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Precast Handbook For Civil EngineersTRANSCRIPT
DAYTONSUPERIOR.COM
HA
ND
BO
OKPRECAST CONCRETE
Inserts, Connectors, Anchors and Lift Systems
Dayton Superior offers one of the most
comprehensive lines of precasting products in
the concrete industry, establishing the company
as the industrys preferred single-source provider.
The companys engineered, technologically
advanced precasting product solutions can be
found in many precast plants nationwide.
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General and Technical InformationSafety Notes and Product Application .............1Safety Factors ....................................................1Factors Affecting the Load-Carrying Capacity of
an Insert ........................................................2The Mechanical Strength of the Insert .............2The Strength of the Concrete ...........................3Safe Working Load Reduction Factors for
Inserts Used in Lightweight Concrete ..........4Location of Insert ..............................................4Insert Placement ...............................................5Edge and Shear Loading ...................................6Torque-Tension Relationship .............................7NC Threaded Bolt Capacities ............................7Condition of Loadings ......................................7Corrosion Protection .........................................8ASTM Standards For Corrosion Resisting
Coatings ........................................................8Condition of Loading ........................................9Transverse and Shear Loading ........................10Calculating Sling/Anchor Loads ......................11Rigging For Traveling Over Rough Ground ....11Rigging ............................................................12Selecting the Proper Insert ..............................13Coil Insert Safe Working Load Reduction
Factors For Free Edge Conditions Tension Loadings Only .............................................15
How to Use Reduction Factors: ......................15Coil Insert Safe Working Load Reduction
Factors For Thin Wall Conditions Tension Loadings Only .............................................16
How to Use Reduction Factors: ......................16
Swift Lift SystemSwift Lift System............................................17P50 Swift Lift Universal Lifting Eye.............17P50 Inspection and Maintenance ...................17Dos and Donts of the P50 Swift Lift Universal
Lifting Eye ...................................................18Inspection and Maintenance ..........................19How to use the P51 Swift Lift Lifting Eye .....21P52 Swift Lift Anchor ....................................22P52 Swift Lift Anchor and Recess Plug
Dimensions .................................................22How to Install P56 and P56PL Recess Plugs on
P52 Anchors ................................................23Wet Setting P52 Swift Lift Face Lift Anchors ..
23Recess Plug Removal .......................................23Selecting the Proper Swift Lift Anchor ...........23P52 Swift Lift Anchor Tensile and Shear
Capacity ......................................................24P52W Swift Lift Anchor .................................25P52 Swift Lift Anchors for Edge Lifting ..........25P59 Swift Lift Shear Bar.................................26P59 Swift Lift Smooth Wire Shear Bar ..........26P52 Swift Lift Anchor in Thin Walls ..............27Swift Lift Anchor Effective Tensile Capacity in
Thin Walls ....................................................27
Swift Lift Anchor Effective Tensile Capacity in Thin Walls ....................................................28
Swift Lift Anchor Effective Tensile Capacity in Thin Walls ....................................................29
Swift Lift Anchor Effective Tensile Capacity ..30Swift Lift Anchor Effective Tensile Capacity ..31P53 Swift Lift Eye Anchor..............................32P53 Swift Lift Eye Anchor for Lifting and
Handling .....................................................32P53 Swift Lift Eye Anchor Selection Chart ......32P60 Swift Lift Tension Bar ..............................33P60 Swift Lift Tension Bar Installation ...........33P54 Swift Lift Throw-Away Recess Plug .......34P56 Swift Lift Narrow Recess Plug ................35P56R Swift Lift Round Recess Plug ...............35P56PL Swift Lift Plus Recess Plug ..................36P57 Swift Lift Steel Recess Plug ....................36P58 Swift Lift Rubber Ring ............................36P61 Swift Lift Setting Plate, P62 Countersunk
Screw ..........................................................37P63 Swift Lift Stud, P64 Swift Lift Wing Nut 37P63PL Swift Lift Plus Holding Stud, P64PL
Swift Lift Plus Wing Nut .............................37P66 Swift Lift Tapped Plate ...........................38P66PL Swift Lift Plus Threaded Plate .............38P67PL Swift Lift Plus Stud Plate ....................38P68PL Swift Lift Plus Holding Plate ...............38P69 Swift Lift Magnetic Setting Plate ...........38P104 Magnetic OnePiece Swift Lift Recess ...38
Fleet-Lift SystemFleet-Lift System Overview ...........................39P91S Fleet-Lift Ring Clutch ..............................40Installation of P91S Ring Clutch .....................40P91NC Fleet-Lift Cable Bail Ring Clutch ..........41Inspection and Maintenance of Ring
Clutches ............................................... 41Additional Inspection of Cable Bails ...............41P92 Fleet-Lift Erection Anchor ........................42P92 Fleet-Lift Erection Anchor Tension and
Shear Capacities ..........................................43P92P Fleet-Lift Erection Anchor with Shear
Plate ............................................................44P92P Fleet-Lift Erection Anchor with Shear
Plate Capacities ...........................................45P92DP Fleet-Lift Erection Anchor with Shear
Plate and Shear Pin .....................................46P92DP Fleet-Lift Erection Anchor with Shear
Plate and Shear Pin Capacities ...................47P92FE Fleet Lift Forged Erection Anchor ........48P92FEW Fleet Lift Forged Erection Anchor with
Sheer Plate ..................................................49P92FEWDP Forged Erection Anchor with Shear
Plate and Secondary Shear Pin ...................50P92H Fleet-Lift Two-Hole Erection Anchor .....51P92HP Fleet-Lift Two-Hole Erection Anchor with
Shear Plate ..................................................51Shear Reinforcement ......................................51Tension Reinforcement ...................................51
P92H Fleet-Lift Two-Hole Erection Anchor and P92HP Fleet-Lift Two-Hole Erection Anchor with Shear Plate Capacities ........................52
P92FEH Fleet-Lift Forged Erection Anchor......53P92S Fleet-Lift Sandwich Panel Erection
Anchor ...................................................... 54P92SP Fleet-Lift Sandwich Panel Erection
Anchor with Shear Plate .............................54P92SF Fleet-Lift Sandwich Panel Erection
Anchor ........................................................55P92 Fleet-LIft Sandwich Panel Reinforcing Bar 56P92AH Fleet-Lift Erection Anchor with 45
Head with Shear Plate ................................57P93 Fleet-Lift L-Anchor ....................................58P94 Fleet-Lift T-Anchor....................................58P94H Fleet-Lift H-Anchor 2-Ton ......................59P94S Fleet-Lift S-Anchor .................................60P95F Fleet-Lift Flat Foot Anchor ......................60P95P Fleet-Lift Plate Anchor ............................61P96 Fleet-Lift Two-Hole Anchor ......................61P96F Fleet-Lift Forged Two-Hole Anchor ........62T110 Superior Lift System ...............................62P98S Fleet-Lift Shear Bar .................................63P98T Fleet-Lift Tension Bar ..............................63P99 Fleet-Lift Reusable Recess Plug ................64P100 Fleet-Lift Holding Plate and P101 Fleet-Lift
Holding Rod ................................................64Installation and Removal of Anchors and
Reusable Recess Plugs ................................65P99C Fleet-Lift Cast Steel Recess Plug.............66Installation and Removal of the Fleet-Lift Cast
Steel Recess Plug .........................................67P99D Fleet-Lift Disposable Recess Plug (PVC) .68Installation of P99D Disposable Recess Plug
and Erection Anchors .................................69Installation of P99D Disposable Recess Plug
and Standard Anchors................................70P99D Temporary Cover/Patch Installation ......71P99P Fleet Patch ..............................................72P100M Fleet-Lift Magnetic Plate ....................73P100MS Setting Screw ...................................73P100M Fleet-Lift Magnetic Plate Installation .73P104 Fleet Lift One Piece Magnetic Recess ....73
Utility AnchorUtility Anchor System .....................................75Anchor Placement .....