propelling malaysia into global aerospace hub · spirit aerosystems malaysia sdn bhd –...

Spirit AeroSystems Malaysia Sdn Bhd – Proprietary InformationSpirit AeroSystems Malaysia Sdn Bhd – Proprietary Information

PROPELLING MALAYSIA

INTO

GLOBAL AEROSPACE HUB

FRANCIS HIEW

MANAGING DIRECTOR

SPIRIT AEROSYSTEMS MALAYSIA

Spirit AeroSystems Malaysia Sdn Bhd – Proprietary Information

SSSSPIRIT PIRIT PIRIT PIRIT WWWWORLDWIDE ORLDWIDE ORLDWIDE ORLDWIDE OOOOPERATIONSPERATIONSPERATIONSPERATIONS

SPIRIT’S GLOBAL FOOTPRINT CONTINUES TO EXPAND

WICHITA

TULSA KINSTON

PRESTWICK

MOSCOW

JINJIANG

MALAYSIA

ST. NAZAIRE

PRESTON

MCALESTER

• Annual revenue exceeds USD5.3 billion

• More than 12 million square feet of facilities and growing

• Listed on NYSE: SPR

• Headquarters in Wichita US

• The largest independent airframe supplier in the world

• Over 75 years of Aerospace experience

• Over 16,000 employees worldwide


CHANUTE


• FUSELAGES

• NACALLES & PYLONS

• WING STRUCTURES

� Tulsa, Oklahoma

� Prestwick, Scotland

� Subang, Malaysia

� Airbus A320

� Airbus A350

� Boeing 777

� Boeing 787

• MRO

BBBBUSINESS USINESS USINESS USINESS UUUUNITSNITSNITSNITS

INTEGRATED VALUE CHAIN ALLOWS FOR EFFICIENT DESIGN/BUILDSpirit AeroSystems Malaysia Sdn Bhd – Proprietary Information

Spirit AeroSystems Malaysia Sdn Bhd – Proprietary InformationSpirit AeroSystems Malaysia Sdn Bhd – Proprietary Information


� Incorporated in 2007, and 242,000 sqft facility was fully operational in January 2009.

� Expanded an additional 65,000 sqft in 2012

� Site is modeled on lean concept and in 2012 won the esteemed Federation of Malaysia

Manufacturer Award.

� Manpower stands at 550 (80% are with technical qualifications, more than 100 qualified

engineers)

� Approvals at hand;

• EN 9100 Rev C

• Airbus

• Boeing

• AP1020 – Airbus Design Approval

• Nadcap

• OSHA 18001

• ISO 14000

� Types of services;

• Manufacturing (Assembly)

• Design

• Supply Chain Development & Management

• Spares Management

� Current Programs;

• A320 Wing Composites Subassemblies

• A350 Root End Fixed Fairing (REFF) Design & Build

• B777 Wing Tip

• B787 Fixed Leading Edge Assembly

• A350 LELP Design

SSSSPIRIT PIRIT PIRIT PIRIT AAAAEROEROEROEROSSSSYSTEMSYSTEMSYSTEMSYSTEMS MMMMALAYSIA ALAYSIA ALAYSIA ALAYSIA OOOOVERVIEWVERVIEWVERVIEWVERVIEW


A320 Composites Subassemblies

� Consist of 8 packages approx 4 feet in size with carbon-metallic assembly

� Single source supplier for the Airbus A320 Series Aircrafts� 80% of the detail components are sourced from Malaysian supply chain

� Shipped more than 1200 shipset, 94 subassemblies per set.

� In total, till date more than 13,000 assemblies, 35 million holes have been drilled since 2009

A350 Root End Fixed Fairing (REFF)

� Medium size complexity with carbon-metallic assembly� Build commenced in August 2012

� Design and build responsibility starting 2013 for current & future variant� Single Source supplier to the Airbus A350 aircraft� Currently in production

A350 Design

� Design and stressing of A350 XWB FLE Lower Panels� Design and stressing of A350 XWB FLE REFF� First Flight Clearance stress support for A350 FLE J-Nose and REFF

� Airbus AP1020 approval



B777 Wing Tip� Carbon-metallic assembly

� First delivery from Spirit Malaysia in March 2011

� Steep ramp up and single source supplier post 50 sets� Package served as the platform on learning curve for Boeing specifications and procedures

B787FLE� Large complex ( in total approx. 200 feet in 6 modules ) carbon-metallic assembly� A transfer package from Spirit Tulsa

� Single source post 2014� First delivery from Spirit Malaysia is in March 2013



Key factors to the development of the Aerostructures Ecosystem in Malaysia:

� Robust Supply-Chain

� Human Capital

� Government Support

� Logistics & Infrastructure

AEROSPACE

AVIONICS & SYSTEMS

INTEGRATION

ELECTRICAL SYSTEMS

MAINTANANCE, REPAIR &

OVERHAUL (MRO)

MECHANICAL SYSTEMS

AERODYNAMICS

AIRCRAFT PERFORMANCE

& FLIGHT DYNAMICS

AEROSTRUCTURES

SPACE SYSTEMS

AAAAEROSPACE IN MALAYSIAEROSPACE IN MALAYSIAEROSPACE IN MALAYSIAEROSPACE IN MALAYSIA


Surface Treatment

Areas Capability Capacity

• Paint

• Chemical

Treatment

• Heat Treatment

Manufacturing


• Composite

• Metallic

�Machining (General)

�Machining (Hard

Metal)

�Sheet Metal Forming

�Stretch Forming

�Chemical Etching /

EDM

�Super Plastic

Forming

�Extrusion

• NDT

• Structures Assembly

Tooling


• Composite Tooling

• Metallic Tooling

• Assembly Jig Design /

Manufacture

• Tooling Support

(Manufacture of Drill

Bush /Templates

etc.)

Design Engineering

Area Capability Capacity

• Design

�Primary Structure

�Secondary Structure

• Stress

�Primary Structure

�Secondary Structure

• MRB

SUPPLY CHAIN LANDSCAPE IN MALAYSIASUPPLY CHAIN LANDSCAPE IN MALAYSIASUPPLY CHAIN LANDSCAPE IN MALAYSIASUPPLY CHAIN LANDSCAPE IN MALAYSIA

Aerostructure Objectives

• To develop to a One Stop Center for Design & Manufacturing solutions to OEMs.

• To support new development programs and rate increases from OEM’s.

Legend

Available / Available Capacity

In Development / Limited Capacity

Not Available / No Capacity

Aerostructures Key Capabilities & Current Capacity in Malaysia


Development of Industrial Encouragement programs:

• Intensify Aerospace Programs within Malaysia to

support the growth of the industry.

� Many local Universities offering Aerospace

Degrees, for example; USM, UIA, UPM, UTM,

UniKL(MIAT)

� College program designed specific for

Aerostructure Manufacturing

• Further enhance the Advance Composite Training

Center (ACTC)

� Jointly develop between Spirit AeroSystems and

UniKL MIAT to ensure a constant supply of

skilled technicians to the aerospace industry.

• Collaborations between industrial partners and local

universities through UGAP and Internship

Programs.

• LEADER – Aerospace Program

Human Capital

Multi-LingualTechnical Advantage

Educated

WorkforceExpertise

• Malaysia has over 20 years of

experience in the

Aerostructures industry,

previous experience includes

MD-3, Eagle 150B in aircraft

design, manufacturing,

tooling and FAR23

certification

• Maintain and grow the

level of English

competency.

• Continued support of a

multi-lingual workforce

enabling ease of

communication with

suppliers around the

region.

HUMAN CAPITALHUMAN CAPITALHUMAN CAPITALHUMAN CAPITAL


MIDA (Malaysian Investment Development Authority) � Provide tax incentives to key

development areas of the Malaysian Aerospace Industry.

MIGHT (Malaysian Industry-Government Group for High Technology)� Secretariat to the MAC

(Malaysian Aerospace Council).

GOVERNMENT

SUPPORT

SME Corp

(Small and Medium Industries Development Corporation

� Spur the growth of new local

suppliers through the various

SME development programs.

(Ministry of International Trade &

Industry)

MITI

GGGGOVERNMENT OVERNMENT OVERNMENT OVERNMENT SSSSUPPORTUPPORTUPPORTUPPORT

National Aerospace Blueprint


• Malaysia’s central location at the crossroads of SEA region serves as a strategic Logistics and

Supply Chain hub for the region.

• Well established physical and data infrastructure providing ample ground, sea and air

connectivity supports the movement of material and data across the globe.

• Malaysia’s current logistic & infrastructure readiness has the capability

of supporting developing Malaysia into an Aerostructures Hub.

LLLLOGISTICS & OGISTICS & OGISTICS & OGISTICS & IIIINFRASTRUCTURENFRASTRUCTURENFRASTRUCTURENFRASTRUCTURE


SSSSUMMARYUMMARYUMMARYUMMARY----AEROSTRUCTURES HUBAEROSTRUCTURES HUBAEROSTRUCTURES HUBAEROSTRUCTURES HUB

• Ecosystem exist in terms of Design , Manufacturing and Assembly for Aerostructures. Further

capacity is available in key areas for growth to meet OEM’s rate increase.

• Good human capital development through collaboration between universities and the industry.

Further collaboration is required with all key players in all areas to further strengthen our

Human Capital Growth.

• Strong government support in place and Aerospace councils available.

• Well established infrastructure and logistics available in Malaysia to support Malaysia as the key

Aerostructures player in this region.

.


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