components (thailand) co.,ltd “perfect delivery, perfect quality” fine

COMPONENTS (THAILAND) CO.,LTD

““Perfect Delivery , Perfect Quality”Perfect Delivery , Perfect Quality”

FINE

AUTOMOTIVE & MANUFACTURING

POWEROIL & GAS

INGRESS FABRICATORS INGRESS FABRICATORS SDN BHDSDN BHD

MULTI DISCOVERY SDN MULTI DISCOVERY SDN BHDBHD

COMPONENT MANUFACTURING

RETAIL

INGRESS AUTOINGRESS AUTOSDN BHDSDN BHD

INGRESS AUTOVENTURESINGRESS AUTOVENTURESCO. LTDCO. LTD

FINE COMPONENT FINE COMPONENT THAILANDTHAILAND

INGRESS PRECISIONINGRESS PRECISIONSDN BHDSDN BHD

INGRESS ENGINEERINGINGRESS ENGINEERINGSDN BHDSDN BHD

INGRESS TECHNOLOGIESINGRESS TECHNOLOGIESSDN BHDSDN BHD

INGRESS RESEARCHINGRESS RESEARCHSDN BHDSDN BHD

TALENT SYNERGYTALENT SYNERGYSDN BHDSDN BHD

Stamping & Assembly 30%30%

10%10%

31.4%31.4%

6.1%6.1%

100%100%

ENGINEERING, PROCUREMENT, CONSTRUCTION, COMMISSIONING

RAMUSA ENGINEERINGRAMUSA ENGINEERINGSDN BHDSDN BHD

PT TIDAR ADYAGIRI SAKTIPT TIDAR ADYAGIRI SAKTI20%20%

INGRESS – CES INGRESS – CES SDN BHDSDN BHD

Steel RollForming

Co- Extrusion MouldingCar Wiring SystemsHeatshieldImpact BeamR&D

Die Design & Making

MAYUR INDUSTRIES LTDMAYUR INDUSTRIES LTD

Steel RollForming

Fine Blanking

TATA

INGRESS ENGINEERINGINGRESS ENGINEERINGSDN BHD (P.CHEPA PLANT)SDN BHD (P.CHEPA PLANT)

THAILAND

MALAYSIA

INDONESIA

62.5%62.5%

100%100%

80%80%

30%30%70%70%

70%70%

100%100%

90%90%

PT INGRESS MALINDO PT INGRESS MALINDO VENTURESVENTURES

Ingress Group Business StructureIngress Group Business Structure

Steel RollForming

INDIA

Co-Extrusion Moulding MAYUR INDUSTRIES LTDMAYUR INDUSTRIES LTDINGRESS MAYUR AUTOVENTURES INGRESS MAYUR AUTOVENTURES

PRIVATE LTDPRIVATE LTD

60%60%

RayongRayong

JababekaJababeka

AyutthayaAyutthaya

BangiBangi

Bkt BeruntungBkt Beruntung

NilaiNilai

BanchangBanchang

Ingress ACM LocationIngress ACM Location

Land LocationLand Location : 600 Moo4, T.Makhamkhu, Am-Pur : 600 Moo4, T.Makhamkhu, Am-Pur Nikhompattana, Rayong 21180 Thailand Nikhompattana, Rayong 21180 Thailand

TelTel : (6638)-893746 - 8 : (6638)-893746 - 8FaxFax : (6638)-893750 : (6638)-893750Total Land AreaTotal Land Area : 38,400 Sq.m : 38,400 Sq.mFactory AreaFactory Area : 6,500 Sq.m : 6,500 Sq.mInvestment CapitalInvestment Capital : 187 million Baht : 187 million Baht

FCT Profile FCT Profile

2008

Mass Prod. Of Sprocket Gear P/N 12046-0059B (Kawasaki motor Thailand ) Mass Prod. Of BACK PLATE P/N MET 2003,2005,2008,1394(I) ,1394(O)

(Federal Mogul (THAILAND) Ltd) Transfer tooling from (Ingress Autoventures Co.,Ltd ) to FCT (MMTH & AAT) Design & Fabrication of Tooling for Ingress Autoventures for HATC 2PS & 2AP and MMTH 3E45 projects Design & Fabrication of Prototype Tooling for Thai Asakawa Cam Camber

Plate (Isuzu RT50)

Invested in new 315T Normal Stamping Press Design & Fabrication of Retaining Hook Tooling (for Xcellent

Manufacturing) , D46T (Project for ICES&IPSB) ,Module Mounting Bracket (for Valeo Michigan)

2007

Ingress Corporation Berhad acquires 100 % of Fine components Received TS16949 : 2002

2006

Relocated from Singapore to Thailand Received ISO 9001:2000

2001

Start F/B in Singapore (Pioneer in F/B in South East Asia)

1980

2009

Design & Fabrication for B299 project which use with Ford Fiesta (for Johnson Control customer).

Mass Prod. Of Flange Logan , Bracket 100 . Mass Prod. Of Bracket LH/RH 100767,100768 for Valeo michgan

FCT MilestoneFCT Milestone

20102010 - Start MP of Link rear & Gear Reinforcement to Johnson Control for B299Start MP of Link rear & Gear Reinforcement to Johnson Control for B299- Awarded New Flange for Mazda 2 from VCCT , SOP Feb-2011Awarded New Flange for Mazda 2 from VCCT , SOP Feb-2011- Awarded GMI700 Bracket & Bar Sub Assy from IAV Rayong , SOP Q3-2011Awarded GMI700 Bracket & Bar Sub Assy from IAV Rayong , SOP Q3-2011- Awarded GMI700 Plate & Washer from TAC , SOP Q3-2011Awarded GMI700 Plate & Washer from TAC , SOP Q3-2011

Employee

0

20

40

60

80

100

120

140

160

180

Employee 87 118 127 116 133 153 116 124 126

2003 2004 2005 2006 2007 2008 2009 2010 2011

As of January 2011

FCT Employee RecordFCT Employee Record

Exec DirectorMohd Azeman

SM / PVD / PJ Nattee

FAB & ASSYVacant

SALESVacant

PPCSongwut

PRODUCTIONSuriyon

FINA / MISPratum

HRDPornwipa

SAFETYPorntanapat

PVD Dustee

PD / PPC / QMJareuk

Tooling / MTFauzali

ENG/TOOL/MTZulkefle

TOOLINGChaiyan

MAINTENANCETosaporn

QMITSARA

FCT OrganizationFCT Organization

DGMEsri

77.81

137.37

190.29203.93

240.65 246.43

158.75

202.4

0

50

100

150

200

250

Million Baht 77.81 137.37 190.29 203.93 240.65 246.43 158.75 202.4

2003 2004 2005 2006 2007 2008 2009 2010

Sale Performance

Forecast

Sales PerformanceSales Performance

VALEO COMPRESSOR CLUTCH(THAILAND)CO.,LTD

.

AUTOLIV THAILAND LTD.

SCC TECH CO.,LTD. FMP GROUP (THAILAND) LTD

FCC (THAILAND) CO.,LTD.

FEDERAL MOGUL FRICTION PRODUCTS (THAILAND) LTD

TOYOTA BOSHOKU GATEWAY(THAILAND) CO.,LTD

SIAM SERA FB CO., LTD THAI ASAKAWA.

INGRESS AUTOVENTURES CO.,LTD

INGRESSCES INGRESS RESEARCH SDN BHD (38745-V)

XcellentXcellent Manufacturing

(Thailand) Co.,Ltd.

JOHNSON CONTROL VALEO MICHIGAN

Customers ListCustomers List

Sales Performance : Sales Performance : Customers Share by RevenueCustomers Share by Revenue

TASI0.40%

TDK0.07%

VCCT7.87%

KME0.26%

VCT0.03%

FDM6.19%

XCT0.00%

VWM1.99%

KSN0.03%

Autoliv2.73%

JSI0.03%

FMP1.44%

IAV20.21%

PSI0.04%

SCC1.79%

HCC0.59%

SSFB12.09%

TAC37.42%

FCC6.82%

AUTOLIV1.11%

VWM1.78%XCT

0.17%FDM9.97%

VCCT9.38%

FCC1.84%

FMP1.08%

IAV 24.61%

JSI2.36%

SCC2.52%

SSFB12.94%

TASI0.44%

TAC31.81%

FY09/10

FY10/11

Forecast FY 2010/11 including toolingForecast FY 2010/11 including tooling

Fine Blank64.5%

Normal Blank19.6%

ASSY10.8%

TOOL5.1%

Sales Performance : Sales Performance : Shared by ProductsShared by Products

Hybrid metal forming process ,which is unique in both machinery and tooling designed.

Combines the technologies of Stamping and cold extrusion.

Surface finishing process to save time and offer better quality of the part.

Sheared by the cut edges of Main Punch and Die.

Smaller clearance than Normal Press Die.

Straight cut edges.

Small holes and thin wed sections corresponding to material thickness.

Excellent flatness.

Very little dimensional variation.

High volume manufacturing process.

Cost effective for the long life project.

Thickness of up to 11 mm.

Dedicated to produce the best component for car and motorcycle such as- Friction product- Flange- Exhaust system- Gear and sprocket- Valve plate- Latches- Others (high accuracy parts)

Fine Blanking Brief :Fine Blanking Brief :

Brake Pad Plate

Brake Pad Plate

Brake Pad Plate

Brake Pad Plate

Brake Pad Plate

Cam Camber Door Latch Clamp Plate MotorcycleFront Sprocket

Gear

Bracket for Glass-Guide 3E45

RETAINER HOOK

CAM CAMBER

Flange Compressor

Locking Device for Seat belt Assy

System

Center Backet Lower Backet Lower Backet Lower Backet Upper Backet Blis Module Moonting Backet

EGR-Flange

Gear Re inforncement

Link Rear

BRKT 1800 BRKT 100 BRKT 2009

Valve Plate

Brake Pad Plate

Products ListProducts List

Fine Blanking ProductsFine Blanking Products

Normal Stamping ProductsNormal Stamping Products

Product

Tooling FabricationCustomer : ICSB & IPSB

Form & Bend Bend 1 & 2

Blank & Pierce O/Burr Bend 1 & 2

Tooling ProductsTooling Products

Product

Tooling FabricationCustomer : ICSB & IPSB

Form Trim / Pierce / Emboss

Flange Side Emboss

FormTrim / Pierce / Emboss

FlangeSide Emboss

Form 1 Form 2

Pierce

Form 1 Form 2

Pierce

Tooling ProductsTooling Products

MACHINE

CAPACITY PER MACHINE

(PCS/YR @ 80%Eff.)Units

Design Capacity

% Utilisation

Available Capacity

Fine Blanking Press (Mori) 650 T 6,350,400 59.86% 3,801,600 1

Fine Blanking Press (Schmid) 400 T 5,080,320 67.3% 3,421,440 1

Fine Blanking Press (Schmid) 320 T 5,080,320 40% 2,032,128 1Fine Blanking Press (Feintool) 250 T

5,080,320 67.3% 3,421,440 2

Stamping Press 315 T - Progressive line

5,080,320 56.12% 2,851,200 1

Stamping Press 250 T - Progressive Line

5,080,320 56.12% 2,851,200 1


5,080,320 37.41% 1,900,800 2


5,080,320 37.41% 1,900,800 3

Stamping Press 80 T - Tandem Line 2,032,128 65.47% 1,330560 2



Machine capacity based on 2 shift @ 22 days/month

Main MachineMain Machine

R&DR&D

CAD/CAM Software

1 Solid Work 5 AutoCad 2004

1 Master Cam v9.1

Ability to Design, Manufacture and Assemble According to Costumer Needs

Design Engineer - 2 Person

CAPABILITYCAPABILITY

Process Engineer - 1 Person

Project Controller - 1 Person

Fabrication Engineer - 2 Person

Design FacilitiesDesign Facilities

Ability to Design, Manufacture and Assemble According to Costumer Needs Ability to Design, Manufacture and Assemble According to Costumer Needs

NO MACHINE NAME TECHNICAL DATA QTY

1 CNC Milling Center

1. Travel:X650,Y500,Z450

2. Table size:850 X 450

3. Spindle range:80 ~12000 rpm

1

2 Wire-cut 1. Travel : X350, Y350, Z215

2. Work piece size : 800 X 575 X 215

3. Submerse : Yes

3

3 EDM 1. Travel:300 X 200 X 300

2. Table size:500 X 350

3. Max. work piece weight:200 kg

4. Generator type : ISOPULSE

2

4 Surface Grinding

1. Work table area:450 X 150 mm

2. Travel (Longitudinal X Cross):530 X 210 mm

3. Max. vertical clearance: 357.5 mm

4. Wheel Ø : Ø 205 X 6 ~ 25 X 31.75 mm

4

68.65%

69.59%

28.43%

53.17%

Capacity

Engineering FacilitiesEngineering Facilities

Tooling Development HistoryTooling Development History

YEAR PROJECT MODELTOOLING

TYPE Quantity

2006 FEDERAL MOGUL – BRAKE PAD PLATE FORD FIESTA &

MONDEO FINE BLANKING 5 UNITS

2007 IAV - NOTCH AND CUT DIES (3E45) NEW TRITON SUB-PRESS 11 UNITS

2007 IAV - NOTCH AND CUT DIES (2AP) NEW HONDA JAZZ SUB-PRESS 41 UNITS

2007 IAV -NOTCH AND CUT DIES (2PS) NEW HONDA CITY SUB-PRESS 47 UNITS

2008 XCELLENT MFG. - RETAINING HOOK (B299) FORD B299 FINE BLANKING 1 UNIT

2008 VALEO MICHIGAN - BRACKET MOUNTING FORD NORMAL BLANKING 8 UNITS

2008 THAI ASAKAWA – CAM CAMBER PLATE ISUZU RT50 FINE BLANKING 2 UNITS

2008 ICSB D46T NORMAL BLANKING 20 UNITS

2009 B299 - LINK REAR AND GEAR FORD FIESTA FINE BLANKING 2 UNITS

2009 VCCT - FLANGE LOGAN NORMAL BLANKING 1 UNITS

2009 IAV - FLANGE EGR 3E45 FINE BLANKING 3 UNITS

2010 IAV – BRACKET & SUB PRESS GMI700NORMAL & SUB

PRESS33 UNITS

Co-ordinate Measuring Machine

Qty : 1 Unit

Standard Pin GaugeQty : 16 Sets

Micro Processor Height GaugeQty : 3 Units

Profile ProjectorQty : 4 Units

Hardness TesterQty : 1 Unit

Standard Equipment :i. Bore Gauge – 2 unitsii. Dial Test Indicator – 5 unitsiii. Digimatic micrometer – 25 units

Quality and Testing EquipmentsQuality and Testing Equipments

COMBINING HIGH TRUST & RESPECT CULTURE WITH ENTERPRENEURIAL AND PROFESSIONAL ATTRIBUTE

Islamic 5’S: Salam, Sabar, Syukur, Setia & Sopan.

SMM Meeting

Chairman Briefing

Motto: Teamwork Communication 5 ‘S Continuous Improvement

SPIRITUAL

5S Implementation Cost reduction activities ICC, Kaizen. Morning & Evening Market HOD Meeting Weekly Quality Briefing QCDSM Visual management Annual department plan

PHYSICAL

Technical Training - Die Design , Jig Design - Quality system TS16949 - ERP system

Local Training - In-House Training (safety,5S,Back to Basic) - Outside Training (Front line Manager)

Overseas Training - Tool & Die Design

SKILLS / KNOWLEDGE

Ingress ValuesIngress Values

ISO/TS 16949 : 2002

Quality System Certificate

Achievement CertifiedAchievement Certified

Quality PolicyQuality Policy““To achieve total customer satisfaction , To achieve total customer satisfaction ,

We shall strive for competitiveness , We shall strive for competitiveness , continuous improvement , and excellence continuous improvement , and excellence through Human Resource Development.” through Human Resource Development.”

Khob Khun KrabKhob Khun Krab

Thank youThank you

components (thailand) co.,ltd “perfect delivery, perfect quality” fine

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