iaom 2014 kuala lumpur2014/10/13 · 2 | © bühler | iaom kl 2014 | advanced & new...

IAOM 2014

Kuala Lumpur

Advanced & New Technologies in Grain Milling

Thomas Heierli

13/10/2014

2 | © Bühler | IAOM KL 2014 | Advanced & New Technologies

INNOVATION - Advanced & New Technologies in GM

INNOVATION

Is the application of better solutions

that meet new requirements,

unarticulated needs, or existing and

new markets trends.

Also the milling industry faces:

New Trends & Challenges,

which do require

Advanced & New Technologies

3 | © Bühler |

Modern Systems need to:

be flexibility to process various raw

material of different qualities

reduce or eliminate harmful impurities

prepare raw material optimally for the

grinding process

be energy efficient

produce consistent and high quality

finished products

Advanced & New Technologies in Grain Milling

IAOM KL 2014 | Advanced & New Technologies

SORTEX.

5 | © Bühler |

Sortex.Market demand.

Gluten free product –

Wheat removal from maize

GMO free product –

Soy bean detection from wheat

Germ free - maize grits


http://www.google.at/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&docid=_2aQlUoxwYLlQM&tbnid=iA-cqrdmn0w9jM:&ved=0CAUQjRw&url=http://turbocharged.us.com/gmo-foods-weed-killer-and-cancer/&ei=zvx6U9KNM8f0OdTsgcgH&psig=AFQjCNG3n4Th_px9zcBwK0QR5PhdeIz0ng&ust=1400655364632541

http://www.google.at/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&docid=_2aQlUoxwYLlQM&tbnid=iA-cqrdmn0w9jM:&ved=0CAUQjRw&url=http://turbocharged.us.com/gmo-foods-weed-killer-and-cancer/&ei=zvx6U9KNM8f0OdTsgcgH&psig=AFQjCNG3n4Th_px9zcBwK0QR5PhdeIz0ng&ust=1400655364632541

6 | © Bühler |

Sortex.Market demand.

Separating Cross Contaminations

Aflatoxin reduction on Maize

Barley Gushing


http://www.google.at/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&docid=EHJ30mDjKC4ubM&tbnid=KeVG2MgQivIs3M:&ved=0CAUQjRw&url=http://onefinetomato.com/?cat=17&ei=OAF7U528MMbBPPimgJgC&psig=AFQjCNGE1j75Cu1qoRTx6QFmt_maQdVsiw&ust=1400656476411220

http://www.google.at/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&docid=EHJ30mDjKC4ubM&tbnid=KeVG2MgQivIs3M:&ved=0CAUQjRw&url=http://onefinetomato.com/?cat=17&ei=OAF7U528MMbBPPimgJgC&psig=AFQjCNGE1j75Cu1qoRTx6QFmt_maQdVsiw&ust=1400656476411220

http://www.google.at/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&docid=uLSXb-HXOKz3oM&tbnid=xTGZS7Rc_YsUrM:&ved=0CAUQjRw&url=http://aloneinaforest.com/corn-kills-baby-seals-and-other-fun-facts/&ei=IgJ7U_iPEcXOOO2QgOgJ&psig=AFQjCNFWyHGL0mhgv8NRy3fQ0BDNPvmOSA&ust=1400656756122259

http://www.google.at/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&docid=uLSXb-HXOKz3oM&tbnid=xTGZS7Rc_YsUrM:&ved=0CAUQjRw&url=http://aloneinaforest.com/corn-kills-baby-seals-and-other-fun-facts/&ei=IgJ7U_iPEcXOOO2QgOgJ&psig=AFQjCNFWyHGL0mhgv8NRy3fQ0BDNPvmOSA&ust=1400656756122259

http://www.google.at/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&docid=wgJ4S5czLS4BVM&tbnid=q7oh_P5UG7VupM:&ved=0CAUQjRw&url=http://www.proplanta.de/Agrar-Nachrichten/Unternehmen/Biergarten-Map-fuehrt-zu-Deutschlands-schoensten-Biergaerten_article1377173628.html&ei=SAx7U_maMsTBPP7YgLAG&psig=AFQjCNGF08LuEkgRCzHac5jICzn_-s4szA&ust=1400659333813644

http://www.google.at/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&docid=wgJ4S5czLS4BVM&tbnid=q7oh_P5UG7VupM:&ved=0CAUQjRw&url=http://www.proplanta.de/Agrar-Nachrichten/Unternehmen/Biergarten-Map-fuehrt-zu-Deutschlands-schoensten-Biergaerten_article1377173628.html&ei=SAx7U_maMsTBPP7YgLAG&psig=AFQjCNGF08LuEkgRCzHac5jICzn_-s4szA&ust=1400659333813644

7 | © Bühler |

Input

Accept Reject

Discoloured grains,

germ discolorations

chaff, straw, brokens

Semi-transparent

Stones, Glas, Plastics

Mycotoxin damaged,

Diseased kernels

Ergot

Foreign grains +

seeds

Dark defects

Light defects

Foreign material, unhealthy wheat


Optical Sorter SORTEX.

Monochromatic inspection.


Monochromatic inspection.Dark- / Light- / Infrared Sort

▼ Foreground Lighting 1 color

dark sort camera ►

◄ dark sort camera

◄ light sort camera

infrared sort camera ►

9 | © Bühler |

Monochromatic – 1 sensor/camera

today

Sorting in 1 chosen band of the light spectrum.

e.g. ergot from rye

Bichromatic – 2 sensors/camera

option on new machine

Sorting in 2 chosen bands of the light spectrum.

e.g. germ from maize grits


Foreground lighting

Red-Blue LED or

Red-Green LED

Sensor

2 Red

Path of Light through a bichromatic Camera Unit.

Sensor

1 Blue

Optical Sorter SORTEX.

Bichromatic inspection.


Bichromatic inspection.Bichro / Infrared Sort

▼ Foreground Lighting 2 colors

bichro camera ►

◄ bichro camera

◄ infrared sort camera

infrared camera ►

11 | © Bühler |

Sortex.Sortex A machine portfolio.

One module Two/Three Module Four/Five Module


12 | © Bühler |

Sortex.Sortex B machine portfolio.

One module Two/Three Module Four/Five Module



Product

Wheat Durum Rye Oats Barley Maize

A mono

A bichro

B mono

B bichro

Sortex.

Commodities vs. Machines – GM Conventional applications.

a a a a a

a a a a a

a

ax x x x x x

x x x x x x


Product

Wheat

DON

GMO -Soy / Maize

from wheat

Barley /

Malt

Gushing

MaizeAflatoxins

Maize

grits-

germ

Cross

contamin

ations

A mono

A bichro

B mono

B bichro

Sortex.

Commodities vs. Machines – GM Special applications.

xxx

x

xx

x

xx

x

x

x

xa

a

a

a

a

aa

aa a

a

Safety Concept for

Roller Mills.

16 | © Bühler |

Safety Concept for Roller Mills.Market demand.

Maximum plant availability

Increase in operational reliability

Reduction of operational costs


17 | © Bühler |

Safety Concept for Roller Mills.Bearing temperature monitoring.


Trigger the alarm if an adjustable

alarm temperature is exceeded

In case of alarm, an acoustic signal

sounds and the main motors are

stopped.

Front side roll

Back side roll

T2

T1

T4

T3

Alarm at T > T max

20

30

40

50

60

70

80

90

100

Alarm at T Sensor 1-4 > T max

[°C

]

t

18 | © Bühler |

Safety Concept for Roller Mills.Roll temperature monitoring.


Trigger the alarm if maximum temperature is exceeded or temperature

difference between two sensors exceeds 30°C.

In case of alarm, an acoustic signal sounds and the main motors are

stopped.

19 | © Bühler |

Safety Concept for Roller Mills.Sampling kit.

Sampling

Easy and hygienic sampling

without opening the product

chamber.


20 | © Bühler |

Bearing tempe-

rature monitoring

Roll temperature

monitoring

Sampling kit

MDDR/T Antares *

MDDP/Q Dolomit *

MDDM/O Newtronic


*) only roll dia 250

Safety Concept for Roller Mills.Overview.

21 | © Bühler |

Maximum plant availability

- Planned maintenance through early detection of wear

on the bearings

Increase in operational reliability

- Standardized sampling process

- Closed system

- No access for unauthorized people in the process

Reduction of operational costs

- Avoid downtime by detecting excessive temperatures

on the roll surfaces


Safety Concept for Roller Mills.Customer benefit.

MPAK / MPAS

Sifter Portfolio.

23 | © Bühler |

MPAK / MPAS Sifter Portfolio.

MPAS plansifter Seginus

MPAK


MPAK MPAS

24 | © Bühler |

MPAK / MPAS Sifter

High throughput in minimal space

Enclosed sifter design with fully integrated drive

without belt

Variable sifter speed


25 | © Bühler |

MPAK / MPAS Sifter portfolio.Customer benefits.

High throughput in minimal space

Direct drive

High sanitation

Variable sifter speed

Proven NOVAPUR sieves


MPAO / MPAP /

MPAU Sifter

Portfolio


Sifter Portfolio

Twin sifter MPAU

MPAP MPAU

MPAP-4MPAP-6MPAP-8

MPAO-8 MPAO-6 MPAO-4

MPAO

640 x 640mm

730 x 730mm

28 | © Bühler |

Sifter Portfolio Twin sifter MPAU – Key features.


Used as control sifter or small plan

sifter up to five fractions

Compact structure, small footprint

Easy access from front side

29 | © Bühler |

Sifter Portfolio Twin sifter MPAU – Technical data.


Max. sieve surface: ~9.7 m2

8 – 12 sieves per compartment

Sieves 730 x730mm

Control sifting: 10t/h @250µm

30 | © Bühler |

Sifter Portfolio Twin sifter MPAU – Options.


Inlet distributor

Circular motion and level monitoring

Earthquake protection

Stainless steel lining

Impact Machine

MATADOR.

32 | © Bühler |

MJZH Impact Machine MATADOR.Market demand.

Product quality → increase shelf-life - durability

Save energy → save money


Eggs of the flour moth Larvae of the flour moth

33 | © Bühler |

MJZH Impact Machine MATADOR.Working Principle.

New operation principle: Cross

flow

Multiple Impact during product

inflow and outflow

Easy product flow: insensitive for

product clogging

New resistant floating ring seal

Operational safety – Monitoring

- temperature

- vibration

- seal purge air


34 | © Bühler |

MJZH Impact Machine MATADOR.Flow direction.


Gravity spouting Pressure line Pressure line

Hanging installation possible for sizes 100/165/200

35 | © Bühler |

MJZH Impact Machine MATADOR.Customer benefit / Key features.


Mortality rate ≥ 99% (confirmed by biological institute)

Energy savings compared with MJZG: up to 30%

Throughput 1 to …40 t/h

Inline conveying up to 1bar

Simple and flexible system integration

Resistant seal with monitoring of

purging air

Temperature and vibration monitoring

Bagging portfolio

Performance

Line.


Bagging portfolio Performance Line.Automatic Bag attacher MWAP.

Features:

Applied in conjunction with

bagging carousel MWPM or

single-spout packer MWPF

For automatic attachment of

open-mouth bags made of

Paper and woven polypropylene

Bag magazine in two different

sizes

Removable with fork lift

Integrated control panel and

MEAG


Bagging portfolio Performance Line.Automatic Bag Closing Station MWTV.

Features:

For automatic bag closing of

open-mouth bags made of paper

or woven polypropylene

Capacity: up to 16 bags/min

High process reliability

Integrated control panel and

MEAG


Bagging portfolio Performance Line.Sewing Systems for MWTV.

Features:

Simple sewing

Folded sewing

Tape sewing

Supplier of sewing

head: Union,

Special or

Fischbein

40 | © Bühler |

Single spout bagging line

Bagging portfolio Performance Line.Automatic Single spout / carousel bagging solution.

Carousel bagging line


Application

Intelligent process

optimization with

sensor technology.

42 | © Bühler |

Intelligent process optimization with sensor technology. Market demand.

Millers like:

to monitor the process,

to control the process

to automate the process

Therefore we offer:

Reliable process data in real-time

The possibility to regulate the

process parameters

Process control

Data

closed loops

Adjustment


43 | © Bühler |

Intelligent process optimization with sensor technology.

Product Overview.

NIR Multi Online Analyzer MYRG

PSM Online MYTA

Online Optical Measurement MYHB


44 | © Bühler |


NIR Multi Online Analyzer MYRG.

One single spectrometer for up to

6 measurement points.

NIR Spectrometer

MultiplexerPC SW

Wheat 1

Wheat 2

Flour 1

Flour 2

Semolina 1

Semolina 2



NIR Multi Online Analyzer MYRG

Real Time Quality Analysis

Raw Wheat

Protein, Moisture

Wheat Grist (B1)

Protein, Moisture

Flour 1

Flour 2

Protein, Moisture,

Ash, Starch damage

Water absorption

Mixed Flour

Protein, Moisture,

Ash, Starch damage

Water absorption


Online Particle

Size

Measurement.

47 | © Bühler |

Online Particle Size Measurement.Marked demands.

Consistent product quality.

Monitoring of product specifications.

Automatic process optimization IPO.

semolina

flour

first break


48 | © Bühler |

Online Particle Size Measurement.

PSM Online MYTA.

Solution:

Online determination of particle

size distribution in the range

of 10 – 5000 microns.


49 | © Bühler |

Online process- control for

particle size distribution in:

First Break

Flour

Semolina


Online Particle Size Measurement.

Application: PSM Online MYTA.

50 | © Bühler |

Online Particle Size Measurement.News: PSM Online MYTA: Control of Break Release.

Local

control

Set value break

release

Online

Particle size

measurement

Roll gap

adjustment


51 | © Bühler |

Intelligent process optimization with sensor technology. News: PSM Online MYTA: Control of Break Release.

Excellent accuracy!


Online Optical

Measurement.

53 | © Bühler |

to know the color of flour and semolina,

to monitor max number of specks

no oversized specks

MYHB Online Optical Measurement.Market Demand.


55 | © Bühler |

MYHB Online Optical Measurement.

Solution.

We offer a flexible solution:

Combination: Camera + NIR

Standalone: Camera only


iaom 2014 kuala lumpur2014/10/13 · 2 | © bühler | iaom kl 2014 | advanced & new...

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