laporan asset nomenclature

8/16/2019 Laporan Asset Nomenclature

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MAINTENANCE MANAGEMENT

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DAFTAR ISI

DAFTAR ISI..........................................................................................................................

OVERVIEW.......................................................................................................................

OBJECTIVES.....................................................................................................................

REFFERENCE...................................................................................................................

ABBREVIATION...............................................................................................................

CONTENT..........................................................................................................................

ATTACHMENT....................................................................................................................


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OVERVIEW

Suatu hal yang kta !lk "!ana hal ter#e$ut !a!%u !elakukan

#uatu tuga# untuk !e!$antu kegatan #e#eorang "a%%at "#e$ut #uatu

a##et. Menurut "ar #u"ut %an"ang %enul#& a##et alah #uatu hal yang

!elakukan #uatu u#aha atau %ekerjaan "an !e!lk nla tertentu.

'er"a#arkan (''I& art a##et alah #e#uatu yang !e!lk nla tukar. Dar$e$era%a "e)n# ta"& "a%at "#!%ulkan a##et a"alah #e#uatu yang

$eharga& #ehngga "%erlukan #uatu %erlakuan untuk !enjaganya agar teta%

$ero%era#.

Pa"a !ata kulah !anage!en %era*atan yang #e"ang "te!%uh oleh

%enul# "ajarkan "!ana !e!anaje!en %era*atan untuk !enjaga #uatu

a##et untuk $ero%era# #ela!a !ungkn untung !engha#lkan %ro)t yang

$anyak& "ala! hal n kta $er%eran #e$aga %eru#ahaan %ro)ta$le.

Pa"a $a$ n akan "jela#kan le$h lanjut !engena %en"ataan A#et

atau no!enklatur a##et "!ana untuk !e!u"ahkan %en"ataan #eju!laha##et !aka "gunakan " atau no!or unk yang "!ana "gunakan untuk

!e$e"akan antara 1 a#et "engan a#et lannya. Dengan !e!$uat

no!enclature yang $ak !aka akan !e!$atu %ro#e# $erkutnya (arena

"engan a"anya no!or unuok n akan !e!u"ahkan untuk !engetahu

kon"o# "ar a##et& a%a yang %erlu "lakukan %a"a a##et ter#e$ut "an ja"*al

%era*atan "ar aa#et& #erta !a#h $anyak lag.

Dla! $a$ n akan "jela#kan $aga!ana "an a%a "a#ar yang

"gunakan oleh %enul# untuk !enentukan no!enklatur yang "gunakan

oleh %enul# .


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Objectives

Tujuan "ar %engerjaan "ar no!enkaltur a##et n a%a$la akan""a%t $e$era%a hal& antara lan +

1. Maha##*a !engetahu "a#ar %e!$uatan no!enclature a##et,. Maha##*a !engetahu %ro#e# %e!$uatan no!enclature a##et-. Maha##*a !a!%u !e!$uat a##et "ata "ar #eju!lah a##et. Maha##*a !a!%u !enggunakan %rogra! !anaje!en a##et

untuk !e!$uat l#t a##et


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REFFERENCE

Dala! %ro#e# %e!$uatan no!enclature n %enul#

!enggunakan #o/t*are $erna!a CREE "!ana #o/t*are ter#e$ut

"$uat !enggunakan Mcro#o/t Acce#. Dla! %e!$uatan %enul#

$anyak $er%anutan terha"a% $e$era%a aturan aturan %eno!oran

a##et "an untuk %engerjaan !enggunakan %an"uan %enggunaanCREE. Salah #atu re/eren# yang "gunakan a"alah N2RS2( e"#

rev# , tahun ,001. Pa"a hala!an 13 "ar N2RS2( "jela#kan "#ana

herark "ar #uat #y#te! "!ana ter"a%at tngkatan 4 tngkatan "ar

%alng nt hngga ca$ang ca$ang yang #e!akn $anyak "$a*ah

"!ana !enunjukkan #e!akn ke$a*ah !eru%akan $agan "ar a*al

ca$ang ter#e$ut. Penjela#an ter#e$ut !enja" "a#ar yang "gunakan

%enul# untuk !e!$uat ko"e unk "ar %eno!oran a##et.

5aulu !engena autran %eno!oran& %enul# !enggunakan

acuan "ar 6/un"a!ental o/ %reventve !antenance7 . )!ana

"jela#kan !engena #alah #atu !eto"e %eno!oran yang

!enggunakan antara 3 "gt "engan 8"gt.

5alu untuk %ro#e# %e!$uatannya $erlan"a#akan "ar $uku

!anual "ar CREE untuk %eng#an /or! a##et a"a #o/t*are

ter#e$ut.


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CONTENT

a. Aturan Dasar Penentuan Task List

Pa"a "a#arnya #uatu ko!%onen !e!erlukan %er*aratan&na!un #e!akn vtal #uatu a##et !aka cen"rung %era*atan yang

"$erkan le$h nten#/. 9ang !enja" "a#ar %enul# untuk !e!$uat

ta#k l#t alah "ata !antenance ta% *aktu tertentu yang "ata

ter#e$ut a"a " a##gn!ent "ata yang "$erkan. Ala#an

%enggunaan "a#ar ter#e$ut karena akan le$h !u"ah

!e!ngelo!%okkan tuga# tuga# yang a"a& "a$n"ngkan !en"ata

ta% tuga# $er"a#arkan ju!lah ko!%onen yang tentunya ko!%onen

ter#e$ut !e!lk le$h "aar 1 tuga#.

(ele!ahan "ar "a#aran n alah cangku%an !antenance %a"a#atu *aktu yang terlalu lua# #ehngga& "an %a"a #o/t*are ter#e$ut

t"ak $#a lang#ung "!a#ukkan le$h "ar 1 ta#k l#t untuk #ekal

%eng#an& #ehngga akan #e"kt #ult %a"a %eng#an #che"ule&

na!un !e!$uat "ata ta#k l#t !enja" le$h #e"kt "an rngka#.

$. Penentuan T!e 'a#e untuk %en"ataan ta#k

Pa"a a##gn!ent "ata yang "$erkan telah ""ata $er$aga

kegatan !antenance #e%ert n#%ek# "an re%ar yang telah

"kelo!%okkan $er"a#arkan *aktu *aktu tertentu %a"a ta%#y#te!. Pa"a u!u!nya %e!$agan *aktu ter#e$ut !enja"

haran&!ngguan&$ulanan& "an tahunan. Na!un %a"a $e$era%

ko!%onen !antenance "lakukan #etelah $e$era%a ja! yang

telah "teta%kan& !##al #aja #etelah -00 hour& 1000 hour& "ll.

Dengan "ata ter#e$ut& %enul# !e!$ag ta#k ta#k ter#$ut

!enja" 1 kelo!%ok *aktu & "an ko"e "ar ta% ta#k l#t $er$e"a

ta% #y#te!nya& !engkut %e!$agan t!enlne "ar !antenance


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%a"a !a#ng !a#ng #y#te!& #ehngga ""a%at %en"ataan ta#k l#t

#e%ert $erkut +

M Checklist

CheckListName Tasks

Auxiliariy engine 1 & 2daily task

1.washing during oeraton !or comressor o!tur"ocharger

Auxiliariy engine 1 & 2weekly task

1.#$aluate $al$e rotor2.check cylinder head%.test relu"ricating um

Auxiliariy engine 1 & 22 weekly task

clean air silencer

Auxiliariy engine 1 & 2

monthly task

1.!uel oil !ilter cleanig

Auxiliariy engine 1 & 22 monthly task

1.adust $al$ee clearance2.engine timingchecking%.crankcase #x.sa!ety $al$e checking'.controlsha!t "edding checking

Ga!$ar 1. Contoh %e!$agan ta#k %a"a tya% #y#te!

ATTACHMENT

'erkut a"alah ta#k l#t yang telah "$uat oleh %enul #

$er"a#arkan "ata yang a"a %a"a a##gn!ent "ata& antara lan +

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Tasks

A)1*++1 2 Auxiliariyengine 1 & 2daily task

1.washing during oeraton !orcomressor o! tur"ocharger

A)1*++2 ' Auxiliariyengine 1 & 2weekly task

1.#$aluate $al$e rotor2.checkcylinder head%.test re lu"ricatingum

A)1*++% , Auxiliariyengine 1 & 22 weekly task

clean air silencer

A)1*++' , Auxiliariyengine 1 & 2monthly task


A)1*++, , Auxiliariyengine 1 & 22 monthlytask

1.adust $al$ee clearance2.enginetiming checking%.crankcase#x.sa!ety $al$e checking'.controlsha!t "edding checking


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Tasks

A)1*++- 1- Auxiliariyengine 1 & 2, monthlytask

1.timing gear trainchecking2.ressure switchchecking

A)1*++/ 1- Auxiliariyengine 1 & 2annualy task

1.C0 treatment testchange oradditi$es2.inlet and exhaust$al$esisston rings "ig end"earingexhaust mani!oldinectionum and cylinder headdiassem"lingcleanng andinsection%.!uel inectors ressuretest'.locw thermostat check andmaintenance

A)1*++ 1- Auxiliariyengine 1 & 22 years task

1.maintenance no33leslee$e2.maintenance o! all$al$e%.reair go$ernor dri$e'.reaircamsha!t $i"ration damer,.reairo! all ums

A)1*++4 1- Auxiliariyengine 1 & 2' years task

1.o$erhaul $al$e rocker2.relace all$al$es%.$erhaul cylinder head'.o$erhaul iston rings,. diassem"lyclynder liner-.check control$al$es/.o$erhaul damer

A)2*++1 2 Auxiliariyengine % & 'daily task

1.washing during oeraton !orcomressor o! tur"ocharger

A)2*++2 ' Auxiliariyengine % & 'weekly task

1.#$aluate $al$e rotor2.checkcylinder head%.test re lu"ricatingum

A)2*++% ' Auxiliariyengine % & '2 weekly task

clean air silencer

A)2*++' , Auxiliariyengine % & 'monthly task


A)2*++, , Auxiliariyengine % & '2 monthlytask

1.adust $al$ee clearance2.enginetiming checking%.crankcase#x.sa!ety $al$e checking'.controlsha!t "edding checking

A)2*++- , Auxiliariyengine % & ', monthlytask

1.timing gear trainchecking2.ressure switchchecking

A)2*++/ 1- Auxiliariyengine % & 'annualy task

1.C0 treatment testchange oradditi$es2.inlet and exhaust$al$esisston rings "ig end"earingexhaust mani!oldinectionum and cylinder head


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diassem"lingcleanng andinsection%.!uel inectors ressuretest'.locw thermostat check andmaintenance

A)2*++ 1- Auxiliariyengine % & '2 years task

1.maintenance no33leslee$e2.maintenance o! all$al$e%.reair go$ernor dri$e'.reaircamsha!t $i"ration damer,.reairo! all ums

A)2*++4 1- Auxiliariy

engine % & '' years task

1.o$erhaul $al$e rocker2.relace all

$al$es%.$erhaul cylinder head'.o$erhaul iston rings,. diassem"lyclynder liner-.check control$al$es/.o$erhaul damer

CP+*++1 2 Chiller lantdaily task

5nsect the unit and check thatnoise and $i"rations arenormal.1.Note down the oerating$alues in a secial oerating

ournal. Check that the $alues donot exceed the $alues indicated in

Technical 6ata.2. Check the le$elin the oil searator and thecondition o! oil.%. Check the

re!rigerant le$el in the condenser.'.5! necessary search !or leaks 7oilre!rigerant chilled medium coolingwater8.

CP+*++2 ' Chiller lant days 71x8 task

1.Check that all threaded oints are!irmly tightened.2.Check the unit!or leaks.%.9elace clean oil andsuction !ilters.

CP+*++% ' Chiller lant 1month task

1. Check that all threaded ointsare !irmly tightened.2. Check theunit !or leaks.%. 9elace clean oiland suction !ilters.

CP+*++' , Chiller lant %month 71x8task

1.Carry out the measures nameda"o$e.2.9etighten all threaded

oints.%.Clean the drier !ilter andrelace the desiccant.'.Check thecouling 7see manual sheetschater ,%8.,.Check the monitor!unctions. Check to see that allsa!ety instruments7cut*outs andthermostats8 are !unctioningroerly.

CP+*++, , Chiller lant %month task

1.Check the condensers i!necessary clean the tu"es relacethe sacri!icial anode.

CP+*++- , Chiller lant / 1.:earch !or leaks.2.Take an oil


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Tasks

>:1*++' 2 diesel !uelsystem %weeks task

check all ?uick closing $al$escheckall $al$es and !las

>:1*++, 2 diesel !uelsystem ,month task

check alignment and condtion o!coulingschck tighness o! srew andconnections

>:1*++- ' diesel !uelsystem -month task

1. searator maintenance

>:1*++/ , diesel !uel

system -years task

1. install new $i"ration a"sor"ers o!

>= searator

>0+*++1 1- >resh water:ystem dailytask

check suction and dischageressure guage reading o!!runnings umcheck !alsee noiseand $i"rations o! umcheckelectric current cosumtion checktemerature in "ering and sealsarea

>0+*++2 1- >resh water:ystem , daystask

1.check and clea !ilter in suctionlines !rom sea chest2.check andclean mud "oxes and strum "oxessat sucion wells o! "ilgeies%.check ums and systemleakages

>0+*++% % >resh water:ystem 1+days task

1. ccheck all $al$es !or roer!unction and tighness o!glands2.check roer !unction o!hydraulic 9C system !or $al$es

>0+*++' % >resh water:ystem ,weeks task

greases "all "earings

>0+*++, % >resh water:ystem 1 1%years task

1.disassem"le um !or m aoro$erhaul2.check clearance"etween imeller and casing wear

ring>0+*++- , >resh water

:ystem 2 2%years task

1. relace all "earings

L=+*++1 1+ L= systemdaily task

1.check and note tankcontent2.kee le$$el in circulatingtanks !or main engine "etween1%.,++*1-.,++ liters%.checkressure dro across dou"el !iltersin circuit'.check suction ressureo! all ums

L=+*++2 1 L= system , check correct indication o! remote


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Tasks

days task le$el indicators

L=+*++% 2 L= system 1+days task

check and clean allsingle !ilters

L=+*++' 2 L= system 2+days task

1. check all $l$es !or roer!unction and tightness o! glands

L=+*++, 2 L= system /+days task

check and clean air ie collecting"oxes in !unnelcheckk alignmentand condition coulingschecktightness o! screws o! connections

M#+*++1 % Main #nginedaily task 1.Cleaning >uel oil dulex !uel !ilter& L= dulex !ilter2.washing thecoressor o!tur"ocharger%.log"oox recording

M#+*++2 % Main #ngineweekly task

1.adust $al$eclearance2.cleaningmaintenancecoressed air !ilter%.checking"olts'.tur"ocarger oilchange,.tur"ocarger@s !utionaltest-.e$aluate $al$erotor/.chechingg cylinderhead.check re*lu"rication4.check concetration

M#+*++% ' Main #nginemonthly task 1.cleaning !uel dulex!ilter2.corossion inhi"itors C0system%.diasse"ly and reassem"lyturing de$ice'.checking oil mistdetector

M#+*++' ' Main #ngne 2month task

1.check control rod2.adust $al$eeclearance%.check crankcae #x.sa!ety $al$e'.check "earing,.checkoil mist detector

M#+*++, 2 Main engine ,month task

1.check timing gear train2.checkstarting $al$e%.check alarm andsa!ety system'.checking runninggear,.adust ressure switch-.take

L= samle to analysisM#+*++- % Main #ngine

annualy task1.diassse"ly and reassem"ly $al$econe2.checking istonrings%.diassel"ly and reassem"lystarting $al$e'.diassel"ly andreassem"ly inectionum,.cleaning comressed air!ilter-.checking thermostatL=C0/.checking oil mistdetector.tur"ocargero$erhaul.dismatlingcheckcomonent toleranceclean no33lering and check the cracks and


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Tasks

erosion clean tur"inecomressorwheels and casingchange "earingand cleaning oil !ilter

M#+*++/ ' Main engine 2year task

1.no33le slee$e diassel"ly andreassem"ly2. inlet and oulet $al$econes diassel"ly andreassem"ly%."ig end "earingreassem"ly'.go$ernor dri$ediassel"ly and reassem"ly,.cylinder liner measuring-.timinggear train checking/.inectionum diassel"ly andreassem"ly.$i"ration damerdiassel"ly and reassem"ly4oilressure regulating $al$eadustment

M#+*++ , Main engine %year task

1.go$ernor o$erhaul

M#+*++4 , Main engine 'year task

1.starter $al$e disassem"ly andreassem"ly2.turnng de$icedisassem"ly and reassem"ly%.oilcraer ring relacement'.relie!$al$es relacement,.cylinder head

cleaning-."ig end "earingdisassem"lychange/.iston ringsand groo$es checking.cylinderlinersmeasuring4.main "earingsdiassem"ling1+.camsha!t "earingcheck11.$al$e rockers disassem"lyand reassem"ly12.$i"rationdamer disassem"ly andreassem"ly1%.main thrust "earingdissasem"ly

P9+*++1 2 roeller andsha!t dailytask

1.check all !leksi"lehosses.ieand !langeconnection2.check control system

P9+*++2 2 roeller andsha!t 2 daystask

1. check oil le$eltemeratureo"ser$e a"normal noise o!umcheck !ilter catridgecheckoil ressure o! hydraulic system

P9+*++% % roeller andsha!t weeklytask

1. insect and clean the sha!t tomass sli ring assem"ly 2.check!uction and condition o! oil cooler

P9+*++' % roeller andsha!t mothlytask

1. check the oil stern t"ue andhu"2. er!orm switch o$er changerunningg um and stand"y umo! hydraulic system%.checkclearance "etween 56 "ox andsha!t'.test oil samles


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Tasks

P9+*++, ' roeller andsha!t yearlytask

1. cleaning o! tank and relacingoil2.test sa!ety $al$e"ack ressure$al$e and ressure switchsetting%.cek all outer"oltconnectionieconnectionand conection withsealing rings o! itch ser$o unit

P9+*++- ' roeller andsha!t ' yearstask

1. renewal o! "lade !oot seals o!roeller2. external check o!"lade hu" and "olts%.recondition"lade sur!ace'.insection 3incanode,drain o! hu"oil-.maintenance total system

9;+*++1 2 9eductiongear daily task

1.check monitoring o!thermometerressuregauges!ilters and oil le$el o!reduction gears2.check !orleakages o! oil cooler%.checkautoatically starting oint o!attachett umstart and stan*"yum'.check ressure dro atollution indicator at oil !ilter

9;+*++2 2 9eduction

gear ' daystask

1. clean oil !ilter

9;+*++% % 9eductiongear 2+ daystask

1.check umsoun!tem.di!!erence "etween lidand !luid o! attachedum2.change the oil o! reductiongear

9;+*++' % 9eductiongear - monthtask

1.clean shell sidetu"e sidecheckthe leakages generally andd tu"enest insect anode o! oil cooler

9;+*++, ' 9eductiongear 2 yearstask

1. change oil o! reductiongear2.check condition and tighnesso! couling and !oundation"olts%.check toothing o! gearwheels

9;+*++- ' 9eductiongear %*, yearstask

1.diassem"ly the um renewart2.rinse and lu"ricated "all"earings

:0+*++1 1 :ea 0ater:ystem dailytask

check suction and dischageressure guage reading o!!runnings umcheck !alsee noiseand $i"rations o! umcheckelectric current cosumtion checktemerature in "ering and sealsarea


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Tasks

:0+*++2 2 :ea 0ater:ystem , daystask

1.check and clea !ilter in suctionlines !rom sea chest2.check andclean mud "oxes and strum "oxessat sucion wells o! "ilgeies%.check ums and systemleakages

:0+*++% ' :ea 0ater:ystem 1+days task

1. ccheck all $al$es !or roer!unction and tighness o!glands2.check roer !unction o!hydraulic 9C system !or $al$es

:0+*++' ' :ea 0ater:ystem ,weeks task

greases "all "earings

:0+*++, 2 :ea 0ater:ystem 1 1%years task

1.disassem"le um !or m aoro$erhaul2.check clearance"etween imeller and casing wearring

:0+*++- 2 :ea 0ater:ystem 2 2%years task

1. relace all "earings

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