pe company profile 13-5-2016

43
P R I M A E S P R I T PRIMA ESPRIT SDN BHD (571835-K) K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535 Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001 1 A Superflat Floor Specialist

Upload: pang-chee-eng

Post on 08-Jan-2017

41 views

Category:

Documents


3 download

TRANSCRIPT

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

1

A S u p e r f l a t F l o o r S p e c i a l i s t

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

2

Prima Esprit Sdn. Bhd. formed in 1995, has established network

throughout Malaysia and oversea.

Specialized in the development and application of construction

chemical materials used in industrial flooring.

Products range include: Ucrete polyurethane concrete floor,

concrete floor hardeners, epoxy coating, self leveling epoxy

system, epoxy quartz screed system, grouts, concrete floor repair.

Specialist in constructing high performance Superflat floor.

Your trustworthy partner in Industrial Flooring System.

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

3

THE COMPANY

PRIMA ESPRIT SDN BHD

TYPE Specialist in Industrial Flooring System (Such as Cementitious Superflat Floor, Floor Hardener, Floor Densifier, Epoxy & Polyurethane Flooring System)

COMPANY MISSION To provide specialize consultation service and application of Polymer Floor System, Cementitious

Superflat Floor System and etc. of the highest standard applied by skilled staff who are able to give the

client cost effectiveness, exceptional quality and deliver on schedule

LOCATION K.L. Office : B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1,

43300 Seri Kembangan, Selangor Darul Ehsan.

Tel : ( 603 ) 8948 1373 Fax : ( 603 ) 8948 1535

Melaka Office : 19, Jalan PM6, Taman Perindustrian Merdeka,

Batu Berendam, 75350 Melaka.

Tel : ( 606 ) 317 4126 / 9066 Fax : ( 606 ) 317 4001

FOUNDED 1984 - Gentech Engineering Construction Sdn. Bhd.

(Subsidiary Company)

1995 - Prima Esprit Sdn. Bhd.

SIZE 20 Staffs and 60 Skilled / Unskilled Workers

VALUE OF PAST PROJECT Since 1984 its incorporation, GENTECH Engineering Construction Sdn. Bhd. have undertaken

projects amounting in excess of RM48 million

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

4

COMPANY ORGANISATION

Name : Pang Chee Eng

Position : Managing Director

Experiences:

i) 10 years working experiences in RNC Technology S B in the protection & repair of concrete

particularly in the area of surface preparation, repairing & coating system

ii) 15 years working experiences in Superflat Floor design & implementation both locally &

oversea

iii) Certified Disptick Flatfloor Profiler measurement with F-Numbering system from Virginia, USA

Name : Edward Lim Chin Chew B. App. Sc ( Hons )

Position : Director

Experiences:

i) 1 year product engineer in National Semiconductor Penang (Scope of work cover products &

Q.A. of memory chip)

ii) 3 ½ years sales & services engineer in Hexagon Tower Sdn. Bhd. (Scope of work cover in

industries sales such as industrial piping and process control, air pollution system, FRP tank,

lining and etc.)

iii) 5 years product manager in MBT (M) Sdn. Bhd. (Scope of work cover sales and technical

support for the market of protection and repair of concrete. Specialise in industrial flooring,

waterproofing, grouting and etc.)

Name : David Ngai Chee Chuan

Position : Director

Experiences:

i) 20 years in construction line, involve in the construction of factories, shopping complex,

condominium and houses

ii) 15 years with Degussa Construction Chemicals as a distributor and applicator for all kinds of

products such as industrial flooring, waterproofing, concrete repair, grouting and etc.

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

5

COMPANY ORGANISATION

Name : Shaari Bin Khalil

Position : Site Coordinator

Experiences:

i) 8 years working experiences in various field of Industrial Flooring

Name : Wan Aehdi Wan Endut

Position : Operation Executive

Experiences:

i) 15 years working experiences in various field of Industrial Flooring

Name : Suwito

Position : Site Supervisor

Experiences:

i) 15 years working experiences in various field of Industrial Flooring

Name : Asrori Bin Hardi

Position : Site Supervisor

Experiences:

i) 15 years working experiences in various field of Industrial Flooring

Name : Dulhamid

Position : Site Supervisor

Experiences:

i) 15 years working experiences in various field of Industrial Flooring

experiences

Name : Agus Bin Amari

Position : Site Supervisor

Experiences:

i) 15 years working experiences in various field of Industrial Flooring

Name : Nazrul Islam

Position : Site Supervisor

Experiences:

i) 7 years working experiences in various field of Industrial Flooring

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

6

STANDARDS

We are committed to performing our appointed tasks within deadlines. We also operate to ensure the

highest standard of quality with our work by organizing our staff into well-managed and effective teams

of office and site staff

DEVELOPMENTS PRIMA ESPRIT SDN. BHD. keeps abreast of technological developments through the services of

their major product principals such as BASF Construction Chemicals Malaysia Sdn Bhd, Sika Kimia

Sdn Bhd and etc. This is reflected in an approach to innovation and economy in construction method,

combine with a positive interest in the extended applications of new and existing construction

techniques and materials.

PRINCIPALS SUPPLIER 1. BASF (Malaysia) Sdn. Bhd.

- Polymer Floor System / Polyurethane Floor System

- Construction Chemical Products

- Cementitious Flooring Systems

2. Sika Kimia Sdn. Bhd.

- Epoxy Flooring

- Antistatic & Chemical Resistant Epoxy Flooring

- Cementitious Flooring Systems

3. Jotun (Malaysia) Sdn. Bhd.

- Glass Flake Epoxy Flooring

- P.U. Parkdeck System

4. Mapei Malaysia Sdn. Bhd.

- Polymer Floor System / Polyurethane Floor System

- Construction Chemical Products

- Cementitious Flooring Systems

5. MC-Bauchemie (M) Sdn. Bhd.

- Polymer Floor System / Polyurethane Floor System

- Construction Chemical Products

- Cementitious Flooring Systems

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

7

EXPERTISE

1. Protective floor system for commercial and industrial building such as cementitious

flooring system ( Floor Hardener Topping, Floor Liquid Densifier and Ramp System)

Natural Floor Hardener (Burnish Finish) For Factory At Beranang, Kajang

Light Grey Floor Hardener For Warehouse At Petaling Jaya

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

8

Light Grey Floor Hardener For Combat Factory At Tanjung Malim

Terra Cotta Floor Hardener For Perodua Factory At Serendah

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

9

Nile Green Floor Hardener For Sum Hing Factory At Kuala Lumpur

Cream Colour Floor Hardener For Konica Minolta Factory At Melaka

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

10

Forming of Groove Line at Ramp

Forming of Circular Ring Groove at Ramp

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

11

Power Trowel

Power Trowel

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

12

Floor Hardener c/w C2 Guard Liquid Hardener For Southern Nissha Factory At Bangi

Floor Hardener c/w C2 Guard Liquid Hardener For Sum Hing Factory At KL

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

13

Floor Hardener c/w C2 Guard Liquid Hardener For Nistran Factory At Melaka

Floor Hardener c/w C2 Guard Liquid Hardener For Nistran Factory At Melaka

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

14

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

15

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

16

EXPERTISE

2. Protective floor system for commercial and industrial building such as superflat floor

system ( measured with ASTM E1155 )

Superflat Floor System – Category 1

Superflat Floor System – Category 2

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

17

Superflat Floor System – Category 3

Superflat Floor System – Category 3

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

18

Superflat Floor System – Category 2 c/w Floor Hardener for Elektri Sola at Janda Baik, Pahang.

Superflat Floor System – Category 2 c/w Floor Hardener for Elektri Sola at Janda Baik, Pahang.

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

19

Superflat Floor System – Category 2 c/w Floor Hardener for Bahru Stainless Factory, Tg Langsat, JB.

Superflat Floor System – Category 2 for Bahru Stainless Factory (71,000m2).

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

20

Floor installation to be in

accordance with the Guidelines

as described in ACI 302.1R for

Concrete Floor and Slab

Construction

Floor finish tolerances for various

uses shall conform to the flatness

and levelness requirements set

forth in ACI 117

Finished floor surface profile to

be measured in accordance with

ASTM E1155 “Standard Test

Method for Determining Floor

Flatness and Floor Levelness”

using Face Floor Profile Numbers

(F-number System)

STANDARDS:

Superflat Floor Standards

APPLICATIONS:

VNA Warehouse

ASRS Store-house

Logistic Distribution

Center

Movie or television studio

Exhibition Center

Ice or roller skating ring

F-number System

FF--number Systemnumber System--It is recommended that both flatness and levelness It is recommended that both flatness and levelness requirements be described by FACE Floor Profile Number. Two separequirements be described by FACE Floor Profile Number. Two separate rate FF--numbers are required to define the required flatness and levelnenumbers are required to define the required flatness and levelness ss of the constructed floor surface.of the constructed floor surface.

The Flatness F-number (FF) controls local surface bumpiness by

limiting the magnitude of successive 1-ft(300-mm)slope changes when

measured along sample measurement lines.

The Levelness F-number (FL) controls local conformance to design

grade by limiting differences in departures from design grade over

distances of 10 ft (3m) when measured along sample measurement lines.

FF=22.0

30" 30" 30"30"

1/8"

40" 40" 40"

1/8"FF=27.7

60" 60"

1/8"FF=37.8 FF=62.2

120"

1/8"

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

21

1.00

1.50

2.50

3.00

3.00

0.75

1.00

1.50

2.00

2.00

Difference in elevation over 300mm

Difference in slope over 600mm

Difference in elevation Across wheel-

track .

* * *

* * *

* * *

Difference in elevation of points on a

3m goid.

Defined

Movement

Any wheel-track

Any line at right angles to the

wheel track. Lines to be at

300mm centres

Free Movement

SUPERFLAT

CATEGORY

VNA Warehouses

requiring:

Minimum clearance

between fixed and

moving pallets

Maximum throughputs

maximum truck speed

maximum permitted

racking height>13m

height

100%95%

Allowable

Limits

PropertyLocationCategory

(Examples)

BCS Standard for Flat Floor Classifications

British Concrete Society TR34

I

300mm

300mm 300mm

II

wheelwheel--tracktrackIII

3m

3m

3m 3m

IV

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

22

BCS Standard for Flat Floor Classifications British Concrete SocietyTR34

Category (Examples)

Location

Property

Allowable Limits

95% 100%

1 VNA Warehouses where the racking height varies between 8m and 13m

Mover Transport

2

VNA Warehouses where the racking height is less than 8m

Automatically Guided Transporter Vehicles

3 Narrow and Wide Aisle Warehouses

Defined Movement

Free Movement

Defined Movement Free Movement Free Movement

As previous page I II

III a) b)

IV

I II

III a) b) IV IV

1.50 2.50 2.50 3.00 3.00

2.50 3.25 3.50 4.00

5.50

5.50

2.50 3.50 3.50 4.50 4.50

4.00 5.00 5.00 6.00

8.00

8.00

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

23

British Concrete Society Technical Report No. 34, Rev.3

Defined Movement : Table 4.2-4.4 : Permissible limits for Properties I, II, III, IV in defined and free Movement areas.

Floor

Classification

MHE

height

Property I

Property II

Property III

F-number

Wheel track

up to 1.5m

Wheel track

over 1.5m

95%

100%

95%

100%

95%

100%

95%

100%

FF Value

(Flatness)

FL Value

(Levelness)

Superflat

(SF)

Over

13m

0.75

1.0

1.0

1.5

1.5

2.5

2.0

3.0

100

50

Category 1

8-13m

1.5

2.5

2.5

3.5

2.5

3.5

3.0

4.5

50

30

Category 2

Up to

8m

2.5

4.0

3.25

5.0

3.5

5.0

4.0

6.0

30

20

Floor Use

Property II

Limit (mm)

Property IV

Limit (mm)

95%

100%

95%

100%

FM 1

Where very high standards of flatness are

required.

Floor to FM1 classification are likely to be

constructed using long strip methods.

2.5

4.0

4.5

7.0

30

46

FM 2

(Special)

Floors for later conversion to category 1

defined movement.

3.0

4.5

6.5

10.0

27

32

FM 2

Wide aisle warehousing with stacking or

racking over 8m free-movement areas and

transfer areas.

3.5

5.5

8.0

12.0

22

26

FM 3

Wide aisle warehousing with stacking or

racking up to 8m, retail and manufacturing

facilities.

5.0

7.5

10.0

15.0

16

21

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

24

0

10

20

30

40

50

60

70

80

90

100

carpet

0 10 20 30 40 50 60 70 80 90 100

Fla

tne

ss (

FF)

Levelness (FL)

Not critical

Thin set Vehicular

Air pallet

Superflat floor

for

High Racking System

FLATNESS/LEVELNESS TYPICAL USE GUIDE

America Concrete Institute

ACI 117

Superflat Floor Classification

Floor Profile

Quality

Classifications

MHE lift

height

Specified F-numbers ApproximateTolerance

in Property I,II & III

Over 3 meter Flatness(*) FF Value

(Flatness)

FL Value

(Levelness)

Ultraflat ≥150 ≥100 ≤1.00mm

Superflat Over 13m ≥100 ≥50 ≤1.59mm

Very Flat

(Category 1) 8-13m

≥50 ≥30 ≤3.18mm

Flat

(Category 2) 6-8m

≥30 ≥20 ≤5.00mm

Conventional

(Category 3) below 6m

≥25 ≥15 ≤6.35mm

(*) Note: figures for cross-reference only。

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

25

Structural Slab (by others)

SBR Bonding Agent

C30 Reinforced Concrete Screed of

thickness ≥≥75mm

Flatness Enhancing Concrete Floor

Hardener

Curing Compound

Superflat Concrete Floor Design

Superflat floor installation requires a two-course concrete

placement. Floor design is detailed as below :

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

26

Dipstick Floor Measurement Competent Person Certificate

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

27

Dipstick 2200 Floor Profiler

Dipstick 2200 Auto-Read Floor Profiler is totally integrated data collection instrument that provides a fast and accurate

method of measuring floors for flatness and levelness using American Concrete Institute (ACI), Canadian Standards

Association (CSA), and America Society for Testing and Materials (ASTM) Standards.

Two straight lines are marked at apart from center panel locations on the floor surface. Point elevations are then measured

at regular 300mm intervals along each line. The elevation differences between all adjacent reading points are calculated,

and a straight line approximation to the surface profile along each measurement line is produced and evaluated for

consistency with visual observation (graph) of the floor surface.

F-Numbers are derived from a statistical analysis of the floor’s elevation measured at 300mm intervals. The elevation

differences over 600mm are used to determine FF (q1-q14), while the differences over 3 meter are used to determine FL (z1-

z6).

q1 q2 q3 q4 q5 q6 q7 q8 q9 q10 q11 q12 q13 q14

300mm z1 z2 z3 z4 z5 z6 Measurement Line

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

28

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

29

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

30

METHOD OF INSTALLATION

D e s i g n & i m p l e m e n t a t i o n o f c e m e n t i t i o u s S u p e r f l a t F l o o r

flooring system incorporate with ASTM E1155-96, Standard Test Method for determining

f l o o r f l a t n e s s & l e v e l n e s s u s i n g t h e F - N u m b e r i n g S y s t e m

1) Design casting panel size in accordance with racking layout,

location of construction joints to be under racks.

2) Obtain datum point, setup FFL, ensure screed thickness.

3) Level formwork (guard rail) setup (wooden formwork by

others).

4) Level checking prior to concreting.

5) Concrete placing by others (carry out slump test for each

batch of concrete prior to placing).

6) Leveling of concrete using vibrator beam (air screed).

7) Rechecking of level.

8) Enhance flatness using super-flat floor tools.

9) Dry shaking of hardener when concrete at initial setting.

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

31

10) Power floating using walk-behind power float machine

11) Bull floating.

12) Finish surface with walk-behind power float machine or

Ride-on troweling machine.

13) Curing with Acrylic curing agent.

14) Floor measuring and report by using “Dipstick” Floor

Profiler on flatness & levelness within 72 hours of floor

casting.

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

32

Ride-On TrowelProduce the Final Concrete Finish

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

33

List of Project Experiences

A) Cementitious Floor Hardener System

Project Site Area

Malaysia 1) Tan Chong Assembly at Serendah, Selangor 50,000 m

2

2) Dana 1 Shop Office at Subang Jaya, Selangor 48,000 m2

3) Apartment at Parcel 5R4 Putrajaya, Selangor 30,000 m2

4) OYL Factory at Sg. Buloh, Selangor 27,732 m2

5) Jaya Jusco at Taman Equine, Selangor 18,670 m2

6) Kian Joo Factory at Nilai, Negeri Sembilan 11,000 m2

7) IQM Factory & Warehouse at Tg. Malim, Perak 10,400 m2

8) Perodua Factory at Serendah, Selangor 9,900 m2

9) YKK Factory at Johor Bahru, Johor 7,500 m2

10) Cameron Factory at PTP, Johor 6,902 m2

B) Superflat Floor System

Project Site Area Floor Class

Malaysia 1) Electric Solar Factory at Janda Baik, Pahang 4,099 m

2 Category 2

2) Star Feedmill Factory at Beranang, Kajang 10,000 m2 Category 3

3) Konica Minolta Factory at Tasik Utama, Melaka 32,000 m2

Category 3

4) Ship Yard Factory at Batu Berendam, Melaka 6,000 m2 Category 2

5) JST Connectors Factory at PTP, Johor 4,577 m2 Category 3

6) British India Warehouse at Kota Damasara 4,000 m2 Category 3

7) Tesco Outlet Extension at Melaka 2,500 m2 Category 2

8) Nitto Denko at Shah Alam, Selangor 2,500 m2 FF61/FL55 (Cat. 1)

9) Agility New Warehouse at Sg Way, Petaling Jaya 1,500 m2 Category 3

10) Project Victoria-MIAC-Subang Airport 19,000 m2 FM 2

11) Bahru Stainless- Tg. Langsat, JB 71,000 m2 Category 2

12) PML Pulau Indah, Klang (ASRS/Manufacturing) 30,000 m2 Category 2/3

13) Fibertex Nilai 25,000 m2 Category 3

14) Nippon Paint Shah Alam, Selangor 9,000 m2 Category 3

15) KYM Warehouse at Senai, JB 11,000 m2 Category 2

16) Bank Negara Subang Hi-tech Park, Subang Jaya 3,800m2 Category 1

17) DSG Warehouse Teluk Panglima Garang, Selangor 30,000 m2 FM 2

18) Evyap Sabun- Tg. Langsat, JB 40,000m2 Category 2

19) Great Avenue Warehouse Shah Alam 30,000m2 Category 2

20) Hokto Mushroom Factory Enstek Park 8,000m2 Category 1

21) Pokka Senai JB 8,000m2 Category 3

22) Perodua Kawamura Kiko Factory Serendah 16,000m2 Category 2

23) Perodua PDI Factory Serendah 8,300m2 Category 3

24) Pinewood Studio Kota Iskandar JB 2,500m2 Superflat (>FF100)

25) Daihatsu Sendayan Seremban 2 21,000m2 Category 2

26) Toyota Bukit Raja, Klang 6,000m2 Category 2

27) Perodua PMSB Press Plant Extension 7,000m2 Category 3

28) Big Dutchman Agriculture Warehouse Bukit Raja Klang 17,000m2 Category 2

China 1) Sugoa Logistic Distribution Centre at Nanjing 40,000 m

2 FF85/FL60

2) Homeworld Logistic Distribution Centre at Tianjing 38,000 m2 Category 1

3) CRC Logistic Distribution Centre at Shenzen 36,000 m2 Category 1

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

34

EXPERTISE

3. Protective floor system for commercial and industrial building such as polymer

flooring systems ( Polyurethane & Epoxy Flooring System)

Ucrete MF Floor For Kayaba Factory At Banting

Ucrete UD200 Floor For Premec Factory At Bayan Lepas, Penang

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

35

Ucrete WR Floor For Nestle Plant At Chembong

Self Leveling Epoxy Floor For Yakult Cultured Milk Factory At Seremban

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

36

Self Leveling Epoxy c/w Moisture Barrier Floor For Fuji Factory At Kulim

Epoxy Textured Coating c/w Moisture Barrier Floor For Sharp Factory At Sg Petani

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

37

Jotafloor Glass Flake Textured Coating Floor For Sharp Factory At Batu Pahat

Glass Flake Epoxy Textured Coating c/w Moisture Barrier Floor For Totokiki Factory At Senawang

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

38

Water Based Coating Wall & Waffle For Fuji Factory At Kulim

ESD Conductive Floor For Maxell Factory At Batu Berendam, Melaka

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

39

Superflat ESD Conductive Floor For Pinewood Studio At Kota Iskandar JB

Superflat ESD Conductive Floor For Pinewood Studio At Kota Iskandar JB

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

40

EXPERTISE

4. Car Park Coating System

Jotafloor Traffic Deck System c/w Moisture Barrier For Jusco Shopping Complex At Bkt Tinggi 2, Klang

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

41

Surface Preparation

High Speed Floor Grinding Machine

BEFORE AFTER

Floor Surface Preparation By Shot Blasting

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

42

Surface Finishing

Ucrete MF

Before After

P R I M AE S P R I T PRIMA ESPRIT SDN BHD (571835-K)

K.L Office :B3-1-26, Jalan Pinggiran 1/3, Taman Pinggiran Putra Seksyen 1, 43300 Sri Kembangan, Selangor. Tel:(603) 8948 1373 Fax:(603) 8948 1535

Melaka Office : No. 19, Jalan PM6, Taman Perindustrian Merdeka, Batu Berendam, 75350 Melaka. Tel: (606) 317 4126/9066 Fax: (606) 3174001

43

List of Project Experiences

A) Polymer Floor System (Polyurethane & Epoxy)

Project Site Area

Malaysia 1) Ciba Vision Factory at Tanjung Pelepas Port, Johor 20,000 m

2

2) Texas Instrument at Ampang, Kuala Lumpur 14,624 m2

3) ST Thompson Factory at Muar, Johor 13,860 m2

4) Perfect Food Factory at Alor Gajah, Melaka 12,700 m2

5) CTRM at Batu Berendam, Melaka 11,045 m2

6) Sharp SRC Factory at Sg. Petani, Kedah 9,550 m2

7) Fuji Factory at Kulim, Kedah 6,483 m2

8) Nestle Plant at Shah Alam, Selangor 6,150 m2

9) Munchy Food Factory at Batu Pahat, Johor 5,835 m2

10) Min Aik Electronic Factory at Masjid Tanah, Melaka 5,000 m2

11) SGK Biscuit Factory at Nilai, Negeri Sembilan 4,600 m2

12) Yakult Factory at Seremban, Negeri Sembilan 4,300 m2

13) Nestle Plant at Chembong, Negeri Sembilan 4,252 m2

14) Kayaba Plant at Banting, Selangor 4,200 m2

15) SKF Factory at Nilai, Negeri Sembilan 3,298 m2

16) PREMEC Factory at Bayan Lepas, Penang 2,876 m2

17) Sharp SRC Factory at Batu Pahat, Johor 2,850 m2

18) Nestle Plant at Petaling Jaya, Selangor 2,800 m2

19) Canon Opto at Shah Alam, Selangor 2,672 m2

20) Guan Chong Cocoa Factory at Pasir Gudang, Johor 2,000 m2

21) Premium Agro Products Factory at Pulau Indah, Klang 1,828 m2

22) Aik Cheong Coffee Plant at Melaka 1,617 m2

23) AKN Factory at Bayan Lepas, Penang 1,598 m2

24) Long Bow Factory at Merlimau,Melaka 1,445 m2

25) Maxell Factory at Batu Berendam, Melaka 1,250 m2

26) Hospital Kangar at Kangar, Perlis 1,200 m2

27) Campbell Factory at Petaling Jaya, Selangor 1,100 m2

28) Ain Medicare Ext. at Kota Bharu, Kelantan 1,098 m2

29) Spritzer Factory at Taiping, Perak 750 m2

30) Fibertex Nilai 14,000m2

Overseas 1) Ain Medicare at Khartoum, Sudan 4,700 m

2

2) CBL Factory at Sri Lanka 1,127 m2

B) Car Park Coating System

Project Site Area

Malaysia 1) Jusco Shopping Complex at Bkt Tinggi 2, Klang 82,735 m

2