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16
GPC SERIES CROSSFLOW FRP COOLING TOWER DURABLE ENERGY & SPACE SAVING

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GPC SERIESCROSSFLOW FRP COOLING TOWER

DURABLE ENERGY & SPACE SAVING

1

MYDIN SENAWANG

HOTEL ISTANABANK NEGARA TERENGGANU

ECONSAVE (VARIOUS OUTLETS) KUALA TERENGGANU SPECIALIST HOSPITAL

KOSSAN RUBBER INDUSTRIES BHD IMPERIAL HOTEL AND PERMAISURIIMPERIAL CITY MALL MIRI

2

MENARA AMBANK

UMW AEROSPACE

VELODROM NASIONAL, NILAI

DUTCH LADY, PETALING JAYA

KWSP SEBERANG JAYA, PENANGKWSP LEARNING CENTRE, BANGI

WISMA KEMAJUAN, PETALING JAYA

3

TOWER SPECIFICATION GPC SERIES

ITEM DESCRIPTION MATERIAL / SPECIFICATIONS

1 MOTOR IE 1,2,3 / 3 PHASE / 4 POLES / 415V/50hz

2 DRIVE SYSTEM RIGHT ANGLE / HELICAL TYPE / V-BELT AND PULLEY

3 FAN BLADE FRP / CAST ALUMINUM ALLOY

4 FAN STACK FRP

5 FAN HUB CAST ALUMINUM ALLOY

6 MAIN FRAME STRUCTURE HOT DIPPED GALVANIZED STEEL

7 DISTRIBUTION PACK PVC

8 INLET LOUVER PVC

9 HIGH PERFORMENT FILM FILL PACK PVC

10 FILL SUPPORT HOT DIPPED GALVANIZED STEEL

11 ACCESS DOOR FRP

12 SLOPE COLD WATER BASIN FRP

13 COLD WATER BASIN SUMP FRP

14 INTERNAL WALKWAY HOT DIPPED GALVANIZED STEEL

15 LADDER HOT DIPPED GALVANIZED STEEL

16 CASING PANEL FRP

17 GEAR REDUCER SYSTEM OPTIONAL

Tower Construction

Tower casing body is made out of F.R.P. (FiberglassReinforced Plastics) which is corrosion free, very durableand yet light. Furthermore the body is coated with aspecial epoxy consist of anti-ultraviolet agent making thetower body more resistant to UV sunlight. The tower mainstructure frame is using steel which has undergo hotdipped galvanization (HDG) process to prevent rust.

FillsThe film type cellular fill is made of air vacuum formingUltra Violet (UV) Light resistant PVC sheets whichhave corrugated surface. The surface has been speciallydesigned to spread the water droplet from hot waterbasin evenly.

Water distribution systemThe hot water basin is open gravity type flow made fromFRP material that is resistant to Ultra Violet (UV) Lightand corrosion. The water is distributed via speciallypositioned holes in the basin onto a scattering barsbelow. These scattering bars will sprinkle the watereffective and evenly on the fill section underneath.

The motor is of TEFC weather proof squirrel cage for 3phase 415 V / 50 Hz power supply.

The motor shall be located outside the discharge airstream below the belt cover to prolong the motor life andease of maintenance and access.

The fan bearing has a lubrication delivery system fromexternal point outside the fan stack to the fan bearing toallow grease top up to be carried even when the fan is inoperation.

Cold Water Basin

The cold water basin is constructed from F.R.P. (FiberglassReinforced Plastics) which is corrosion free and issupported by HDG steel frame underneath. The coldwater basin is also slopping basin to ensure the dirt andsediments trapped inside the basin is being divertedtowards the depressed sump in the centre of basin.

The depressed sump will prevent air lock from occurringduring the tower operation. The sump is also suppliedwith suction strainer, makeup water ball valve, overflowand drain connection.

moist discharge air. Optional aluminium alloy pulleys areavailable.

Mechanical drive systemFans are of axial type designed to deliver air performanceat low noise level. Fan blades material shall be FRP asstandard and aluminium alloy as optional. . All fan bladesare factory balanced before shipped out. The fan isoperating inside a fan stack enclosure to streamline theair entry while maintaining maximum fan efficiency.

The V belt drive system which connects the cast ironpulleys at the motor and fan is contained inside FRP beltcover. This is to ensure that the belts are protected from

The infill shall be installed in glued blocks and ease of

removable for cleaning. The second layer of infill blocks

shall be supported with galvanized pipes to prevent the

weight being imposed on the bottom layer.

Access DoorEach tower should be provided with as access door to

enter the internal compartment of cooling tower for

inspection and maintenance. The access door shall be of

FRP material and able to be locked.

4

TECHNICAL DATA FOR GPC SERIES

NO

TE

:

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let

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old

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5

TECHNICAL DATA FOR GPC SERIES

NO

TE

:

1. T

he

bas

ic d

esig

n c

on

dit

ion

of

GP

C s

erie

s is

bas

ed o

n h

ot

wat

er in

let

37

°C, c

old

wat

er o

utl

et :

32

°C, A

mb

ien

t W

B: 2

7°C

, 13

ℓ/m

in/H

RT

wat

er f

low

rat

e.2

. Man

ufa

ctu

rer

rese

rve

the

rig

ht

to c

han

ge

the

tech

nic

al d

ata

for

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rove

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ith

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d r

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pp

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ht

of

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coo

ling

to

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TE

CH

NIC

AL

DA

TA

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OM

PA

CT

GP

C

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C

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C

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C

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GP

C

64

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GP

C

84

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GP

C

90

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GP

C

96

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GP

C

112

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GP

C

120

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GP

C

128

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GP

C

140

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GP

C

150

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GP

C

160

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GP

C

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00

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06

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010

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44

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Le

ngth

(L

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6

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ber

of B

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25

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54

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25

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57

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11 x

67

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611

x 6

Inle

t P

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mm

165

x 2

165

x 2

165

x 2

165

x 4

165

x 4

165

x 4

165

x 6

165

x 6

165

x 6

165

x 8

165

x 8

165

x 8

165

x 1

016

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10

165

x 1

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165

x 1

216

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00

x 1

20

0 x

12

00

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25

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12

50

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25

0 x

12

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50

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22

50

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25

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50

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25

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50

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25

0 x

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50

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25

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50

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50

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50

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50

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50

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50

x 1

50

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50

x 2

50

x 2

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50

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50

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50

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50

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50

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Ove

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50

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50

x 2

50

x 2

50

x 2

50

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50

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x 3

50

x 3

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Aut

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40

x 1

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50

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50

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50

x 2

50

x 2

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x 2

50

x 2

50

x 2

50

x 3

50

x 3

50

x 3

50

x 3

50

x 3

Ma

nua

l ma

ke u

pm

m4

0 x

14

0 x

14

0 x

15

0 x

15

0 x

15

0 x

15

0 x

25

0 x

25

0 x

25

0 x

25

0 x

25

0 x

25

0 x

25

0 x

35

0 x

35

0 x

35

0 x

35

0 x

3

Eva

pora

tion

loss

%

Dri

ft lo

ss%

Dry

we

ight

kg14

20

175

017

90

26

00

33

103

35

03

93

04

87

04

99

05

120

65

80

66

20

63

20

80

99

815

07

63

09

72

99

78

0

Ope

rati

ng w

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33

00

36

60

37

00

610

07

160

72

00

92

00

103

80

105

00

119

80

135

70

147

20

147

20

167

69

168

20

176

50

20

129

20

180

Mo

del

5 C

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s

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trib

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ens

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l

Pip

ing

Dim

ens

ion

Ma

ke-u

p0

.92

0.0

2

Fa

n

Axi

al F

low

4

Mot

or

V-B

elt

and

Pul

ley

TE

FC

/ 4

pol

es

415

V/3

Ph/

50

Hz

1 C

ell

2 C

ell

s3

Cell

s4

Cell

s

D

istr

ibut

ion

Sys

tem

Ope

n G

ravi

ty T

ype

Flo

w

Col

d W

ate

r B

asi

nF

RP

Fa

n A

sse

mbl

yH

ub: C

ast

Alu

min

ium

Allo

y, B

lade

: FR

P

Fa

n C

ylin

der

FR

P

Fill

P

VC

Wa

ter

Sum

pF

RP

We

ight

6

TECHNICAL DATA FOR GPC SERIES

NO

TE

:

1. T

he

bas

ic d

esig

n c

on

dit

ion

of

GP

C s

erie

s is

bas

ed o

n h

ot

wat

er in

let

37

°C, c

old

wat

er o

utl

et :

32

°C, A

mb

ien

t W

B: 2

7°C

, 13

ℓ/m

in/H

RT

wat

er f

low

rat

e.2

. Man

ufa

ctu

rer

rese

rve

the

rig

ht

to c

han

ge

the

tech

nic

al d

ata

for

imp

rove

men

t o

f p

rod

uct

s w

ith

ou

t p

rio

r n

oti

ce.

3. T

he

pu

mp

hea

d r

equ

ires

is a

pp

oro

xim

atel

y th

e h

eig

ht

of

the

coo

ling

to

wer

.

TE

CH

NIC

AL

DA

TA

- S

UP

ER

LO

W N

OIS

E

GP

C

100

S

GP

C

125

S

GP

C

150

S

GP

C

175

S

GP

C

20

0S

GP

C

22

5S

GP

C

25

0S

GP

C

30

0S

GP

C

35

0S

GP

C

40

0S

GP

C

45

0S

GP

C

50

0S

GP

C

60

0S

GP

C

70

0S

GP

C

75

0S

GP

C

80

0S

GP

C

90

0S

GP

C

100

0S

Coo

ling

Ca

paci

tyH

RT

100

125

150

175

20

02

25

25

03

00

35

04

00

45

05

00

60

07

00

75

08

00

90

010

00

He

at

Re

ject

ions

kca

l/h

39

0,0

00

48

7,5

00

58

5,0

00

68

2,5

00

78

0,0

00

87

7,5

00

97

5,0

00

1,17

0,0

00

1,36

5,0

00

1,56

0,0

00

1,75

0,0

00

1,95

0,0

00

2,3

40

,00

02

,72

5,5

75

2,9

25

,00

03

,120

,00

03

,510

,00

03

,90

0,0

00

Wa

ter

Flo

w R

ate

m3/h

r7

89

811

713

715

617

519

52

34

27

43

123

50

39

04

68

54

55

85

62

47

00

78

0

Hot

Wa

ter

Te

mp.

ºC

Col

d W

ate

r T

em

p.ºC

We

t B

ulb

Te

mp.

ºC

Wid

th (

W)

mm

33

00

33

00

37

00

37

00

40

00

44

00

44

00

37

00

37

00

40

00

44

00

44

00

40

00

44

00

44

00

40

00

44

00

44

00

Le

ngth

(L

)m

m19

1019

1019

1019

102

110

25

05

25

05

38

20

38

20

42

20

50

105

010

63

30

75

157

515

84

40

100

20

100

20

Tot

al H

eig

htm

m3

72

03

72

03

72

03

72

03

76

53

72

03

72

03

72

03

72

03

76

53

72

03

72

03

76

53

72

03

72

03

76

53

72

03

72

0

Typ

e

Dia

me

ter

x Q

tym

m15

00

x 1

150

0 x

115

00

x 1

150

0 x

117

00

x 1

20

00

x 1

20

00

x 1

150

0 x

215

00

x 2

170

0 x

22

00

0 x

22

00

0 x

217

00

x 3

20

00

x 3

20

00

x 3

170

0 x

42

00

0 x

42

00

0 x

4

Num

ber

of B

lade

s

Fa

n S

pee

drp

m3

90

415

410

43

04

60

32

53

60

410

43

04

60

32

53

60

46

03

25

36

04

60

32

53

60

Dri

ve S

yste

m

Typ

e

Pow

er

Sou

rce

Ra

ted

Out

put

x Q

tykw

2.2

x 1

3.7

x 1

3.7

x 1

5.5

x 1

5.5

x 1

5.5

x 1

7.5

x 1

3.7

x 2

5.5

x 2

5.5

x 2

5.5

x 2

7.5

x 2

5.5

x 3

5.5

x 3

7.5

x 3

5.5

x 4

5.5

x 4

7.5

x 4

Inle

t P

ipe

mm

100

x 2

100

x 2

100

x 2

100

x 2

125

x 2

125

x 2

125

x 2

100

x 4

100

x 4

125

x 4

125

x 4

125

x 4

125

x 6

125

x 6

125

x 6

125

x 8

125

x 8

125

x 8

Out

let

Pip

em

m12

5 x

112

5 x

112

5 x

115

0 x

115

0 x

12

00

x 1

20

0 x

12

00

x 1

20

0 x

12

50

x 1

25

0 x

12

50

x 1

20

0 x

22

00

x 2

20

0 x

22

50

x 2

25

0 x

22

50

x 2

Dra

in p

ipe

mm

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 2

50

x 2

50

x 2

50

x 2

50

x 2

50

x 2

Ove

rflo

w p

ipe

mm

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 1

50

x 2

50

x 2

50

x 2

50

x 2

50

x 2

50

x 2

Aut

o m

ake

up

mm

25

x 1

25

x 1

25

x 1

25

x 1

25

x 1

25

x 1

25

x 1

40

x 1

40

x 1

50

x 1

50

x 1

50

x 1

40

x 2

40

x 2

40

x 2

50

x 2

50

x 2

50

x 2

Ma

nua

l ma

ke u

pm

m2

5 x

12

5 x

12

5 x

12

5 x

12

5 x

12

5 x

12

5 x

14

0 x

14

0 x

15

0 x

15

0 x

15

0 x

14

0 x

24

0 x

24

0 x

25

0 x

25

0 x

25

0 x

2

Eva

pora

tion

loss

%

Dri

ft lo

ss%

Dry

we

ight

kg9

85

99

512

50

127

013

00

150

015

50

24

00

24

30

25

102

90

02

94

03

80

04

32

04

33

05

20

06

00

06

20

0

Ope

rati

ng w

eig

htkg

215

02

160

26

30

26

80

28

50

37

20

37

70

510

05

140

56

00

69

00

72

00

85

00

109

00

110

00

114

00

145

00

148

00

Mo

del

1 C

ell

2 C

ell

s3

Cell

s4

Cell

s

Ma

teri

al

Ca

sing

FR

P

Fra

me

wor

kH

ot-D

ip G

alv

ann

ize

d S

tee

l

Ca

paci

ty3

7

32

27

Ove

rall

Dim

ens

ion

Fill

P

VC

Wa

ter

Sum

pF

RP

Dis

trib

utio

n B

asi

nF

RP

Col

d W

ate

r B

asi

nF

RP

Fa

n A

sse

mbl

yH

ub: C

ast

Alu

min

ium

Allo

y, B

lade

: FR

P

Fa

n C

ylin

der

FR

P

Fa

n

Axi

al F

low

6

Mot

or

V-B

elt

and

Pul

ley

TE

FC

/ 4

pol

es

415

V/3

Ph/

50

Hz

D

istr

ibut

ion

Sys

tem

Ope

n G

ravi

ty T

ype

Flo

w

Pip

ing

Dim

ens

ion

Ma

ke-u

p0

.92

0.0

2

We

ight

7

GPC SERIES PLINTH DETAILS

GPC - 1 CELL

GPC - 2 CELLS

8

GPC SERIES PLINTH DETAILS

GPC - 3 CELLS

GPC - 4 CELLS

9

GPC SERIES NOISE DATAG

PC

- 1

CE

LL

FA

N (

Dfm

) (4

5°)

GP

C10

06

3.5

55

.54

49

.52

43

.50

63

.55

5.5

44

9.5

24

3.5

06

8

GP

C12

56

55

7.0

45

1.0

24

5.0

06

55

7.0

45

1.0

24

5.0

06

8.5

GP

C15

06

6.5

58

.54

52

.52

46

.50

66

.55

8.5

45

2.5

24

6.5

06

9

GP

C17

56

7.5

59

.54

53

.52

47

.50

67

.55

9.5

45

3.5

24

7.5

06

9.5

GP

C2

00

67

.55

9.5

45

3.5

24

7.5

06

7.5

59

.54

53

.52

47

.50

71

GP

C2

25

68

60

.04

54

.02

48

.00

68

60

.04

54

.02

48

.00

72

GP

C2

50

68

.56

0.5

45

4.5

24

8.5

06

8.5

60

.54

54

.52

48

.50

72

.5

GP

C10

0S

58

.55

0.5

44

4.5

23

8.5

05

8.5

50

.54

44

.52

38

.50

63

GP

C12

5S

60

.55

2.5

44

6.5

24

0.5

06

0.5

52

. 54

46

.52

40

.50

63

.5

GP

C15

0S

60

.55

2.5

44

6.5

24

0.5

06

0.5

52

.54

46

.52

40

.50

65

GP

C17

5S

62

.55

4.5

44

8.5

24

2.5

06

2.5

54

.54

48

.52

42

.50

66

GP

C2

00

S6

2.5

54

.54

48

.52

42

.50

62

.55

4.5

44

8.5

24

2.5

06

6.5

GP

C2

25

S6

35

5.0

44

9.0

24

3.0

06

35

5.0

44

9.0

24

3.0

06

6.5

GP

C2

50

S6

45

6.0

45

0.0

24

4.0

06

45

6.0

45

0.0

24

4.0

06

7.5

GP

C2

80

C6

96

1.0

45

5.0

24

9.0

06

96

1.0

45

5.0

24

9.0

07

4.5

GP

C3

00

C6

96

1.0

45

5.0

24

9.0

06

96

1.0

45

5.0

24

9.0

07

4

GP

C3

20

C6

96

1.0

45

5.0

24

9.0

06

96

1.0

45

5.0

24

9.0

07

4.5

TO

WE

R

MO

DE

L

Lou

ver

(L

)P

an

el (

W)

Wid

th D

ire

ctio

n (

W)

Lo

ng

itu

din

al D

ire

ctio

n (

L)

GP

C -

2 C

EL

LS

Wid

th D

ire

ctio

n (

W)

Lo

ng

itu

din

al D

ire

ctio

n (

L)

FA

N (

Dfm

) (4

5°)

GP

C3

00

69

.51

61.

55

55

.53

49

.51

66

.51

58

.55

52

.53

46

.51

72

.01

GP

C3

50

70

.51

62

.55

56

.53

50

.51

67

.51

59

.55

53

.53

47

.51

72

.51

GP

C4

00

70

.51

62

.55

56

.53

50

.51

67

.51

59

.55

53

.53

47

.51

74

.01

GP

C4

50

71.

01

63

.05

57

.03

51.

01

68

.01

60

.05

54

.03

48

.01

75

.01

GP

C5

00

71.

51

63

.55

57

.53

51.

51

68

.51

60

.55

54

.53

48

.51

75

.51

GP

C3

00

S6

3.5

15

5.5

54

9.5

34

3.5

16

0.5

15

2.5

54

6.5

34

0.5

16

8.0

1

GP

C3

50

S6

5.5

15

7.5

55

1.5

34

5.5

16

2.5

15

4.5

54

8.5

34

2.5

16

9.0

1

GP

C4

00

S6

5.5

15

7.5

55

1.5

34

5.5

16

2.5

15

4.5

54

8.5

34

2.5

16

9.5

1

GP

C4

50

S6

6.0

15

8.0

55

2.0

34

6.0

16

3.0

15

5.0

54

9.0

34

3.0

16

9.5

1

GP

C5

00

S6

7.0

15

9.0

55

3.0

34

7.0

16

4.0

15

6.0

55

0.0

34

4.0

17

0.5

1

GP

C5

60

C7

2.0

16

4.0

55

8.0

35

2.0

16

9.0

16

1.0

55

5.0

34

9.0

17

7.5

1

GP

C6

00

C7

2.0

16

4.0

55

8.0

35

2.0

16

9.0

16

1.0

55

5.0

34

9.0

17

7.0

1

GP

C6

40

C7

2.0

16

4.0

55

8.0

35

2.0

16

9.0

16

1.0

55

5.0

34

9.0

17

7.5

1

TO

WE

R

MO

DE

L

Lou

ver

(L

)P

an

el (

W)

10

GPC SERIES NOISE DATA

GP

C -

3 C

EL

LS

Lo

ng

itu

din

al D

ire

ctio

n (

L)

Wid

th D

ire

ctio

n (

W)

FA

N (

Dfm

) (4

5°)

GP

C6

00

72

.27

64

.31

58

.29

52

.27

69

.27

61.

31

55

.29

49

.27

75

.77

GP

C7

00

73

.00

65

.04

59

.02

53

.00

70

.00

62

.04

56

.02

50

.00

76

.77

GP

C7

50

73

.27

65

.31

59

.29

53

.27

70

.27

62

.31

56

.29

50

.27

77

.27

GP

C6

00

S6

7.2

75

9.3

15

3.2

94

7.2

76

4.2

75

6.3

15

0.2

94

4.2

77

1.2

7

GP

C7

00

S6

8.5

06

0.5

45

4.5

24

8.5

06

5.5

05

7.5

45

1.5

24

5.5

07

1.2

7

GP

C7

50

S6

8.7

76

0.8

15

4.7

94

8.7

76

5.7

75

7.8

15

1.7

94

5.7

77

2.2

7

GP

C8

40

C7

3.7

76

5.8

15

9.7

95

3.7

77

0.7

76

2.8

15

6.7

95

0.7

77

9.2

7

GP

C9

00

C7

3.7

76

5.8

15

9.7

95

3.7

77

0.7

76

2.8

15

6.7

95

0.7

77

8.7

7

GP

C9

60

C7

3.7

76

5.8

15

9.7

95

3.7

77

0.7

76

2.8

15

6.7

95

0.7

77

9.2

7

TO

WE

R

MO

DE

L

Lo

uv

er

(L)

Pa

ne

l (W

)

GP

C -

4 C

EL

LS

Lo

ng

itu

din

al D

ire

ctio

n (

L)

Wid

th D

ire

ctio

n (

W)

FA

N (

Dfm

) (4

5°)

GP

C8

00

73

.52

65

.56

59

.54

53

.52

70

.52

62

.56

56

.54

50

.52

77

.02

GP

C9

00

74

.02

66

.06

60

.04

54

.02

71.

02

63

.06

57

.04

51.

02

78

.02

GP

C10

00

74

.52

66

.56

60

.54

54

.52

71.

52

63

.56

57

.54

51.

52

78

.52

GP

C8

00

S6

8.5

26

0.5

65

4.5

44

8.5

26

5.5

25

7.5

65

1.5

44

5.5

27

2.5

2

GP

C9

00

S6

9.0

26

1.0

65

5.0

44

9.0

26

6.0

25

8.0

65

2.0

44

6.0

27

2.5

2

GP

C10

00

S7

0.0

26

2.0

65

6.0

45

0.0

26

7.0

25

9.0

65

3.0

44

7.0

27

3.5

2

GP

C11

20

C7

5.0

26

7.0

66

1.0

45

5.0

27

2.0

26

4.0

65

8.0

45

2.0

28

0.5

2

GP

C12

00

C7

5.0

26

7.0

66

1.0

45

5.0

27

2.0

26

4. 0

65

8.0

45

2.0

28

0.0

2

GP

C12

80

C7

5.0

26

7.0

66

1.0

45

5.0

27

2.0

26

4.0

65

8.0

45

2.0

28

0.5

2

TO

WE

R

MO

DE

L

Lou

ver

(L

)P

an

el (

W)

RECOMMENDED COOLING TOWER ARRANGEMENT

11

Refer Table 1, for the distance recommended if cooling tower is located near to a wall.

Based on Figure 2, the wall near to the cooling tower is always recommended to be lower than cooling tower. This is to prevent discharge air from cooling tower to recirculate, as this will effect

the cooling tower’s performance.

It is always preferred, if the wall is a louvered wall, that there should be a 70% net free area and the louver height should not be higher than cooling tower.

Table 1: Distance Cooling Tower to Wall

Table 2: Distance Cooling in Series Arrangement

Recommended Distance (mm)Tower Size

G3

All Models 1000

Recommended Distance (mm)Tower Size

G1 (Air Intake)

100 - 250

280 - 450

500 - 950

1500

1800

2400

1000 - 1500 3000

G2 (For Maintenance Access)

1000

1000

1000

1000

FIGURE : 1 FIGURE : 2

FIGURE 3

12

Table 3: Distance Cooling in Parallel Arrangement

Recommended Distance (mm)Tower Size

G4

100 - 450

500 - 950

1000 - 1500

3000

4000

5000

Table 4: Distance Cooling between Solid Wall & Louver Wall

Recommended Distance (mm)Tower Size

G5

100 - 450

500 - 950

1000 - 1500

1000

1000

1000

G6 (Panels Side)

1500

2000

2500

RECOMMENDED COOLING TOWER ARRANGEMENT

FIGURE 4

FIGURE 5

SOLID WALL

LOUV

ER W

ALL

13

SPECIAL OPTIONS

GEAR REDUCER

In addition to using V belt, right angle reduction gears are used for stringer application that requires no down time due to wear and tear. This type of option gives the building owner the convenience of planning the down time for planned maintenance. Design features and ratings are in accordance with the minimum requirements of AGMA (American Gear Manufacturers Association) and CTI (Cooling Technology Institute) standards.

HANDRAIL

The safety option is to ensure that working at elevated height of cooling tower is now complete with guard rail around the tower parameters. This option can be further enhanced with caged ladder which is an added feature as well.

HIGH EFFICIENCY MOTOR

Our high efficiency motor are rated to Eff2 or IE1 (standard) , EFf1 and IE2 (high effi ciency). We also offer latest IE3 (premium) standards as indicated by IEC 60034-30. The choice of efficiency is up the client’s preferences. For usage with variable speed inverters, we recommend special modification to the motor is required in order to allow the motor to operate at low frequency.

DISCHARGE HOOD

This option gives alternative diversion of hot air discharge from the fan stack to other direction deem more suitable. It is made from Fibreglass Reinforced Polyester (FRP) which is the same material as the fan stack. The most popular discharge angle is 45º.

CALCULATION OF MAKE UP WATER

14

2. Drift Loss ( D ) kg/h

The drift loss (D) depend on the type of cooling tower and drift eliminators used.Due to the air flow at a certain speed created by the fan, some water droplets arecarried away with the air, this is called carry-over loss.

There are many factors affecting the figure and this generally at a low level,approximately 0.005% of the normal circulating water quantity.

3. Blowdown Quantity (B) kg/h

The blow-down (B) can be carried out in any of the following methods

(1) The drain valve is kept slightly open during the run.(2) Maintain the operating water level higher to create slight overflow(3) The whole basin water is replenished with fresh water during shut down for cleaning

The required level of blowdown varies depending on the water quantity or the extent ofconcentrations, but is generally believed to be about 0.2% to 0.4 % for air conditioningapplications.

4. Replenishing Water Flow rate (R) kg/h

R = E + D +B

Therefore, the make-up water required is approximately= 0.98% + 0.005% + 0.4%= 1.385%

Hence, considering safety margin, a make up of 2% of the circulating water flow rateis sufficient.

Eg: Evaporation lossDrift lossBlow-down

:::

E = 0.98%D = 0.005%B = 0.4%

1. Evaporating Loss (E) kg/h

The evaporating quantity may be calculated by the equation below:

Where WEQ

600T1T2WF

C

: Evaporating Quantity: Heat of Cooling: Latent Heat of Water: Intake Water Temperature: Discharge water Temperature: Circulating Water Flow: Specific Heat of Water

kg/hKcal/h

Kcal/kg º CºCºC

kg/h1 Kcal/kg ºC

E = Q = (T1-T2) x WF x C

600 600

V1.0 07/2017