manufacturer data report
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FORM U-1 MANUFACTURERS DATA REPORT FOR PRESSURE VESSELSAs Required by the Provisions of the ASME Boiler and Pressure Vessel Code Rules, Section VIII, Division 1THYE HENG ENGINEERING SDN. BHD. PLOT 262, JALAN PERUSAHAAN, PRAI INDUSTRIAL ESTATE, 13600, PRAI, MALAYSIA
1. Manufactured and certified by Toray Plastics Malaysia Sdn. Bhd., 2628, MK. 1 SPT. Lorong Perusahaan 4, Prai Free Industrial Zone, 13600 Prai, Penang
(Name and address of Manufacturer)2. Manufactured for Toray Plastics Malaysia Sdn. Bhd., 2628, MK. 1 SPT. Lorong Perusahaan 4, Prai Free Industrial Zone, 13600 Prai, Penang
(Name and address of Purchaser)3. Location of installation Tank
U0399
Vertical
(Name and address)4. Type 2014
-
PVDN/3/C/2/14/1&2&3/3
-
(Horizontal, vertical, or sphere) (Tank, separator, jkt. vessel, heat exch., etc.)(Manufacturers serial number)
-
Edition 2013
(CRN) (Drawing number)5. ASME Code, Section VIII, Div. 1 -
(National Board number) (Year built)[Edition and Addenda, if applicable (date)] (Code Case number) [Special service per UG-120(d)]3620mm
2
Items 611 incl. to be completed for single wall vessels, jackets of jacketed vessels, shell of heat exchangers, or chamber of multichamber vessels.6. Shell:(a) Number of course(s) (b) Overall length
Course(s)MaterialThicknessLong. Joint (Cat. A)Circum. Joint (Cat. A, B & C)Heat TreatmentID 1700
1
No.1500
DiameterLength5
A240 Gr304
Spec./Grade or Type0
Nom.3
Corr.Type 0.7
None
Full, Spot, NoneEff.None
3
Type0.7
Full, Spot, None-
Eff.-
Temp.TimeID 1700
2
424
5
A240 Gr304
0
3
0.7
None
None
3
0.7
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
A240 Gr304 , Tori 10%
7. Heads: (a) (Material spec. number, grade or type) (H.T. time and temp.)A240 Gr304, Tori 10%
(b) (Material spec. number, grade or type) (H.T. time and temp.)
4.9
Location (Top, Bottom, Ends)ThicknessRadiusElliptical-
RatioConical-
Apex AngleHemispherical-
RadiusFlat-
DiameterSide to PressureCategory A
0
Min.Corr.1700
170
Crown-
Knuckle
Convex3
ConcaveNone
Type1.0
Full, Spot, NoneEff.Top
Bottom
(a)4.9
0
1700
170
-
-
-
-
-
3
None
1.0
(b)
-
If removable, bolts used (describe other fastening) -
-
(Material spec. number, grade, size, number)-
8. Type of jacket Jacket closure (Describe as ogee and weld, bar, etc.)If bar, give dimensions If bolted, describe or sketch.0.1MPa
0C
95C
0.1MPa
9. MAWP at max. temp. Min. design metal temp. at .-
(Internal) (External)(Internal)-
(External)10. Impact test at test temperature of .-
0.14MPa
[Indicate yes or no and the component(s) impact tested]11. Hydro., pneu., or comb. test pressure Proof test
-
-
-
-
Items 12 and 13 to be completed for tube sections.12. Tubesheet -
-
-
-
[Stationary (material spec. no.)][Diameter (subject to press.)] (Nominal thickness)
(Corr. allow.) -
-
[Attachment (welded or bolted)]
-
-
-
-
[Floating (material spec. no.)](Diameter)(Nominal thickness)13. Tubes (Corr. allow.)-
(Attachment)(Material spec. no., grade or type) (O.D.) (Nominal thickness) (Number) [Type (straight or U)]-
-
Items 1418 incl. to be completed for inner chambers of jacketed vessels or channels of heat exchangers.14. Shell: (a) No. of course(s) (b) Overall length
Course(s)MaterialThicknessLong. Joint (Cat. A)Circum. Joint (Cat. A, B & C)Heat Treatment-
1
No.-
Diameter-
Length-
Spec./Grade or Type-
Nom.-
Corr.-
Type-
Full, Spot, NoneEff.-
-
Type-
Full, Spot, None-
Eff.-
Temp.Time-
2
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
15. Heads: (a) (b) (Material spec. number, grade or type) (H.T. time and temp.) (Material spec. number, grade or type) (H.T. time and temp.)
-
-
Location (Top, Bottom, Ends)ThicknessRadiusElliptical-
RatioConical-
Apex AngleHemispherical-
RadiusFlat-
DiameterSide to PressureCategory A
-
Min.Corr.-
-
Crown-
Knuckle
-Convex-
Concave-
Type-
Full, Spot, NoneEff.(a)-
-
-
-
-
-
-
-
-
--
-
-
-
(b)
-
If removable, bolts used (describe other fastening) (Material spec. number, grade, size, number)
(07/10)-
-
-
-
FORM U-1 (Back)16. MAWP at max. temp. Min. design metal temp. at .-
(Internal) (External)-
(Internal) (External)
17. Impact test -
-
[Indicate yes or no and the component(s) impact tested] at test temperature of .
18. Hydro., pneu., or comb. test pressure 19. Nozzles, inspection, and safety valve openings: Proof test
PurposeN1
Liquid Inlet
(Inlet, Outlet, Drain, etc.)
10B
No.
SORF
Diameter or Size
A312TypeMaterialNozzle Thickness
ReinforcementUW-16.1-C
MaterialAttachment Details
Location(Insp. Open.)
Nozzle9.27
A105
Flange0.0
Nom.A240 Gr. 304
Corr.
Cat. C
Nozzle ShellFlange
N2
Vapour Outlet
10B
A312
SORF
A105
9.27
0.0
UW-16.1-C
A240 Gr. 304
Cat. C
Top
N3
Liquid Outlet
6B
A312
SORF
A105
7.11
0.0
A240 Gr. 304
UW-16.1-C
Cat. C
Bottom
N4
PT
1/2B
SORF
A403
A182
5.02
0.0
UW-16.1-C
-
Cat. C
Shell
N5
Spare
3B
A312
SORF
A182
5.49
0.0
-
UW-16.1-C
Cat. C
Top
N6
Spare
3B
SORF
A312
A182
5.49
0.0
-
UW-16.1-C
Cat. C
Top
M1
Manhole
20B
A240
SORF
A105
5.0
0.0
A240 Gr. 304
UW-16.1-C
Cat. C
Shell
NO
4
4
-
Welded at Shell
20. Supports: Skirt Lugs Legs Others Attached (Yes or no) (Number) (Number) (Describe) (Where and how)Soon Lien Fatt Flanging & Rolling (M) Sdn. Bhd.
21. Manufacturers Partial Data Reports properly identified and signed by Commissioned Inspectors have been furnished for the following items of the report (list the name of part, item number, Manufacturers name, and identifying number):
-
22. Remarks
CERTIFICATE OF SHOP COMPLIANCE-
-
We certify that the statements in this report are correct and that all details of design, material, construction, and workmanship of this vessel conform to the ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 1.U Certificate of Authorization Number Expires Lim Jin Hung
Thye Heng Engineering Sdn. Bhd.
17/11/2014
Date Name Signed (Manufacturer)
CERTIFICATE OF SHOP INSPECTION (Representative)I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or Province of and employed by of have inspected the pressure vessel described in this Manufacturers Data Report on , and state that, to the best of my knowledge and belief, the Manufacturer has constructed this pressure vessel in accordance with ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 1. By signing this certificate neither the Inspector nor his/her employer makes any warranty, expressed or implied, concerning the pressure vessel described in this Manufacturer's Data Report. Furthermore, neither the Inspector nor his/her employer shallbe liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
Date Signed Commissions (Authorized Inspector) [National Board (incl. endorsements), State, Province, and number]
CERTIFICATE OF FIELD ASSEMBLY COMPLIANCEWe certify that the statements in this report are correct and that the field assembly construction of all parts of this vessel conforms with the requirements of ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 1. U Certificate of Authorization Number Expires .
Date Name Signed (Assembler)
CERTIFICATE OF FIELD ASSEMBLY INSPECTION (Representative)I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or Province of and employed by of , have compared the statements in this Manufacturers Data Report with the described pressure vessel and state that parts referred to as data items , not included in the certificate of shop inspection, have been inspected by me and to the best of my knowledge and belief, the Manufacturer has constructed and assembled this pressure vessel in accordance with the ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 1. The described vessel was inspected and subjected to a hydro- static test of . By signing this certificate neither the Inspector nor his/her employer makes any warranty, expressed or implied, concerning the pressure vessel described in this Manufacturer's Data Report. Furthermore, neither the Inspector nor his/her employershall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
Date Signed Commissions (Authorized Inspector) [National Board (incl. endorsements), State, Province, and number]
(07/10)