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    Proceedings of the Institution of Civil Engineers

    Geotechnical Engineering 166 February 2013 Issue GE1

    Pages 49–55 http://dx.doi.org/10.1680/geng.10.00038

    Paper 1000038

    Received 17/03/2010 Accepted 21/01/2011

    Published online 09/05/2012

    Keywords:  foundations/rock mechanics/site investigation

    ICE Publishing: All rights reserved

    Geotechnical Engineering

    Volume 166 Issue GE1

    Deformation parameters of bedrock at a

    nuclear reactor site

    Harikumar, Sivathanu Pillai and Chetal

    Deformation parameters ofbedrock at a nuclear reactor siteC. Harikumar  MTechScientific Officer, Civil Engineering Group, Indira Gandhi Center forAtomic Research, Kalpakkam, Tamilnadu, India

    C. Sivathanu Pillai  BE, MS, ADAssociate Director, Civil Engineering Group, Indira Gandhi Center forAtomic Research, Kalpakkam, Tamilnadu, India

    S. C. Chetal   DSDirector, Reactor Engineering Group, Indira Gandhi Center for AtomicResearch, Kalpakkam, Tamilnadu, India

    Many engineering structures have to be founded deep into rock or on rocks, especially in a nuclear reactor

    site. Numerical finite-element and boundary-element analyses for studies of the stress and displacement

    distribution of any rock engineering projects are based on deformation parameters. Empirical relations are

    available to relate the rock mass deformation modulus to index properties, but the equations include some

    uncertainties relating to the variability of rock type and the heterogeneous nature of the rock masses. For

    important structures, site-specific parameters have to be evaluated to assess strains and stresses in rock due to

    various load combinations. Pressuremeter tests, cyclic plate load tests, uniaxial jack tests and seismic crosshole

    tests were conducted to evaluate in situ design parameters. The objective of this paper is to evaluate

    deformation parameters of a prototype fast breeder reactor from these in situ tests. For high strain

    deformation modulus, the pressuremeter modulus is comparable with the rock mass modulus obtained from

    laboratory results in association with rock quality designation. Crosshole tests results are used for evaluation of

    low strain modulus.

    1. IntroductionThe deformation parameter is the important engineering property

    governing the behaviour of rock masses. Deformation modulus

    and Poisson ratio are the representation of mechanical behaviour 

    of a rock mass. This is why most numerical finite-element and 

     boundary-element analyses for studies of the stress and displace-

    ment distribution of any rock engineering projects are based on

    these parameters (Palmstrom and Singh, 2001). Among these, the

    deformation modulus has vital importance for the design and 

    successful execution of projects because the deformation modulus

    is the best representative parameter of the prefailure mechanical behaviour of the rock material and of a rock mass (Kayabasi   et 

    al., 2003). Many engineering structures have to be founded deep

    into rock or on rocks, especially in a nuclear reactor site.

    Empirical relations are available to relate the rock mass deforma-

    tion modulus to index properties such as rock quality designation

    (RQD) (Coon and Merritt, 1970) or to rock mass classifications

    such as rock mass rating (RMR) (Bieniawski, 1978;  Seram and 

    Pereira, 1983) and Q-system (Barton   et al., 1974). Although the

    empirical equations for the indirect estimation of the deformation

    modulus are simple and cost effective, the equations include

    some uncertainties relating to the variability of rock type and the

    heterogeneous nature of the rock masses (Kayabasi  et al., 2003).

    For safety-related structures, site-specific parameters have to be

    evaluated to assess strains and stresses in rock due to various load 

    combinations. Site-specific deformation parameters of a prototype

    fast breeder reactor (PFBR) site are presented below from differ-

    ent types of in situ tests.

    2. Study areaKalpakkam is located about 65 km south of Chennai city, on the

    east coast of peninsular India, which is a major nuclear complex

    for India (Kannan et al., 2002). The PFBR is a 500 MW reactor.

    The reactor is being constructed at Kalpakkam, close to the

    existing pressurised heavy water reactors (PHWRs) (Chetal   et 

    al., 2006). The PFBR is the first breeder reactor in India

    intended for power generation on a commercial scale. The

    nuclear island connected buildings (NICB) is one of the main

    nuclear safety-related structures of the PFBR. It is a conglomer-

    ate of eight structures, namely, the reactor containment building,two steam generator buildings, the fuel building, control build-

    ing, radiation waste building and two electrical buildings, resting

    on a common base raft. The size of the raft is 101 .5 m  3  93 m.

    The base raft is unique in the NICB complex, owing to its

    massive size and the complicated loading environment. Owing

    to the functional requirements, the raft was founded about 18– 

    20 m below the existing ground level. After excavating up to the

    desired founding level, it was established that the floor area

    consists of medium- to coarse-grained, greyish-blue-coloured 

    charnockite. Charnockite rock is rich in the mafic (dark)

    mineral, hypersthene. The name charnockite was defined by T.

    H. Holland and it is an orthopyroxene-bearing granite, found in

    southern India, of plutonic igneous origin (Holland, 1900). The

    rock samples indicated that they are inter-layered and contain

    garnet (at times phenocrysts), biotite, and muscovite and 

     phlogopite mica. Generally these charnockite rocks are in shades

    of blue, grey and black. Spacing of joints is in the range of 

    49

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    0.6–2 m and most of the joints are slightly weathered and rough. The rock’s depth persistence and lateral prevalence has

     been established from deep boreholes (Harikumar   et al., 2010).

    The rock below the foundation floor exhibits massive structure,

    although there are a few shallow fractures and joints. The entire

    floor rock mass is 100% weathering grade I to III (BS 5930;

    BSI, 1999). Average uniaxial compressive strength of the rock 

    mass is 106 MPa and RMR is 65.

    3. Materials and methodsFigure 1   shows the soil profile of the site from geotechnical

     borehole investigations. Finished grade level (FGL) is assigned as

    elevation (EL) 30.00 m. The top 8–10 m comprises coarse to

    medium dense sand, followed by 1–2 m thick, highly compres-

    sible clay, then weathered rock and then bedrock. Bedrock is at

    15–18 m below the existing ground level. Control blasting

    (charges and delay time were controlled so that peak particle

    velocity was restricted within allowable limits) was carried out

    for the excavation of the rock to safeguard the nearby safety

    structures from rock excavation vibrations. Some weathered rock 

     pockets were present at the founding level.

    Weathered rock pockets were removed by further excavation and 

    refilling with plain cement concrete (PCC) of M15 grade

    (characteristic compressive strength 15 N/mm2) after confirma-tory geotechnical investigations. After excavation, confirmatory

    geotechnical investigations were carried out to confirm/modify

    foundation design parameters assumed from preliminary investi-

    gations. Investigations included boreholes 100 m deep, crosshole

    seismic tests, static plate load tests, cyclic plate load tests, static

    and cyclic permeability tests, concrete rock interface shear tests,

    uniaxial jacking tests, block vibration tests and various laboratory

    tests on soil/rock samples. In order to idealise soil for static and dynamic analysis, deformation modulus was established through

    in situ tests.

    Elastic and inelastic behaviour of the rock mass is defined 

    through the modulus of deformation (ISRM, 1975). The usage of 

    the term modulus of deformation, rather than modulus of 

    elasticity or Young’s modulus, is because of the coupled inelastic

    and elastic behaviour of jointed rock masses. Four types of in situ

    tests were carried out to evaluate deformation parameters.

    3.1 Pressuremeter tests (PMTs)

    The TRI-MOD_S pressuremeter was used for the borehole

    determination of the modulus of deformation. NX size (76 mm)

     boreholes were used for testing. Tests were carried out up to

    20 MPa. Deformation modulus ( E m) was calculated over the

     pseudo-elastic portion of the first loading cycle. The calculation

    of the modulus is based on Lamé’s equation on the expansion of 

    the cylindrical cavity in an elastic medium, ASTM D 4719

    (ASTM, 2007)

     E m ¼  1 þ  ð Þ  ̃P

     ̃R= Rð Þ1:

    where   E m   is the deformation modulus,     is Poisson ratio,    ̃P   isincrease in pressure and    ̃R/ R   is relative change of radius.

    The probe was placed at the test depth in a predrilled borehole. A

    stress-control mode was used to run the test. Equal increments of 

     pressure were applied to the probe and held constant for 1 min.

    The diametric changes were logged 30 s and 60 s after each

     pressure step was reached. In situ stress– strain curves were

    obtained by plotting the changes in each of the three instrumented 

    diameters or their average against pressure.

    The deformation modulus results derived from pressuremeter 

    tests are presented in  Figure 2. The mean value is 8480 MPa and the 95% confidence range is also shown in   Figure 2. The mean

    value of modulus does not alter significantly with depth.

    3.2 Cyclic plate load tests (CPLTs)

    A 25 mm thick, 600 mm diameter plate was used on an initially

    cleaned plane surface of charnockite for these tests. 450 mm and 

    300 mm stiffener plates were placed above the 600 mm diameter 

     plate. The jack base was placed above the stiffener plate. Loading

    column and packer were placed on the top of the ram so that the

    gap between the main girders and the ram was neatly packed.

    The load was applied by means of an hydraulic jack against a

    kentledge of suitable height.

    The kentledge had cribs in the form of stacked sand bags, over 

    which a platform was built up with rolled steel beams in such a

    manner that its centre of gravity was coaxial with the centre of 

    the plate. The overall weight was about 150 t. The maximum test

    0 20 40 60 80 100 1200

    2

    4

    6

    8

    10

    12

    14

    16

    18

    20

    22

    2426

    28

    30

    Existing ground level

    FGL

    Rock

    Weathered rock

    Clay

    Sand

    DepthEL:m

    East–West direction: m

    Figure 1. Subsurface cross-section of the site

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    Geotechnical Engineering

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    nuclear reactor site

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     pressure was 320 t/m2 and this was reached in five cycles; during

    each cycle the load increment was one-eighth of the peak load of 

    that cycle. For each loading settlement the peak load was recorded 

    at an interval of 1, 2.25, 4, 6.25, 9.15, 25 and 60 min, and 

    thereafter at hourly intervals up to a time when the rate of 

    settlement was recorded at a value of 0.2 mm/min. Settlements

    were observed by means of four dial gauges with 25 mm travel

    and least count of 0.01 mm. Settlement gauges were held down by

    datum bars resting on immovable supports at a distance of 1 .5 m

    from the plate. The deformation modulus was calculated (ASTM

    D 4394; ASTM, 2004) as

     E m ¼  1  2

     P

    2 R2:

    where    is the Poisson ratio of the rock,  P  is the total load on the

    rigid plate,     is the average deflection of the rigid plate and  R  is

    the radius of the rigid plate.

    The stress deformation pattern from the CPLT is shown in Figure

    3. The deformation modulus is shown Figure 4.

    3.3 Uniaxial jack test (UJT)

    For conducting a uniaxial jacking test on the rock mass, the

    size of the drift or gallery or niche in which the test is to be

    carried out should be kept as small as required for testing, so

    as to reduce the number of packing plates. A niche of size

    1.25 m 3   1.25 m 3 2.2 m was made on the NICB area. During

    the excavation, the disturbance of the rock was minimised.

    The final trimming of the rock provided two parallel, con-

    centric and smooth rock faces by means of chisel and 

    hammer.

    Two 25 mm thick, circular steel plates of 600 mm diameter were

     placed on either side of the pit. The test location was saturated 

    1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

    100

    80

    60

    40

    20

    0

    0

    Pressuremeter modulus: MPa

    Lower 95% confidence limit

    Upper 95% confidence limit

    Linear fit

    Depthfrom

    floor:m

    Figure 2. Deformation modulus from PMTs

    0·5 0 0·5 1·0   1·5   2·0 2·5 3·0 3·5 4·0

    0·5

    0

    0·5

    1·0

    1·5

    2·0

    2·5

    3·0

    3·5

    Stress:MPa

    Deformation: mm

    % UJT% CPLT

    Figure 3. Stress deformation curve from UJT and CPLT

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    with water to simulate seepage at the site. A hydraulic jack of 

    200 t capacity was used. The test was conducted in five cycles.

    Each cycle consisted of 20% of the of maximum test stress. Ineach cycle of loading the load increment was one-fifth to one-

    tenth of the test load involved in each cycle. Unloading was done

    in three steps.   Equation 2   was used for evaluating the deforma-

    tion modulus. The deformation pattern of rock under UJT is

    shown in   Figure 3   and the deformation modulus is shown in

    Figure 4.

    3.4 Seismic crosshole test

    A 24-channel signal enhancement seismograph was used for this

    study. The main accessories were three component borehole

    geophones, land geophones and geophone cables. The three

    geophones were mutually perpendicular: one geophone was placed in the vertical direction and the other two geophones

    were placed horizontally. Instantaneous electrical charges were

    used to generate seismic waves in the crosshole studies at every

    depth. Boreholes were 76 mm (NX size) and 60 m deep and 

    consisted of one source borehole and four receiver boreholes

    (RBH1, RBH2 and RBH3, RBH4), two each in orthogonal

    directions to obtain wave velocities in both directions, as shown

    in Figure 5.

    The distance between boreholes was 3 m. Since the seismic

    geophysical tests induce shear strains lower than about

    3 3 104%, the measured shear wave velocity can be used to

    compute the largest value of shear modulus   G max   as (Kramer,

    2005)

    G max ¼ rV 2s3:

     E dm ¼ 2 1 þ  ð ÞrV 2s4:

    where   G max   is maximum shear modulus,   V s   is shear wave

    velocity,   r   is total mass density,     is Poisson ratio and   E dm   is

    dynamic modulus.

    The results of shear wave velocity (V s) and compression wave

    velocity (V  p) are given in   Table 1. The dynamic deformation

    0

    100

    200

    300

    400

    500

    600

    UJT: MPa   415·626 194·762 152·754 153·869 183·314

    CPLT: MPa   561·647 356·089 250·194 265·935 261·104

    Cycle 1 Cycle 2 Cycle 3 Cycle 4   Cycle 5

    Figure 4. Deformation modulus from UJT and CPLT

    SourceBH

    3·0 mRB4

    3·0 mRB5

    3·0 m

    RB1

    3·0 m

    RB2

    Figure 5. Borehole set-up for crosshole test

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    nuclear reactor site

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    modulus was calculated using  Equations 3 and  4, and the average

    value was 55 459 MPa.

    3.5 Laboratory investigations

    Deformation modulus and Poisson ratio were evaluated from

    uniaxial compression tests by measuring circumferential and axial

    strains. The tangent modulus of the stress–strain curve was taken

    for evaluating deformation modulus and Poisson ratio at 50% of 

    ultimate stress. This test was also a high-strain test. The Young’s

    modulus ranges from 72 000 MPa to 92 000 MPa. The average

    Poisson ratio evaluated from crosshole test and laboratory test is

    0.26. This value was used in the interpretation of in situ tests.

    4. DiscussionThe deformation modulus results derived from the CPLT and UJT

    were found to be 15–20 times lower when compared with the

    PMTs. This is due to the microcracks formation during the

    control blasting for rock excavation and also to the lesser 

    confinement of rock mass. The PMT also shows lower modulus at

    the upper region.

    The dynamic deformation modulus was calculated from crosshole

    test results. This is a low strain modulus. At the lower strain

    levels, the stress–strain behaviour will be linear, but at the higher strain levels, behaviour will be non-linear by experiencing plastic

    deformation. Thus, the modulus value is higher than the deforma-

    tion modulus from PMTs. This value was used for modelling

    soil/rock under dynamic excitation cases, whereas the PMTs and 

    the laboratory tests for modulus of elasticity gave high-strain rock 

     properties, which were used for static analysis.

    Table 2  shows laboratory test results of the deformation modulus.

    The deformation modulus was evaluated in the laboratory using

    rock core samples and the value is obviously higher than the

    PMT results because of non-representation of actual field condi-

    tions. It was noted that to obtain deformation properties of the

    intact rock mass from laboratory test results, the rock mass

    inherent properties had to be used. RQD is the commonly used 

     parameter to represent rock mass continuity, so RQD is widely

    used for estimating rock mass deformation modulus (Zhang and 

    Einstein, 2004). The average RQD of the rock below the

    foundation floor is 85%.   Gardner (1987) proposed the following

    relation (Equation 5) for estimating the rock mass deformation

    modulus E m   from the intact rock modulus  E r  by using a reduction

    factor  ÆE, which is related to RQD

     E m ¼ ÆE E r 

    Æ E  ¼   0:0231 RQD 1:32 > 0:155:

    Zhang and Einstein (2004) provides a modified relation (Equation

    6) recommended for estimating the lower bound rock mass

    deformation modulus

     E m

     E r ¼ 0:2 3 10  0

    :0186 RQD1:91ð Þ

    6:

    Since the rock mass evaluation was conducted for the foundation

    Depth: m   V p: m/s   V s: m/s

    1 2934 1786

    10 5044 2902

    20 5934 3005

    30 5782 3106

    40 5176 2918

    50 4643 2783

    60 4455 2725

    Table 1. Shear wave velocity and compression wave velocity from

    floor level

    Depth:

    m

    Young’s

    modulus, E r:

    MPa

    ÆE  (Gardner,

    1987)

    E m:

    MPa

    ÆE   (Zhang and

    Einstein,

    2004)

    E m:

    MPa

    28.92 92 000.00 0.64 59 202.00 0.09 8626.17

    31.20 84 000.00 0.64 54 054.00 0.09 7876.06

    37.05 92 000.00 0.64 59 202.00 0.09 8626.17

    49.90 80 000.00 0.64 51 480.00 0.09 7501.01

    50.20 87 000.00 0.64 55 984.50 0.09 8157.35

    66.75 88 000.00 0.64 56 628.00 0.09 8251.12

    78.79 70 000.00 0.64 45 045.00 0.09 6563.39

    78.82 89 000.00 0.64 57 271.50 0.09 8344.8888.38 89 000.00 0.64 57 271.50 0.09 8344.88

    90.55 78 000.00 0.64 50 193.00 0.09 7313.49

    Table 2. Laboratory results for Young’s modulus

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    of a nuclear reactor, the lower bound value is considered for design. Also, it can be seen from  Figure 2   and   Table 2   that the

    deformation values from corrected laboratory test results are in

    the range of pressuremeter modulus. These results also indicate

    that the values obtained from PMTs are reliable.

    4.1 Strain dependence on modulus

    Strain dependency on modulus was studied. Since the CPLT and 

    UJT were conducted at the excavated floor level, results from

    PMTs and crosshole tests near the floor (at 1.5 m depth) only

    were compared. The crosshole test is a low-strain test (106) and 

    the PMT is a high-strain test (0.03–0.055). Low-strain tests show

    higher modulus (Figure 6) compared to high-strain tests.

    Figure 6 also shows variation of deformation modulus with strain

    level for UJT and CPLT (decrease in modulus with increase in

    strain level).  Figure 7  shows that the plastic deformation was far 

    larger than the elastic deformation for both CPLT and UJT. This

    excess plastic deformation also indicated that microcracks were

    formed during rock blasting. Pressuremeter modulus at shallow

    depth (nearly 1 m from the floor) indicated that this microcracks

    effect extended only less than 1 m.

    4.2 Deformation modulus for design

    From the above discussion it was concluded that pressuremeter 

    modulus was more appropriate for this type of massive rock. TheRQD value of the rock mass also shows that the PMT results

    were more reliable. The loading areas for plate load tests and 

    UJTs were very small compared to the raft foundation. Addition-

    ally, the influence depth of the stress arising from applied 

     pressure depends on the size of the loading area. Microcracks of 

    the very top layer only were represented in these two tests. The

    massive rock stratum which was to carry the foundation load was

    not represented in the surface tests, so pressuremeter modulus

    was considered for high strain modulus and shear wave velocity

    modulus was considered for low strain modulus.

    5. ConclusionThe deformation parameter is the important engineering property

    governing the behaviour of rock masses. Although the empirical

    equations for the indirect estimation of the deformation modulus

    are simple and cost effective, the equations include uncertainties.

    For safety-related structures, site-specific parameters have to be

    1 10  3

    0·01

    1 10   7

    1 10  6 1 10  

    51 10  

    41 10

      31 10

      2 1 10   1

    0

    10000

    20000

    30000

    40000

    50000

    0

    100

    200

    300

    400

    500

    600

    Deformationmodulus,

    M

    Pa

            Em:

    Strain

    UJT

    CPLT

    Pressuremeter test

    Crosshole test

    Figure 6. Strain plotted against deformation modulus

    00·51·01·52·02·53·03·54·0

    Cycle 1 Cycle 2 Cycle 3 Cycle 4 Cycle 50

    0·51·01·52·02·53·03·54·0

    (b)

    Deformation:mm

    (a)

    Elastic deformationTotal deformation

    Figure 7. Elastic and plastic deformation of (a) CPLT and (b) UJT

    54

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    nuclear reactor site

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    evaluated to assess strains and stress in rock due to various load combinations. Owing to the formation of microcracks from the

    control blasting for rock excavation and also because of the lesser 

    confinement of the rock mass, lesser values were reported from

    CPLTs and UJTs. PMTs indicate reasonable values of deforma-

    tion modulus. This is comparable with rock mass modulus

    obtained from laboratory results in association with RQD. Since

    the crosshole test is a low strain test, the modulus obtained from

    it is higher than from the PMTs. The pressuremeter modulus was

    used in modelling soil for static analysis and the crosshole test

    modulus was used for dynamic analysis.

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    55

    Geotechnical Engineering

    Volume 166 Issue GE1

    Deformation parameters of bedrock at a

    nuclear reactor site

    Harikumar, Sivathanu Pillai and Chetal