A

ssig

men

t

Ora

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Writ

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Test

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TRAINING CONTENT

Title Code Title

- Special tools2.1 Possible causes of malfunction √ √ - Report forms2.2 Equipment specification √ √2.3 Trouble shooting manual √ √2.4 Equipment components condition and function √ √2.5 Mechanical and electrical component √ √2.6 Schematic and Block Diagram √ √ - Personal Protective Equipment (PPE)

2.1 Determine causes of malfunction √ √ √ - Recording procedure2.2 Determine equipment specification √ √ √ - Management2.3 Interpret troubleshooting manual √ √ √ - Information System2.4 Determine equipment components condition and functio √ √ √2.5 Differentiate between mechanical and electrical compon √ √ √2.6 Interpret Schematic and Block Diagram √ √ √

3.1 Method of assessing defects severity √ √3.2 Operating condition of components √ √3.3 Components specification √ √

3.1 Determine method of assessing defects severity √ √ √3.2 Determine operating condition of components √ √ √3.3 Determine components parameters (life span, rating, et √ √ √

4.1 Repair/replacement procedure of faulty components √ √4.2 Tools and equipment √ √4.3 Safety precaution related to assembling and √ √ disassembling component √ √

4.1 Comply to repair/replacement procedure √ √ √4.2 Utilise tools and equipment √ √ √4.3 Adhere to safety precaution assembling and disassemb √ √ √ component √ √ √

5.1 Electrical part functionality √ √5.2 Electrical components operating sequence √ √5.3 Procedure of functional test √ √5.4 Safety precaution √ √

5.1 Determine electrical part functionality √ √ √5.2 Determine electrical components operating sequence √ √ √5.3 Comply to procedure of functional test √ √ √5.4 Adhere to safety precaution √ √ √

6.1 Reporting procedure √ √6.2 Organization Chart (responsible personnel/parties √ √ involved) √ √

6.1 Comply to reporting procedure √ √ √6.2 Determine responsible personnel/parties involved √ √ √

1

1.5

6. Report repair/ replacement activities

0.25

1.5

5. Test functionality of Electrical equipments

0.5

3. Assess severity of Defects

0.5

4. Repair/replace faulty component

0.5

B10

-01-

03

ELEC

TRIC

AL

EQU

IPM

ENT

MA

INTE

NA

NC

E 1

2. Detect Causes of Malfunctions

1.5

1.5

3

28

SFB/B10/12009

Practical

Delivery Methods

Hrs Knowledge Hrs

TASKTASK No./

LEVEL IS AS


WS

Pro

ject

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Test

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TRAINING CONTENT

Title Code Title

E. CHECK CONDITION OF ELECTRICAL SERVO SYSTEM 09.01a / L21. Identify system components

1.1 Servo system component and its function √ √ Measuring instrumen1.2 Electrical/ Electronic schematic / blok √ √ Maintenance manua diagram √ √ Check list

√ √1.1 Interpret electrical / electronic schematic/blok diagram 1 √ √ √ Hand tools

Measuring instrumentCarbon Brush

2.1 Operating specification of Servo system unit √ √ Maintenance manua2.2 Procedure of checking servo system √ √ Check list

2.1 Identify physical defect2.2 Safety precaution 1 √ √ √ SOP

Operating instruction

√ √4.1 Prepare report/complete check list 1 √ √ √

√ √ √09.01b / L2 √ √ √

1.1 Type of servo motor, AC and DC √ √ √1.2 Operation of servo motors √ √ Servo Motor1.3 Servo motor parameters √ √ Servo motor driver1.4 Servo motor driver √ √ Hand tools1.5 Type of controller √ √ Multimeter1.6 Operation of controller √ √ √ Oscilloscope

1.1 Select servo motor √ √ √1.2 Select drive system √ √ √1.3 Select type of controller √ √ √

2.1 Safe handling of servo motor √ √2.2 Refering data sheet for application √ √

2.1 Use appropriate tools √ √ √2.2 Test servo motor √ √ √

Text Books : Safety training methods by Jack B. Revelle, Safety rules and regulations by OSHA, Buku pertolongan cemas asas by Mohd. Ramzan Mainal / Badri Abdul

(Tittle, Atr, Pg No.)

e-Learning No. :

AVA Materials :

Manuals :

ReferencesLG No. :

42 18

1

1

0.25

2. Install servo motor and driver

3. Write inspection report

0.25

Total Hours

B10

-01-

03

ELEC

TRIC

AL

EQU

IPM

ENT

MA

INTE

NA

NC

E 1

F. USE SERVO MOTOR1. Identify servo motor

1

0.25

2.Inspect physical condition

29

SFB/B10/12009

: B10 Practical Training Hours/Practical Credit Hours : 42 hrs .: TEKNOLOGI MEKATRONIK Knowledge Learning Hours/Knowledge Credit Hours : 18 hrs

Semester : 1 Total Training Hours/Total Credit Hours : 60 hrs: H - 176 - 2

03.01b/L21. Identify digital components. Various Digital component

1.1 Logic components and its characteristic. √ √1.2 Types and characteristics of digital ICs √ √

1.3 Select appropriate component. √ √ √ 2. Check component functionality.

2.1 Functions and application of digital component. 0.5√ √ √

2.2 Use manual book. √ √ √2.3 Use various test equipments. √ √ √3. Install digital component

3.1 Circuit configuration √ √3.2 Safety procedure √ √3.3 Installing procedure √ √

3.4 Install digital component according to specification √ √ √3.5 Use tools √ √ √3.6 Practice safety precautions √ √ √4. Test circuit functionality

4.1 Electrical safety 0.5 √ √4.2 Identify circuit functionality √ √ √4.3 Practice electrical safety precautions √ √ √

03.01/L2 - Standard Operating Procedure1. Identify electronic equipment - Equipment Manufacturer Specification

1.1 Equipment terminology and symbols √ √ - Measuring and Test Instruments1.2 Equipment Specification √ √ - Schematic / Block Diagram1.3 Schematic / Block Diagram √ √ - Measuring and Test Instruments1.4 Function of equipment √ √ - Equipment Data Book

1.1 Familiarize with established equipment √ √ √ - Logbook terminology and symbols - Checklist1.2 Interpret Equipment Specification √ √ - Hand Tools1.3 Schematic / Block Diagram √ √ √ '- Special Tools1.4 Determine function of equipment √ √ '- Report Forms

SYLLABUS PROFILE

Terminal Perfomance Objectives:

Course CodeCourse

NOSS Code

Carry Out and Troubleshoot Electronic Equipment Maintenance by Check and test using Equipment Manufacturer’s Specification, Equipment Data Book, Logbook, Checklist, Hand Tools, Special Tools, Report Forms etc. so that electronic equipment identified, abnormalities detected and condition recorded in accordance with Job Specification Requirements and Standard Operating Procedures

Module Code Module

TASK

TASK No./ LEVEL



Othe

r

Prac

tical

Test

Proje

ct /

Assig

ment

TRAINING CONTENT

0.5

AS WS

Oral

Test

Writt

en T

est

Othe

rs

IS

Lectu

re

Demo

Prac

tice

0.5

Practical Hrs Knowledge Hrs

1

0.5

B. CARRY OUT ELECTRONIC EQUIPMENT CONDITION CHECK

A. INSTALL DIGITAL CIRCUIT

0.5

1

0.5

0.5

ELEC

TRON

IC E

QUIP

MENT

MAI

NTEN

ANCE

1

B10 -

01 -

04

30

SFB/B10/12009

Module Code Module

TASK

TASK No./ LEVEL



Othe

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Prac

tical

Test

Proje

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Assig

ment

TRAINING CONTENT

AS WS

Oral

Test

Writt

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Othe

rs

IS

Lectu

re

Demo

Prac

tice


2. Detect Abnormalities2.1 Functionality of equipment √ √2.2 Characteristics of equipment √ √2.3 Equipment Manufacturers Specification √ √2.4 Method of detecting abnormalities √ √

2.1 Determine functionality of equipment √ √2.2 Determine characteristics of equipment √ √2.3 Interpret equipment Manufacturers √ √ Specification2.4 Apply method of detecting abnormalities √ √ √3. Record equipment condition


3.1 Apply recording method √ √3.2 Select types of documentation √ √

07.01/L21. Identify detection system components

1.1 Type of Detection System Components √ √ - Standard Operating Procedure (sensor, resolver, encoder etc) - Organization Chart1.2 Function of Detection System Components √ √ - Equipment Manufacturer Specification (sensor, resolver, encoder etc) - Measuring and Test Instruments1.3 Characteristic of Detection System √ √ - Component ParametersComponents (sensor, resolver, encoder etc) - Equipment Data Book

1.1 Determine Type of Detection System √ √ - LogbookComponents (sensor, resolver, encoder etc) - Checklist1.2 Determine Function of Detection System √ √ √ - Hand ToolsComponents(sensor, resolver, encoder etc) - Special Tools1.3 Determine Characteristic of Detection System √ √ - Report FormsComponents (sensor, resolver, encoder etc) - Personal Protective Equipment (PPE)2. Check detection system components - Recording Procedure

2.1 Schematic and Block Diagram √ √ - Management Information System2.2 Components Specification √ √2.3 Components Parameters √ √2.4 Checking method √ √

2.1 Interpret Schematic and Block Diagram √ √ √2.2 Interpret Components Specification √ √ √2.3 Determine Components Parameters √ √2.4 Comply to checking method √ √

0.5

1

0.5

0.5

1.5

C. CARRY OUT DETECTION SYSTEM COMPONENTS CHECK

0.5

2

0.5

B10 -

01 -

04

ELEC

TRON

IC E

QUIP

MENT

MAI

NTEN

ANCE

1

31

SFB/B10/12009

Module Code Module

TASK

TASK No./ LEVEL



Othe

r

Prac

tical

Test

Proje

ct /

Assig

ment

TRAINING CONTENT

AS WS

Oral

Test

Writt

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Othe

rs

IS

Lectu

re

Demo

Prac

tice


3. Record condition of detection system components3.1 Types of documentation √ √3.2 Condition of Detection System √ √ Components

3.1 Select types of documentation √ √3.2 Determine condition of Detection System √ √ Components

07.02/L21. Identify detection system components - Standard Operating Procedure

1.1 Type of Detection System Components √ √ - Organization Chart (sensor, resolver, encoder etc) - Equipment Flow Chart1.2 Function of Detection System Components √ √ - Equipment Manufacturer Specification (sensor, resolver, encoder etc) - Measuring and Test Instruments1.3 Characteristic of Detection System √ √ - Trouble shooting ManualComponents (sensor, resolver, encoder etc) - Components/Parts Specification

1.1 Determine Type of Detection System √ √ - Component ParametersComponents (sensor, resolver, encoder etc) - Plant System Layout1.2 Determine Function of Detection System √ √ - Equipment Data BookComponents(sensor, resolver, encoder etc) - Logbook1.3 Determine Characteristic of Detection System √ √ - ChecklistComponents (sensor, resolver, encoder etc) - Hand Tools2. Identify system requirements - Special Tools

2.1 Schematic and Block Diagram √ √ - Report Forms2.2 System Specification √ √ - Personal Protective Equipment (PPE)2.3 Components Specification √ √ - Recording Procedure2.4 Plant System Layout √ √ - Management Information System

2.1 Interpret Schematic and Block Diagram √ √ √2.2 Interpret System Specification √ √ √2.3 Determine Components Specification √ √2.4 Interpret Plant System Layout √ √ √3. Install Detection System Components

3.1 Detection System Components √ √installation procedure3.2 Detection System Components Parameters √ √3.3 Standard Operating Procedure √ √3.4 Documentation process √ √

3.1 Comply to Detection System Components √ √ √installation procedure3.2 Determine suitability and reliability of √ √

Detection System Components 3.3 Comply with Standard Operating Procedure √ √ √3.4 Complete documentation √ √

1

D. CARRY OUT DETECTION SYSTEM COMPONENTS INSTALLATION

0.5

0.25

0.5

1.5

1.5

0.5

1.5

B10 -

01 -

04

ELEC

TRON

IC E

QUIP

MENT

MAI

NTEN

ANCE

1

32

SFB/B10/12009

Module Code Module

TASK

TASK No./ LEVEL



Othe

r

Prac

tical

Test

Proje

ct /

Assig

ment

TRAINING CONTENT

AS WS

Oral

Test

Writt

en T

est

Othe

rs

IS

Lectu

re

Demo

Prac

tice


07.03/L21. Identify detection system - Standard Operating Procedure

1.1 Type of Detection System √ √ - Organization Chart1.2 Function of Detection System √ √ - Equipment Manufacturer Specification1.3 Plant System Layout √ √ - Measuring and Test Instruments

1.1 Determine Type of Detection System √ √ - Component Parameters1.2 Determine Function of Detection System √ √ - Plant System Layout1.3 Determine Plant System Layout √ √ - Schematic and Block Diagram2. Test detection system - Equipment Data Book

2.1 Schematic and Block Diagram √ √ - Logbook2.2 System Specification √ √ - Checklist2.3 Plant System Layout √ √ - Hand Tools2.4 Detection System Testing Procedure √ √ - Special Tools2.5 Testing Instruments √ √ - Report Forms2.6 Safety procedures √ √ - Personal Protective Equipment (PPE)

2.1 Interpret Schematic and Block Diagram √ √ √ - Recording Procedure2.2 Determine system requirement √ √ - Management Information System2.3 Interpret Plant System Layout √ √ √2.4 Comply to Detection System Testing Procedure √ √ √2.5 Utilise testing instruments √ √2.6 Comply to safety procedures √ √ √3. Record status of detection system test

3.1 Documentation process √ √3.2 Testing results √ √

3.1 Complete Documentation √ √3.2 Document test results √ √

07.04/L21. Identify detection system components

1.1 Type of Detection System Components √ √ (sensor, resolver, encoder, transducer etc)1.2 Function of Detection System Components √ √ (sensor, resolver, encoder,transducer etc)1.3 Characteristic of Detection System √ √Components (sensor, resolver, encoder,transducer etc)

1.1 Determine Type of Detection System √ √ √Components (sensor, resolver, encoder,transducer etc)1.2 Determine Function of Detection System √ √ √Components(sensor, resolver, encoder,transducer etc)1.3 Determine Characteristic of Detection System √ √ √Components (sensor, resolver, encoder,transducer etc)

0.5

F. MAINTAIN DETECTION SYSTEM COMPONENTS

1

0.5

E. CARRY OUT DETECTION SYSTEM TEST

0.5

1.5

1

1.5

1.5

B10-

01 -

04

ELEC

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MENT

MAI

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ANCE

1

33

SFB/B10/12009

Module Code Module

TASK

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Othe

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tical

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AS WS

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2. Check detection system components - Standard Operating Procedure2.1 Schematic and Block Diagram √ √ - Measuring and Test Instruments2.2 Components Specification √ √ - Components/ parts spesification2.3 Components Parameters √ √ - Component Parameters2.4 Checking Method √ √ - Equipment Data Book

2.1 Interpret Schematic and Block Diagram √ √ √ - Logbook2.2 Interpret Components Specification √ √ √ - Checklist2.3 Fine tune Components parameters within √ √ √ - Hand Tools tolrance/ spesification - Special Tools2.4 Comply to checking method √ √ √ - Report Forms3. Record Detection System Components condition - Personal Protective Equipment (PPE)

3.1 Types of documentation √ √ - Recording Procedure3.2 Condition of Detection System √ √ '- Management Information System Components

3.1 Select types of documentation √ √3.2 Determine condition of Detection System √ √ Components

03.02/L21. Identify electronic equipment

1.1 Electronic equipment and symbols √ √ - Standard Operating Procedure1.2 Equipment terminology √ √ - Organization Chart1.3 Equipment Specification √ √ - Equipment Manufacturer Specification1.4 Schematic / Block Diagram √ √ - Measuring and Test Instruments1.5 Equipment function √ √ - Equipment Data Book1.6 Equipment application √ √ - Logbook

1.1 Determine types of equipment and symbols √ √ - Checklist1.2 Interpret specific equipment terminology √ √ √ - Hand Tools1.3 Interpret equipment Specification √ √ √ - Special Tools1.4 Interpret Schematic / Block Diagram √ √ √ - Report Forms1.5 Determine equipment function √ √ - Personal Protective Equipment (PPE)1.6 Determine equipment application √ √2. Check electronic equipment safety

2.1 Electronic equipment safety √ √2.2 Equipment Safety Regulation √ √2.3 Hazardous Signage √ √

2.4 Procedure of Checking Electronic Equipment safety √ √2.5 Standard Operating Procedure √ √

2.6 Application of Personal Protective Equipment √ √

0.5

G. CARRY OUT ELECTRONIC EQUIPMENT SAFETY CHECK

0.5

1.5

0.5

1.5

0.5

1.5

B10 -

01 -

04

ELEC

TRON

IC E

QUIP

MENT

MAI

NTEN

ANCE

1

34

SFB/B10/12009

Module Code Module

TASK

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Othe

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Test

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TRAINING CONTENT

AS WS

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2.1 Determine electronic equipment safety √ √2.2 Comply to Equipment Safety Regulation √ √ √2.3 Determine Hazardous Signage √ √2.4 Procedure of Checking Electronic Equipment √ √ √ Safety2.5 Comply with Standard Operating Procedure √ √2.6 Utilise Personal Protective Equipment √ √ √3. Report equipment safety

3.1 Reporting Procedure √ √3.2 Compliance and non-compliance √ √3.3 Organization Chart √ √

3.1 Comply to Reporting Procedure √ √ √3.2 Determine compliance and non-compliance √ √

3.3 Determine responsible personnel/parties √ √ involved in Safety Committee

03.03/L21. Identify electronic equipment

1.1 Electronic equipment and symbols √ √ - Standard Operating Procedure1.2 Equipment terminology √ √ - Organization Chart1.3 Equipment Specification √ √ - Equipment Manufacturer Specification1.4 Schematic / Block Diagram √ √ - Measuring and Test Instruments1.5 Equipment function √ √ - Component Parameters1.6 Equipment application √ √ - Equipment Data Book

1.1 Determine types of equipment and symbols √ √ - Logbook1.2 Interpret specific equipment terminology √ √ √ - Checklist1.3 Interpret equipment Specification √ √ √ - Hand Tools1.4 Interpret Schematic / Block Diagram √ √ √ - Special Tools1.5 Determine equipment function √ √ - Report Forms1.6 Determine equipment application √ √ - Personal Protective Equipment (PPE)2. Check electronic equipment functionality - Recording Procedure

2.1 Electronic equipment functionality√ √

- Management Information System (Maintenance Database Record)

2.2 Procedure of Checking Electronic Equipment √ √

Functionality2.3 Personal Protective Equipment √ √

2.1 Determine electronic equipment functionality √ √ √2.2 Comply to Procedure of Checking Electronic √ √Equipment Functionality2.3 Utilise Personal Protective Equipment √ √

1.5

1.5

0.5

1.5

H. TROUBLESHOOT ELECTRONIC EQUIPMENT FAILURE

1

0.5

1

B10-

01 -

04

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MENT

MAI

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ANCE

1

35

SFB/B10/12009

Module Code Module

TASK

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Othe

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TRAINING CONTENT

AS WS

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3. Identify equipment component failure3.1 Electronic equipment components √ √

3.2 Electronic equipment components functionality √ √(timers, meters, relays, contactors etc.) √3.3 Troubleshooting tools √ √3.4 Troubleshooting Procedure √ √

3.1 Determine electronic equipment components √ √3.2 Determine electronic equipment components √ √ √functionality (timers, meters, relays, contactors,etc)3.3 Apply troubleshooting tools √ √3.4 Comply to Troubleshooting Procedure √ √ √

4. Record equipments failure4.1 Recording Procedure √ √4.2 Failure categories √ √4.3 Counter measures √ √4.4 Management Information System √ √(Maintenance Database Record)

4.1 Comply to Recording Procedure √ √ √4.2 Categorise failures √ √4.3 Determine counter measures √ √4.4 Utilise Management Information System √ √ √ (Maintenance Database Record)

03.04/L2 1. Identify symptom of malfunction of electronic equipment

1.1 Normal and abnormal operating condition √ √ - Standard Operating Procedureof automation system - Organization Chart1.2 Equipment component condition and function √ √ - Equipment Flow Chart1.3 Types of symptoms √ √ - Equipment Manufacturer Specification

1.1 Differentiate normal and abnormal operating √ √ √ - Measuring and Test Instrumentscondition of automation system - Trouble shooting Manual1.2 Determine equipment component condition √ √ - Components/Parts Specification and function - Equipment Data Book1.3 Determine different types of symptoms √ √ - Logbook

0.5

1.5

0.5

1.5

ELEC

TRON

IC E

QUIP

MENT

MAI

NTEN

ANCE

1

B10-

01 -

04 0.5

1.5

I. CARRY OUT ELECTRONIC PARTS/COMPONENT FAILURE REPAIR/REPLACEMENT

36

SFB/B10/12009

Module Code Module

TASK

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2. Identify causes of malfunctions - Checklist2.1 Possible causes of malfunction √ √ - Hand Tools2.2 Equipment Specification √ √ - Special Tools2.3 Troubleshooting Manual √ √ - Report Forms

2.4 Equipment components condition and function√ √ - Personal Protective Equipment (PPE)

2.5 Mechanical and electrical component √ √ - Recording Procedure2.6 Schematic and Block Diagram √ √ - Management Information System

2.1 Determine causes of malfunction √ √ √2.2 Determine Equipment Specification √ √2.3 Interpret Troubleshooting Manual √ √ √2.4 Determine equipment components condition √ √and function2.5 Differentiate between mechanical and √ √electrical component2.6 Interpret Schematic and Block Diagram √ √3. Assess severity of defects

3.1 Method of assessing defects severity √ √3.2 Operating condition of components √ √3.3 Components Specification √ √

3.1 Determine method of assessing defects severity √ √ √3.2 Determine operating condition of components √ √3.3 Determine components parameters (life span, √ √rating, etc)4. Repair /replace faulty components

4.1 Repair/replacement procedure of faulty √ √components 4.2 Tools and equipment √ √

4.3 Safety precaution related to assembling and √ √

disassembling component4.1 Comply to Repair/Replacement Procedures √ √ √4.2 Utilise tools and equipment √ √4.3 Adhere to safety precaution assembling and √ √ √ disassembling component

1.5

0.5

0.5

1.5

1.5

ELEC

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MENT

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ANCE

1

B10-

01 -

04

0.5

37

SFB/B10/12009

Module Code Module

TASK

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5.1 Electronic part functionality √ √5.2 Electronic components operating sequence √ √5.3 Procedure of functional test √ √5.4 Safety precaution √ √

5.1 Determine electronic part functionality √ √ √5.2 Determine electronic components operating √ √ sequence5.3 Comply to procedure of functional test √ √ √5.4 Adhere to safety precaution √ √ √6. Report repair/ replacement activities

6.1 Reporting Procedure √ √6.2 Organization Chart (responsible √ √personnel/parties involved)

6.1 Comply to Reporting Procedure √ √ √6.2 Determine responsible personnel/parties √ √ involved

03.04a/L21.Prepare calibrating data sheet according to equipment

Equipment data specification √ √Distinguish actual data against recorded √ √

Interpretation of calibration data 0.5 √ √ √

2. Testing the equipmentTesting procedure √ √ √Safety procedure √ √ √

Testing calibrated equipment with a Externally calibrated equipment. 0.5 √ √ √

References:

Text Books : Elektronik Asas (Sazali Kadlan) , Power Electronic (Cyril W. Lander), Practical Electronics Handbook by( Ian Sinclair)(Title, Atr, Pg No.)

18

LG No. :

0.5

1.5

0.5

1.5

J. CALIBRATION AND DATA RECORDING

0.5

0.5

Manuals :

Total Hours 42

5. Test functionality of electronic equipments

ELEC

TRON

IC E

QUIP

MENT

MAI

NTEN

ANCE

1

B10-

01 -

04

e-Learning No. :

AVA Materials :

38

SFB/B10/12009



08.02a/ L2 Electrohydraulic circuit diagram

1.1 Hydraulic and Electro-hydraulic circuit diagram √ √ Chart / table

1.2 Hydraulic and Electro-hydraulic components such as – i) Valves ii) Pumps iii) Actuators iv) Motors v) Relays vi) Solenoids vii) Switchers

√ √ Solenoid valves

Multimeter2.1 Interpret circuit diagram √ √ √ Test pen2.2 Identify components √ √ √

08.02b/ L2

1.1 Type and function of relay, sensors and fuse √ √ √

1.2 Type of measuring tools and instrument √ √ √

1.3 Determine type of relays, sensor and fuses 3.0 √ √ √

2.1 Procedure of checking various relays, sensors and fuses √ √

2.2 Safety rules related to handling of relays, sensors and fuses √ √

2.3 Use measuring tools and instrument √ √ √

2.4 Interpret reading of measuring tools and instrument √ √ √2.5 Safety rules and regulation √ √ √2.6 Complete report √ √ √

SYLLABUS PROFILE

Course CodeCourse

NOSS Code

Terminal Perfomance Objectives:Understand,check, troubleshoot Hydraulic/pneumatic System Failure & replace electrohydraulic/pneumatic component,circuit diagram,relay,sensor,fuse,soleniod valve & system leakage by using Equipment Manufacturer Specification, Operating Manual, Logbook, Checklist, Hand Tools, Special Tools, Report Forms, measurement tools & equipment so that the component can be operated safely according to the system operating spesification.


WIM No.


Prac

tical

Test

Proje

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Assig

ment

Oral

Test

WS

Othe

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TRAINING CONTENT

Module Code Module

TASK

Writt

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est


Lectu

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Demo

Prac

tice

Othe

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Assessment Methods

3.0

3.0

B. CHECK RELAY,SOLENOID, SENSOR AND FUSE ON HYDRAULIC AND ELECTRO HYDRAULIC SYSTEM.

1. Identify relay, sensor and fuse

IS AS

B10-

01-0

5

HYDR

AULI

C SY

STEM

A. INTERPRET HYDRAULIC AND ELECTRO HYDRAULIC CIRCUIT DIAGRAM

1. Identify electro-hydraulic circuit diagram

1.5

2. Read Hydraulic Electro-Hydraulic circuit diagram

TASK No./ LEVEL

Delivery Methods

1.5

2. Inspect relay, sensor and fuse

1.5

39

SFB/B10/12009

WIM No.


Prac

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TRAINING CONTENT

Module Code Module

TASK

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Assessment Methods

IS AS

TASK No./ LEVEL

Delivery Methods

3.1 Type of solenoid coil/valve √ √3.2 Function of solenoid coil/valve √ √

3.3 Determine type of solenoid coil/valve 3.0 √

4.1 Measuring instrument 1.5 √ √4.2 Use measuring instrument √ √ √4.3 Read and interpret reading √ √ √4.4 Safety precautions √ √ √4.5 Determine condition of coil/valve √ √ √ Standard Operating Procedure

08.02/ L2 Organization Chart

Equipment1.1 Types of components √ √ √ Equipment Manufacturer Specification1.2 Specific components terminology/symbols √ √ √ Operating Manual1.3 Equipment/Components Specification √ √ √ Logbook1.4 Functionality of equipment/components √ √ √ Checklist1.5 Equipment Service Manual √ √ √ Hand Tools

1.6 Determine types of components √ √ Special Tools

1.7 Interpret specific components terminology/symbols √ √ Report Forms1.8 Interpret Equipment/Components Specification √ √ Personal Protective Equipment (PPE)1.9 Determine function of equipment/components √ √ Recording Procedure1.10 Interpret Equipment Service Manual √ √ Management

Information System(Maintenance

2.1 Hydraulic components functionality √ √ √ Database Record)2.2 Procedure of Checking Hydraulic components √ √ √ functionality √ √ √2.3 Standard Operating Procedure √ √ √2.4 Personal Protective Equipment √ √ √

2.5 Determine Hydraulic components functionality √ √2.6 Comply to Procedure of Checking Hydraulic components functionality √ √

2.7 Comply with Standard Operating Procedure √ √2.8 Utilize Personal Protective Equipment √ √

3.1 Hydraulic component functionality (valve, cylinder, gauge, hose, filters etc.)

√ √

3.2 Hand Tools √ √3.3 Troubleshooting Procedure √ √

3.4 Determine Hydraulic components functionality (valve, cylinder, gauge, hose, filters, etc.)

√ √

3.5 Utilise Hand Tools √ √

3.6 Comply to Troubleshooting Procedure √ √

4. Inspect solenoid coil/valve

3.0

2. Check Hydraulic Components functionality

1. Identify Hydraulic Equipment

1.5

3. Identify component failure

C.TROUBLESHOOT HYDRAULIC SYSTEM FAILURE

3. Identify solenoid Coil / Valve

1.5

3.0

1.5

1.5

3.0

6.0

B10-

01-0

5

HYDR

AULI

C SY

STEM

40

SFB/B10/12009

WIM No.


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Module Code Module

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IS AS

TASK No./ LEVEL

Delivery Methods

4.1 Types of documentation√ √

4.2 Condition of Hydraulic component failure √ √ Standard Operating Procedure4.3 Select types of documentation √ √ Organization Chart4.4 Document condition of Hydraulic component failure √ √ Equipment

Equipment Manufacturer SpecificationOperating ManualLogbook

08.01/L2Checklist Hand Tools

1.1 Various types and function of hydraulic and electro-hydraulic parts / components √ √ √

Special Tools

1.2 Safety precaution related to handling of parts / components √ √ √Report Forms

1.3 Determine type of parts / components 3.0 √ √

2.1 Procedure and technique of installing parts / components √

2.2 Tools required √2.3 Disassembling of parts / components √

2.4 Use tools √ √

2.5 Disassemble and assemble parts / components √ √

2.6 Adhere safety precaution √ √

Log BookManagement

3.1 Recording procedure √ Information System3.2 Failure category √ (Maintenance3.3 Counter measure’s category √ Database Record)3.4 Management Information System/MIS (Maintenance Database Record/MDS) √

3.5 Comply to recording procedure √ √3.6 Determine failure types √ √3.7 Determine counter measure’s category √ √3.8 Utilize Management Information System (Maintenance Database Record) √ √

References:


HYDR

AULI

C SY

STEM

B10-

01-0

5

D. REPLACE HYDRAULIC AND ELECTRO-HYDRAULIC PARTS / COMPONENTS

1. Identify hydraulic and electro-hydraulic parts/component

2. Install hydraulic and electro-hydraulic parts / components

1.5

4. Record components failure

1.5

1.5

6.0

3. Record equipment’s failure

1.5

3.0

1842

Manuals :

LG No. :

e-Learning No. :

AVA Materials :

Total Hours

3.0

41

SFB/B10/12009

: B10 Practical Training Hours/Practical Credit Hours : 42 hrs: TEKNOLOGI MEKATRONIK Knowledge Learning Hours/Knowledge Credit Hours : 18 hrs

Semester : 1 Total Training Hours/Total Credit Hours : 60 hrs: H - 176 - 2

08.01a/ L2

Electrohydraulic circuit diagram

1.1 Pneumatic electro pneumatic circuit diagram √ √ Chart / table

1.2 Pneumatic and electro pneumatic components such as – i) Valves ii) Pumps iii) Actuators iv) Motors v) Relays vi) Solenoids vii) Switchers

√ √ Solenoid valves

Multimeter

2.1 Interpret circuit diagram √ √ √ Test pen2.2 Identify components √ √ √

08.01b/ L2

1.1 Type of compressor √ √ √1.2 Safety precaution related to handling and operation of air compressor √ √

1.3 Operational features of compressor √ √

1.4 Determine type of compressors and its main component 2

2.1 Preventive maintanance √ √ √

2.2 Materials and tools required for maintenance √ √ √

2.3 Interpret service manual2.4 Safety precaution

SYLLABUS PROFILE

Course CodeCourse

NOSS Code


Delivery Methods

Understand,check, troubleshoot Hydraulic/pneumatic System Failure & replace electrohydraulic/pneumatic component,circuit diagram,relay,sensor,fuse,soleniod valve & system leakage by using Equipment Manufacturer Specification, Operating Manual, Logbook, Checklist, Hand Tools, Special Tools, Report Forms, measurement tools & equipment so that the component can be operated safely according to the system operating spesification.

Module Code Module

TASK WIM No.TRAINING CONTENT

PNEU

MATI

C SY

STEM

B10-0

1-06

WS

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Prac

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tical

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TASK No./ LEVEL

Oral

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Writ

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o

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Assig

men

t

ASIS

Assessment Methods

1. Identify electro pneumatic circuit diagram

1.0

2. Read pneumatic and electro pneumatic circuit diagram


A. INTERPRET PNEUMATIC AND ELECTRO PNEUMATIC

2. Carry out maintenance service

0.5

2

3.0

B. MAINTAIN POWER PACK AND AIR COMPRESSOR SYSTEM

1. Identify power pack hydarulics and air compressor

0.5

42

SFB/B10/12009

Delivery Methods

Module Code Module


WS

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Assessment Methods


08.01c/ L2

1.1 Type and function of relay, sensors and fuse √ √ √

1.2 Type of measuring tools and instrument √ √ √1.3 Determine type of relays, sensor and fuses 3 √ √ √

2.1 Procedure of checking various relays, sensors and fuses √ √

2.2 Safety rules related to handling of relays, sensors and fuses √ √

2.3 Use measuring tools and instrument √ √ √

2.4 Interpret reading of measuring tools and instrument √ √ √

2.5 Safety rules and regulation √ √ √

2.6 Complete report √ √ √

Standard Operating Procedure

3.1 Type of solenoid coil/valve √ √ Organization Chart

3.2 Function of solenoid coil/valve √ √ Equipment

3.3 Determine type of solenoid coil/valve 2.0 √Equipment Manufacturer Specification

Operating Manual

4.1 Measuring instrument 0.5 √ √ Logbook

4.2 Use measuring instrument √ √ √ Checklist

4.3 Read and interpret reading √ √ √Hand Tools

4.4 Safety precautions √ √ √Special Tools

4.5 Determine condition of coil/valve √ √ √ Report Forms

√ √ √ Personal Protective Equipment (PPE)

08.01 / L2 Recording Procedure

Management1.1 Types of components √ √ √ Information System1.2 Specific components terminology/symbols √ √ √ Database Record)1.3 Equipment/Components Specification √ √ √1.4 Functionality of equipment/components √ √ √1.5 Equipment Service Manual √ √ √

1.6 Determine types of components √ √ √1.7 Interpret specific components terminology/symbols √ √ √1.8 Interpret Equipment/Components Specification √ √ √1.9 Determine function of equipment/components √ √ √1.10 Interpret Equipment Service Manual √ √ √

2.1 Pneumatic components functionality √ √

2.2 Procedure of Checking Pneumatic components functionality √ √

2.3 Standard Operating Procedure √ √ √2.4 Personal Protective Equipment √ √

PNEU

MA

TIC

SYS

TEM

B10

-01-

06

C. CHECK RELAY,SOLENOID, SENSOR AND FUSE ON PNEUMATIC AND ELECTRO-PNEUMATIC SYSTEM.

2

3. Identify solenoid Coil / Valve

1.0

4. Inspect solenoid coil/valve

1. Identify relay, sensor and fuse

0.5

2. Inspect relay, sensor and fuse

1.0

3.0

2. Check Pneumatic Components functionality

1.0

3.0

D.TROUBLESHOOT PNEUMATIC SYSTEM FAILURE

1.Identify Pneumatic Equipment

1.0

43

SFB/B10/12009

Delivery Methods

Module Code Module


WS

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Assessment Methods


2.5 Determine Pneumatic components functionality √ √

2.6 Comply to Procedure of Checking Pneumatic components functionality √ √

3.4 Determine Pneumatic components functionality (valve, cylinder, gauge, hose, filters, etc.) √ √

3.5 Utilise Hand Tools √ √ Standard Operating Procedure

3.6 Comply to Troubleshooting Procedure √ √ Operating ManualLog Book

08.01d/ L2 Personal Protective Equipment (PPE)

Recording Procedure

1.1 Various types and function of hydraulic and electro-hydraulic parts / components √ √ √ Standard Operating Procedure

1.2 Safety precaution related to handling of parts / components √ √ √ Organization Chart

1.3 Determine types of components 2.0 √ √ Equipment

Equipment Manufacturer Specification

2.1 Procedure and technique of installing parts / components √ Logbook

2.2 Tools required √ Checklist2.3 Disassembling of parts / components √ Hand Tools

2.4 Use tools √ √ Special Tools2.5 Disassemble and assemble parts / components √ √ Report Forms2.6 Adhere safety precaution √ √ Personal Protective Equipment (PPE)

Recording Procedure

08.03 /L2

1.1 Types of Equipment √

1.2 Specific Equipment Terminology √

1.3 Equipment Specification √

1.4 Functionality of equipment √

1.5 Equipment Service Manual √

1.6 Determine types of equipment √ √

1.7 Interpret specific Equipment Terminology √ √

1.8 Interpret equipment Specification √ √

1.9 Determine function of equipment √ √

1.10 Interpret Equipment Service Manual √ √

2.1 Vacuum / Clean Dry Air (CDA) equipment functionality √

2.2 Procedure of Checking Vacuum / Clean Dry Air (CDA) Equipment functionality √

2.3 Standard Operating Procedure √2.4 Personal Protective Equipment √

2.1 Determine Vacuum / CDA equipment functionality √ √

2.2 Comply to Procedure of Checking Vacuum / CDA Equipment’s functionality √ √

2.3 Comply with Standard Operating Procedure √ √2.4 Utilise Personal Protective Equipment √ √

PNEU

MATI

C SY

STEM

B10-0

1-06

3.0

2. Check Vacuum / Clean Dry Air (CDA) Equipment functionality

2.0

2

3.0

E.REPLACE PNEUMATIC AND ELECTRO PNEUMATIC PARTS COMPONENTS

2.0

1. Identify Vacuum / Clean Dry Air (CDA) Equipment

1. Identify pneumatics and electro pneumatics parts/component

1.5

2. Install pneumatics and electro-pneumatics parts / components

1.5

4.0

1.5

F.TROUBLESHOOTVACUUM / CLEAN DRY AIR (CDA) EQUIPMENT

44

SFB/B10/12009

Delivery Methods

Module Code Module


WS

Othe

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Prac

tice

Othe

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Prac

tical

Test

TASK No./ LEVEL

Oral

Test

Writ

ten

Test


Lectu

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Dem

o

Proje

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Assig

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t

ASIS

Assessment Methods


3.1 Vacuum / CDA equipment component functionality (valve, gauge, hose, pumps, filters, seals, O rings etc.) √

3.2 Hand Tools √3.3 Troubleshooting Procedure √

3.1 Determine Vacuum / CDA equipment components functionality (valve, gauge, hose, pumps, filters, seals, O rings etc.) √ √

3.2 Apply Hand Tools √ √3.3 Comply to Troubleshooting Procedure √ √

4.1 Recording procedure √

4.2 Failure category √

4.3 Counter measure’s category √

4.4 Management Information System/MIS (Maintenance Database Record/MDS) √

4.1 Comply to recording procedure √ √

4.2 Determine failure types √ √

4.3 Determine counter measure’s category √ √

4.4 Utilize Management Information System (Maintenance Database Record) √ √

References:


3. Identify equipment component failure

4.0

Total Hours 42 18

B10-0

1-06

2.0

2.0

4. Record equipment’s failure

2.0PNEU

MATI

C SY

STEM

Manuals :

LG No. :

e-Learning No. :

AVA Materials :

45

SFB/B10/12009



04.01/L2Common tools

1.1 Types of tools, jigs and fixtures √ √ Seal tape1.2 Tools, jigs and fixtures terminology √ √ Cotton rag1.3 Tools, Jigs and Fixtures specification √ √ Relay1.4 Tools, jigs and fixtures functions √ √ Sensor1.5 Tools, jigs and fixtures application √ √ Fuses

1.6 Determine types of tools, jigs and √ √ √ Multimeter fixtures Test pen1.7 Interpret specific tools, jigs and fixtures √ √ √ Handtools terminology Check list1.8 Interpret Tools, Jigs and Fixtures √ √ √ Electropneumatic diagram Specification Chart / table1.9 Determine tools, jigs and fixtures √ √ √ Service manual function Air compressor1.10 Determine tools, jigs and fixtures √ √ √ Solenoid Coil application

2.1 Functionality of tools, jigs and fixtures √ √2.2 Features of tools, jigs and fixtures √ √2.3 Tools, Jigs and Fixtures Manufacturers √ √ Specification2.4 Method of checking tools, jig and fixtures √ √ condition

2.1 Determine functionality of tools, jigs √ √ √ and fixtures2.2 Determine features of tools, jigs √ √ √ and fixures2.3 Interpret Tools, Jigs and Fixtures √ √ √ Manufacturers Specification2.4 Apply method of checking tools, jig and √ √ √ fixtures condition



1.5

3.0

1.5

3. Record tools, jigs and fixtures condition

JIGS

AND

FIXT

URES

MAI

NTEN

ANCE

B10-

01-0

7

A. CARRY OUT TOOL,JIGS AND FIXTURES CONDITION CHECK1. Identify tools, jigs and fixtures

2. Check tools, jigs and fixtures condition

TASK WIM No.

Othe

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TASK No./ LEVEL

Oral

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Assig

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Lectu

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Othe

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Hrs Knowledge Hrs

Terminal Perfomance Objectives :

Maintain jigs and fixtures using handtools, common tools, measuring tools, equipment and parts so that tool, jigs and fixures condition check, calibration, maintenance activities, replacement and preventive maintenance are carried out accordance with service manual ( Technical manual ).

TRAINING CONTENT

Module Code

Practical

ModuleIS AS

Prac

tical

Test

Delivery Methods

Demo

Assessment Methods

SYLLABUS PROFILE

Course CodeCourse

NOSS Code



3.0

0.5

1.5

46

SFB/B10/12009

TASK WIM No.

Othe

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TASK No./ LEVEL

Oral

Test

Writt

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Assig

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Lectu

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Othe

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Hrs Knowledge Hrs

TRAINING CONTENT

Module Code

Practical

ModuleIS AS

Prac

tical

Test

Delivery Methods

Demo

Assessment Methods


04.02/L21.1 Types of tools, jigs and fixtures √ √1.2 Tools, jigs and fixtures terminology √ √1.3 Tools, Jigs and Fixtures specification √ √1.4 Tools, jigs and fixtures functions √ √1.5 Tools, jigs and fixtures application √ √

1.6 Determine types of tools, jigs and √ √ √ fixtures1.7 Interpret specific tools, jigs and fixtures √ √ √ terminology1.8 Interpret Tools, Jigs and Fixtures √ √ √ Specification1.9 Determine tools, jigs and fixtures √ √ √ function1.10 Determine tools, jigs and fixtures √ √ √ application

2.1 Functionality of tools, jigs and fixtures √ √2.2 Function of tools, jigs and fixtures √ √2.3 Purpose of Tool, Jigs and Fixtures √ √2.4 Method of calibrating tools jigs and fixtures √ √

2.1 Determine functionality of tools jigs and √ √ √ fixtures2.2 Determine function of tools, jigs and √ √ √ fixures2.3 Determine purpose of tool, jigs and √ √ √ fixures2.4 Apply method of calibrating tools, jigs √ √ √ fixtures

3.1 Types of documentation √ √3.2 Calibration status of tools jigs and fixtures √ √3.3 Recording method √ √

3.1 Select types of documentation √ √ √3.2 Determine calibration status of tools, √ √ √ jigs and fixtures3.3 Apply recording method √ √ √

04.03/L2

1.1 Types of tools, jigs √ √1.2 Tools, jigs terminology √ √1.3 Tools, Jigs Specification √ √1.4 Tools, jigs function √ √1.5 Tools, jigs application √ √

1.1 Determine types of tools, jigs √ √ √1.2 Interpret specific tools, jigs terminology √ √ √1.3 Interpret Tools, Jigs Specification √ √ √1.4 Determine tools, jigs and fixtures function √ √ √1.5 Determine tools, jigs and fixtures application √ √ √

C. CARRY OUT TOOLS AND JIGS MAINTENANCE ACTIVITIES

3.0

1.5

1.5

3.0

1. Identify tools and jigs to be maintained

1.5

1. Identify tools, jigs and fixtures

2. Calibrate tools, jigs and fixture

B10-

01-0

7

JIGS

AND

FIXT

URES

MAI

NTEN

ANCE

B. CARRY OUT CALIBRATION OF TOOLS, JIGS AND FIXTURES

3. Record Calibration of tools, jigs and fixtures

0.5

3.0

3.0

47

SFB/B10/12009

TASK WIM No.

Othe

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TASK No./ LEVEL

Oral

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Lectu

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Othe

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Hrs Knowledge Hrs

TRAINING CONTENT

Module Code

Practical

ModuleIS AS

Prac

tical

Test

Delivery Methods

Demo

Assessment Methods


2.1 Functionality of tools and jigs √ √2.2 Function of tools and jigs √ √2.3 Purpose of tool and jigs √ √2.4 Method of rectifying and repairing of tools √ √ and jigs

2.1 Determine functionality of tools and jigs √ √ √2.2 Determine function of tools and jigs √ √ √2.3 Determine purpose of tool and jigs √ √ √2.4 Apply method of rectifying and repairing √ √ √ of tools and jigs

3.1 Condition status of tools and jigs √ √3.2 Recording method √ √3.3 Types of documentation √ √

3.1 Determine condition status of tools and √ √ √ jigs3.2 Apply recording method √ √ √3.3 Select types of documentation √ √ √

04.04/L2

1.1 Types of tools and fixtures √ √1.2 Tools and fixtures terminology √ √1.3 Tools and Fixtures Specification √ √1.4 Tools and fixtures function √ √1.5 Tools and fixtures application √ √

1.1 Determine types of tools and fixtures √ √ √1.2 Interpret specific tools and fixtures √ √ √ terminology1.3 Interpret Tools and Fixtures Specification √ √ √1.4 Determine tools and fixtures function √ √ √1.5 Determine tools and fixtures application √ √ √

2.1 Functionality of tools and fixtures √ √2.2 Function of tools and fixtures √ √2.3 Purpose of Tool and Fixtures Manufacturers √ √ Specification √ √2.4 Method of replacing of tools and fixtures √ √

2.1 Determine functionality of tools and √ √ √ fixures2.2 Determine function of tools and fixtures √ √ √2.3 Determine purpose of tool and fixtures √ √ √2.4 Apply method of replacing of tools and √ √ √ fixtures

3.1 Replacement activities of tools and fixtures √ √3.2 Recording method √ √3.3 Types of documentation √ √

3.1 Determine Replacement activities of √ √ √ tools and fixtures3.2 Apply recording method √ √ √3.3 Select types of documentation √ √ √

2. Rectify tools and jigs

1.5

3.0

0.5

1.5

3.0

3.0

3. Record condition status of tools ang jigs

2. Replace tools and fixtures

3. Record replacement of tools and fixtures

1.0

D. CARRY OUT TOOLS AND FIXTURES REPLACEMENT

0.5

1.5

3.0

1. Identify tools and fixtures

JIGS

AND

FIXT

URES

MAI

NTEN

ANCE

B10-

01-0

7

48

SFB/B10/12009

TASK WIM No.

Othe

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TASK No./ LEVEL

Oral

Test

Writt

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Lectu

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Prac

tice

Othe

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Hrs Knowledge Hrs

TRAINING CONTENT

Module Code

Practical

ModuleIS AS

Prac

tical

Test

Delivery Methods

Demo

Assessment Methods


11.01/L2√ √ Maintainance sheet.

1.1 Work Request / Job Instruction √ √ (rujuk NOOS)1.2 Maintenance Schedule √ √1.3 Plant / Machine Layout Plan √ √1.4 Standard Operating Procedure √ √

1.1 Interpret Job Instruction √ √ √1.2 Interpret Maintenance Schedule √ √ √1.3 Interpret Plant Layout Plan √ √ √1.4 Comply with S.O.P √ √ √

1.1 Job Instruction √ √1.2 Maintenance materials, tools and equipment √ √1.3 Maintenance Procedure √ √1.4 Organization Chart √ √1.5 Standard Operating Procedure √ √

2.1 Interpret Job Instruction √ √ √2.2 Request maintenance materials, tools and √ √ √ equipment2.3 Interpret maintenance procedure √ √ √2.4 Determine responsible personnel/parties √ √ √ involved2.5 Comply with S.O.P √ √ √

3.1 Job Instruction √ √3.2 Maintenance materials, tools and equipment √ √3.3 Maintenance Procedure √ √3.4 Safety Rules and Regulation √ √3.5 Organization Chart √ √3.6 Standard Operating Procedure √ √

3.1 Comply to job instruction √ √ √3.2 Utilise maintenance materials, tools and √ √ √ equipment3.3 Comply with Maintenance Procedure √ √ √3.4 Adhere to Safety Rules and Regulation √ √ √3.5 Co – work with responsible personnel √ √ √ /parties involved3.6 Comply with S.O.P √ √ √

4.1 Documentation Procedure √ √4.2 Standard Operating Procedure √ √

4.1 Comply to Documentation Procedure √ √ √4.2 Comply with S.O.P √ √ √

References:

Text Books : Sensors selection guide by NAIS,Hydraulics and Pneumatics by Butterworth Heinerman,Operation manual SYSMAC Programmable Controller C500 by OMRON � �(Title, Atr, Pg No.)

3.0

1.5

Manuals :

LG No. :

e-Learning No. :

AVA Materials :

0.5

Total Hours 42.0 18.0

3. Excute Maintenance Activities

4. Record Maintenance Activities

3.0

0.5

3.0

0.5

1.5

2. Arrange Maintenance Activities Requirements

1. Identify Preventive Maintenance ActivitiesE. CARRY OUT PREVENTIVE MAINTENANCE ACTIVITIES

JIGS

AND

FIXT

URES

MAI

NTEN

ANCE

B10-

01-0

7

49

SFB/B10/12009



05.01a/ L2

1.1 Various types of PLCs √ √1.2 Type of commands / symbols related to PLC √ √

2.1 Various type of PLCs such as :- i) Ladder diagram ii) statement list √ √ PC and programming console

2.2 Input and output terminals √ √ Circuit diagram2.3 Machine operating sequence √ √ Manufacturer Specification

2.4 Interpret PLC program √ √ √ Standard Operating Procedure2.5 Interpret application function √ √ √ Programmable Logic Controller

Operation Manual

05.01/ L2 Checklist1. Identify Programmable Logic Controller (PLC) √ Hand Tools

1.1 Type of PLC √ √ Report Forms

1.2 Purpose of Functionality Programmable Logic Controller (PLC)√ √

Function Test Procedures

1.3 Function of Functionality Programmable Logic Controller (PLC) √ √

Report Forms

1.4 Determine Type of Programmable Logic Controller (PLC)√ √ √

1.5 Determine Purpose of Programmable Logic Controller (PLC)√ √ √

1.6 Determine Function of Programmable Logic Controller (PLC)√ √ √

2.2 Functionality of Programmable Logic √ √ Controller (PLC)2.2 Application of Programmable Logic Controller √ √ (PLC)2.3 Method of checking Programmable Logic √ √ Controller (PLC) functionality

2.4 Determine Functionality of Programmable √ √ √ Logic Controller (PLC)2.5 Determine Application of Programmable Logic √ √ √ Controller (PLC)2.6 Apply method of checking Programmable √ √ √ Logic Controller (PLC) Functionality

B10 -

01 - 0

8

INDU

STRI

AL A

UTOM

ATIO

N

2.5

2. Check Functionality Of Programmable Logic Controller (PLC)

2.0

2.5

1.0

1.5

B.CARRY OUT PROGRAMMABLE LOGIC CONTROLLER(PLC) FUNCTIONALITY CHECK

1.0

A. INTERPRET (PLC) PROGRAM & PERSONAL COMPUTER PROGRAM1. Identify type of PLC

1.0

2. Read PLC program (hard copy)

AS WSPractical Hrs Knowledge Hrs

Oral

Test

Writt

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Othe

rs

IS

Assessment Methods

Lectu

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Demo

Prac

tice

Othe

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: 18 hours

Prac

tical

Test

Proje

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Assig

ment

Carry out Functionality Check, Integration Check, Condition Check,Safety Check & Maintenance Activities using automation mechanical component Manufacturer’s Specification, Operation Manual, Checklist, Special Tools, Hand Tools, Report Forms, etc. so that Input / Output (I/O) identified, status checked, abnormalities rectified, module replaced and recorded according to Job Specification Requirements and Standard Operating Procedures.

TRAINING CONTENT

Modul Code Modul

TASK

TASK No./ LEVEL

Delivery Methods

: 60 hours

WIM No.


SYLLABUS PROFILE

Course CodeCourse

NOSS Code


: 42 hours

50

SFB/B10/12009


Oral

Test

Writt

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Othe

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IS

Assessment Methods

Lectu

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Demo

Prac

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Othe

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Prac

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Test

Proje

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Assig

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TRAINING CONTENT

Modul Code Modul

TASK

TASK No./ LEVEL

Delivery Methods WIM No.


3.1 Documentation procedures √ √3.2 Types of documentation √ √

3.3 Comply to Documentation procedures √ √ √3.4 Document function test PLC √ √ √

05.02/ L2

1.1 Type of Input and Output (I/O) √ √1.2 Function of Input and Output (I/ O) √ √1.3 Application of Input and Output (I/O) √ √

1.4 Determine Type of Input and Output (I/O) √ √ √1.5 Determine Function of Input and Output (I/O) √ √ √1.6 Determine Application of Input and Output (I/O) √ √ √

2.1 Input And Output Terminals ( Connections ) √ √2.2 Number of Input And Output √ √2.3 Input and Output Voltage √ √2.4 Checking Procedures √ √

2.5 Determine Input And Output Terminals √ √ √2.6 Determine Number of Input And Output √ √ √2.7 Determine Input and Output Voltage √ √ √2.8 Comply To Checking Procedures √ √ √

√ √ √ Manufacturer Specification Standard Operating Procedure

3.1 Input / Output devices √ √3.2 Ladder Diagram √ √ Operation Manual3.3 Operation sequence √ √ Special Tools3.4 Rectifying Procedures √ √ Hand Tools3.5 Checking Procedures √ √ Report Forms

3.6 Apply Input / Output devices √ √ √ Functionality Testing Procedures3.7 Interpret Ladder Diagram √ √ √ Report Forms3.8 Apply Operation sequence √ √ √ MIS3.9 Comply to Rectifying Procedures √ √ √ Checking Procedure3.10 Comply to Checking Procedures √ √ √ Rectifying procedure

√ Programmable Logic Controller (PLC)Parameter

4.1 Input / Output Of Parameters device √ √4.2 Ladder Diagram √ √4.3 Operation sequence √ √4.4 Rectifying Procedures √ √4.5 Checking Procedure √ √

4.6 Apply Input / Output Of Parameters device √ √ √4.7 Interpret Ladder Diagram √ √ √4.8 Apply Operation sequence √ √ √4.9 Comply to Rectifying Procedures √ √ √4.10 Comply to Checking Procedures √ √ √

5.1 Types of documentation √ √5.2 I/O maintenance activities √ √5.3 Record I/O maintenance status √ √

5.4 Select types of documentation √ √ √5.5 Determine I/O maintenance activities √ √ √5.6 Apply maintenance status recording. √ √ √

INDU

STRI

AL A

UTOM

ATIO

N

B10 -

01 - 0

8

1.5

3. Rectify Input / Output Abnormalities

1.0

2.5

4. Replace Input / Output ( I/O) Module

2.0

2

5. Record I/O Maintenance Activities

0.5

1.0

2.5

3. Record function test Of Programmable Logic Controller (PLC)

0.5

2.5

C. CARRY OUT INPUT/OUTPUT (I/O) MAINTENANCE ACTIVITIES1. Identify Input and Output(I/O)

1.0

2.5

2. Check Input / Output Status

51

SFB/B10/12009


Oral

Test

Writt

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Othe

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Assessment Methods

Lectu

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Demo

Prac

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Othe

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Prac

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Test

Proje

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Assig

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TRAINING CONTENT

Modul Code Modul

TASK

TASK No./ LEVEL



05.03/ L2

1.1 Type of Programmable Logic Controller (PLC) √ √

1.2 Programmable Logic Controller (PLC) Specification√ √

1.3 Type of Programmable Logic Controller (PLC) Languages (Commands / Symbols)

√ √

1.4 Functions of Programmable Logic Controller (PLC) √ √1.5 Determine Programmable Logic Controller (PLC) √ √ √ Manufacturer’s Specification1.6 Determine Programmable Logic Controller (PLC) Specification √ √ √ Programmable Logic Controller (PLC)1.7 Determine Type of Programmable Logic Controller (PLC) Languages (Commands / Symbols)

√ √ √ Program Language

1.8 Determine Functions of Programmable Logic Controller (PLC)√ √ √

(Ladder Diagram, Statement List etc) Computer System

2.1 Power supply iinput √ √ Standard Operating Procedure2.2 Mounting Instruction √ √ Operation Manual2.3 Mounting requirements √ √2.4 Manufacturers Specification √ √ Checklist

2.5 Determine power supply input √ √ √ Special Tools2.6 Follow Mounting Instruction √ √ √ Hand Tools2.7 Determine mounting requirements √ √ √ PLC Specification2.8 Comply to Manufacturers Specification √ √ √ Mounting

Instruction

3.1 Input And Output Terminals √ √ Power Supply3.2 Input And Output Capacities √ √ Cables3.3 Method Of Connecting Input And Output (I/O) √ √ Personal Protective 3.4 Input And Output (I/O) Type and Specification √ √3.5 Type Of Cables And Sizes √ √

.3.6 Select Input And Output Terminals √ √ √3.7 Determine Input And Output Capacities √ √ √3.8 Comply to I/O Type and Specification √ √ √3.9 Apply Method Of Connecting Input And √ √ √ Output (I/O) √ √ √3.10 Apply Type Of Cables And Sizes √ √ √

05.03a/ L2

1.1 PLC and PC √ √1.2 Type of programs √ √

1.3 Determine program for required application 2 √ √ √

2.1 Type of commands for PLC and PC √ √2.2 Procedure of installing program √ √

2.3 Key-in and install program 1.5 √ √ √

09.01/ L2

1.1 Robot Terminology and Symbols √ √ Standard Operating Procedure1.2 Robot Specification √ √ Robot manufacturer Specification1.3 Schematic / Block Diagram √ √ Measuring and Test Instruments1.4 Robot functions √ √ Schematic / Block diagram1.5 Programming Language √ √ Measuring and Test

1.6 Familiarize with established Robot Terminology and Symbols √ √ √ instruments1.7 Interpret Robot specification √ √ √ Robot Programming1.8 Interpret Schematic / Block Diagram √ √ √ Language1.9 Determine Robot functions √ √ √1.10 Determine Programming Language √ √ √

INDU

STRI

AL A

UTOM

ATIO

N

B10 -

01 - 0

8

F.CARRY OUT ROBOT CONDITION CHECK1. Identify types of Robot

1.0

2.5

1.5

E. DOWNLOAD PROGRAM TO PLC AND PC1. Identify type of program

0.5

D.CARRY OUT PROGRAMMABLE LOGIC CONTROLLER (PLC) INTEGRATION CHECK

2. Install program to PLC and PC

0.5

1.5

2. Install Programmable Logic Controller (PLC)

0.5

1.5

3. Interface Programmable Logic Controller (PLC)

1.0

1. Identify Type Of Programmable Logic Controller (PLC)

0.5

52

SFB/B10/12009


Oral

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Assig

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TRAINING CONTENT

Modul Code Modul

TASK

TASK No./ LEVEL



Robot Programming2.1 Functionality of Robot √ √ Manuals2.2 Features of Robot √ √2.3 Manufacturers Specification √ √ Robot data book2.4 Method of checking Robot condition √ √ Logbook

2.5 Determine functionality of Robot √ √ √ Checklist2.6 Determine features of Robot √ √ √ Hand Tools2.7 Interpret Manufacturers Specification √ √ √ Special Tools2.8 Apply method of checking Robot condition √ √ √ Report Forms



09.02/ L2

1.1 Robot Terminology and Symbols √ √1.2 Robot Specification √ √ Standard Operating Procedure1.3 Schematic / Block Diagram √ √ Robot manufacturer Specification1.4 Robot functions √ √ Measuring and Test Instruments1.5 Programming Language √ √ Schematic / Block diagram

1.6 Familiarize with established Robot Terminology and Symbols√ √ √

Measuring and Test1.7 Interpret Robot Specification √ √ √ instruments1.8 Schematic / Block Diagram √ √ √ Robot Programming1.9 Determine Robot functions √ √ √ Language1.10 Determine Programming Language √ Robot Programming

Manuals

2.1 Functionality of Robot √ √ Robot data book2.2 Features of Robot √ √ Logbook2.3 Manufacturers Specification √ √ Checklist2.4 Method of checking Robot safety √ √ Hand Tools

2.5 Determine functionality of Robot √ √ √ Special Tools2.6 Determine features of Robot √ √ √ Report Forms2.7 Interpret Manufacturers Specification √ √ √2.8 Apply method of checking Robot safety √ √ √



References:

Text Books : Fundamental Of Mechatronic by David Hoey And Festo Staff, Fundamental Of Robotics by H.Dahlhoff, S. Gotz, Robotics And Meterial Handling by Intelitek(Title, Atr, Pg No.)

INDU

STRI

AL A

UTOM

ATIO

N

B10 -

01 - 0

8

LG No. :

2.5

42.0

G. CARRY OUT ROBOT SAFETY CHECK1. Identify types of Robot

2. Check Robot conditions

0.5

e-Learning No. :

AVA Materials :

Manuals :

3. Record Robot condition

0.5

2.5

0.50

1.5

Total Hours 18.0

1.00

3.0

2. Check Robot safety

0.5

3.0

3. Record Robot safety condition

53

SFB/B10/12009

54

SFB/B10/12009

CARTA PROFIL (B10 TEKNOLOGI MEKATRONIK – SEMESTER 2

Prepare Engineering Drawing

Perform 3D Drawing Perform 3D Solid Modeling

01A 01A.03 L3 01A.04 L3

Perform Electrical Equipment Maintenance

Trouble Shoot Fault On Electrical System

Propose Upgrade/ Modification On Electrical System

02 02.04a L3 02.04b L3

Perform Electronic Equipment Maintenance

Troubleshoot Fault On Electronic System

Propose Upgrade/ Modification On Electronic System

03 03.04b L3 03.04c L3

Perform Tool , Jigs and Fixtures Maintenance

Carry Out Machining Activities

Ensure Tools, Jigs And Fixtures Functionality

04 04.05a L3 04.05 L3

Perform Programmable Logic Controller (PLC) Maintenance

Configure Programmable Logic Controller (PLC)

Monitor Process Parameters

05 05.04 L3 05.05 L3

55

SFB/B10/12009

Perform Detection System Maintenance

Carry Out Detection System Parameter Setup

07 07.05 L3

Perform Hydraulic And Pneumatic Maintenance

Propose, Upgrade Modification Of Hydraulic/ Electro-Hydraulic And Pneumatic / Electro-Pneumatic System

Repair Hydraulic/ Electro-Hydraulic And Pneumatic / Electro-Pneumatic Components/Parts

Verify Hydraulic/ Electro-Hydraulic And Pneumatic / Electro-Pneumatic System

Set Up Standard Operating Procedure

08 08.03a L3 08.03b L3 08.03c L3 08.03d L3

56

SFB/B10/12009CARTA ALIRAN LATIHAN B10 TEKNOLOGI MEKATRONIK- SEMESTER DUA

TAMAT

MULA

ELECTRONIC EQUIPMENT

MAINTENANCE 2

B10-02-03

ELECTRICAL EQUIPMENT

MAINTENANCE 2

B10-02-02

ENGINEERING DRAWING

(3D SOLID)

B10-02-01

MACHINE OPERATION

B10-02-04

HYDRAULIC & PNEUMATIC

DESIGN

B10-02-05

INDUSTRIAL CONTROL

B10-02-06

3D Solid Drawing

01A.04

2/2

Prepare 3D Drawing

01A.03

1/2

Propose Upgrade / Modification on Electrical

System

02.04b

2/2

Troubleshoot Fault On Electrical System

02.04a

1/2

Propose Upgrade / Modification on Electronic

System

03.04b

3/3

Carry Out Detection System Parameter Setup

07.05

2/3

Troubleshoot Fault On Electronic System

03.04a

1/3

Ensure Tools, jigs and Fixtures Functionality

04.05 1/2

Carry Out Machining Activities

04.05a 2/2

Repair Hydraulic/ Electro Hydraulic and Pneumatic/

Electro Pneumatic Component/ Parts

08.04b

2/4

Repair Hydraulic/ Electro Hydraulic and Pneumatic/

Electro Pneumatic System

08.04c

3/4

Propose Upgrade Modification of Hydraulic/

Electro Hydraulic and Pneumatic/ Electro Pneumatic System

08.04a

1/4

Set up Standard Operating Procedure

08.04d 4/4

Monitor Process Parameter

05.05

2/2

Configure Programmable Logic Controller (PLC)

05.04

1/2

57

SFB/B10/12009

CARTA PERBANDINGAN B10 TEKNOLOGI MEKATRONIK - SEMESTER 2

MODUL

PROFIL PEKERJAAN H-176-3 SENIOR AUTOMATION TECHNICIAN

ENG

INEE

RIN

G D

RA

WIN

G (

3D S

OLI

D)

ELEC

TRIC

AL

EQU

IPM

ENT

MA

INTE

NA

NC

E 2

ELEC

TRO

NIC

EQ

UIP

MEN

T M

AIN

TEN

AN

CE

2

MA

CH

INE

OPE

RA

TIO

N

HYD

RA

ULI

C &

PN

EUM

ATI

C D

ESIG

N

IND

UST

RIA

L C

ON

TRO

L

DUTY NO DUTY TASKS TASK NO.

B10

-02-

01

B10

-02-

02

B10

-02-

03

B10

-02-

04

B10

-02-

05

B10

-02-

06

Perform 3D Drawing 01A.03

01A Prepare Engineering Drawing

Perform 3D Solid Modeling 01A.04

Trouble Shoot Fault On Electrical System 02.04a

02 Perform Electrical Equipment Maintenance

Propose Upgrade/ Modification On Electrical System 02.04b

Troubleshoot Fault On Electronic System 03.04b

03 Perform Electronic Equipment Maintenance

Propose Upgrade/ Modification On Electronic System 03.04c

Carry Out Machining Activities 04.05a

04 Perform Tool , Jigs and Fixtures Maintenance

Ensure Tools, Jigs And Fixtures Functionality 04.05

Configure Programmable Logic Controller (PLC) 05.04

05 Perform Programmable Logic Controller (PLC) Maintenance

Monitor Process Parameters 05.05

07 Perform Detection System Maintenance Carry Out Detection System Parameter Setup 07.05

Propose, Upgrade Modification Of Hydraulic/ Electro-Hydraulic And Pneumatic / Electro-Pneumatic System 08.03a

Repair Hydraulic/ Electro-Hydraulic And Pneumatic / Electro-Pneumatic Components/Parts 08.03b

Verify Hydraulic/ Electro-Hydraulic And Pneumatic / Electro-Pneumatic System 08.03c

08 Perform Hydraulic And Pneumatic Maintenance

Set Up Standard Operating Procedure 08.03d

58

SFB/B10/12009

MODUL TEKNOLOGI MEKATRONIK - SEMESTER 2

TASK (A)

JAM KREDIT = A/(PEMBERAT (1.5) X 20)

KOD MODUL

TAJUK MODUL TEORI

(JAM) AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM

KREDIT MODUL

KREDIT MODUL

B10-02-01 ENGINEERING DRAWING (3D SOLID) 27 63 0.9 2.1 3.00 3

B10-02-02 ELECTRICAL EQUIPMENT MAINTENANCE 2 18 42 0.6 1.4 2.00 2

B10-02-03 ELECTRONIC EQUIPMENT MAINTENANCE 2 27 63 0.9 2.1 3.00 3

B10-02-04 MACHINE OPERATION 27 63 0.9 2.1 3.00 3

B10-02-05 HYDRAULIC & PNEUMATIC DESIGN 27 63 0.9 2.1 3.00 3

B10-02-06 INDUSTRIAL CONTROL 27 63 0.9 2.1 3.00 3


JUMLAH LATIHAN ( SUBJEK TERAS) 153 357 17

MK-2011 MATEMATIK KEJURUTERAAN 2 30 - 1.00 - 1.00 1

SK-2021 SAINS KEJURUTERAAN 2 30 - 1.00 - 1.00 1 PI-2031/ PM-2041

PENDIDIKAN ISLAM 2/ PENDIDIKAN MORAL 2 30 - 1.00 - 1.00 1

BI-2051 BAHASA INGGERIS 2 30 - 1.00 - 1.00 1

KK 2071 KO-KURIKULUM 2 - 30 - - - 1

JUMLAH LATIHAN ( SUBJEK UMUM) 120 30


59

SFB/B10/12009

JADUAL PENGALAMAN PEMBELAJARAN (LEARNING EXPERIENCE TABLE)

No. & TAJUK MODUL : B10-02-01 ENGINEERING DRAWING (3D SOLID) TERMINAL PERFORMANCE OBJECTIVE : PERFORM AUTOCAD USING COMPUTER WITH CAD SYSTEM, PRINTER EQUIPMENTS AND DRAWING PAPER SO THAT 3D DRAWING IS CARRIED OUT ACCORDANCE TO DRAWING SPECIFICATION.




KOD (CODED BY)


LE 1 : Carry out 3D drawing

02.07a : Perform 3D drawing 02.07b : Perform 2D surface and

3D solid modelling.

P1

Carry out 3D drawing using computer with CAD system, printer equipments and drawing paper so that CAD System is operated and manupulated, drawing and editing are perform, an output is manupulated, the wire frame is visualizesed, 3D wire frame is constructed, 3D surface are visualised and constructed, primitive solid shape is identified and solid modelling is constructed accordance to drawing specification.

60

SFB/B10/12009


No. & TAJUK MODUL : B10-02-02 ELECTRICAL EQUIPMENT MAINTENANCE 2 TERMINAL PERFORMANCE OBJECTIVE : PERFORM ELECTRICAL EQUIPMENT MAINTENANCE SYSTEM USING TECHNICAL MANUAL, PC, CHECK LIST, SOLDERING IRON MEASURING INSTRUMENT, TOOL,CIRCUIT DIAGRAM AND SYSTEM DIAGRAM SO THAT ELECTRONIC AND ELECTRICAL SYSTEM ARE MODIFIED ACCORDANCE TO MACHINE OPERATING / EQUIPMENT MANUAL.




KOD (CODED BY)


LE 1 : Modify electric system

02.04a: Troubleshoot fault on electrical system 02.04b : Propose upgrade /

modification on electric system

P1 Modify electric system using

technical manual, PC, check list, soldering iron measuring instrument, tool,circuit diagram and system diagram so that system of mulfunction and causes are identified, fault components are verified and replaced, function test is performed, job report is wrote, system problem or shortcoming is identified, problem analized, draft modification design is prepared and proposal of modification is presented accordance to machine operating / equipment manual.

61

SFB/B10/12009


No. & TAJUK MODUL : B10-02-03 ELECTRONIC EQUIPMENT MAINTENANCE 2 TERMINAL PERFORMANCE OBJECTIVE : PERFORM ELECTRONIC EQUIPMENT MAINTENANCE USING TECHNICAL MANUAL, PC, CHECK LIST, SOLDERING IRON MEASURING INSTRUMENT, TOOL,CIRCUIT DIAGRAM AND SYSTEM DIAGRAM SO THAT ELECTRONIC AND ELECTRICAL SYSTEM ARE MODIFIED ACCORDANCE TO MACHINE OPERATING / EQUIPMENT MANUAL.




KOD (CODED BY)


LE 1 : Modify electronic system.

06.05 : Troubleshoot fault on

Electronic system. 06.06 : Propose upgrade

modification on electronic system.

P1

Modify electronic system using technical manual, PC, check list, measuring instrument, tool,circuit diagram and system diagram so that system of mulfunction and causes are Identified, fault components are verified and replaced, fault on sofeware is rectified, report is wrote, system problem or shortcoming is identified, problem analized, draft modification design is prepared and proposal of modification is presented accordance to machine operating / equipment manual.

62

SFB/B10/12009


KOD & NAMA MODUL : B10-02-04 MACHINE OPERATION TERMINAL PERFORMANCE OBJECTIVE :

.




KOD (CODED BY)


LE 1 :

P1

LE 2 :

P2

LE 3 :

P3

63

SFB/B10/12009


KOD & NAMA MODUL : B10-02-05 HYDRAULIC & PNEUMATIC DESIGN TERMINAL PERFORMANCE OBJECTIVE : CHECK COMPONENT, PROPOSES UPGRADE/MODIFICATION, REPAIR COMPONENTS, TROUBLESHOOT AND SET UP STANDARD OPERATING PROCEDURE (SOP) SO THAT HYDRAULIC AND PNEUMATIC SYSTEM / COMPONENT CAN BE IDENTIFIED, INSPECTED, PROBLEM IS IDENTIFIED AND ANALYZED, DRAFT MODIFY CAUTION DESIGN IS PREPARED, MODIFICATION PROPOSAL IS PRESENTED, TYPE OF COMPONENT / PART IS IDENTIFIED, CHECKED AND REPAIRED, SYMPTOM AND CAUSES OF MALFUNCTION IS IDENTIFIED, FAULTY COMPONENT IS VERIFIED AND REPLACED, SYSTEM FUNCTIONAL TEST IS PERFORMED, WORK REPORT IS PREPARED, MACHINE / EQUIPMENT IS INTERPRETED , MACHINE OPERATING AND SAFETY PROCEDURE IS IDENTIFIED, TOOL JIGS AND EQUIPMENT IS IDENTIFIED AND MACHINE SOP IS WROTE.




KOD (CODED BY)


LE 1 : Check, propose, upgrade

modification of hydraulic and electro hydraulic system.

03.09 Check hydraulic components. 03.10 Propose, upgrade modification

of hydraulic and electro hydraulic system.

P1

Checked, proposed, upgraded modification using relays, sensor, fuse, check list, hand tools, test pen, multimeter, so that hydraulic and electro hydraulic system can be performed or improved.

LE 2 : Troubleshoot and repair hydraulic and electro hydraulic system, parts and components.

03.11 Repair hydraulic and electro hydraulic component / parts. 03.12 Troubleshoot hydraulic and electro hydraulic system.

P2

Troubleshoot and repaired hydraulic and electro hydraulic system using system circuit diagram, troubleshooting manual, hand tools, component, test pen, tachometer, pressure gauge and adapter so that system can be perform or improve

64

SFB/B10/12009




KOD (CODED BY)


LE 3 : Inspect pneumatic and electro

pneumatic system.

04.09 : Repair pneumatic and electro

pneumatic component/parts 04.10 : Troubleshoot pneumatic and

electro pneumatic system. 04.11 : Maintain compressor system.

P3

Inspect pneumatic and electro pneumatic system using component / part, gauges, check list, chart / table, testing equipments, common hand tool and cleaning solvent so that type of component / part is identified, checked and repaired, symptom of system and causes of malfunction are identified, faulty components are verified and replaced, compresser system is identified and service maintenance is carried out accoedance to machine / equipment operating manual.

LE 4 : Carry out Standard Operating

Procedure. (SOP)

04.12 : Set up standard operating

procedure (sop)

P4

Carry out Standard Operating Procedure (SOP) using machine manual, stationories and related ISO Standard document so that machine / equipment manual interpreted, machine operating procedure, tools, jigs and equipment are identified and machine standard operating procedure is wrote accordance to machine / equipment operating manual.

65

SFB/B10/12009


KOD & NAMA MODUL : B10-02-06 INDUSTRIAL CONTROL TERMINAL PERFORMANCE OBJECTIVE :




KOD (CODED BY)


SFB/B10/12009

: B10 Practical training Hours / Practical Credit Hours : TEKNOLOGI MEKATRONIK Knowledge Learning Hours / Knowledge Credit Hours: 2 Total Training Hours / Total Credit Hours : H - 176 -3

01A.03/L3

1.1 Determine the 3D wire frame of difference √ √ √ shape and size of the object

1.2 Interpret the difference shape and size of the object √ √ √

2.1 Manipulate 3D command to set up of 3D √ √ environment and construct the plane

2.2 Interpret and to set up of 3D √ √ √ environment and construct the plane

01A.04/L3

√ √ √1.1 Determine the 3D surface from the object 1.2 Interpret type of surface and setting 6 √ √ √ of surface parameters from 3D surface command

2.1 Enable to construct 3D surface 3 √ √2.2 Developed technique on 3D √ √ √ surface modelling

3.1 Manipulate primitive solid shape 3 √ √ √3.2 Interpret primitive solid shape 6 √ √ √

√ √ √4.2 Interpret solid model 3 4.1 Enable to construct solid model 6 √ √ √

Text Books : (Tittle, Atr, Pg No.)

TASKTASK No./

LEVEL

Prac

tical

Test

2. Construct 3D surface

Delivery Methods

Manuals :

AVA Materials :

A. PERFORM 3D DRAWING

12

18

e-Learning No. :

63Total Hours

ReferencesLG No. :

3. Identify primitive solid shape

4. Construct solid modeling

27

TRAINING CONTENT

Title Code

6

Writt

en T

est

Title

Computer with CAD system. Plotter. Printer. Blue print machine. Treating paper. Drawing

paper A4, A3, A2, A1, A0. Ink

Hrs

6

3

Othe

rs

Computer with CAD system. Plotter. Printer. Blue print machine. Treating paper. Drawing paper A4, A3, A2, A1, A0. Ink


Knowledge Hrs

1. Visualizes the wire frame from the object / blue print

18

2. Construct 3D wire frame

1. Visualize 3D surface from the object/ blue print

Practical Demo

Prac

tice

Othe

r

WSIS AS

SYLLABUS PROFILE

: 63 Hours: 27 Hours: 90 HoursSemester

Course CodeCourse

NOSS CodeB1

0-02

-01

ENGI

NEER

ING

DRAW

ING

(3D

SOLI

D)

B. PERFORM 2D SURFACE AND 3D SOLID MODELLING

Terminal Performance Objective :Prepare design drawing using 3D computer aided design software so that component shape, size, surface, model can be specified, stored and retrievable from the software according to standard spesification.

Proje

ct /

Assig

ment

Oral

Test Tools/ Equipment/ Materials

Lectu

re

66

SFB/B10/12009

: B10 Practical training Hours / Practical Credit Hours : 42 Hours: TEKNOLOGI MEKATRONIK Knowledge Learning Hours / Knowledge Credit Hours : 18 Hours: 2 Total Training Hours / Total Credit Hours : 60 Hours: H - 176 -3

A. TROUBLESHOOT FAULT ON ELECTRICAL SYSTEM 02.04a / L3

1.1 Normal operating condition √ √ √1.2 Type of components and function √ √ √

1.3 Calculate component rating 3 √ √ √ - Circuit diagram- Hand tools - Soldering iron

2.1 Interpreting troubleshooting manual 3 √ - Check list2.2 Interpret manual √ √ - Measuring instrument and tools2.3 Perform measurement, labelling and cable lug √ √ - Operation manual2.4 Analyze cause of faults √ √2.5 Identify faulty components √ √2.6 Adhere to safety precaution √ √ √ √

3.1 Operating condition of component √ √3.3 Method of testing and verifying component √ √

3.4 Use measuring instrument √ √ √3.5 Perform test √ √ √3.6 Determine condition of component √ √ √

4. Replace faulty component4.1 Soldering and desoldering technique √ √4.2 Types of tools for wiring √ √

4.3 Use tools √ √4.4 Solder and desolder √ √4.5 Wire component to circuit √ √4.6 Adhere to safety precaution √ √ √ √

5.1 System normal operating condition/specification √ √

5.2 Operating sequence √ √5.3 Procedure of functional test √ √

5.4 Adhere to safety precaution 3 √ √ √ √

3

6

1.5

5. Perform functional test

3. Verify faulty component

1.5

Knowledge Hrs

Lectu

re

2

WS

Proje

ct /

Assig

ment

Othe

rs

Oral

Test

Writt

en T

est

ELEC

TRIC

AL E

QUIP

MENT

MAI

NTEN

ANCE

2

2. Identify cause of malfunction

6

1. Identify symptom of malfunction

6

SYLLABUS PROFILE


B10-

02-0

2

WIM No.

Practical Hrs

Assessment Methods

Title

TASKTASK No./

LEVEL

Delivery Methods

Demo


Perform Industrial electrical system using technical manual, PC, check list, soldering iron measuring instrument, tool,circuit diagram and system diagram so that electrical system are modified according to machine operating / equipment manual.

IS

TRAINING CONTENT

Title Code Tools/ Equipment/ Materials

Prac

tice

Othe

r

Prac

tical

Test

AS

67

SFB/B10/12009

Knowledge Hrs

Lectu

re

WS

Proje

ct /

Assig

ment

Othe

rs

Oral

Test

Writt

en T

est

WIM No.

Practical Hrs

Assessment Methods

Title

TASKTASK No./

LEVEL

Delivery Methods

Demo IS

TRAINING CONTENT

Title Code Tools/ Equipment/ Materials

Prac

tice

Othe

r

Prac

tical

Test

AS

6.1 Prepare job report/complete check list 3 √ √

02.04b / L3

1.1 The technical process √ √ - Technical References1.2 Various type of electrical systems designs/model √ √ √ - Technical Data1.3 Function of system components √ √ √ - Statistical Tools

1.4 Determine normal operating condition √ √ - Drawing Tool And Instrument1.5 Determine location of problem area √ √ - Circuit Diaram

- System Diagram

2.1 Collecting relevant statistical data √ √2.2 Related statistic √ √

2.3 Collect data √ √2.4 Interpret statistical data √ √2.5 Identify shortcoming √ √

3.1 Principles electrical system 2 √ √3.2 Design draft electrical system/model √ √ √3.3 Apply the principles of electrical system √3.4 Draw schematic electrical diagram √ √

4.1 Report writing √ √4.2 Presentation media √ √

4.3 Communicate √


18

1.5

e-Learning No. :

AVA Materials :

Manuals :

ReferencesLG No. :

Total Hours 42

B10-

02-0

2

6

3

2. Analyze problem

3. Prepare draft modification design

6

4. Present modification proposal

2

1. Identify system problem or shortcoming

1.5

6. Write job report

B. PROPOSE UPGRADE / MODIFICATION ON ELECTRIC SYSTEM

ELEC

TRIC

AL E

QUIP

MENT

MAI

NTEN

ANCE

2

68

SFB/B10/12009


03.04a/L3

1.1 Normal operating condition of system √ √1.2 Type of components and functioncomponent and function. √ √

1.3 Type of hardware and software use in the system. √ √

1.4 Operate software programming 3

1.5 Operate EPROM writers 4 √ √

2.Identify causes of mulfuntion.(hardware)2.1 Interpret troubleshooting manual. √ √ √ √ - Troubleshooting manual2.2 Use measuring instrument.

√ √ √ - PC- Cards- Check List

3.1 Operating condition of component √ - Measuring instrument3.2 Testing of component √ - EPROM writer

3.3 Determine condition of component. √ √ - Operation manual Hand tools Components

3.4 Conduct test on component. √ √√ √

4.1 Procedure of installing component. √ √4.2 Handling of components. √ √

4.3 Use soldering equipment √ √ √ √4.4 Install new components. √ √ √ √

5.1 Process operating system (flow) √ √5.2 System paramater √ √5.3 Relevant software √ √

5.4 Locate possible error in software 4 √ √

6.1 Application system software 2 √ √6.2 Edit software. 3 √

7. Write report7.1 Prepare report/ complete check list √ √ √

07.05/L3

1.1 Type of Detection System (heat, light, sound, Components (heat, light, sound proximity etc) √ √

1.2 Function of Detection System Components (heat, light, sound, proximity etc) √ √

1.3 Characteristic of Detection System, proximity etc) √ √

1.4 Determine type of Detection System Components (heat, light, sound, proximity etc) √ √

1.5 Determine function of Detection System Components (heat, light, sound, proximity etc)1.6 Determine characteristic of Detection System Components (heat, light, sound, proximity etc)

4. Replace faulty component.

6

2

3.Verify fault components.

2

1. Identify Detection System .

2

B. CARRY OUT DETECTION SYSTEM PARAMETER SETUP.

4

4

4

6. Rectify fault on software.

5.Identify causes of malfunction (software)

6

2

IS AS WS

A. TROUBLESHOOTING FAULT ON ELECTRONIC SYSTEM 1. Identify system of mulfunction.

3



Lect

ure

Dem

o

Pra

ctic

e

Oth

er

Pra

ctic

al

Test

Pro

ject

/ A

ssig

men

t

Ora

l Tes

t

Writ

ten

Test

Oth

ers

Terminal Performance Objectives :Troubleshooting fault on electronic system, carry out Detection System Parameter Setup, Perform Industrial electronic / electrical system using Measuring and Test Instruments, System Parameters, Equipment Data Book, Logbook, Checklist, Hand Tools, Special Tools, Report Forms, technical manual, PC, check list, soldering iron measuring instrument, tool,circuit diagram and system diagram so that electronic and electrical system are modified accordance to machine operating / equipment manual and Detection System identified, checked and condition recorded in accordance with Job Specification Requirements and Standard Operating Procedures.

TRAINING CONTENT

Title Code Title

TASK

TASK No./ LEVEL


SYLLABUS PROFILE


B10

-02-

03

ELEC

TRO

NIC

EQ

UIP

MEN

T M

AIN

TEN

AN

CE

2

69

SFB/B10/12009

IS AS WSPractical Hrs Knowledge Hrs


Lect

ure

Dem

o

Pra

ctic

e

Oth

er

Pra

ctic

al

Test

Pro

ject

/ A

ssig

men

t

Ora

l Tes

t

Writ

ten

Test

Oth

ers

TRAINING CONTENT

Title Code Title

TASK

TASK No./ LEVEL


2.1 Schematic and Block Diagram √ √ √ √ - Troubleshooting manual

2.2 System Specification √ √ √ - PC2.3 System Parameters2.4 Checking method2.5 Plant System Layout

2.5 Interpret System Specification2.6 Fine tune System Parameters within tolerance/specification2.7 Comply to checking method2.8 Interpret Plant System Layout

- Cards- Check List

3.1 Types of documentation √ - Measuring instrument3.2 Condition of Detection System Components

3.3 Select types of documentation √ √ - Operation manual Hand tools Components

3.4 Determine condition of Detection System Components √ √

C. PROPOSE UPGRADE / MODIFICATION ON ELECTRONIC SYSTEM 03.04b/L3

1.1 Technical process √ √

1.2 Various type of electronic system designs/model. √ √

1.3 Function of system components √ √ - Technical references1.4 Determine normal operating condition √ - Technical data1.5 Determine location of problem area. √ √ - Statistical tools

- Presentation media- Circuit diagram

2.1 Collecting relevant statistical data. √ - System diagram2.2 Related statistic. √

2.3 Collect data. √ √ √2.4 Interpret statistical data √ √2.5 Identify shortcoming. √ √

3.1 Principle electronic system. 2 √ √3.2 Design draft electronic system/model. √ √ √

3.3 Apply the principles of electronic/electrical system. √ √

3.4 Draw schematic electronic diagram. √ √ √ √

4.1 Report writing. √ √4.2 Presentation media √ √

4.3 Communicate. 3 √ √


74

AVA Materials :

Manuals :

27

References LG No. :

e-Learning No. :

4. Present modification proposal.

3

Total Hours 63

2. Analyse problem

3

4

6

3

4

3. Prepare draft modification design.

1. Identify system problem or shortcoming

4

1

2. Check Detection System condition

3 Record Detection System condition.

4

2

B10

-02-

03

ELE

CTR

ON

IC E

QU

IPM

ENT

MA

INTE

NA

NC

E 2

70

SFB/B10/12009

: B10 Practical Training Hours/Practical Credit Hours : 63 : TEKNOLOGI MEKATRONIK Knowledge Learning Hours/Knowledge Credit Hours : 27

Semester : 2 Total Training Hours/Total Credit Hours : 90 : H - 176 -3

04.05/L3 Miling machine and accessoriesTurning machine and accessories

1.1 Types of tools, jigs and fixtures √ √ Grinding machine and accessories1.2 Tools, jigs and fixtures terminology √ √ Cutting tools1.3 Tools, Jigs and Fixtures Specification √ √ Grinding wheel1.4 Tools, jigs and fixtures function √ √ Measuring equipment1.5 Tools, jigs and fixtures application √ √ Machine vice

1.6 Determine types of tools, jigs and fixtures √ √ √ Safety equipment1.7 Interpret specific tools, jigs and fixtures √ √ √ Workpiece terminology Drawing1.8 Interpret Tools, Jigs and Fixtures √ √ √ Specification1.9 Determine tools, jigs and fixtures function √ √ √1.10 Determine tools, jigs and fixtures √ √ √ application

2.1 Functionality of tools, jigs and fixtures √ √2.2 Application of tool, jigs and fixtures √ √2.3 Method of testing functionality of tools, jig and √ √ fixtures

2.4 Determine Functionality of tools, jigs and √ √ √ fixtures2.5 Determine Application of tool, jigs and √ √ √ fixtures2.6 Apply method testing functionality of √ √ √ tools, jigs and fixtures

3.1 Types of documentation √ √3.2 Functionality status of tools, jigs and √ √ fixtures

3.3 Select types of documentation √ √ √3.4 Determine functionality status of tools, √ √ √ jigs and fixtures


ModuleAS

Delivery Methods Assessment Methods

Lectu

re

Demo

Prac

tice

Othe

r

Prac

tical

Test

SYLLABUS PROFILE

Course CodeCourse

NOSS Code

WIM No.

Othe

rs

TASK No./ LEVEL

Knowledge

TASK

6.0

Practical

9

6.0

3 Record Function Test activities of tools, jigs and fixtures

IS

3.0

6

TRAINING CONTENT

Module Code

Hrs

A. ENSURE TOOL, JIGS AND FIXTURES FUNTIONALITY


Hrs

Operate machine using conventional machines, accessories, vice and safety equipments so that tools, jigs and fixures funtionality are ensured, and conventional machine works are performed accordance with standard operating procedure and standard drawing.

MACH

INE

OPER

ATIO

N

B10-

02-0

4

9

WS

Writt

en T

est

1. Identify tools, jigs and fixtures

Proje

ct /

Assig

ment

Oral

Test

2. Test functionality of tools, jigs and fixtures

71

SFB/B10/12009

ModuleAS


Lectu

re

Demo

Prac

tice

Othe

r

Prac

tical

Test

WIM No.

Othe

rs

TASK No./ LEVEL

Knowledge

TASK

Practical IS

TRAINING CONTENT

Module Code

Hrs


Hrs WS

Writt

en T

est

Proje

ct /

Assig

ment

Oral

Test

04.05a/L3

1.1 Various type of cutting tools √ √tools and machine such as milling and turning1.2 Safety precaution related to handling √ √ and operating machine1.3 Various type of machine √ √operation

2.1 Tools selection √ √2.2 Type of wheel grading √ √

2.3 Sharpened the cutting tool √ √ √ 2.4 Select types of wheel grading √ √ √

3.1 Set up workpiece √ √ √3.2 Set up cutting tools and grinding √ √ √ wheel3.3 Set up the speed of machine as per √ √ √ requirement3.4 Operate machine to produce product √ √ √

References:


B10-

02-0

4

6

B. PERFORM CONVENTIONAL MACHINE WORKS1.Identify various type of machine and cutting tools

6

Manuals :

LG No. :

e-Learning No. :

AVA Materials :

Total Hours 63 27

2.Select types and size of cutting tools for the works

MACH

INE

OPER

ATIO

N

3.Set machine workpiece ,cutting tools and various types of machine

33

3

72

SFB/B10/12009


Terminal Performance Objective :

08.04a/L31. Identify system problem or shortcoming

1.1 The technical process √ √1.2 Hydraulic/Electro Hydraulic and Pneumatic / Electro - Pneumatic systems √ √1.3 Function of system components √ √ √ Technical references

1.4 Determine normal operating condition √ √ √ Technical data1.5 Determine location of problem area √ √ √ Drawing tools and instrument

System circuit diagram2.1 Collecting relevent statistical data √ √ Statistical tools2.2 Related statistic √ √ √ Presentation media

2.3 Collect data √ √ √2.4 Interpret statistical data √ √ √2.5 Identify shortcoming √ √ √

3.1 Principles of Hydraulic/Electro Hydraulic and Pneumatic / Electro - Pneumatic 1.5

√ √

3.2 Design draft hydraulic/pneumatic and electro hydraulic/pneumatic√ √ √

3.3 Apply the principles of pneumatic and electropneumatic √ √ √3.4 Draw schematic diagram √ √ √

4.1 Report writing √ √4.2 Presentation media √ √ √

4.3 Communicate 3 √ √ √08.04b/L3

1.1 Function of various components / parts 3 √ √ √1.2 Dertermine type of components √ √1.3 Determine components/ parts specification √ √

2.1 Checking procedure √ √ Components/parts2.2 Normal operating condition of components / parts √ √ Technical references2.3 Checking tools and instrument required √ √ Components/ parts

2.4 Assemble and disassemble components / parts √ √ Specifications2.5 Use checking tools and instrument √ √ Gauges2.6 Determine condition of component / parts √ √ Tools and instrument

3.1 Main features of components/parts 1.5 √ √3.2 Restore components / part √ √3.3 Perform functional test on component/part after repair √ √

B10-

02-0

5

HYD

RAUL

IC A

ND P

NEUM

ATIC

DES

IGN

6

3

3. Repair component

6

3

B.REPAIR HYDRAULIC/ELECTRO HYDRAULIC AND PNEUMATIC / ELECTRO PNEUMATIC COMPONENT/PARTS

2. Check component/ part physically

1. Identify type of component / part

4

2

3. Prepare draft modification design

6

4. Present modification proposal

3

2. Analyse problem

1.5


A. PROPOSE UPGRADE/MODIFICATION OF HYDRAULIC/ELECTRO HYDRAULIC AND PNEUMATIC / ELECTRO PNEUMATIC SYSTEM

WS

Oral

Test

Writt

en T

est

Othe

rs

IS

1.5

Prac

tice

Othe

r

AS

Understand Hydraulic & Pneumatic System using equipment operating manual, tools, measuring and tool instrument, circuit diagram, drawing tool, equipment component / part, gauges, check list, chart / table, testing equipments, common hand tool, cleaning solvent machine manual, stationories and related ISO Standard document so that hydraulic/pnuematic and electro hydaulic/pneumatic system are modified, hydaulic/pneumatic and electro hydaulic/pneumatic system are identified and Standard Operating Procedure (SOP) is carried out accordance to operating / equipment manual.

TRAINING CONTENT

Title Code Title

TASK

TASK No./ LEVEL


Lectu

re

Demo

WIM No.


SYLLABUS PROFILE


Prac

tical

Test

Proje

ct /

Assig

ment

73

SFB/B10/12009

Practical Hrs Knowledge Hrs WS

Oral

Test

Writt

en T

est

Othe

rs

IS

Prac

tice

Othe

r

AS

TRAINING CONTENT

Title Code Title

TASK

TASK No./ LEVEL


Lectu

re

Demo

WIM No.


Prac

tical

Test

Proje

ct /

Assig

ment

08.04c/L3

1.1 Hydraulic/Electro Hydraulic and Pneumatic/ Electro - Pneumatic circuit and system √ √ √ System circuit diagram1.2 Normal operating condition of system √ √ Check list1.3 Type and function of hydraulic/electro - hydraulic and pneumatic / electro - pneumatic component √ √ √ Charts/tables

1.4 Calculate component rating 3 √ √ MultimeterHandtools

2.1 Interpret trobleshooting manual √ √ Tacho meter2.2 Determine condition of component visually √ √ Cotton rag2.3 Identify internel leakage √ √ Hoses

Components3.1 Component characteristic 1 √ √ √ Bench Vice

3.2 Distinguish faulty component by measurement 9 √ √ Cleaning solventTrobleshhoting manual

4.1 Procedure of dismantling and installing component √ √ √4.2 Safety procedure related to replacing of component √ √ √

4.3 Use tools and equipment √ √4.4 Set and adjust pressure in the system √ √

08.04d/L3

1.1 Machine operation √ √ √1.2 Flow chart √ √ √1.3 Flow chart symbol √ √ √

2.1 Machine operating sequence 1 √ √ √ Machine manualWriting stationery

3.1 Safety precaution related to handling and operation of machine 1√ √ √ Related ISO standard

3.2 Predict consequences of mis-operation √ √3.3 Awareness on safety rules and regulation √ √

4.1 Type of tools, jigs and equipment required by machine 1√ √ √

5.1 Related ISO standard requirement √ √ √5.2 Formats of standard (SOP) √ √ √

5.3 Write SOP proficiently 3 √ √


B10-

02-0

5

e-Learning No. :

4. Identify tools, jigs and equipment

5. Write machine standard operating procedure

D. SET UP STANDARD OPERATING PROCEDURE (SOP)1. Interpret machine / equipment manual

AVA Materials :

Manuals :

HYD

RAUL

IC A

ND P

NEUM

ATIC

DES

IGN

1

3. Identify machine safety procedure

9

2. Identify machine operating procedure

References LG No. :

Total Hours 63 27

3

3

2

3. Verify faulty component

4. Replace faulty component

2. Identify causes of malfunction

5

C. TROUBLESHOOT HYDRAULIC/ELECTRO HYDRAULIC AND PNEUMATIC / ELECTRO PNEUMATIC SYSTEM1. Identify symptom of system malfunction

3

74

SFB/B10/12009


A. CONFIGURE PROGRAMMABLE LOGIC CONTROLLER (PLC) 05.04 / L3- Manufacturer spesification

1.1 Type of I/O terminals √ √ - Programmable Logic Controller (PLC)1.2 Purpose of I/O terminals √ √ - Operation Manual1.3 Function of I/O terminals √ √ - Operation Procedure

1.1 Determine type of I/O terminals √ √ √ √ - PLC Programming Console1.2 Determine purpose of I/O terminals √ √ √ √ - Programming Languange (Ladder Diagram,1.3 Determine Function of I/O terminals √ √ √ √ Statement list, etc)

2.1 Programming Languange (Ladder Diagram, Statement List, etc)√ √

2.2 Type of Commands/ Symbols √ √2.3 Input and Output Terminals √ √2.4 Operation Sequence √ √2.5 Programming Console √ √

2.1 Determine Programming Languange (Ladder Diagram, Statement List, etc) √ √ √ √2.2 Interpret of Commands/ Symbols √ √ √ √2.3 Deterimine Input and Output Terminals √ √ √ √2.4 Comply to Operation Sequence √ √2.5 Utilize Programming Console √ √

√ √05.05 / L3

1.1 Type of Process Parameter √ √1.2 Purpose of Process Parameter √ √1.3 Application of Process Parameter √ √1.4 Condition and Functions of Process Parameter √ √

1.1 Determine Type of Process Paameter √ √ √ √1.2 Determine Purpose of Process Parameter √ √ √ √1.3 Determine Application of Process Parameter √ √ √ √

1.4 Determine Condition and Functions of Process Parameter √ √ √ √

TASK No./ LEVEL

Assessment Methods

SYLLABUS PROFILE



Configure Programmable Logic Controller (PLC) and monitor process parameter using Manufacturer’s Specification, Operation Manual, Operation Procedure, Programming Console, etc. so that Input and Output (I/O) terminals identified, program written, configuration confirmed, process parameters identified, checked and status recorded in accordance with Job Specification Requirements and Standard Operating Procedures.

WIM No.


Othe

rs

Demo AS

Writt

en T

est

Delivery Methods

Lectu

re

TRAINING CONTENT

Title Code

Practical Hrs Knowledge Hrs IS

Title

TASK

Proje

ct /

Assig

ment

Oral

Test

Prac

tice

Othe

r

Prac

tical

Test

9

1. Identify Input/Output (I/O) Terminals

6

18

2. Write Programmable Logic Controller (PLC) Configuration Program

9

18

B. MONITOR PROCESS PARAMETER1. Identify Process Parameter

4

B10-

02-0

6

INDU

STRI

AL C

ONTR

OL

75

SFB/B10/12009

TASK No./ LEVEL



Othe

rs

Demo AS

Writt

en T

est

Delivery Methods

Lectu

re

TRAINING CONTENT

Title Code

Practical Hrs Knowledge Hrs IS

Title

TASK

Proje

ct /

Assig

ment

Oral

Test

Prac

tice

Othe

r

Prac

tical

Test

- Manufacturer spesification2.1 Process Parameter Function √ √ - Standard Operating Procedure (SOP)2.2 Purpose of Process Parameter √ √ - Programmable Logic Controller (PLC)2.3 Method of Checking Process Parameter √ √ - Operation Manual2.4 Interpretaton of Process Parameter √ √ - Checklist

2.1 Determine Process Parameter Function √ √ √ √ - Report Forms2.2 Determine Purpose of Process Parameter √ √ √ √ - Management Information System (MIS)2.3 Apply Method of Checking Process Parameter √ √ √ - Communication Tools2.4 Interpret Process Parameter √ √ √ '- Checking Process Parameter

'- Communication Procedure

3.1 Recording status of Process Parameter √ √3.2 Reporting document (Printed Report etc) √ √3.3 Reporting Procedure √ √

3.1 Determine Recording status of Process Parameter √ √ √ √

3.2 Provide Reporting document (Printed Report etc) √ √ √ √3.3 Comply to Reporting Procedure √ √ √


63

5

2. Check Process Parameter

9

9

27

3. Report Status of Process Parameter

3

B10-

02-0

6

Manuals :

ReferencesLG No. :

e-Learning No. :

AVA Materials :

Total Hours

INDU

STRI

AL C

ONTR

OL

76

SFB/B10/12009

77

SFB/B10/12009

CARTA PROFIL (B10 TEKNOLOGI MEKATRONIK – SEMESTER 3 Perform Robot Maintenance

Troubleshoot Robots Malfunction

Carry Out Robots Faulty Parts Replacement

Ensure Robots Functionality

09 09.03 L3 09.04 L3 09.05 L3

Perform Preventive Maintenance

Carry Out Preventive Maintenance Scheduling

Verify Preventive Maintenance Activities

11 11.02 L3 11.03 L3 Perform Administrative Functions

Prepare Report Verify Partlist Requisition

Carry Out Inventory Control

Administer System Procedures

Carry Out Related Administrative Work

12 12.01 L3 12.02 L3 12.03 L3 12.04 L3 12.04a L3

Write Work Report

12.04b L3

Perform Operation and Network System Check

Carry Out Operation and Network System Condition Check

Carry Out Operation and Network System Functionality Check

Monitor Operation and Network System Condition and Functionality

10 10.01 L3 10.02 L3 10.03 L3

78

SFB/B10/12009

Perform Supervisory Functions

Prepare Work Schedule

Monitor Work Progress

Conduct In House Training Conduct Meeting Ensure Safe Working

Environtment

13 13.01 L3 13.02 L3 13.03 L3 13.04 L3 13.05 L3

Prepare Accident Report

Setup Work Safety Standard

Ensure Safety And Environment Are Complied With

13.05a L3 13.05b L3 13.05c L3

79

SFB/B10/12009CARTA ALIRAN LATIHAN

B10 TEKNOLOGI MEKATRONIK- SEMESTER TIGA

MULA

TAMAT

INDUSTRIAL ROBOT

B10-03-01

Ensure Robots Functionality

09.05 3/3

Carry Out Robots Faulty Parts Replacement

09.04

2/3

Troubleshoot Robots Malfunction

09.03

1/3

NETWORKING SYSTEM

B10-03-03

Carry Out Operation and Network System

Functionality Check 10.02 2/3

Carry Out Operation and Network System Condition Check

10.01

1/3

Monitor Operation And Network System Condition And Functionality

10.03 3/3

SUPERVISORY FUNCTION

B10-03-04

Conduct In House Training

13.03 3/8

Conduct Meeting

13.04 4/8

Monitor Work Progress

13.02 2/8

Prepare Work Schedule

13.01 1/8

Prepare Accident Report

13.05a 6/8

Set Up Work Safety Standard

13.05b 7/8

Ensure Safety And Environment Are Complied

With

13.05c 8/8

Ensure Safe Working Environment

13.05 5/8

PREVENTIVE MAINTENANCE

B10-03-02

Verify Preventive Maintenance

11.03

2/2

Carry Out Preventive Maintenance Scheduling

11.02

1/2

ADMINISTRATIVE FUNCTIONS

B10-03-05

Carry Out Inventory Control

12.03 3/6

Administer System Procedure

12.04 4/6

Verify Part List Requisition

12.02 2/6

Prepare Report

12.01 1/6

Write Work Report

12.04b 6/6

Carry Out Related Administer Work

12.04a 5/6

80

SFB/B10/12009

CARTA PERBANDINGAN B10 TEKNOLOGI MEKATRONIK – SEMESTER 3

MODUL

PROFIL PEKERJAAN

H-176-3 SENIOR AUTOMATION TECHNICIAN

IND

UST

RIA

L R

OB

OT

PREV

ENTI

VE M

AIN

TEN

AN

CE

NET

WO

RK

ING

SYS

TEM

SUPE

RVI

SOR

Y FU

NC

TIO

NS

AD

MIN

ISTR

ATI

VE F

UN

CTI

ON

S


NO.

B10

-03-

01

B10

-03-

02

B10

-03-

03

B10

-03-

04

B10

-03-

05

Troubleshoot Robots Malfunction 09.03

Carry Out Robots Faulty Parts Replacement 09.04 09 Perform Robot Maintenance

Ensure Robots Functionality 09.05

Carry Out Operation and Network System Condition Check 10.01

Carry Out Operation and Network System Functionality Check 10.02 10

Perform Operation and Network System Check Monitor Operation and Network System

Condition and Functionality 10.03 Carry Out Preventive Maintenance Scheduling 11.02

11 Perform Preventive Maintenance Verify Preventive Maintenance Activities 11.03

Prepare Report 12.01 Verify Part-list Requisition 12.02 Carry Out Inventory Control 12.03 Administer System Procedures 12.04 Carry Out Related Administrative Work 12.04a

12

Perform Administrative Functions

Write Work Report 12.04b Prepare Work Schedule 13.01

Monitor Work Progress 13.02

Conduct In House Training 13.03

Conduct Meeting 13.04

Ensure Safe Working Environment 13.05

Prepare Accident Report 13.05a

Setup Work Safety Standard 13.05b

13

Perform Supervisory Functions

Ensure Safety And Environment Are Complied With 13.05c

81

SFB/B10/12009



KOD MODUL

TAJUK MODUL TEORI

(JAM) AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM

KREDIT MODUL

KREDIT MODUL

B10-03-01 INDUSTRIAL ROBOT 24.3 56.7 0.9 2.1 3.00 3

B10-03-02 PREVENTIVE MAINTENANCE 16.2 37.8 0.6 1.4 2.00 2

B10-03-03 NETWORKING SYSTEM 24.3 56.7 0.9 2.1 3.00 3

B10-03-04 SUPERVISORY FUNCTIONS 24.3 56.7 0.9 2.1 3.00 3

B10-03-05 ADMINISTRATIVE FUNCTIONS 16.2 37.8 0.6 1.4 2.00 2


JUMLAH LATIHAN ( SUBJEK TERAS) 105.3 245.7 13

MK-3011 MATEMATIK KEJURUTERAAN 3 30 - 1.00 - 1.00 1

SK-3021 SAINS KEJURUTERAAN 3 30 - 1.00 - 1.00 1 PI-3031/ PM-

3041 PENDIDIKAN ISLAM 3/ PENDIDIKAN MORAL 3 30 - 1.00 - 1.00 1

JUMLAH LATIHAN ( SUBJEK UMUM) 90 -


82

SFB/B10/12009


KOD & NAMA MODUL : B10-03-01 INDUSTRIAL ROBOT TERMINAL PERFORMANCE OBJECTIVE : ** TPO terhasil dari gabungan Objektif Memboleh dari LE yang dibentuk




KOD (CODED BY)


LE 1 09.03 Troubleshoot robot malfunction

09.04 Carry out robots faulty parts replacement

09.05 Ensure Robot Functionality

83

SFB/B10/12009


KOD & NAMA MODUL : B10-03-02 PREVENTIVE MAINTENANCE TERMINAL PERFORMANCE OBJECTIVE :




KOD (CODED BY)


11.02 Carry out preventive maintenance scheduling. 11.03 Veryfy preventive maintenance.

84

SFB/B10/12009


KOD & NAMA MODUL : B10- 03 – 03 NETWORKING SYSTEM TERMINAL PERFORMANCE OBJECTIVE :




KOD (CODED BY)


10.01 Carry out operation and network system condition check 10.02 Carry out operation and network system functionality check 10.03 monitor operation and network system condition and fuctionality

85

SFB/B10/12009


KOD & NAMA MODUL : B10-03-04 SUPERVISORY FUNCTIONS TERMINAL PERFORMANCE OBJECTIVE :




KOD (CODED BY)


13.01 Prepare Work Schedule. 13.02 Monitor Work Progress 13.03 Conduct In-House Training 13.04 Conduct Meeting 13.05 Ensure Safe Working Environment.

13.05a Prepare Accident Report 13.05b Set Up Work Safety Standard 13.05c Ensure Safety And Environment Are Complied With

86

SFB/B10/12009


KOD & NAMA MODUL : B10-03-05 ADMINISTRATIVE FUNCTIONS TERMINAL PERFORMANCE OBJECTIVE :




KOD (CODED BY)


12.01 Prepare Report 12.02 Verify Part List Requisition 12.03 Carry Out Inventory Control

12.04 Administer System Procedures 12.04a Carry Out Related Administrative Work 12.04b Write Work Report

SFB/B10/12009

: B10 Practical training Hours / Practical Credit Hours : 56.7 Hours: TEKNOLOGI MEKATRONIK Knowledge Learning Hours / Knowledge Credit Hours : 24.3 Hours: 3 Total Training Hours / Total Credit Hours : 90 Hours: H - 176 - 3


A. TROUBLESHOOT ROBOT MALFUNCTION 09.03 / L3

1.1 Robot Terminology and Symbols √ √ - Standard Operating Procedure1.2 Robot Specification √ √ - Robot manufacturer specification1.3 Schematic/ Block Diagram √ √ - Measuring and Test Instruments1.4 Robot functions √ √ - Schematic / Block diagram1.5 Programming Languange √ √ - Robot programming languange

1.1 Determine established Robot Terminology and Symbols √ √ √ - Robot programming manuals1.2 Interpret Robot Specification √ √ √ - Robot Data Book1.3 Interpret Schematic/ Block Diagram √ √ √ - Logbook1.4 Determine Robot functions √ √ √ - Checklist1.5 Determine Programming Languange √ √ √ - Hand Tools

- Special Tools- Report Forms

2.1 Robot functionality √ √2.2 Procedure of Checking Robotfunctionality √ √2.3 Standard Operating Procedure √ √

2.1 Determine Robot functionality √ √ √2.2 Comply to Procedure of Checking Robotfunctionality √ √ √2.3 Comply with Standard Operating Procedure √ √ √

3.1 Robot parts √ √

3.2 Robot parts functionality (Controller, sensor, motor, gears, etc.) √ √

3.3 Troubleshooting tools √ √3.4 Troubleshooting Procedure √ √

3.1 Determine Robot parts √ √ √3.2 Determine Robot parts functionality (Controller, sensor, motor, gears, etc.) √ √ √

3.3 Utilise Troubleshooting tools √ √ √3.4 Comply to Troubleshooting Procedure √ √ √


Troubleshoot robot malfunction, carry out robots faulty parts replacement and ensure robot functionality using Manufacturer's specification, robot maintenance flow chart and data book, log book, checklist, hand tools, special tools, report forms etc. so that symptom and causes of malfunction of robot identified, severity of malfunctions assessed, faulty parts replaced, functionality tested and replacement activities recorded in accordance with job specification requirements and standard operating procedures.

TRAINING CONTENT

Title Code Title

TASK

TASK No./ LEVEL


Tools/ Equipment/ MaterialsIS AS WS

Prac

tical

Test

Proje

ct /

Assig

ment

Oral

Test

Writt

en T

est

Othe

rs


1. Identify Types of Robot

2

5

Lectu

re

Demo

Prac

tice

Othe

r

2

2. Check Robot Functinality

2

3. Identify Robot malfunction

2

5

INDU

STRI

AL R

OBOT

B10-

03-0

1

87

SFB/B10/12009

TRAINING CONTENT

Title Code Title

TASK

TASK No./ LEVEL



Prac

tical

Test

Proje

ct /

Assig

ment

Oral

Test

Writt

en T

est

Othe

rs

Practical Hrs Knowledge Hrs Lectu

re

Demo

Prac

tice

Othe

r

4.1 Recording Procedure √ √4.2 Malfunction categories √ √4.3 Counter measures √ √4.4 Management Information System (Maintenance Database Record) √ √

4.1 Comply to Recording Procedure √ √ √4.2 Categories Malfunction √ √ √4.3 Determine Counter measures √ √ √4.4 Utilise Management Information System (Maintenance Database Record) √ √ √

B. CARRY OUT ROBOTS FAULTY PARTS REPLACEMENT 09.04 / L3

1.1 Normal and abnormal operating condition of robot √ √ - Standard Operating Procedure1.2 Robot parts condition and function √ √ - Organization Chart1.3 Types of symptoms √ √ - Maintenance Flow Chart

1.1 Differentiate normal and abnormal operating condition of robot √ √ √ - Robot Manufacturer Specification1.2 Determine Robot parts condition and function √ √ √ - Measuring and Test Instruments1.3 Determine different types of symptoms √ √ √ - Troubleshooting Manual

- Components / Parts specificaton- Robot Data Book

2.1 Possible causes of malfunction √ √ - Logbook2.2 Robot specification √ √ - Checklist2.3 Troubleshooting manual √ √ - Hand Tools2.4 Robot parts condition and function √ √ - Special tools2.5 Schematic and block diagram √ √ - Report forms

2.1 Determine causes of malfunction √ √ √ - Personal Protective Robot (PPE)2.2 Interpret Robot specification √ √ √ - Recording Procedure2.3 Apply Troubleshooting manual √ √ √ - Management Information System2.4 Determine Robot parts condition and function √ √ √2.5 Interpret Schematic and block diagram √ √ √

3.1 Method of assessing malfunctions severity √ √3.2 Operating condition of parts √ √3.3 Parts specification √ √

3.1 Apply Method of assessing malfunctions severity √ √ √3.2 Determine Operating condition of parts √ √ √3.3 Determine suitability of parts (life span, rating, etc) √ √ √

4.1 Replacement procedure of faulty parts √ √4.2 Tools and Robot √ √

4.3 Safety precaution related to assembling and disassembling parts √ √

4.1 Comply to replacement procedures √ √ √4.2 Utilise Tools and Robot √ √ √

4.3 Adhere to safety precaution in assembling and disassembling parts √ √ √

4. Record Robot Malfunction

2

5

1. Identify Symptom of Robot malfunction

2. Identify Causes of Malfunctions

2

5

3. Assess severity of Malfunctions

2

5

5

2

4

4. Replace Faulty Parts

2

INDU

STRI

AL R

OBOT

B10-

03-0

1

88

SFB/B10/12009

TRAINING CONTENT

Title Code Title

TASK

TASK No./ LEVEL



Prac

tical

Test

Proje

ct /

Assig

ment

Oral

Test

Writt

en T

est

Othe

rs

Practical Hrs Knowledge Hrs Lectu

re

Demo

Prac

tice

Othe

r

5.1 Robot parts functionality √ √5.2 Robot parts Operating Sequence √ √5.3 Procedure of functional test √ √5.4 Safety precaution √ √

5.1 Determine Robot parts functionality √ √ √5.2 Determine Robot parts Operating Sequence √ √ √5.3 Comply to procedure of functional test √ √ √5.4 Adhere to safety precaution √ √ √

6.1 Recording procedure √ √6.2 Types of documentation √ √

6.1 Comply to Recording Procedure √ √ √6.2 Document replacement activities √ √ √

C. ENSURE ROBOT FUNCTIONALITY 09.05 / L3

1.1 Robot Terminology and Symbols √ √ - Standard Operating Procedure1.2 Robot Specification √ √ - Robot manufacturer specification1.3 Schematic/ Block Diagram √ √ - Measuring and Test Instruments1.4 Robot functions √ √ - Schematic / Block diagram1.5 Programming Languange √ √ - Robot programming languange

1.1 Determine established Robot Terminology and Symbols √ √ √ - Robot programming manuals1.2 Interpret Robot Specification √ √ √ - Robot Data Book1.3 Interpret Schematic/ Block Diagram √ √ √ - Logbook1.4 Determine Robot functions √ √ √ - Checklist1.5 Determine Programming Languange √ √ √ - Hand Tools

- Special Tools- Report Forms

2.1 Functionality of Robot √ √2.2 Application of Robot √ √2.3 Method of Testing Functionality of Robot √ √

2.1 Determine Functionality of Robot √ √ √2.2 Determine application of Robot √ √ √2.3 Apply Method of Testing functionality of Robot √ √ √

3.1 Types of documentation √ √3.2 Functionality status of Robot √ √

3.1 Document function test activities √ √ √3.2 Determine functionality status of Robot √ √ √


6

5. Test functionality of Robots

2

6. Record replacement activities

2

2

1. Identify Types of Robot

1.5

4

5

2. Test Functionality of Robots

1.5

3.7

56.7 24.3

3. Record Function Test activities of Robot

1.3

AVA Materials :

Total Hours

e-Learning No. :

Manuals :

INDU

STRI

AL R

OBOT

B10-

03-0

1

ReferencesLG No. :

89

SFB/B10/12009


11.02 / L3

1.1 Job Work Request Instruction. √ √1.2 History of Maintenance Schedule √ √1.3 Plant / Machine Layout Plan. √ √1.4 Standard Operating Procedure √ √

1.5 Interpret Job Instruction √ √ √1.6 Interpret history of Maintenance Schedule √ √1.7 Interpret Plant Layout Plan √ √1.8 Comply with Standard Operating Procedure √ √

√

√

2.1 Equipment/Parts Inventory List √ √ √ √ √ - Troubleshooting manual

2.2 Maintenance Job Instruction √ √ √ √ √ - PC2.3 Equipment/Parts Specification √ √2.4 Plant layout Plan √ √2.5 Equipment Part List Diagram √ √2.6 Equipment Schematic and Block Diagram √ √2.7 Equipment Handbook √ √2.8 Maintenance materials, tools and equipment √ √2.9 Maintenance Procedure √ √2.10 Organization Chart √ √

2.11 Determine equipment/parts to be maintained √ √ √

2.12 Determine Maintenance Job Instruction √ √ √

2.13 Determine Equipment/Parts Specification √ √ √2.14 Interpret Equipment Part List Diagram √ √ √

2.15 Interpret Equipment Schematic and Block Diagram √ √ √

2.16 Interpret Equipment Handbook √ √ √2.17 Determine maintenance materials, tools and equipment √ √ √

2.18 Determine Maintenance Procedure √ √ √

2.19 Determine responsible personnel/parties involved √ √ √

√

Oth

ers

Carry oiut scheduling and veryfy Preventive Maintenance activitiesusing Data Book, Logbook, Checklist, Hand Tools, Special Tools, Report Forms, Documentation Procedure, etc. so that Preventive Maintenance Schedule studied, Maintenance Activities Records checked, maintained equipment inspected and completion of Preventive Maintenance Activities confirmed in accordance with Job Specification Requirements and Standard Operating Procedures.

TRAINING CONTENT

Title Code

Oth

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Test IS AS

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SemesterNOSS Code

Title


PR

EVEN

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E

B10

-03-

02

Writ

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Test

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men

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A. CARRY OUT PREVENTIVE MAINTENANCE SCHEDULING.

SYLLABUS PROFILE

Course CodeCourse


Tools/ Equipment/ MaterialsWSPractical H

rs Knowledge Hrs

TASK

TASK No./ LEVEL

Lect

ure

Dem

o

Pra

ctic

e

6

1. Identify Preventive Maintenance Activities.

2

5

2. Identify equipment for Preventive Maintenance Activities.

2.2

90

SFB/B10/12009

Oth

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TRAINING CONTENT

Title Code

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Test IS AS

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Title

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rs Knowledge Hrs

TASK

TASK No./ LEVEL

Lect

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Dem

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Pra

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√ - Check List

3.1 Preventive Maintenance Activities √ √ - Measuring instrument

3.2 Equipment to be maintained. √ √ - Cards3.3 Plant Operation √ √3.4 Organization Chart √ √3.5 Availability of parts and materials √ √

3.6 Preventive Maintenance Activities √3.7 Equipment to be maintained √3.4 Determine responsible personnel/parties involved √ √ √ - Operation manual Hand tools

Components3.5 Comply with Standard Operating Procedure √ √ √3.6 Determine availability of parts and materials √ √ √

√√

4.1 Scheduling of Preventive Maintenance √ √4.2 Organization Chart √ √4.3 Standard Operating Procedure √ √ - Technical references

4.4 Schedule Preventive Maintenance √ √ - Technical data4.5 Determine responsible personnel/parties involved √ √ √

- Statistical tools4.6 Comply with Standard Operating Procedure √

√ - Presentation mediaB. VERYFY PREVENTIVE MAINTENANCE. 11.03 / L3 √ - Circuit diagram

√1.1 Work Request / Job Instruction √ √ - System diagram1.2 Maintenance schedule √ √1.3 Plant / Machine Layout Plan √1.4 Standard Operating Procedure √

1.4 Interpret Job instruction √ √ √ √

1.5 Interpret Maintenance Schedule √ √ √1.6 Interpret Plant Layout Plan √ √ √1.7 Comply with Standard Operating Procedure √

√√

2.1 Maintenance Activities Report √ √

2.2 Types of Maintenance Activities √ √ √ √

2.3 Maintenance materials, tools and equipment √ √ √

2.4 Maintenance Procedure √ √ √ √ √

2.5 Organization Chart √

2.6 Interpret Maintenance Activities Report √

2.7 Determine types of Maintenance Activities √2.8 Determine utilisation of maintenance materials, tools and equipment √

2.9 Determine compliance of Maintenance Procedure √

2.10 Determine responsible personnel/parties involved √

2.11 Comply with Standard Operating Procedure √

√

B10

-03-

02

PR

EVEN

TIVE

MA

INTE

NA

NC

E

4

3. Prepare Preventive Maintenance Plan

2

4

4. Document Preventive Maintenance Schedule

2

4

1. Review Preventive Maintenance Schedule

2

4

2 Check Maintenance Activities Records

2

91

SFB/B10/12009

Oth

ers

TRAINING CONTENT

Title Code

Oth

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Pra

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Test IS AS

Ora

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Title

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Test

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rs Knowledge Hrs

TASK

TASK No./ LEVEL

Lect

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Dem

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Pra

ctic

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√3.1 Inspection Procedures √ √3.2 Types of Maintenance Activities √ √

3.3 Maintenance Procedure √

3.4 Safety Rules and Regulation √ √

3.5 Organization Chart √ √

3.6 Standard Operating Procedure √ √

3.7 Comply to Inspection Procedures √ √

3.8 Determine types of Maintenance Activities √ √

3.9 Determine utilisation of maintenance materials, tools and equipment √ √

3.10 Determine compliance of Maintenance procedure. √ √

3.11 Determine adherence to Safety Rules and regulatipon. √ √

3.12 Determine responsible personnel/parties involved √ √

3.13 Comply with Standard Operating Procedure √ √3.14 Communicate. √ √

4.1 Documentation Procedure √ √

4.2 Organization Chart √ √


4.1 Determine compliance of Documentation Procedure √

4.1 Determine responsible personnel/parties involved √4.3 Determine compliance of Standard Operating Procedure √ √ √


5.8

3. Inspect maintained equipment

2

Manuals :

LG No. :


e-Learning No. :

AVA Materials :

References

5

PR

EVEN

TIVE

MA

INTE

NA

NC

E

B10

-03-

02

4. Confirm completion of Preventive Maintenance

2

92

SFB/B10/12009


10.01 / L3- Operation and Network Equipment Manufacturer - Specification

1.1 Types of Operation and Network Equipment √ √ - Computer System1.2 Specific Network Protocol and topology √ √ - Network Protocol1.3 Operation and Network System Setup √ √ - Operating Manual

1.4 Operation and Network Configuration √ √ - Operation and Network Checking Procedure

1.5 Different types of Computer System √ √ - Logbook1.1 Determine types of Network equipment √ √ √ - Checklist1.2 Determine Network Protocol and topology √ √ √ - Hand tools1.3 Determine of Operating System and Network √ √ √ - Special tools (Tester) Operating System Setup. √ √ √ - Report forms1.4 Interpret Operation and Network Configuration √ √ √ - Report forms1.5 Determine types of Computer System √ √ √ - Recording procedure

2.1 Operation and Network System equipment √ √ - Management condition √ √

2.2 Procedure of Checking Operation and Network √ √ - Information System System Equipment condition √ √ (Maintenance Database Record)

2.1 Determine Operation and Network System equipment √ √ √

condition √ √ √ - Standard Operating Procedure2.3 Comply to Procedure of Checking Operation and √ √ √

Network System Equipment’s condition √ √ √

3.1 Types of documentation √ √

3.2 Condition of Operation and Network System � � √ √

3.1 Select types of documentation √ √ √

3.2 Record condition of Operation and Network System √ √ √


Carry Out Operation and Network System Functionality Check using Manufacturer’s Specification, e, Operation and Network Equipment , Operation Manual, Checklist, Special Tools, Hand Tools, Report Forms, etc. so that Operation and Network System functionality identified, tested and recorded in accordance with Job Specification requirements and Standard Operating Procedures.

2

3

3. Record Operation and Network System Condition

5

3

8

IS

Dem

o

Pra

ctic

e

Oth

er

Pra

ctic

al T

est

B10

-03-

03

NET

WO

RK

ING

SYS

TEM

A. CARRY OUT OPERATION AND NETWORK SYSTEM CONDITION CHECK1. Identify Operation and Network System Configuration

2

2. Check Operation and Network System condition

AS WSPractical H

rs Knowledge Hrs

Pro

ject

/ A

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Ora

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TRAINING CONTENT

Title Code Title

TASK

TASK No./ LEVEL



Lect

ure

SYLLABUS PROFILE


93

SFB/B10/12009

IS

Dem

o

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Oth

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Pra

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est

AS WSPractical H

rs Knowledge Hrs

Pro

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Writ

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Test

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TRAINING CONTENT

Title Code Title

TASK

TASK No./ LEVEL



Lect

ure

10.02 / L3 - Manufacturer Specification - Operation and Network Equipment

1.1 Type of Operation and Network System √ √ - Computer System1.2 Purpose of Operation and Network System √ √ - Standard Operating Procedure1.3 Application of Operation and Network System √ √ - Operation Manual1.4 Functions of Operation and Network System √ √ - Checklist

1.1 Determine type of Operation and Network System √ √ √ - Special Tools1.2 Determine purpose of Operation and Network System √ √ √ - Hand Tools1.3 Determine application of Operation and Network System √ √ √ - Report Forms1.4 Determine functions of Operation and Network System √ √ √ - Functionality Testing Procedures

- Management

2.1 Functionality of Operation and Network System √ √ Information System2.2 Application of Operation and Network System √ √ (Maintenance Database Record)2.3 Purpose of Operation and Network System √ √

Functionality √ √

2.4 Method of testing functionality of Operation and √ √

Network System

2.1 Determine functionality of Operation and Network Syste √ √ √

2.2 Determine application of Operation and Network System √ √ √

2.3 Determine purpose of Operation and Network System √ √ √ functionality √ √ √2.4 Apply method testing functionality of Operation √ √ √ and Network System √ √ √

3.1 Types of documentation √ √

3.2 Record functionality status √ √


3.2 Apply functionality status recording √ √ √

10.03 / L3

1.1 Type of Operation and Network System √ √

1.2 Purpose of Operation and Network System √ √

1.3 Application of Operation and Network System √ √

1.4 Condition and Functions of Operation and √ √

Network System1.1 Determine Type of Operation and Network System √ √ √

1.2 Determine Purpose of Operation and Network System √ √ √

1.3 Determine application of Operation and Network System √ √ √

1.4 Determine Condition and Functions of Operation and √ √ √

Network System √ √ √

B10

-03-

03

NET

WO

RK

ING

SYS

TEM

6

3

C. MONITOR OPERATION AND NETWORK SYSTEM CONDITION AND FUCTIONALITY1. Identify Operation and Network System

4

8

3. RECORD FUNCTIONALITY TESTING OPERATION AND NETWORK SYSTEM

2

2. Test Functionality Of Operation and Network System

8

3

3

B. CARRY OUT OPERATION AND NETWORK SYSTEM FUNCTIONALITY CHECK1. Identify Operation and Network System

94

SFB/B10/12009

IS

Dem

o

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Oth

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AS WSPractical H

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TRAINING CONTENT

Title Code Title

TASK

TASK No./ LEVEL



Lect

ure

2.1 Condition and functionality of Operation and √ √ √ Network System √ √ √ - Manufacturer Specification2.2 Application of Operation and Network System √ √ √ - Operation And Network Equipment2.3 Method of checking status of condition and √ √ √ - Computer System functionality of Operation and Network System √ √ √ - Standard Operating Procedure

2.1 Interpret condition and functionality of Operation and √ √ - Operation Manual Network System √ √ - Checklist2.2 Interpret application and functionality of Operation and √ √ - Special Tools Network System √ √ - Hand Tools2.3 Apply method of checking status of condition and √ √ - Report Forms functionality of Operation and Network System √ √ - Monitoring Procedures

- Management - Information System

3.1 Types of documentation √ √ - (Maintenance Database Record)3.2 Condition and functionality status of Operation √ √ Communication Tools and Network System √ √

3.3 Recording condition and functionality status √ √


3.2 Determine Condition and functionality status of √ √ √

Operation and Network System √ √ √

3.3 Apply condition and functionality status recording √ √ √


NET

WO

RK

ING

SYS

TEM

B10

-03-

03

e-Learning No. :

3. Record Condition and Functionality Status Of Operation and Network System

3

AVA Materials :

Manuals :

ReferencesLG No. :

Total Hours

8.7

56.7 24.3

6

2. Check Condition and Functionality Status Of Operation and Network System

3.3

95

SFB/B10/12009


1.1 Resources (Manpower, tools, equipment, parts, Yearly Planner etc). √ √

1.2 Production activities √ √1.3 Plant Operation √ √1.4 Duration of each activity √ √1.5 Subordinate Job Description √1.6 Organization Chart √1.7 Management Information System √1.8 Standard Operating Procedure √

1.1 Source resources (Manpower, tools, equipment, parts, Yearly Planner, etc) √ √ √

1.2 Determine production activities √ √1.3 Determine Plant Operation √ √1.1 Duration of each activity √ √1.5 Determine subordinate job and responsibility √ √1.6 Determine responsible personnel/parties involved √ √1.7 Utilize Management Information System √ √1.8 Comply to Standard Operating Procedure √

2.1 Resources (Manpower, tools, equipment, parts etc) √ √ √ √ Troubleshooting manual

2.2 Production activities √ √ √ PC

2.3 Plant Operation √

2.4 Duration of each activity √

2.5 Organization Chart √

2.6 Management Information System √

2.7 Standard Operating Procedure √

SU

PER

VISO

RY

FUN

CTI

ON

B10

-03-

04

13.01/ L3

SYLLABUS PROFILE



Prepare Work Schedule, Monitor Work Progress, Conduct In-House Training, Conduct Meeting and related supervisory finctions so that Training Program studied, material compiled, facilities set-up,agenda,Statutory Safety Regulations and Requirements, Company Safety Procedures and Regulations, Management Information System and subordinate and existing work scope/ Work Schedule/Plan reviewed, Work Progress checked, Training Program studied, material compiled, facilities set-up, training delivered and delivery effectiveness assessed, Meeting Objective identified, Meeting Requirements provided, meeting executed and concluded, that location of workplace identified, workplace checked, Safety Procedures and Regulations imposed and non-compliance of Safety Requirements reported in accordance with Job Specification Requirements and Standard Operating Procedures.

TRAINING CONTENT

Title Code Title

TASKTASK No./

LEVEL



Lect

ure

Dem

o

Pra

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Oth

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Test

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AS WSPractical H

rs Knowledge Hrs IS

A. PREPARE WORK SCHEDULE.1. Identify Subordinate Work scope

1.5

2. Identify existing workload.

1.5

2

96

SFB/B10/12009

TRAINING CONTENT

Title Code Title

TASKTASK No./

LEVEL



Lect

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Dem

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Test

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2.8 Determine resources (Manpower, tools, equipment, parts etc) √

2.9 Determine production activities

2.10 Determine plant operation

2.11 Determine duration of each activity

2.12 Determine responsible personnel/parties involved

2.13 Utilize Management Information System

2.14 Comply to Standard Operating Procedure

- Cards

- Check List

3.1 Resources (Manpower, tools, equipment, parts etc) √ - Measuring instrument

3.2 Production activities

3.3 Plant Operation

3.4 Duration of each activity.

3.5 Labour Law

3.6 Company Labour Rules and Regulation

3.7 Formatting of schedule

3.8 Documenting of schedule

3.9 Organisation Chart

3.10 Management Information System

3.11 Standard Operating Procedure3.12 Determine availability of resources (Manpower, tools, equipment, parts etc) √ √ - Operation manual Hand tools

Components3.13 Determine production activities √ √

3.14 Determine plant operation

3.15 Determine duration of each activity

3.16 Comply to Labour Law

3.17 Comply to Company’s Labour Rules and Regulation

3.18 Format schedule

3.19 Document schedule

3.20 Determine responsible personal/parties

3.21 Utilize Management Information System

3.22 Comply Standard Operating Procedure √ √

SUP

ERVI

SORY

FUN

CTIO

N

B10

-03-

04

3. Produce Work Schedule Plan

1.5

1

3

97

SFB/B10/12009

TRAINING CONTENT

Title Code Title

TASKTASK No./

LEVEL



Lect

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Dem

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4.1 Plant Operation information / data √ √

4.2 Work Schedule/Plan √ √

4.3 Job Description √ √ √

4.5 Organisation Chart √ √ √

4.6 Management Information System √ √


4.8 Determine plant operation information / data √

4.9 Interpret Work Schedule/Plan √

4.10 Determine Job Description √


4.12 Utilise Management Information System √

4.13 Comply to Standard Operating Procedure √

2.1 Plant Operation information / data. √ √

2.2 Work Schedule/Plan √ √

2.3 Workload and completion target √ √

2.4 Job Description

2.5 Organization Chart

2.6 Management Information System √ √

2.7 Standard Operating Procedure

2.8 Utilize Plant Operation information / data √ √ √

2.9 Determine compliance of Work Schedule/Plan √ √

2.10 Determine completion of work within target √ √ √

2.11 Determine Job Description √ √ √

2.12 Determine responsible personnel/parties involved √ √ √

2.13 Utilise Management Information System √ √ √

2.14 Comply to Standard Operating Procedure √ √

√

SUP

ERVI

SORY

FUN

CTIO

N

B10

-03-

04

B. MONITOR WORK PROGRESS

1. Review Work Schedule / Plan

1

2. Check status of Work Progress

13.02 / L3

1.5

3

3

98

SFB/B10/12009

TRAINING CONTENT

Title Code Title

TASKTASK No./

LEVEL



Lect

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Dem

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Test

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AS WSPractical H

rs Knowledge Hrs IS

√ - Technical references

3.1 Formatting of Progress Reports √ √ - Technical data3.2 Documenting of Progress Report √ √ - Presentation media3.3 Organisation Chart √ √ √ √ - Circuit diagram

3.4 Management Information System √ √ √ - System diagram3.5 Standard Operating Procedure √ √ √

3.6 Format Progress Reports √

3.7 Document Progress Report √


3.9 Utilize Management Information System √

3.10 Comply to Standard Operating Procedure √ √

1.1 Training Programs objective √

1.2 Target group √

1.3 Training Schedule √

1.4 Training venue √1.5 Training material √

1.6 Training methodology √

1.7 Training facilities √1.8 Teaching/Lesson Plan √ √ √

1.9 Determine Training Program objectives √ √

1.20 Determine target group profile √ √

1.21 Determine Training Schedule √ √1.4 Determine venue accessibility and logistic √ √

1.5 Determine training materials √ √

1.6 Determine Training methodology √ √

1.7 Determine availability of training facilities √ √ √1.8 Determine Teaching/Lesson Plan (including human resource/assistant requirement) √ √ √

2.1 Training Syllabus √ √2.2 Training materials (printed matters, soft wares, handouts etc) √ √2.3 Participants information (no of participant and profile)

√ √2.1 Interpret Training Syllabus √ √ √ √2.2 Source Training Materials (printed matters, soft wares, hando ts etc)

√ √ √ √2.3 Interpret participants information (no of participant and profile) √

√ √ √

SU

PER

VISO

RY

FUN

CTI

ON

B10

-03-

04

13.03 / L3

3. Produce Work Progress Report

1

C. CONDUCT IN-HOUSE TRAINING

1. Study Training Program

2

3

.-SOP, Measuring and test instrument, component parts specification, component parameters, equipment data book, logbook, checklist, hand tools, special tools, report forms, personal protective equipment, recording procedure, and management information sys

3.7

2. Compile Training Material

1

3

99

SFB/B10/12009

TRAINING CONTENT

Title Code Title

TASKTASK No./

LEVEL



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3.1 Different types of training facilities √ √3.2 Various training setups/configurations √3.3 Teaching aids/Audio Visual Aid √ √ √3.4 Participants profile √ √ √2.5 Procedure of Setting Training Facility √ √ √

2.6 Select training facility √ √ √2.7 Select training setup/configuration √ √2.8 Arrange teaching aids/facility/ Audio Visual Aid √ √2.9 Determine participants profile √ √2.10 Follow Procedure of Setting Training Facility √ √

4.1 Method of delivery (lecture/demonstration/case study/role play) √ √

√

4.2 Technique of handling Audio Visual Aid. √ √ √4.3 Lesson/Teaching Plan √ √ √

4.1 Comply to method of delivery √ √4.2 Comply to technique of handling Audio Visual Aid √

√

4.3 Follow Lesson/Teaching Plan √ √

1.1 Meeting Objective √ √1.2 Target group √ √1.3 Meeting Schedule √ √1.4 Meeting venue √ √1.5 Meeting material and facilities √ √1.6 Meeting Methodology √ √

1.1 Determine Meeting Objectives √ √1.2 Determine target group profile √ √1.3 Determine Meeting Schedule √ √1.4 Determine venue √ √1.5 Determine meeting materials and facilities √ √ √1.6 Determine Meeting Methodology √ √

SU

PER

VISO

RY

FUN

CTI

ON

B10

-03-

04

13.04 / L3

4

3 Setup Training Facilities

1

4

D. CONDUCT MEETING

4 Deliver Training

2

1. Identify Meeting Objectives

1

100

SFB/B10/12009

TRAINING CONTENT

Title Code Title

TASKTASK No./

LEVEL



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2.1 Meeting Agenda √ √2.2 Participants information (no of participant and √ √ profile) √ √2.3 Various meeting facilities and materials √ √2.4 Procedure of Setting Meeting Facility √ √

2.1 Comply to Meeting Agenda √2.2 Determine participants information (no of participant √ and profile) √2.3 Determine Various meeting facilities and materials √2.4 Select meeting setup √2.5 Follow Procedure of Setting Meeting Facility √

3.1 Procedures of Meeting √ √3.2 Meeting Objective √ √3.3 Meeting Agenda √ √

3.1 Follow Procedures of Meeting √ √ √3.2 Achieve meeting objective √ √ √3.3 Follow meeting Agenda √ √ √

4.1 Proceeding of meeting √4.2 Resolution of meeting √

4.1 Follow Proceeding of meeting √ √4.2 Achieve resolution of meeting √ √

13.05 / L3

1.1 Workplace Location Layout Plan √ √1.2 Various condition (lighting, ventilation, etc) of √ √ √ workplace

1.1 Interpret Workplace Location Layout Plan √ √ √1.2 Determine various condition of workplace √ √ √

B10

-03-

04

SU

PER

VISO

RY

FUN

CTI

ON

2. Provide Meeting Requirements

1

2

2

3. Execute meeting

1

2

4. Conclude Meeting

1

2

E. ENSURE SAFE WORKING ENVIRONMENT. 1. Identify location of Workplace

1

101

SFB/B10/12009

TRAINING CONTENT

Title Code Title

TASKTASK No./

LEVEL



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rs Knowledge Hrs IS

2.1 Statutory Safety Regulations and Requirements √ √ (OSHA, etc.) √ √2.2 Environment Safety √ √2.3 Safety requirements √ √2.4 Safety equipment/tools √ √2.5 Standard Operating Procedure √ √

2.1 Determine compliance of Statutory Safety √ √ Regulations and Requirements (OSHA, etc.) √ √2.2 Determine compliance of Environment Safety √ √2.3 Determine availability of safety requirements √ √2.4 Determine availability of safety equipment/ tools √ √2.5 Comply to Standard Operating Procedure √ √

3.1 Statutory Safety Regulations and Requirements √ √ (OSHEA, etc.) √ √3.2 Safety Procedure and Regulations √ √3.3 Organisation Chart √ √3.4 Standard Operating Procedure √ √

3.1 Comply with Statutory Safety Regulations and √ √ Requirements (OSHEA, etc.) √ √3.2 Determine compliance of Safety Procedure and Regula √ √3.3 Determine responsible personnel/parties involved √ √3.4 Comply to Standard Operating Procedure √ √

4.1 Statutory Safety Regulations and Requirements √ √ (OSHEA, etc) √ √4.2 Safety Procedure and Regulations √ √4.3 Formatting of Non-Compliance Report √ √4.4 Documenting of Non-Compliance Report √ √4.5 Organisation Chart √ √4.6 Management Information System √ √4.7 Standard Operating Procedure √ √

4.1 Determine compliance of Statutory Safety √ √ Regulations and Requirements (OSHA, etc) √ √4.2 Determine compliance of Safety Procedure and √ √ Regulations √ √4.3 Format non-Compliance Report √ √4.4 Document non-compliance report √ √4.5 Determine responsible personal / parties √ √4.6 Utilise Management Information System √ √4.7 Comply to Standard Operating Procedure √ √

SU

PER

VISO

RY

FUN

CTI

ON

B10

-03-

04

3

3. Impose Safety Procedures

1.5

2

2. Check Workplace

1.5

4. Report Non- Compliances of Safety requirements

1.5

3

102

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TRAINING CONTENT

Title Code Title

TASKTASK No./

LEVEL



Lect

ure

Dem

o

Pra

ctic

e

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Pra

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al

Test

Pro

ject

/ A

ssig

men

t

Ora

l Tes

t

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ten

Test

Oth

ers

AS WSPractical H

rs Knowledge Hrs IS

1. Collect data of accident1.1 First aid √ √ √

1.2 Identify type of accidents accrued √ √ √ - PC1.3 Communicate with relevant department √ √ √ - Report form

2. Prepare format of report2.1 Prepare a simple format for report √ √ √

3. Fill in format and file/save in PC3.1 Complete report and file/save in PC √ √ √

1. Identify various work safety standards1.1 Safety work standard requirement in industry √ √ √

1.2 Identify relevant safety standards √ √ √1.3 Select relevant safety work standard √ - Industrial Safety And Environmental

Standards Charts2.Interpret related safety standard

2.1 Interpretation of standard √ √ √2.2 Describe basic standard requirement √ √ √

3. Prepare work safety standard3.1 Writing safety instruction and procedure √ √ √

3.2 Set up work safety standard √ √ √

1. Identify various safety and environmental requirements1.1 Safety and environmental requirement in industry √ √ √

1.2 Describe basic safety and environmental requirement √ √ √ - Industrial Safety And Environmental Standards

2. Identify various potential hazard on safety and environment

2.1 Potential industrial hazards √ √ √2.2 Maintain safe work site and clean environment

√ √ √


13.05a/ L3

13.05b/ L3

13.05c/ L3

G. SET UP WORK SAFETY STANDARD

3 1

H. ENSURE SAFETY AND ENVIRONMENT ARE COMPLIED WITH

B10

-03-

04

SUPE

RVI

SOR

Y FU

NC

TIO

N

F. PREPARE ACCIDENT REPORT

4 0.8

2 1

References LG No. :


e-Learning No. :

AVA Materials :

Manuals :

103

SFB/B10/12009



A. PREPARE REPORT 12.01 / L3

1.1 Objective of Report √ √ - Standard Operating Procedure1.2 Types of Report √ √ - Company’s Profile1.3 Source of Records √ √ - Organization Chart1.4 Management Information System √ √ - Management Information System 1.5 Organization Chart √ √ - Records1.6 Standard Operating Procedure √ √ - Report Forms

1.1 Determine objective of Report √ √ √ √ - Logbook1.2 Determine type of Report √ √ √ √1.3 Determine source of Records √ √ √ √1.4 Utilise Management Information System √ √ √ √1.5 Determine responsible personnel/parties involved √ √ √ √1.6 Comply to Standard Operating Procedure √ √ √ √

2.1 Source of Records √ √2.2 Type of Records √ √2.3 Category/priority of Records √ √2.4 Management Information System √ √2.5 Organization Chart √ √2.6 Standard Operating Procedure √ √

2.1 Source Records √ √ √ √2.2 Determine type of Records √ √ √ √2.3 Categorise/prioritise Records √ √ √ √2.4 Utilise Management Information System √ √ √ √2.5 Determine responsible personnel/parties involved √ √ √ √2.6 Comply to Standard Operating Procedure √ √ √ √

ADMI

NIST

RATI

VE F

UNCT

IONS

B10-

03-0

5

Assessment Methods

SYLLABUS PROFILE


WIM No.

Prepare Report, Verify Part List Requisition, Carry Out Inventory Control and Administer System Procedure using Company's Profile, Organization Chart, Management Information System (MIS), Records, Report Forms etc, so that objective of Reports identified, Records compiled, analysed and report produced in accordance with Job Specifiction Requirements and Standard Operating Procedures.

TRAINING CONTENT

Oral

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Delivery Methods


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Demo

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Test

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Assig

ment

WS

Othe

rs

ASIS

1. Identify objective of Report


1

1

2

2. Compile Records

2

104

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TRAINING CONTENT

Oral

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Title Code Title

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Delivery Methods


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Othe

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ASISPractical Hr

s Knowledge Hrs

3.1 Company Profile √ √3.2 Plant Operation √ √3.3 Analysis method √ √3.4 Management Information System √ √3.5 Organization Chart √ √3.6 Standard Operating Procedure √ √

3.1 Determine compliance of Company’s Vision, Mission, Policy, Objective etc.

√√ √ √

3.2 Determine Plant Operation activities √ √ √ √3.3 Comply to analysis method √ √ √ √3.4 Utilise Management Information System √ √ √ √3.5 Determine responsible personnel/parties involved √ √ √ √3.6 Comply to Standard Operating Procedure √ √ √ √

4.1 Formatting of Report √ √4.2 Documenting of Report √ √4.3 Technique of Report Writing √ √4.4 Summarising of Report √ √4.5 Management Information System √ √4.6 Organisation Chart √ √4.7 Standard Operating Procedure √ √

4.1 Determine Report Format √ √ √ √4.2 Document Report √ √ √ √4.3 Apply technique of Report Writing √ √ √ √4.4 Summarise Report √ √ √ √4.5 Utilise Management Information System √ √ √ √4.6 Determine responsible personnel/parties involved √ √ √ √4.7 Comply to Standard Operating Procedure √ √ √ √

B. VERIFY PART LIST REQUISITION 12.02 / L3

1.1 Requisition Procedure √ √ - Standard Operating Procedure1.2 Purpose of requisition √ √ - Company’s Profile1.3 Parts and Specification √ √ - Organization Chart1.4 Management Information System √ √ - Management Information System (MIS)1.5 Organisation Chart √ √ - Part List Requisition1.6 Standard Operating Procedure √ √ - Requisition Procedure

1.1 Determine compliance of Requisition Procedure

√√ √ √ - Endorsement Procedure

1.2 Determine purpose of requisition √ √ √ √ - Parts Specification1.3 Determine Parts and Specification √ √ √ √ - Plant equipment1.4 Utilise Management Information System √ √ √ √1.5 Determine responsible personnel/parties involved √ √ √ √1.6 Comply to Standard Operating Procedure √ √ √ √

ADMI

NIST

RATI

VE F

UNCT

IONS

B10-

03-0

5

3. Analyse Records

1

2

2

1. Study Part List Requisition

1

2

4. Produce Report

1

105

SFB/B10/12009


TRAINING CONTENT

Oral

Test

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Title Code Title

TASK

TASK No./ LEVEL

Delivery Methods


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Demo

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Test

Proje

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Assig

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WS

Othe

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ASISPractical Hr

s Knowledge Hrs

2.1 Plant equipment √ √2.2 Requisition Procedure √ √2.3 Purpose of requisition √ √2.4 Parts and Specification √ √2.5 Management Information System √ √2.6 Organization Chart √ √2.7 Standard Operating Procedure √ √

2.1 Determine Plant equipment √

2.2 Determine compliance of Requisition Procedure

√√ √ √

2.3 Determine purpose of requisition achievable √ √ √ √2.4 Determine validity of parts and specification √ √ √ √2.5 Utilize Management Information System √ √ √ √2.6 Determine responsible personnel/parties involved

√√ √ √

2.7 Comply to Standard Operating Procedure √ √ √ √

3.1 Endorsement Procedures √ √3.2 Management Information System √ √3.3 Organization Chart √ √3.4 Standard Operating Procedure √ √

3.1 Comply to Endorsement Procedures √ √ √ √3.2 Utilise Management Information System √ √ √ √3.3 Determine responsible personnel/parties involved √ √ √ √3.4 Comply to Standard Operating Procedure √ √ √ √

C. CARRY OUT INVENTORY CONTROL 12.03 / L3

1.1 Parts and Specifications √ √ - Standard Operating Procedure1.2 Company Inventory System √ √ - Organization Chart1.3 Location of stock √ √ - Management Information System (MIS)1.4 Organization Chart √ √ - Inventory Records1.5 Management Information System √ √ - Stock Card1.6 Standard Operating Procedure √ √ - List of inventory

1.1 Determine Parts and Specifications √ √ √ √ - Requisition Documentation1.2 Determine Company Inventory System √ √ √ √1.3 Determine location of stock √ √ √ √1.4 Determine responsible personnel/parties involved √ √ √ √1.5 Utilise Management Information System √ √ √ √1.6 Comply to Standard Operating Procedure √ √ √ √

ADMI

NIST

RATI

VE F

UNCT

IONS

B10-

03-0

5

2. Check Validity of Requested Parts

1

3. Endorse Requisition

2

1. Identify Inventory List

1

1

2

2

106

SFB/B10/12009


TRAINING CONTENT

Oral

Test

Writt

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Title Code Title

TASK

TASK No./ LEVEL

Delivery Methods


Lectu

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Demo

Prac

tice

Othe

r

Prac

tical

Test

Proje

ct /

Assig

ment

WS

Othe

rs

ASISPractical Hr

s Knowledge Hrs

2.1 Parts and Specifications √ √2.2 Company Inventory System √ √2.3 Checking Procedure √ √2.4 Location of stock √ √2.5 Stock Card √ √2.6 Requisition Documentation √ √2.7 Inventory Record (stock take, bin card, etc.) √ √2.8 Organization Chart √ √2.9 Management Information System √ √2.10 Standard Operating Procedure √ √

2.1 Determine validity of Parts and Specifications √ √ √ √

2.2 Determine compliance of Company Inventory System√

√ √ √2.3 Comply to Checking Procedure √ √ √ √2.4 Determine location of stock √ √ √ √2.5 Determine updating of Stock Card √ √ √ √2.6 Determine updating of Requisition Documentation according to Procedure

√√ √ √

2.7 Determine updating of Inventory Record (stock take, bin card, etc.) √

√ √ √2.8 Utilize Management Information System √ √ √ √2.9 Determine responsible personnel/parties involved √ √ √ √2.10 Comply to Standard Operating Procedure √ √ √ √

3.1 Parts and Specifications √ √3.2 Company Inventory System √ √3.3 Stock Card √ √3.4 Requisition Documentation √ √3.5 Inventory Record (stock take, bin card, etc.) √ √3.6 Stock level √ √3.7 Organization Chart √ √3.8 Management Information System √ √3.9 Standard Operating Procedure √ √

3.1 Determine Parts and Specifications √ √ √ √3.2 Determine Company Inventory System √ √ √ √3.3 Utilise Stock Card √ √ √ √3.4 Determine Requisition Documentation √ √ √ √p y ( , card, etc.) √ √ √ √3.6 Determine stock level √ √ √ √3.7 Utilise Management Information System √ √ √ √3.8 Determine responsible personnel/parties involved

√√ √ √

3.9 Comply to Standard Operating Procedure √ √ √ √

B10-

03-0

5

ADMI

NIST

RATI

VE F

UNCT

IONS

2. Check Inventory Stock

1

3. Update Inventory

3

1

3

107

SFB/B10/12009


TRAINING CONTENT

Oral

Test

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Title Code Title

TASK

TASK No./ LEVEL

Delivery Methods


Lectu

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Demo

Prac

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Othe

r

Prac

tical

Test

Proje

ct /

Assig

ment

WS

Othe

rs

ASISPractical Hr

s Knowledge Hrs

D. ADMINISTER SYSTEM PROCEDURES 12.04 / L3

1.1 Type of Administrative System Procedures √ √ - Standard Operating Procedure1.2 Company Operation √ √ - Organization Chart1.3 Organization Chart √ √ - Management Information System (MIS)1.4 Management Information System √ √ - System Procedures1.5 Standard Operating Procedure √ √ - Record of Administrative Procedures

1.1 Determine type of Administrative System Procedures√

√ √ √1.2 Determine Company Operation √ √ √ √1.3 Determine responsible personnel/parties involved √ √ √ √1.4 Management Information System √ √ √ √1.5 Comply to Standard Operating Procedure √ √ √ √

2.1 Type of Administrative System Procedures √ √2.2 Company Operation √ √2.3 Record of Administrative Procedures √ √2.4 Organisation Chart √ √2.5 Management Information System √ √2.6 Standard Operating Procedure √ √

2.1 Determine type of Administrative System Procedures

√√ √ √

2.2 Determine Company Operation √ √ √ √

2.3 Interpret record of Administrative Procedures √ √ √ √2.4 Determine responsible personnel/parties involved

√√ √ √

2.5 Utilize Management Information System √ √ √ √2.6 Comply to Standard Operating Procedure √ √ √ √

3.1 Type of Administrative System Procedures √ √3.2 Record of Administrative Procedures √ √3.3 Organization Chart √ √3.4 Management Information System √ √3.5 Standard Operating Procedure √ √

3.1 Determine type of Administrative System Procedures

√√ √ √

3.2 Complete record of Administrative Procedures √ √ √ √3.3 Determine responsible personnel/parties involved

√√ √ √

3.4 Utilize Management Information System √ √ √ √3.5 Comply to Standard Operating Procedure √ √ √ √

1.1 Company policy √ √1.2 Labour law √ √1.3 Work schedule √ √

B10-

03-0

5

ADMI

NIST

RATI

VE F

UNCT

IONS

1. Identify Administrative System Procedures

1

2. Review Record of Administrative Procedures

1

2

3. Update Record of Administrative Procedure

3

1

3

12.04a/L31. Plan authorize and approve leave

0.5

E. CARRY OUT RELATED ADMINISTRATIVE WORK

108

SFB/B10/12009


TRAINING CONTENT

Oral

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Title Code Title

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TASK No./ LEVEL

Delivery Methods


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Demo

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Assig

ment

WS

Othe

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ASISPractical Hr

s Knowledge Hrs

Labour law manual2.1 Job time scheduling √ √ OSHA manual2.2 Job activities √ √ Company policy manual

3.1 Company policy √ √3.2 Procedure of handling of disciplinary action √ √

3.1 Handle disciplinary issue √ √3.2 Demonstrate a firm and fair enforcement skills √ √ √ √

√ √ √ √

4.1 In house work safety and health requirement √ √4.2 Related OSHA regulation √ √

1.1 Report writing √ √ Application software1.2 Application of computer software √ √ Stationery

1.1 Use application software 2 √ √ √ √ Data

2.1 Type of information needed √ √2.2 SPC tools √ √

2.1 Use SPC tools √ √ √ √2.2 Communicate at various level √ √ √ √2.3 Demonstrate interpersonal skill √ √ √ √

3.1 Compile information √ √ √ √3.2 Summarize relevant facts √ √ √ √3.3 Describe and express in writing √ √ √ √

4.1 Verify facts and data 1 √ √ √ √

5.1 Presentation media 0.45 √ √5.1 Communicate 0.8 √ √ √ √


B10-

03-0

5

2. Plan authorize and approve job time frame

0.5

F. WRITE WORK REPORT

3. Ensure company policy is enforce

0.5

4. Handle manpower, health and safety issues

0.5

2

4. Edit draft report

16.2

1

2. Gather relevant information

12.04b/L31. Plan report format

0.25

5. Present

Total Hours

ADMI

NIST

RATI

VE F

UNCT

IONS

ReferencesLG No. :

e-Learning No. :

AVA Materials :

Manuals :

3. Prepare draft report

37.8

0.5

1

16.2 37.8

109

SFB/B10/12009

110

SFB/B10/12009



KOD MODUL

TAJUK MODUL TEORI

(JAM) AMALI (JAM)

JAM KREDIT TEORI

JAM KREDIT AMALI

JUMLAH JAM

KREDIT MODUL

KREDIT MODUL

B10-04-01 LATIHAN INDUSTRI - - - - 3.00 3

JUMLAH KESELURUHAN LATIHAN 3 BULAN

Catatan : 1 bulan = 1 kredit

silibus teknologi mekatronik (b10)-pindaan 2(update jun 2009)

Documents

selama tiga

terminal perfomance

terminal performance

programmer

programmable

tools equipment

maintenance

maintain power