company profile

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COMPANY PROFILE Figure 1: Advance Pact Sdn Bhd building COMPANY NAME : ADVANCE PACT SDN BHD ADDRESS : C/A PANTAI MEDIVEST SDN BHD, HOSPITAL PAKAR SULTANAH FATIMAH, 84000 MUAR, JOHOR DARUL TAKZIM. MANAGER DEPARTMENT : EN. MISNAN THEERAN CONTACT NO : 06-9570833 FAX NO : 06-9574760 / 06-9535944 WEBSITE : WWW.ADVANCEPACT.COM 2.2 CORPORATE LOGO

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Page 1: Company Profile

COMPANY PROFILE

Figure 1: Advance Pact Sdn Bhd building

COMPANY NAME : ADVANCE PACT SDN BHD

ADDRESS : C/A PANTAI MEDIVEST SDN BHD,

HOSPITAL PAKAR SULTANAH FATIMAH,

84000 MUAR,

JOHOR DARUL TAKZIM.

MANAGER

DEPARTMENT : EN. MISNAN THEERAN

CONTACT NO : 06-9570833

FAX NO : 06-9574760 / 06-9535944

WEBSITE : WWW.ADVANCEPACT.COM

2.2 CORPORATE LOGO

Figure 2: Corporate logo Advance Pact Sdn Bhd

Page 2: Company Profile

2.3 HISTORY OF THE COMPANY

Advance Pact Sdn Bhd (APSB) is a Malaysian company that provides a comprehensive healthcare

consultancy and services in Malaysia, Asia Pacific, East Asia and the Middle East. APSB was

incorporated in 1997 and has progressively developed a niche in the provision of healthcare consultancy

and services locally and aboard. APSB scope of healthcare consultancy and services comprises of:

i. Healthcare Projects.

ii. Biomedical Engineering Services.

iii. Facility Engineering Services.

iv. Healthcare Solution.

v. Healthcare Resources Consultancy and Services.

AP Healthcare Projects Division scope of healthcare consultancy and services comprises of:

i. Feasibility Study.

ii. Medical Planning.

iii. Medical Equipment Planning.

iv. Medical Equipment Procurement.

v. Information Technology Planning.

vi. Project Management.

AP Biomedical Engineering Services Division scope of healthcare consultancy and services comprises of:

i. Supervision of Installation, Testing and Commissioning.

ii. Maintenance Management.

iii. Warranty Management.

iv. Risk Management.

v. Medical Technology Assessment.

vi. User Training.

vii. Supply Spare Part and Consumables.

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AP Facilities Engineering Services Division scope of healthcare consultancy and services comprises of:

i. Architectural Engineering Design.

ii. Mechanical Engineering Design.

iii. Electrical Engineering Design.

iv. Civil Engineering Design.

v. Structural Engineering Design.

AP Healthcare Solution Division scope of healthcare consultancy and services comprises of:

i. Development of state-of-the-art, web based application systems for the healthcare industry.

ii. Operation and Maintenance Biomedical Engineering Systems for Ministry of Health hospital.

iii. Healthcare Information Technology Planning.

iv. Information Technology Consultancy Services.

v. Integrated Asset Management System.

AP Healthcare Resources Consultancy and Services Division scope of healthcare consultancy and

services comprises of:

i. Executive Recruitment and Employment Services.

ii. Executive Training & Consultancy Services.

iii. Executive Event Management Services.

iv. Consultant, Middle East Affairs.

2.3.1 THE SPECIALIZATIONS OF BIOMEDICAL ENGINEERING MAINTENANCE SERVICES (BEMS)

The biomedical engineering services have been certified to ISO 9001: 2000 Quality Management

Standards, ISO 13485: 2003   Quality Management Standards for Medical Devices and OHSAS 18001:

1999 Occupational Health and Safety Assessment Series. The ISO 9001:2000 standard provides for a

broad base quality management system for the organization. The ISO 13485: 2003 standard specifically

Page 4: Company Profile

focuses on quality management system for medical devices while OHSAS 18001: 1999 addresses the

occupational health and safety management system requirement.

1.2 TRIP INFORMATIONS

On Wednesday morning at 4th AUGUST 2010 about 8.00 a.m, our team mates have make some

trip to an industry to complete our reports at Advance Pact Sdn Bhd that are most famous company which

is fabricate for biomedical engineering. Before we begin our trip, we all congregated at Polytechnic

Johor Bahru near from our house and we decide to get a breakfast before start our journey. Then, we

begin a trip at 8.30 a.m by car. From our journey, at the beginning, the way from Polytechnic to Pasir

Gudang Highway are smooth but until Plentong area are so fully crowded because the confusion way for

city and Ulu tiram which is causes for traffic jam. After passing through traffic jam, at the corner through

the factory, the way are fully crowded again because an accident occur at that corner which is two car

Page 5: Company Profile

are break up by lorry. These situations was waste our time. We took time was so long to pass from traffic

jam. Until, 8.50 mornings, at Kulai, our car tires was deflated. We change the car tires with the

experiences that we’ve got when since we take the car license. Thank goodness, the spare tire still in good

condition. After change the car’s tire, we continue our journey to Muar. At 12.30 p.m. we arrived at the

company Advance Pact Sdn. Bhd . Then, we have go to the Customer Service Representative counter to

told our reason to came. And then, we wait at waiting places. After a few minutes later, in about 12.50a.m,

we have meet HR, Kak Zakiah which is Human Resources for company that responsible to bring us

around the company. Then, she brings us to ‘Meeting Room’ to show and explain us about the

background, location, maps and a kind of project done of the company. Next, at 1.30p.m, we was given a

statement about safety to prevent an accident before we’re going to workshop that’s called ‘briefing’ by

Safety Officer, En. Hanif and she also give us the safety equipment. Then, at 2p.m, we have been

introduced with Quality Assurance (QA), Pn. Surayahani and Engineer, En. Ismail that took us into

workshop and give some information about the processing of job from this company. At 2.30p.m, we take

a rest until 3.00 p.m. and get prayer. At 3.10p.m , they take us into workshop and teach us about anything

in there like machine, skill, material and others. Then we continue to learn about the Electrical Safety

Analyzer, the tools that was used and some work process from this company until 5.00 p.m. After finish,

we was given a paper that concludes a comment and an opinion about this company. After that, HR has

sent us into car workshop to take back our car. Then we go back to Polytechnic and arrived at 8.00

p.m.

1.3 PURPOSES

On this trip, we are making an observation for completed the Field Report task about the company

of biomedical engineering. Besides that, we are also wanted to learn and collect the experiences based on

the activities that the company have done. The most important thing in this course is to ensure no

problems will occur and we all always have discipline. The aim for this trip is to understand of all what

we want especially about the Electrical Safety Analyzer machine because all biomedical equipment was

using electric power. This is necessary to ensure that all electrical equipment to be used in patients were

in good condition because some damage may adversely affect the patient's.

Page 6: Company Profile

1.4 AUTHORITY AND PERSONNEL

As a student, our group have to fulfill the Field Report assignment for A4003 English For Technical

Purposes module. To ensure it is complete, we need to do research on companies that we choose. This trip

was directed by our lecturer for A4003, Ms. Nora Bt Sahari. After arrived at the Company Advance Pact

Sdn Bhd, first, we have meet Human Resources (HR), Miss Zakiah that allowing us the opportunity to do

research on this company and learn the use of biomedical equipment. After that, we have meet Customer

Service, Pn. Suriani that introduce about the company, work chart, work spec, procedure of work, and

give some briefing for safety before going into workshop. Next, we also meet the engineer, specialist

technician and technician for the company also as the repairer such as En. Nasiruddin technician of

Clinical Specialist Department, En. Halim the specialist of Hand drill Equipment especially in Operation

Room, En. Rasid the specialist of Hemodialysis Department and En. Ismail and En. Azrai that was the

specialist of Medical Laboratory which is they have teach and guide us throughout the trip especially in

workshop and how to repair the damaged equipment. Lastly, we have meet with company’s Manager, En.

Hj Misnan Bin Theeran that we have to interview to know about the company to be more detailed. We also

need to comment about the procedure of work and this company to be more improvement at the future.

ListenRead phonetically Dictionary - View detailed dictionary

ListenRead phonetically Dictionary - View detailed dictionary

Read phonetically Dictionary - View detailed dictionary

1.5 TRIP SCHEDULE

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Schedule :

8.00a.m : Gathered at the Polytechnic Johor Bahru

12.30p.m : Arrived at Hospital Pakar Sultanah Fatimah and meet Advance Pact staf

12.50p.m : Meet HR, Kak Zakiah

1.30p.m : Statement about safety to prevent an accident

2.00p.m : Been introduced with Quality Assurance (QA), Pn. Surayahani and Engineer, En.

Ismail that took us into workshop and give some information about the processing of job from

this company

2.30p.m : Take a rest until 3.00 p.m. and get prayer

3.10p.m : Taught about anything in there like machine, skill, material and others

5.00p.m : End learn about the Electrical Safety Analyzer, the tools that was used and some work process.

8.00p.m : Arrived at Polytechnic Johor Bahru.

Problem encountered :

The problems encountered in the course of the study is there are many things that we are not allowed to try to do

like seeing how a dusty filter mercury because mercury is a hazardous substance that will leave adverse effects on

the skin or if the affected limb. In addition, we are not allowed to enter the operation hall because we were not

wearing surgical clothes to enter the space provided for that we should wear clothes that set the clean and protect

from germs. There is also a problem, one of our students do not take card which makes the company less trust in us

Page 8: Company Profile

and arouses suspicion.

Solution taken :

To solve the problems that have plagued us in accordance with the directions instructed. to see the filtering process

mercury is carried out we asked to wear safety of exquisite white vest. it is for us to avoid excessive contact with

mercury waste. we are allowed to watch the rotation-queue. while in the hall, we are asked to wear a surgical set

the net. for members of our group of students who do not carry the card, he had to wear an approved visitor card

company

Additional work done :

We are taught how to repair equipment such as changing a socket or fuse burns. We are also taught about the

correct way to analyze the faulty circuit. In the meantime, we take this opportunity and will use all the knowledge

given during the final project later. We also learn the correct way to communicate with customers. it is to ensure

that every word that we call not gross and to discipline ourselves.

B. Methods

2.1 OBSERVATION

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Based on what we see and study time in that place, we found that the company uses a lot of equipment we

have ever seen. most of the equipment used can be bought or found in local and abroad. in fact, all

associated with biomedical equipment cost is very expensive. During the study found there are a variety of

equipment used and the electrical test instruments used for testing biomedical equipment to be used in

patients. There are also security measures that are of concern to make any activities of the company.

These specifications that we have observe to do some research about that company how the operation is

work. Such as what we have observed from the company has explanation from below:

Electrical Safety Analyzer

Some of the medical equipment in hospitals that use electricity must undergo a test called TEST SAFETY

that safety equipment is used safely to patients.

EQUIPMENT AVAILABLE IN WORKSHOP

There are a variety of equipment commonly used in the workshop Advance Pact for the purpose of

making, testing and so on. Therefore, it is important to work with a variety of equipment repair or so

easily done.

GENERAL SAFETY

Safety measures during work and worker concern is always reprimanded if workers did not follow the

rules for workers exposed to the hazards of chemicals found on the equipment being repaired. This is

because the equipment is repaired medical equipment.

This specification has taught by our QC and Engineer who guide us along the trip in this company. Then,

they also took us a tour around AP and described all about AP including the organization, main part of

office and any equipment in there.

Page 10: Company Profile

2.2 INTERVIEW

Page 11: Company Profile

There some information from interviews and discuss in meeting room that we make after learn at

workshop to know more detailed about this company. We have interview with company’s Area Manager

named En. HJ Misnan Bin Theeran that have guide us will answered about a question of this company or

else. The dialog of interview has given below;

Rafie : Assalamualaikum. Sorry for disturbing you sir. Can we take your time sir? We have a

few questions about Advance Pact or they called AP and operation that they are

running here.

En. Hj Misnan : Waalaikumussalam. It’s ok. Yes you are. Well, it’s my pleasure to help you all.

Azri : So, how this company operates in a year and how they manage the employee.

En. Hj Misnan : This Company, AP is a branch for Biomedical Engineering Maintenance Service

which is Head Office at Selangor. This company also has offices and took contracts to

countries like Brunei and Saudi Arabia. Our employees set to work in office hours

from 8am to 5pm excluding overtime. Each employee has a work schedule to call on.

They need to come to work if there is an emergency call from the user regardless of the

time either tonight or in the morning may also during the trip. Most of them will come

to check on equipment reported damaged and should be repaired equipment will be

repaired at the same time.

Safri : We heard that of your company handles maintenance tasks for medical equipment. Is

all equipment you maintain is electrical equipment? If so, whether all of your

equipment maintenance can affect anyone using it?

En. Hj Misnan : Yes. Our company to work for medical equipment maintenance and repair. Not all

medical devices are electrical, some are not using electricity as stethescope. But, the

majority of electronic devices that use power supplies. device will affect the user if not

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properly maintained. Therefore, we will make a test to analyze all electrical appliances

to ensure they are not affected by electrical safety analyzers.

Redzwan : Is your company allows employees to bring equipment for repair from outside, and

whether the owner has set the tools that may only be used? it's not all tools are in

accordance with standards and could be abused.

En. Hj Misnan : We allow the equipment to repair from the outside, but must inform us in advance

before making decisions which will do everything we consider first. tools set, where

each employee will be provided with a set of tools. This is a precautionary measure.

Azri : Whether the owner is make a safety plan at work, such as placing a sign or notice to

avoid an accident.?

En. Hj Misnan : Yes. It was the most important thing. Because small errors can invite consequences and can cause death. We have put the signboard at each corner of the workshop or office. Accidents can happen anywhere. Therefore, we must be cautious and follow safety regulations.

Rafie : I think we have enough information and study for now about AP. I really feel

excited and happy to hear all that information that you give to us for now.

Redzwan : Yes sir, furthermore we would like to hear anything for new technology that in the

future.

En. Hj Misnan : I am pleased that you are all willing to interview me. I hope you can understand what

I have say.

Safri : Thank to you En Mohamed, hope we can meet again. Thanks for everything.

Assalamualaikum.

C. Findings

Page 13: Company Profile

Introduction

Before we follow activities that planned, we prepare reporting to company manager in Advance

Pact Sdn. Bhd. We also were given briefing on background rule and organization and given safety

helmet every one and a pair of goggle to follow projects that is being carried out and planned. Scope

work and production also introduced to us how employees here carries out respective duty.

Diagram 7.1.1 Electrical Safety Analyzer

Some of the medical equipment in hospitals that use electricity must undergo a test called TEST

SAFETY that safety equipment is used safely to patients. Electrical Safety Analyzer is a security testing

tool that meets the standards of IEC 601-1. Some of the equipment to be used must be safety tested before

use. An equipment to get the approval of the application if the tests meet the IEC 601-1 standard. The

concept of security is created almost every hospital to ensure that equipment is safe and not cause

problems when used.

7.2 IEC standard 601-1

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"Electrical Safety Analyzer" using an international standard of IEC 601-1. Standard IEC 601-1

was international standards of electrical safety has been recognized by many developing country as

regulations in accordance with electrical medical equipment. "International Electrotechnical Commission

(IEC) which is located in Geneva, Switzerland has introduced the IEC 601-1 standard is essential to be

followed to ensure consumer safety standards are guaranteed. If these rules are not followed, it can cause

physiological effects of electricity occurs. In IEC 601-1, it contains the terms and tests are require.

Safety testing equipment will perform this test in two conditions of "Normal Condition (NC)" and

"Single Fault Condition (SFC). During the tests leakage occurs, the SFC and the NC is used to describe

the actual situation is likely to occur on electrical equipment. "Single Fault Condition" or SFC in essence

is a problem that can occur. Two damage may not necessarily occur at a time, while only a damage that

can be tested only one time. "Normal Condition" or the NC is no damage was caused to an appliance

when in normal circumstances.

According to IEC standard 601-1, test "Single Fault Condition" and "Normal Condition" is

important to implement because it can determine whether certain equipment was damaged and that it

either be a danger if used or otherwise. Electrical safety is an important matter that should be given

serious attention to ensure that no undesirable things happening.

During testing, each test value for "Single Fault Condition" and "Normal Condition" must be

equal to or less than the amount specified in the IEC 601-1 standard. If the test value exceeds the actual

limits set by standard IEC 601-1, this means the device is not safe to use and can cause electrical shock.

There are three main aspects in the IEC 601-1 standard of safety, quality and performance. These aspects

should be followed to ensure that testing is carried out properly and effectively.

7.3 TYPES AND DEFINITIONS

There are several types of equipment known as an electrical shield in the "Electrical Safety Analyzer.

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Electrical protective equipment is divided into three types of equipment that is type B, type BF and CF

types. Types of equipment is different specification electrical protection. Symbols are important as a

reference when carrying out Planned Preventive Maintanence.

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Read phonetically

EQUIPMENT

TYPE

SYMBOL DEFINITION

B

Circuit connections are not isolated from patients with

equipment. Suitable for the protection of leakage

current and electric shock.

BF

Patients with isolated circuit connection of equipment

but can not be used for the inner workings of the heart.

CF

Circuit connections isolated from patients with the

appropriate equipment for the internal connections of

the heart.

Table 7.3.1 Symbols and definitions for types of equipment

There are various types of medical devices that can be found in hospital, for example, Defibrillator, type

of equipment is categorized in the type of BF, while in category Automatic Electronic Sphygmomanometer

type B. However, the type of equipment depends on the model of an equipment issue dugunakan. This kind

of different in the model, although the machine is the same function, but it will vary by type of equipment.

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7.4 EQUIPMENT CLASSES

Each medical devices are divided into classes of its own. In carrying out safety tests on an appliance,

medical equipment class is one important aspect that needs attention. Class of medical equipment was

required safety tests, which will determine whether the equipment passed the test of a security or

otherwise. Classes of equipment is divided into three types, namely class I, class II, class III.

7.4.1 CLASS 1

A medical equipment in Class I if it means a three pin plug wire has a pin and his earth wire is in place or

in other words it has no special protection of the ground. In addition, to provide additional protection fuse

is placed in the plug pins. Earth current protection is the insulation between the live wire and the wire is

neutral. Protective equipment in the main circuit will disconnect the supply if a large leakage current

flows from the earth through the protective earth conductor.

7.4.2 CLASS II

For type II devices, it has the protection system is double insulated and insulation help. Basic protection

for double insulation is the insulation first. The first event of insulation failure of current protective

member, further insulation is insulation that will take over the first insulation work to avoid the current

connectivity part of life. Meanwhile, aid is insulated with insulation layer of protection with double

insulation. Class II equipment has a fuse in the main conductor for the earth.

7.4.3 Class III

There is protection against electric shock for the equipment that was in Class III, but it also depends on

the circumstances in which it has no high voltage supplied from the Safety Extra Low Voltage (SELV).

Safety Extra Voltage (SELV) can be defined as a standard voltage that is used, it must be less than 25

VAC or 60 VDC. Class III equipment to function with a battery or power supply from SELV transformer.

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SELV effects will exist in the event of leakage currents that affect or impact on the human body, such as

electrolysis, burns, muscle cramps, respiration interference and disruption of the heart.

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7.5 EXAMPLE OF SAFETY TEST RECORD

Test Report

ES601 : ES070800039 Ver. : 1.30

I.D : MY ES601

Device ID : MUR 11726

Parent ID : BEECG02 – 0003

Date / Time : 02 MEI 2010 09:00:25

Descriptiion : ELECTROCARDIOGRAPH Make : SUZUKEN, JAPAN

Serial No. : 1010100 Model : KENZ 108

Facility : BEMS Location : ICU

Tech Code : 134

Tech Time : 00:12:06

************************SAFETY TEST************************

STANDARD : IEC60601 AUTOSEQ : 4

LIMITS PER STANDARD CLASS : I

GROUND FAULT : NONE

LINE VOLTAGE : L1 – L2 L1 – GND L2 – GND

244.1 243.9 1.1 VOLTS RMS

LOAD CURRENT : 0.05 AMPS RMS

INSULATION RESISTANCE LIMITS UNITS

L1/L2 TO GND : 999.9 2.0 MEGAOHMS PASS

AP TO GND : 999.9 70.0 MEGAOHMS PASS

PROTECTIVE EARTH LIIMITS UNITS

RESISTANCE : 0.378 0.1 OHMS FAIL

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TEST CURRENT : +1 AMP DC

--------------------LEAKAGE TEST CONDITIONS---------------------

NP: Normal Polarity L2N: Line 2 Normal GNDN: Ground Normal

RP: Reverse Polarity L2O: Line 2 Open GNDO: Ground Open

--------------------ENCLOSURE LEAKAGE--------------------

TEST ---------TEST CONDITION--------VALUE LIMIT UNITS

1 ON/RP/L2N/GNDO/----/----/---- 19 500 μARMS PASS

0 500 μADC PASS

2 ON/RP/L2N/GNDO/APG/----/---- 19 500 μARMS PASS

1 500 μADC PASS

3 ON/NP/L2N/GNDO/----/----/---- 19 500 μARMS PASS

1 500 μADC PASS

4 ON/NP/L2N/GNDO/APG/---/---- 19 500 μARMS PASS

0 500 μADC PASS

-------------------EARTH LEAKAGE------------------

TEST ---------TEST CONDITION--------VALUE LIMIT UNITS

1 ON/RP/L2N/GNDO/----/----/---- 26 1000 μARMS PASS

0 1000 μADC PASS

2 ON/RP/L2N/GNDO/APG/----/---- 26 1000 μARMS PASS

0 1000 μADC PASS

3 ON/NP/L2N/GNDO/----/----/---- 26 1000 μARMS PASS

1 1000 μADC PASS

4 ON/NP/L2N/GNDO/APG/---/---- 26 1000 μARMS PASS

0 1000 μADC PASS

-------------------PATIENT LEAKAGE------------------

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GROUP AP ------TEST CONDITION-------VALUE LIMIT UNITS

1 2 ON/NP/L2N/GNDN/APM/----/---- 27 50μARMS PASS

1 2 ON/NP/L2N/GNDN/APG/----/---- 1 10μADC PASS

AP:APPLIED PART NO. NA: NOT APPLICABLE

GROUP NAME: TYPE:

1 ECGCF ISOLATED

2 DISABLED

AP PART NAME AP PART NAME

01 RA 06 V2

02 RL 07 V3

03 LA 08 V4

04 LL 09 V5

05 V1 10 V6

-------------------AUXILIARY LEAKAGE------------------

AP PART NAME TEST CONDITION VALUE LIMIT UNITS

1 RA ON/NP/L2N/GNDN 0 10 μARMS PASS

ON/NP/L2N/GNDN 1 10μADC PASS

2 RL ON/NP/L2N/GNDN 0 10 μARMS PASS

ON/NP/L2N/GNDN 1 10μADC PASS

3 LA ON/NP/L2N/GNDN 0 10 μARMS PASS

ON/NP/L2N/GNDN 1 10μADC PASS

4 LL ON/NP/L2N/GNDN 0 10 μARMS PASS

ON/NP/L2N/GNDN 1 10μADC PASS

5 V1 ON/NP/L2N/GNDN 0 10 μARMS PASS

ON/NP/L2N/GNDN 1 10μADC PASS

6 V2 ON/NP/L2N/GNDN 0 10 μARMS PASS

ON/NP/L2N/GNDN 1 10μADC PASS

7 V3 ON/NP/L2N/GNDN 0 10 μARMS PASS

ON/NP/L2N/GNDN 1 10μADC PASS

8 V4 ON/NP/L2N/GNDN 0 10 μARMS PASS

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ON/NP/L2N/GNDN 1 10μADC PASS

9 V5 ON/NP/L2N/GNDN 0 10 μARMS PASS

ON/NP/L2N/GNDN 1 10μADC PASS

10 V6 ON/NP/L2N/GNDN 0 10 μARMS PASS

ON/NP/L2N/GNDN 1 10μADC PASS

TEST CONDITIONS USED IN LEAKAGE MEASUREMENTS

DUT-ON NP L2N GNDN APG

RP L2O-SFC GNDO-SFC APM-SFC

GND-ERTH

ALL COMBINATIONS OF NORMAL AND SF CONDITIONS LISTED

ABOVE WERE TESTED ACCORDING TO THE STANDARD.

ENCLOSURE AND EARTH LEAKAGE:

REPORT LISTS HIGHEST RMS OR DC READINGS OBSERVED

DURING THE TEST (UP TO 4TEST CONDITIONS MAXIMUM)

PATIENT LEAKAGE:

REPORT LISTS HIGHEST RMS AND DC READINGS OBSERVED FOR

EACH GROUP (UP TO 5 RMS AND 5 DC VALUES MAXIMUM)

AUXILIARY LEAKAGE:

REPORT LIST HIGHEST RMS AND DC READINGS OBSERVED FOR

EACH PART (UP TO 10 RMS AND 10 DC VALUES MAXIMUM)

ENGINEER:_EN AZRAI NIZHAN___DATE:__2 MEI 2010__

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EQUIPMENT AVAILABLE IN WORKSHOP

There are a variety of equipment commonly used in the workshop Advance Pact for the purpose of

making, testing and so on. Therefore, it is important to work with a variety of equipment repair or so

easily done.

4.1.1 Steel Ruler

Steel ruler is made of durable steel. In addition, it has made in the unit move inches and millimeters. It is

used to:

• Measure the length or the distance with an accuracy of 1 / 64 inch.

• Make a straight line.

• Priority to make measurements on devices or components.

Steel Ruler

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L-Elbow

L elbows made of durable steel. It has made the unit senggatan inches and millimeters. It is used to:

• Make a straight line.

• Test piece material.

• Testing of the side sections.

L-Elbow

Screw rotor

There are many types of screwdriver that is available for different uses. Screwdriver can be found in the

form of round or square. While its size is determined by the length of the stick. Which screwdriver type is:

Listen

Read phonetically

• Flat screwdriver

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Flat Screwdriver

• Philip screwdriver

Philip Screwdriver

• Players Screw Bump

Players Screw Bump

4.1.4 Playar

Playar a grip device that cog-teeth used to cut, bend, tie a small bolt or nut just need a little hand, and

bonding clamps are small things. Playar not be used to bind or loosen bolts or nuts that can cut the

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corner kesegian bolt or nut.

Playar divided into several types:

• Combination Playar

• Cutting Playar

• Spout Playar Tyre

• Playar vise grip

Combination Playar

• Available to work grip and hold a round rods.

Combination Playar

Cutting Playar

• Also known as playar diagonal. It is used to cut small rivets, pin, wedge pin, and sometimes to grip the

work piece.

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Cutting Playar

Spout Playar Tyre

• Known by the name playar needle. Also used for holding or grasping an object

Spout Playar Tyre

Playar vise grip

• Used to clamp small objects and fittings that will not work when opening and installing.

Listen

Read phonetically

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Playar vise grip

4.1.5 Adjustable wrench

An open end wrench with jaws that can be adjusted and it is adjusted by turning the nut gear

entanglement. It can be adjusted with nuts or bolts of various sizes. It is only used when the wrench did

not fit the bolt head or nut.

Adjustable Wrench

4.1.6 Allen wrench (Allen Key)

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L-shaped and made of steel in a set of various sizes. Front keratannya a hexagon or square and are used

on both ends.

Allen Key

4.1.7 Hammer

Hammer used to drive the device (usually for the purpose of driving the chisel), to bend things, to connect

or separate the parts closely fitting and appropriate work.

Hammer

4.1.8 (Air Gun)

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It is an appliance that uses air pumps. Use the wind to clean the spraying of metals or dust in the blend

into the machine.

Air Gun

4.1.9 Marker Pen

This tool is used to make a mark on the workpiece. It is easily found. There are a variety of colors. Colors

used are red, black, blue.

Marker Pen

4.1.10 Knives

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This tool can be categorized as a dangerous tool because it is sharp and can hurt the body. There are

various types such as knife blades, knives and other kitchen.

Knives

4.1.11 Multimeter

Multimeter is an electronic device. It can diigunakan as a tool to:

• Measuring voltage

• Sound Check

• Measuring ampere

• Measuring ohm

• Measuring voltage direct current (DC) and alternating current (AU)

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Multimeter

4.1.12 Double Tape

Double purpose tape is the top and bottom with glue. Double tape has a number of sizes such as small,

medium and large.

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Double Tape

4.1.13 Tape Measure

Measuring tape made of zinc and plastic. It has senggatan made of meters and feet. Typically, the

measuring tape used to measure substantial material only.

Tape Measure

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4.1.14 Tape Stickers

This device serves as a sticker. There are various types and colors. It's made of plastic and is made of

paper. This device is white, black, red and others.

4.1.15 Solder Iron

This tool is used to melt tin. It uses electricity for heating process. This tool can cause injury to

individuals and can cause electrical short. Before using inii, individuals who want to use it must check

that there is not such a bad thing. Temperature used is 250 ° C to 370 ° C.

4.1.16 Sucker

This tool is used to lead the circuit and the base components. Tin should be diluted prior to the new

inhaled.

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Listen

Read phonetically

sListen

Read phonetically

Listen

Read phonetically

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GENERAL SAFETY

While doing research, I discovered that the company gives priority to the safety of workers. It aims to

prevent undesirable things happen, like accidents, fires and damage to machinery or equipment. The

employee Advance Pact Sdn. Ltd is monitoring the industry at a time training students to do the job. In

addition, the brief introduction is made by Advance Pact to ensure that workers are always alert to do the

job. The Advance Pact was also concerned about the quality of service to its customers. Therefore, safety

measures during work and worker concern is always reprimanded if workers did not follow the rules for

workers exposed to the hazards of chemicals found on the equipment being repaired. This is because the

equipment is repaired medical equipment.

 

3.2 OBJECTIVES

The Advance Pact to ensure employees work safely and the services provided customer satisfaction. The

Advance Pact would also like employees and customers comfortable during the workshop and are not

worried about the level of safety in the workshop. In addition, the Advance Pact would also like to

introduce the workings of Japanese workers who practice the principles of 5S are the result of Japan as a

developed country.

3.3 PERSONAL SAFETY MEASURES

• No long hair

• Wear safety shoes

• shirt sleeve is not too long / fold if the long-

• Do not wear jewelry himself

• Wearing scarves for Muslim women / bond for non-Muslims

• Not exposed to idle while in the workshop / ward

• Wear gloves when doing service, repair or clean equipment / use google if necessary, especially

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equipment that can be harmful to the eyes.

• Wear appropriate clothing

• Do not put sharp things in your pocket

• Do not run in the workshop

• Always follow the instructions given

• Responsible for the work done

• Giving full attention to the work done

3.4 SECURITY MEASURES IN THE WORKSHOP

Safe and structured workshops can maintain the mood of employees. Employees should be concerned

about workplace safety because in case of unwanted things can cause loss of life and can lead to fly.

Among the current emphasis in the workshop are:

• The layout of the workshop shall be in accordance with the saving work to find and adjust the device

while working.

• Workshops should have enough walking paths and lobby work.

• Has the door enough to lift the goods and work in the event of an emergency.

• Workshops should have good air circulation, if necessary, added exhaust fan.

• Locate where the fire extinguisher handy.

• Provide first-aid kits for minor injuries or while waiting for treatment.

FIRE 5.3

Fires can happen anywhere and at work among them. Usually fire may occur due to:

• Materials ordinary combustible such as paper, furniture, plastics and so on.

• liquid materials

• Damage to electrical equipment

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.1 Fire extinguisher

 

Figure 3.5.1.1 Extinguishing Fire

3.5.1.1 Category Extinguishing Fire

There are three categories of fire extinguishers:

• Category A: normal materials

• Category B: liquid substances

• Category C: electrical materials

3.5.1.2 Type of fire extinguishers

• Dus water (hose pipe)

• Eraser acid soda (soda-acid extinguishers)

• chemical foam extinguishers (chemical foam extinguishers)

• Carbon dioxide extinguishers (Carbon Dioxide extinguishers)

• Dry powder extinguishers (dry powder extinguishers)