teknik kawalan kualiti - fmm kawalan... · teknik kawalan kualiti pengenalan kursus maksud mencapai...

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Teknik Kawalan Kualiti PENGENALAN KURSUS MAKSUD MENCAPAI KUALITI Maksud kualiti Pencapaian di bawah standard Pencapaian melebihi standard Pencapaian menyamai standard APAKAH YANG DIJANJIKAN KEPADA PELANGGAN? Mengetahui tahap yang diterima pelanggan Transformasi: Kepuasan pelanggan Sukatan teknikal dalam proses (Ymetrik) MENYUKAT PRESTASI SEMASA PROSES Memilih indeks kualiti yang bermakna Disiplin pengumpulan data Cara mengira prestasi semasa KENALPASTI SAIZ MASALAH Perbezaan prestasi semasa ~ standard PERANAN QA / QC Peranan yang hakiki Peranan semasa Penglibatan pemunya proses KECACATAN [REJECTS] TERHASIL OLEH PROSES DI BAWAH PAR Kecacatan sebelum Kecacatan di dalam proses Kecacatan selepas proses TINDAKAN PEMBAIKAN DAN PENCEGAHAN Tindakan untuk penyelesaian yang jelas Tindakan untuk punca masalah yang diketahui Tindakan untuk punca masalah yang tidak diketahui PENGESAHAN KEBERKESANAN TINDAKAN Analisa secara grafikal Analisa secara statistic Tindakan yang didorong oleh analisa statistik MERANCANG KAWALAN YANG PROAKTIF Mengawal kualiti menggunakan AQL Alternatif kepada AQL Mengenal signal permasaalahan proses sebelum kecacatan berlaku BERGERAK KE HADAPAN Menghalang faktor-faktor negatif kepada pencapaian proses Menyemarakkan faktor-faktor positif kepada proses Course Content Trainer En Azman Bin Hussain received his Bachelor of Science in Electrical Engineering from the University of South Alabama, USA. He had his Six Sigma Black Belt from Sony Corporation, Japan; and his Green Belt from Air Academy, USA. He is now a certified Lean Sigma trainer for Rolls Royce – a giant company that produces aero- plane and marine engines. He also works with General Physics – training and consulting company based in the United States on project basis; where he serves Rolls Royce. En Azman has solid manufacturing experience with Sony and Hicom Diecastings. He had held many challenging posts in manufacturing environment ranging from a Manager of an innovation unit, the Head of a subcon technical improvement team, the Head of Engineering Dept, and Chief Operation Officer. His prowess in innovative problem-solving has saved millions of dollars for his organization every year and made him one of the talented engineer in the organization. Some of Azman’s work had been used in Sony Six Sigma training manual used through-out the world. His biggest contribution perhaps was his innovation in PCB pattern design, soldering process, and mounting process. These innovations were responsible for the million dollars saving and had left unchallenged for many years. He had won numerous awards during his service with Sony. Being a training consultant as well as a Lean Sigma practitioner, En Azman has developed training courses on Green Belt, DOE, SPC, MSA, FMEA, and Structured 5S to name a few. He has been teaching and coaching these topics since 2003 in public as well as in house. June 18 & 19, 2014 Wednesday & Thursday 8:45 am - 5:00 pm @ FMM Institute, Perak OBJECTIVES Upon completion of this course, participants will be able to : • identifying problems that need immediate attention (analysing customer requirements & measuring process baseline performance) • investigate the significant factors that create performance – standard gap • plan activities to bridge the performance – standard gap • take proactive measures to curb potential causes that will affect process performance WHO SHOULD ATTEND Quality engineers, executives, technicians; Process / Operation engineers, executives, technicians; Maintenance / Service engineers, executives, technicians Registration: Upon Faxing / Mailing the completed Registration Form to FMM Institute, Perak, you are deemed to have read and accepted the terms and conditions. The course would also be deemed as confirmed unless informed otherwise. Will be based on First-Come-First-Served basis. Payment: Cheques made in favour of FMM INSTITUTE should be forwarded to FMM Institute Perak. For SBL Scheme, an Attendance of 100% is a MUST, in any case, employers will be billed in full. Cancellation: Must be in Writing with Reasons. 7 days before the course ~ No Payment Charged 3-6 days before the course ~ 50% Payment Charged < 3 days before the course ~ Full Payment Charged Participants who did not turn-up will be charged full payment. Replacements can be accepted at no additional cost. Disclaimer: The FMM Institute reserves the right to change the facilitator, date and to vary / cancel the course should unavoidable circumstances arise. All efforts will be taken to inform participants of the changes. Submitted by: (Please attach a separate list if space is insufficient.) Enclosed cheque / bank draft No. ______________________ for RM _______________ being payment for _______ participant(s) made in favour of the ‘FMM INSTITUTE’ . Name: Designation: Company: Tel: Fax: Email: Address: FMM Membership No: MyCoID: Dear Sir / Madam Please register the following participant(s) for the above programme: Name Designation I.C. No. 1. 2. 3. 4. Also available as an In-House Course REGISTRATION FORM TEKNIK KAWALAN KUALITI Closing date: June 11, 2014 Medium of Instruction: Bahasa Malaysia CPD: 14 hours COURSE FEE (Fees include Course Materials, Refreshment, Lunch and Certificate of Attendance) FMM Members RM 500.00 per pax Others RM 600.00 per pax SBL Scheme QUALITY category ADMINISTRATIVE DETAILS FMM INSTITUTE PERAK (Centre for Professional Development) Attn : Puan Eda / Ms Harvindar / Ms Nicole) No. 1, Lorong Raja DiHilir, Off Jalan Raja DiHilir, 30350 Ipoh, Perak. Fax. No. : (05) 548 8221 & (05) 548 8331 • Tel. No. : (05) 548 8660 Email : [email protected] (475427-W) Quality means degree of excellence of something measured against other thing of similar kind. A product or service is said to have quality if it meets the expectation of the target consumers or users. Once the level of achievement deviates from the expectation level (normally at lower side), then THERE IS A QUALITY ISSUE. For product makers and service providers, keeping their performance at par with what is expected by customers is one the most important business function in order satisfy customers.

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Page 1: teknik Kawalan Kualiti - FMM Kawalan... · teknik Kawalan Kualiti Pengenalan Kursus MaKsuD MencaPai Kualiti • Maksud Southkualiti ... • Tindakan untuk punca masalah yang diketahui

teknik Kawalan Kualiti

Pengenalan KursusMaKsuD MencaPai Kualiti• Maksudkualiti• Pencapaiandibawahstandard• Pencapaianmelebihistandard• Pencapaianmenyamai

standardaPaKaH yang DijanjiKan KePaDa Pelanggan?• Mengetahuitahapyang

diterimapelanggan• Transformasi:Kepuasan

pelangganSukatanteknikaldalamproses(Ymetrik)

MenyuKat Prestasi seMasa Proses• Memilihindekskualitiyang

bermakna• Disiplinpengumpulandata• CaramengiraprestasisemasaKenalPasti saiZ MasalaH• Perbezaanprestasisemasa~

standardPeranan qa / qc• Perananyanghakiki• Peranansemasa• PenglibatanpemunyaprosesKecacatan [rejects] terHasil oleH Proses Di bawaH Par • Kecacatansebelum

• Kecacatandidalamproses• KecacatanselepasprosestinDaKan PeMbaiKan Dan PencegaHan• Tindakanuntukpenyelesaian

yangjelas• Tindakanuntukpuncamasalah

yangdiketahui• Tindakanuntukpuncamasalah

yangtidakdiketahuiPengesaHan KeberKesanan tinDaKan• Analisasecaragrafikal• Analisasecarastatistic• Tindakanyangdidorongoleh

analisastatistikMerancang Kawalan yang ProaKtif• Mengawalkualiti

menggunakanAQL• AlternatifkepadaAQL• Mengenalsignal

permasaalahanprosessebelumkecacatanberlaku

bergeraK Ke HaDaPan• Menghalangfaktor-faktor

negatifkepadapencapaianproses

• Menyemarakkanfaktor-faktorpositifkepadaproses

course content trainer en azman bin Hussain receivedhis Bachelor of Science in ElectricalEngineering from the University ofSouth Alabama, USA. He had his SixSigmaBlackBeltfromSonyCorporation,Japan; and his Green Belt from AirAcademy, USA. He is now a certifiedLeanSigmatrainerforRollsRoyce–agiant company that produces aero-plane and marine engines. He alsoworkswithGeneralPhysics–trainingandconsultingcompanybasedintheUnitedStatesonprojectbasis;whereheservesRollsRoyce. EnAzmanhassolidmanufacturingexperience with Sony and HicomDiecastings. He had held manychallenging posts in manufacturingenvironmentrangingfromaManagerof an innovation unit, the Head of asubcontechnical improvementteam,the Head of Engineering Dept, andChiefOperationOfficer.Hisprowessininnovativeproblem-solvinghassavedmillionsofdollarsforhisorganizationevery year and made him one of thetalentedengineerintheorganization.SomeofAzman’sworkhadbeenusedinSonySixSigmatrainingmanualusedthrough-out the world. His biggestcontributionperhapswashisinnovationin PCB pattern design, solderingprocess, and mounting process.These innovations were responsibleforthemilliondollarssavingandhadleftunchallenged formanyyears.Hehadwonnumerousawardsduringhisservice with Sony. Being a trainingconsultant as well as a Lean Sigmapractitioner,EnAzmanhasdevelopedtraining courses on Green Belt, DOE,SPC,MSA,FMEA,andStructured5Stonameafew.Hehasbeenteachingandcoaching these topics since 2003 inpublicaswellasinhouse.

June18 & 19, 2014

Wednesday &Thursday

8:45 am - 5:00 pm@ fMM institute, Perak

objectivesUponcompletionofthiscourse,participantswillbeableto:•identifyingproblems

thatneedimmediateattention(analysingcustomerrequirements&measuringprocessbaselineperformance)

•investigatethesignificantfactorsthatcreateperformance–standardgap

•planactivitiestobridgetheperformance–standardgap

•takeproactivemeasurestocurbpotentialcausesthatwillaffectprocessperformance

wHo sHoulD at tenDQualityengineers,executives,technicians;Process/Operationengineers,executives,technicians;Maintenance/Serviceengineers,executives,technicians

registration:• Upon Faxing / Mailing the completed Registration Form to FMM

Institute, Perak, you are deemed to have read and accepted the terms and conditions. The course would also be deemed as confirmed unless informed otherwise.

• Will be based on First-Come-First-Served basis.Payment:• Cheques made in favour of FMM InsTITuTe should be forwarded

to FMM Institute Perak.• For SBL Scheme, an Attendance of 100% is a MUST, in any case,

employers will be billed in full.

cancellation:MustbeinWritingwithReasons.• 7 days before the course ~ No Payment Charged• 3-6 days before the course ~ 50% Payment Charged• < 3 days before the course ~ Full Payment Charged• Participants who did not turn-up will be charged full payment.• Replacements can be accepted at no additional cost.

Disclaimer:The FMM Institute reserves the right to change the facilitator, date and to vary / cancel the course should unavoidable circumstances arise. All efforts will be taken to inform participants of the changes.

submitted by:(Pleaseattachaseparatelistifspaceisinsufficient.)

Enclosed cheque / bank draft No. ______________________ for RM _______________ being payment for _______ participant(s) made in favour of the ‘FMM InsTITuTe’ .

Name: Designation:

Company: Tel: Fax: Email:

Address:

FMMMembershipNo: MyCoID:

Dear sir / Madam Pleaseregisterthefollowingparticipant(s)fortheaboveprogramme:

name Designation i.c. no.

1.

2.

3.

4.

Also available as an

In-House Course

rEgistrAtion ForM

tEKniK KAWALAn KuALiti

closing date: june 11, 2014Medium of Instruction:BahasaMalaysiaCPD: 14hoursCoursE FEE (Fees include Course Materials, Refreshment, Lunch and Certificate of Attendance)FMMMembers RM500.00perpaxOthers RM600.00perpax

sBL scheme

QuALITYcate

gory

ADMinistrAtiVE DEtAiLs

fMM institute PeraK(Centre for Professional Development)Attn:PuanEda/MsHarvindar/MsNicole)No.1,LorongRajaDiHilir,OffJalanRajaDiHilir,30350Ipoh,Perak.Fax.No.:(05)5488221&(05)5488331•Tel.No.:(05)5488660Email:[email protected](475427-W)

Qualitymeansdegreeofexcellenceofsomethingmeasuredagainstother thingofsimilarkind.Aproductorserviceissaidtohavequalityifitmeetstheexpectationofthetargetconsumersorusers.Oncethelevelofachievementdeviatesfromtheexpectationlevel(normallyatlowerside),thenTHEREISAQUALITYISSUE.Forproductmakersandserviceproviders,keepingtheirperformanceatparwithwhatisexpectedbycustomersisonethemostimportantbusinessfunctioninordersatisfycustomers.