magnus linkedin ppt
TRANSCRIPT
Magnus Interna,onal Group is an award-‐winning, Cleveland, Ohio-‐area company with a state-‐of-‐the-‐art produc,on facility in nearby Painesville Township that operates as Hardy Industrial Technologies and Hardy Animal Nutri,on. Magnus companies develop and manufacture one-‐of-‐a-‐kind products ranging from natural animal feed ingredients, and natural industrial and consumer waxes to customized faHy acids, biodiesel fuel feedstocks and other specialty chemicals. We create these products by uniquely refining and repurposing renewable raw materials such as domes,c and tropical vegetable oils, cooking greases, animal fats and more.
HARDYAnimal Nutrition
Who We Are & What We Do
Hardy Industrial Technologies
• Uses proprietary hydrogena,on, dis,lla,on, acidula,on, saponifica,on and frac,ona,on methods to refine secondary plant and animal-‐based co-‐products
• Creates base products that are central to our line of finished goods • Sources raw materials from the most sophis,cated, expansive supply chain
• Accepts and converts fats, oils and greases widely varied in composi,on
• Subjects inbound and outbound raw materials to stringent quality controls
• Has comprehensive R&D capabili,es with produc,on opera,on on same site
• Increases transporta,on efficiencies through single logis,cs office
HARDYAnimal Nutrition
Hardy Animal Nutrition
• Develops and manufactures exclusive, natural animal feed ingredients for the dairy, poultry and swine industries in a state-‐of-‐the-‐art prill facility
• Hosts largest prill tower and is one of few oleochemical opera,ons in N.A.
• Is a one-‐stop shop and only oleochemical plant dedicated to animal nutri,on
• Is FSSC 22000-‐cer,fied with highest, most comprehensive quality controls
• Has unmatched ability to customize and test on-‐site highest-‐value ingredients
• Produces bulk liquid and dry feed ingredients, and packaged materials
• Delivers animal feed to sites across U.S. from a single loca,on
• Groundbreaking product development
• Innova,ve manufacturing solu,ons
• High quality standards • Priori,za,on on safety • Dis,nc,ve value for clients • Produc,on economies of scale
• Difficult-‐to-‐duplicate strategies
• Ongoing talent development
• Commitment to our communi,es
• Founda,on for sustainable growth
Our Business Model
• Diverse and specialized development and manufacturing abili,es
• Fully forward-‐integrated refining, prilling and extrusion processes • Capability to manage complex chemical reac,ons
• State-‐of-‐the-‐art faHy acid and oils technology • Basic in faHy acid manufacturing
• Reach to client sites across the U.S. from a single loca,on
• Environmentally sustainable solu,ons
• Nimbleness for expedi,ous decision-‐making
Competitive Advantages
• Emulsion refining
• Oil spliXng
• Glycerin refining
• Dis,lla,on • Hydrogena,on • Frac,ona,on • Prilling and packaging • Warehousing
70,000,000 lbs.
180,000,000 lbs.
15,000,000 lbs.
250,000,000 lbs.
180,000,000 lbs.
60,000,000 lbs.
75,000,000 lbs.
Capabilities & Production Capacity/Year
Biodiesel
Ethanol
Oleochemicals Veg Oil Refining
Rendering
Food Manufacturing
Biodiesel Feedstocks Solid Animal
Feed Ingredients
Specialty Chemicals
Liquid Animal Feed Ingredients
Natural Industrial & Consumer Waxes
Product Input & Outputs
SUPPLIERS Superior products for
high-‐quality animal feed ingredients
and high-‐value industrial products
Food processing facili,es
Food manufacturers
Food service prep companies
MANUFACTURING PROCESS
FINISHED PRODUCTS
Prime and secondary products pass or fail Magnus QC system
Prime products are dis,lled, hydrogenated, blended or split
Secondary products go through Magnus Refining Process to produce prime products
Those prime products go back through the Magnus QC process
Production Model
• Four feed tanks
• Full recircula,on of process air
• Automated data controls
• 60,000-‐square-‐foot warehouse
• Dis,lla,on capabili,es • Co-‐product spliXng ability
• Co-‐product recycling ability • Bulk-‐loading bay • Desiccant wheel on air-‐handling unit
• Increases capacity for custom blends
• Runs plant 24/7, in hot or cold weather • Monitors opera,ng variables in real-‐,me
• Allows on-‐demand product fulfillment
• Adds co-‐products processing op,on • Enables us to make new, custom brands
• Reprocesses off-‐spec products • Automates high-‐speed product loading
• Improves product flowability
FEATURES BENEFITS
Prill Facility Capabilities
• 2 GC-‐MS, both Agilent • 1 GC, Agilent • 1 FTIR, Perkin Elmer • 1 UV-‐Vis, Shimatzu • 1 ICP, Spectro • 1 Hydrogenator • 1 Density Meter • 1 Karl Fisher Moisture Analyzer, Metrohm • 1 Muffle Furnace • 1 Turbidity Meter • 2 pH Meters
Lab Instruments
Lab Tests
• Rou,ne faHy acid analysis methods, including AV, IV, FAME by GC, insoluble content, unsaponifiables, total faHy acids, ash, sogening point, moisture content, metals by ICP, saponifica,on number, pes,cides, peroxide value and crude fat
• Rou,ne glycerin test methods, including % glycerin, % faHy acids and esters, glycerin ID, glycerin impuri,es by GC, glycerin impuri,es as chlorides and sulfates, glycerin heavy metals, chlorinated compounds, glycerin ID by IR and APHA color
• Many non-‐rou,ne faHy acid tests: BTU, vacuum dis,lla,on…
• We regularly test our discharge water and pond water for proper,es such as COD, oil and grease, and pH
Stearic Acid
Fats, Oils and Greases Finished Products
Component Co-‐Products
Component Co-‐Product Applica,ons
Animal Feed
Ingredients
Animal Proteins
Soap Alterna,ve Fuels
Pet Food
Ingredients
Poultry & Swine Feed Ingredients
Aqua Culture
Pet Food
Ingredients
Linoleic Acid
Oleic Acid
Glycerin Lubricants
Tex,les Plas,cs Shampoo Emulsifiers Cleaners Creams
Esters Paints Plas,cs Lubricants
Inks Glues Solvents Explosives
Rubber Plas,cs Tires Lubricants
Vegetable Oil & Animal Fat Production
Green = Current product Blue = Potential product
Secondary Product
Consumer
Rejected Products
Magnus Quality Control
Pass
Fail Industrial
Prime Product
Secondary Product
Anaerobic Digester
Methane
Water
Compost
Prime Product
Magnus Quality Control
Pass
Fail
Magnus Quality Control
Pass
Fail Industrial
Dis,lla,on Hydrogena,on Liquid Blends
SpliXng
Magnus Quality Control
Pass
Fail
FINISHED PRODUCTS
Magnus Refining Process
Food Manufacturer
Restaurants & Grocery Stores
Magnus Produc,on Process
Magnus Produc,on Process
Magnus Produc,on Process
Dis,lla,on Hydrogena,on
SpliXng Fuel
Dis,lla,on Hydrogena,on Liquid Blends
SpliXng
Dis,lla,on Hydrogena,on
SpliXng Fuel
Dis,lla,on Hydrogena,on Liquid Blends
SpliXng
Dis,lla,on Hydrogena,on
SpliXng Fuel
Industrial
Feed Ingredients
Feed Ingredients
Feed Ingredients
Process Flow Overview
A Prime Product is a natural co-‐product that does not require prepara,on before entering our produc,on process and yielding a finished product.
Prime Product
Magnus Quality Control
Pass
Fail
Dis,lla,on Hydrogena,on Liquid Blends
SpliXng
Magnus Produc,on Process
Magnus Produc,on Process
Dis,lla,on Hydrogena,on
SpliXng Fuel
Hardy Fat 25
RBF
Magnus Prill, Bulk & Package
Hardy Fat 30
Hardy Fat 100
BVO-‐30
RLF
Wax
Roc Premix
RBF
Vital ME
RBF-‐16+
Prime Bulk Material Process Flow
Secondary Product
Prime Product
Secondary Product
Anaerobic Digester
Methane
Water
Compost
Magnus Quality Control
Pass
Fail
Magnus Quality Control
Pass
Fail
Magnus Refining Process
Magnus Produc,on Process
Dis,lla,on Hydrogena,on Liquid Blends
SpliXng
Dis,lla,on Hydrogena,on
SpliXng Fuel
Industrial
Feed Ingredients
Secondary Bulk Material Process Flow
A Secondary Product is a natural co-‐product that enters the Magnus refining process to yield a prime product.
Food Mfg. Food Dist.
Packaged Products
Magnus Quality Control
Pass
Fail
Magnus De-‐Package Process
Magnus De-‐Package Process
Dis,lla,on Hydrogena,on Liquid Blends
SpliXng
Magnus Produc,on Process
Magnus Produc,on Process
Dis,lla,on Hydrogena,on
SpliXng Fuel
FINISHED PRODUCTS
FINISHED PRODUCTS
Packaged Material Process Flow
The Magnus De-‐Packaging Process removes contents from the package, then melts the prime or secondary product to prepare it for produc,on.
• 2015 Smart Business Smart 50 Award
• 2015 Inside Business NEO Success Award • 2015 Smart Business Evolu,on of Manufacturing Award
• 2014 Weatherhead 100 Award
• 2014 Crain’s Cleveland Business Fast 50 Award • 2014 Smart Business Smart 50 Award
• 2014 Inside Business Manny Award
• 2014 Smart Business Evolu,on of Manufacturing Award
• 2013 Chief Execu,ve Magazine Elite Middle-‐Market Company
• 2012 Weatherhead 100 Award
• 2012 Ernst & Young Na,onal Entrepreneur Of The Year® Award • 2012 Ernst & Young Northeast Ohio Entrepreneur Of The Year® Award • 2012 Inside Business NEO Success Award • 2012 Smart Business Evolu,on of Manufacturing Award
• 2012 Smart Business Innova,on in Business Award
• 2011 Smart Business Innova,on in Business Award
• 2011 Smart Business Evolu,on of Manufacturing Award
• 2009 Smart Business Evolu,on of Manufacturing Award
Performance Distinctions