(registered with ministry of finance ... - cable slab...

DELTA SAMA JAYA SDN. BHD. (DSSB)(Company No. 500276-W)

(Registered with Ministry of Finance, Tenaga Nasional Berhad (TNB), CIDB, KTMB, Telekom (TM), etc.)

CABLE CLEATS

andWebsite : www.cablecleat.com.my

E-mail : [email protected] (General)E-mail : [email protected], [email protected] (Sales)

No. 23,Jalan Perdana 6/8, Pandan Perdana, 55300 Kuala Lumpur. Tel : + 603 - 9282 4007, 03 - 9281 3778 Fax : + 603 - 9287 0705

Website : www.substation.com.my

E mail :

July 2015 All rights reserved worldwide. Copyright © 2014 - 2015 by Delta Sama Jaya Sdn.Bhd.(DSSB) | www.substation.com.my

DELTA SAMA JAYA SDN. BHD. ( Reg.No. 500276-W)

No.23G & 23M, Jalan Perdana 6/8, Pandan Perdana, 55300 Kuala Lumpur, Malaysia.

Tel: +603-92824007, +603-92813778 Fax; +603-92870705E-mail(Info):[email protected] (Sales):[email protected] Website: www.cablecleat.com.my

Installation and Supplies for;-

Substation. Cabling, Earthing, Transformer, Switchgear, Power Plant, Steel Structure.

Registered with: Tenaga Nasional Berhad (TNB) and Ministry of Finance (Kementerian Kewangan), CIDB, KTMB, etc

Delta Sama Jaya Sdn Bhd (DSSB), incorporated in 1999, has grown steadily tobecome one of the country's largest cable cleats suppliers and manufacturer today.

Through its far sighted planning and unceasing product and service innovation, DSSB has successfully cultivated a manufacturing profile of an extensive range of cable cleats products.

From Aluminium cables cleats for both domestic and export markets to Polyamide/ Nylon (Halogen Free) cable cleats, DSSB has achieved a distinguished reputation as a leading supplier of power and telecommunication cables cleats to major corporations both local and foreign.

The cables cleats manufactured today by DSSB are internationally renowned for its quality standards.

This catalogue serves as a guide to various DSSB cable cleats application.

COMPANY INTRODUCTION


mailto:[email protected]

www.substation.com.my

www.cablecleat.com.my





Tel: +603-92824007, +603-92813778 Fax; +603-92870705E-mail:[email protected] (Sales):[email protected] Website: www.cablecleat.com.my




IntroductionOur cable cleats are manufactured using low-smoke zero-halogen compounds that providemany advantages and protection over standard constructions of cable, Highly engineeredpolymers developed after years of research has produced a new breed of cable cleats thatoffer excellent electrical and mechanical characteristics, superior flame resistance, lowsmoke production and reduced toxicity.

These cable cleats are ideal for use in environments where high-performance, reliability andsafety are required. Best of all, the applications for our cable cleats are virtually endless.The advantages of this product make it an excellent candidate for use in a broad range of applications including :

Utility : power generation, co-generation and merchant power

Industrial plants : petrochemical, pulp and paper, pharmaceutical & waste water treatment

Data Centers : computer rooms, switching centers and central offices

Highly populated facilities : multi-storey buildings, hotels, hospitals, sports centers, airports and mass transit stations

What are halogens and why are they dangerous?

Halogens are a group of highly reactive elements including fluorine, chlorine, bromine, iodineand astatine. When products containing halogens are burned, they produce very dangerousgasses. Public awareness of these dangers began after several tragic fires claimed the livesof victims who inhaled deadly halogenated fumes.

Several fires, including those at the Beverley Hills Supper Club, London's Kings CrossUnderground Station and Germany's Düsseldorf Airport, have lead to important changes thatsignificantly limit where cable cleats containing halogens may be used. Many organizations,local authorities and governments have undertaken broad initiatives to eliminate the production of halogenated material. In Asia, the United Kingdom and many Europeancommunities, the use of cable cleats containing halogens is highly regulated, and in someareas completely prohibited.

Why is zero halogen better?

Two halogens-chlorine and fluorine-are extensively used in compounds for cable cleats.Many common materials like PVC, Hypalon®, Neoprene®, and FEP and PTFE Teflon® contain significant amounts of these halogens. PVC, for example, contains 29% chlorineby weight; CPE 19% chlorine by weight; and Teflon has 76% fluorine by weight.

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Tel: +603-92824007, +603-92813778 Fax; +603-92870705

E-mail(Info):[email protected] (Sales):[email protected] Website: www.cablecleat.com.my




Halogenated compounds are normally very stable. When they burn, however, the halogensseparate and become highly reactive, forming very toxic, extremely dangerous and corrosivegasses that can significantly damage organic, inorganic and metallic materials. The hydrogenchlorine gas produced from burning PVC, for example, is similar to mustard gas.

These halogenated gasses are dangerous because when in contact with water theyimmediately form acid. The chlorine from PVc makes hydrochloric acid and the fluorine fromTeflon makes hydrofluoric acid, both of which are among the strongest and most corrosiveacids. The water source that the gasses use to form these acids can be found almost anywhere-moisture in the eyes, throat and lungs of individuals with whom it comes in contact, as well as fire sprinkler systems and even humidity in the air.

Fires involving the combustion of halogenated materials can be devastating. Inhalation ofdangerous fumes can cause serious harm or even death to humans. Acid rain and fumes canquickly destroy expensive industrial and computer equipment.

Cable cleats containing halogens also produce significantly higher levels of carbon monoxide(CO) gas during combustion. Emission levels of this dangerous and potentially lethal gas arereduced by as much as 360% in non-halogenated cable cleat constructions.

Low Smoke = Increased Safety

When halogenated materials burn it produces thousands of tiny particles consisting of gas,soot and chemical residue. This combination of by products is what is seen as smoke. Cablemanufactured with non-halogenated material produces far less residue when burned. Lessresidue also means less smoke.

Our cable cleats contain no halogens, so should it ever be exposed to flame, far less vision - impairing smoke is produced.

Clearly it's easy to see the advantage.Smoke obscuration is 4 times less than PVCPeak smoke release is 11 times less than PVCTotal smoke release is 4 times less than PVC

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The Future

Our cable cleats represents progressive innovation in cable cleats design and technology. Itprovides significant advantages over traditional constructions of cable cleats, and adds a newdimension of functionality, value and safety that was previously unavailable.

Our cable cleats are the product of the future, and we has it in stock and ready to ship.

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ALUMINIUMSINGLE

CABLE CLEATS

(FIRE PROOF)








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DELTA SAMA JAYA SDN. BHD. (DSSB) (Reg. No: 500276-W)

No. 23G & 23M, DSSB Building, Jalan Perdana 6/8, Pandan Perdana, 55300 Kuala Lumpur, Malaysia,Tel: +603-9282 4007, +603-9281 3778 Fax: +603-9287 0705E-mail: (HQ) [email protected], (Sales) [email protected]: www.cablecleat.com.my, www.substation.com.my

A) METALLIC SINGLE CABLE CLEATS

We produced both metallic and non-metallic Single & Trefoil Cable cleats. The metallic cable cleats havebeen manufactured and tested to BS EN 50368:2003 standard . Cast aluminium alloy cable cleats aredesigned to meet projects specification which would requires metallic or non-metallic cleats. The SingleCable cleats can be specially epoxy coated for use in harsh and corrosive environments, such as middleof sea, underground mines and petrol chemical plants. Attached below is our Single Cable cleats testreports.

ALUMINIUM SINGLE CABLE CLEATSTested in line with the European Standard of "Cable cleats for electrical installations" BS EN 50368:2003.

Properties

Cleat TypeImpact Resistance

Temperature forPermanent ApplicationNeedle Flame Test

Lateral Load Test

Axial Movement Test

6.5, 10.0 Application Time(Seconds) Passed

>120

Single Cleat

-Passed

- 20 to +150

Test DataUnits / Classification

MetallicVery Heavy Classification

(>6.7kG.@300mm)6.4

9.2

9.5Passed

Newton (N)

Newton (N)

Declared: 27,850 N.

Declared: 16,940 N.Passed

Degree C.

BS EN 50368:2003Classification Clause

6.1, 6.1.36.2, 6.2.5, 9.3







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July 2015

All rights reserved worldwide. Copyright © 2014 - 2015 by Delta Sama Jaya Sdn.Bhd.(DSSB) | www.substation.com.my

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Close up view of Cable Cleat ( XLPE power cable 630mmsq

PROTON 132/33kV Substation 90 MVA Transformer

July 2015







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BATU TIGA 132/33 kV SUBSTATION ( Earthing Transformer )

BATU TIGA 132/33 kV SUBSTATION ( 90 MVA Transformer )

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PROTON 132/33 kV SUBSTATION ( Cable Celler )

PROTON 132/33 kV SUBSTATION ( Cable Celler ) - Another View

July 2015







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ALUMINIUMTREFOIL

CABLE CLEATS

(FIRE PROOF)

July 2015


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Trefoil Aluminium Alloy ( Fireproof) Cable Cleats.

For supporting of power cables in trefoil formation with various outer diameter.Very Easy and Fast Installation on any steel structure or concrete surface.Special type and other sizes cable clamps are also available.

* Halogen Free Content . ( LSHF)* Total Fire Retardant* No maintenance required.* All Weather resistant* No Smoke When Burn.* Very Good Mechanical Strength* Product Life warranty.* Very Professional look* Use in many utility substation.* Non - ferrous & magnetic* Anti - Termite and Rodent

E

12121212121212

275 kV Power Cables 33 kV Aluminium Power Cables. 275kV Power Cables

Various types and sizes Aluminium trefoil cable Aluminium trefoil cableof Aluminium and nylon cleats at Kota Damansara cleats (fire proof ) installed cable cleats. 132, 33 and 11 kV Substation. at Pengkalan 132 kV S/S.

Features:

July 2015







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DELTA SAMA JAYA SDN. BHD. (DSSB) (Reg. No: 500276-W)

No. 23G & 23M, DSSB Building, Jalan Perdana 6/8, Pandan Perdana, 55300 Kuala Lumpur, Malaysia,Tel: +603-9282 4007, +603-9281 3778 Fax: +603-9287 0705E-mail: (HQ) [email protected], (Sales) [email protected]: www.cablecleat.com.my, www.substation.com.my

B) METALLIC TREFOIL CABLE CLEATS

We produced both metallic and non-metallic Single & Trefoil Cable cleats. The metallic cable cleats havebeen manufactured and tested to BS EN 50368:2003 standard . Cast aluminium alloy cable cleats aredesigned to meet projects specification which would requires metallic or non-metallic cleats. The TrefoilCable cleats can be specially epoxy coated for use in harsh and corrosive environments, such as middleof sea, underground mines and petrol chemical plants. Attached below is our Trefoil Cable cleats testreports.

ALUMINIUM TREFOIL CABLE CLEATSTested in line with the European Standard of "Cable cleats for electrical installations" BS EN 50368:2003.

Properties

Cleat TypeImpact Resistance

Temperature forPermanent ApplicationNeedle Flame Test

Lateral Load Test

Axial Movement Test

6.5, 10.0 Application Time >120(Seconds) Passed

9.5 Newton (N) Declared: 14,850 N.Passed

BS EN 50368:2003 Units / Classification Trefoil CleatClassification Clause Test Data

6.1, 6.1.3 Metallic -6.2, 6.2.5, 9.3 Very Heavy Classification Passed

6.4 Degree C. - 40 to +150(>6.7kG.@300mm)

Declared: 28,500 N.Passed

9.2 Newton (N)







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DELTA SAMA JAYA SDN. BHD. (Reg.No. 500276-W)

No.23G & 23M,Jalan Perdana 6/8, Pandan Perdana, 55300 Kuala Lumpur,Malaysia.Tel: +603-92824007, +603-92813778 Fax; +603-92870705

E-mail(Info):[email protected] (Sales):[email protected] Website: www.substation.com.myInstallation and Supplies for;-Substation, Cabling, Earthing, Transformer, Switchgear, Power Plant, Steel Structure.Registered with: Tenaga Nasional Berhad (TNB) and Ministry of Finance (Kementerian Kewangan), CIDB, KTMB, etc

Lahat Datu POIC 132kV Substation







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ALUMINIUMSINGLE

CABLE CLEATS

TECHNICAL DRAWING

July 2015



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ALUMINIUMTREFOIL

CABLE CLEATS

TECHNICAL DRAWING



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(Non-Metallic)

SINGLE CABLE CLEATS


It provides high impact with increased strength, stiffness, surface hardness, and higher continuous use temperature. Other benefits include reduced distortion under long-term stress. Material: Nylon

* Flame Retardant properties.* Use in many substation.* No maintenance required.* Resistant to Oil & UV radiation.* Non Magnetic & non - Ferrous* Good Mechanical Strength* Good for Corrosive environment* Very Easy and fast installation.* Halogen Free Content.

Where cable supports are require to performance 24/7 , and to be use in places where high performance, reliability and safeguard of life and equipment , for exampleUtility : Power generation, Co- generation, IPP power , Substations.Industrial : Petrochemical, Paper, Pharmaceutical & waste water treatment.Buildings : Airports, Shopping Complex, Hotels, Hospitals, Mass

: Transit Station, Tunnels, Factories, High Rise Buildings.Data Center : Central Office, Computer centers, Switching Centers.

Cable cleats installed for 11 kV Power Cables Cable cleats installed for 275 kV power Cables

Features

Applications:-

SINGLE CABLE CLEATS (FOR OUTDOOR & INDOOR)







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C) SINGLE CABLE CLEATS

Properties

Cleat TypeLateral Load Test

Axial Movement Test 9.5 Newton (N) Declared: 2,580 N.Passed

6.1, 6.1.3 Non-Metallic -

Passed9.2 Newton (N) Declared: 51,250 N.


SINGLE CABLE CLEATSTested in line with the European Standard of "Cable cleats for electrical installations" IEC 61914:2009.

We produced both metallic and non-metallic Single & Trefoil Cable cleats. The non-metallic cable cleatshave been manufactured and tested to IEC 61914:2009 standard . Cast aluminium alloy cable cleatsare designed to meet projects specification which would requires metallic or non-metallic cleats. TheSingle Cable cleats can be specially epoxy coated for use in harsh and corrosive environments, suchas middle of sea, underground mines and petrol chemical plants. Attached below is our Single Cablecleats test reports.

Resistance to UltravioletLight

11.1 Passed

Non-Metallic

IEC 61914:2009 Units / Classification Single Cleat Classification Clause Test Data

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Short circuit current tested to 52.5 kA (IEC 61914:2009)

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* Flame Retardant properties.* Use in many substation.

* No maintenance required.

* Resistant to Oil & UV radiation.

* Non Magnetic & non - Ferrous

* Good Mechanical Strength

* Good for Corrosive environment

* Very Easy and fast installation.* Halogen Free Content.

Where cable supports are require to performance 24/7 , and to be use in places where high performance, reliability and safeguard of life and equipment , for example

Utility : Power generation, Co- generation, IPP power , Substations.Industrial : Petrochemical, Paper, Pharmaceutical & waste water treatment.Buildings : Airports, Shopping Complex, Hotels, Hospitals, Mass

Transit Station, Tunnels, Factories, High Rise Buildings.Data Center : Central Office, Computer centers, Switching Centers.

-

Coloured Cable cleats installed at the LV sideColoured Cable cleats installed in a mobile substation

Features

Applications:-

Coloured Cable Cleat used for easy identification of phases







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SINGLE CABLE CLEATS (COLOURED)

Properties


Axial Movement Test

9.2 Newton (N) Declared: 51,250 N.

9.5 Newton (N) Declared: 2,580 N.Passed

Passed


SINGLE CABLE CLEATS (COLOURED)Tested in line with the European Standard of "Cable cleats for electrical installations" IEC 61914:2009


Resistance to UltravioletLight 11.1 PassedNon-Metallic

IEC 61914:2009 Units / Classification Single CleatClassification Clause Test Data

We produced both metallic and non-metallic Single & Trefoil Cable cleats. The non-metallic cable cleatshave been manufactured and tested to IEC 61914:2009 standard . Cast aluminium alloy cable cleatsare designed to meet projects specification which would requires metallic or non-metallic cleats. TheSingle Cable cleats can be specially epoxy coated for use in harsh and corrosive environments, suchas middle of sea, underground mines and petrol chemical plants. Attached below is our Single Cablecleats test reports.

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Short circuit current tested to 52.5 kA (IEC 61914 : 2009).

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(Non-Metallic)

TREFOIL CABLE CLEATS


Trefoil Cable Cleats

For supporting of power cables in trefoil formation with various outer diameter.Very Easy and Fast Installation on any steel structure or concrete surface.

Special type and other sizes cable clamps are also available.

* Halogen Free Content.* Fire Retardant.* No maintenance required.* All Weather resistant.* UL-94 flame class V-0.* Good Mechanical Strength.* High impact resistance.* Corrosion resistant.* Use in utility substation.* Non - ferrous & magnetic.

Non-Metallic Trefoil Cable Cleats installed at Ampang 275 / 132 kV substation.

Non-Metallic Trefoil Cable Cleats installed at cable cellar at Silibin 132 kV Substation.

Features :







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D) TREFOIL CABLE CLEATS

Properties


Axial Movement Test 9.5 Newton (N) Declared: 1,500 N.Passed


Passed9.2 Newton (N) Declared: 53,350 N.


TREFOIL CABLE CLEATSTested in line with the European Standard of "Cable cleats for electrical installations" IEC 61914:2009

Resistance to Ultraviolet 11.1 Non-Metallic PassedLight

IEC 61914:2009 Units / Classification Trefoil CleatClassification Clause Test Data

We produced both metallic and non-metallic Single & Trefoil Cable cleats. The non-metallic cable cleatshave been manufactured and tested to IEC 61914:2009 standard . Cast aluminium alloy cable cleatsare designed to meet projects specification which would requires metallic or non-metallic cleats. TheTrefoil Cable cleats can be specially epoxy coated for use in harsh and corrosive environments, suchas middle of sea, underground mines and petrol chemical plants. Attached below is our Trefoil Cablecleats test reports.

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Short circuit current tested 52.5 kA (IEC 61914 : 2009).

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(Non-Metallic)

TECHNICAL DRAWING

SINGLE CABLE CLEATS


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Non-UV / UV

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(Non-Metallic)

TECHNICAL DRAWING

TREFOIL CABLE CLEATS


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Non-UV / UV

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INSTALLATIONINSTALLATIONREFERENCE

LIST

SUBSTATIONSSUBSTATIONSPOWER PLANTS

HIGH RISE BUILDINGSAIRPORTS etc etcAIRPORTS, etc, etc.


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A) Reference List : CABLE CLEATS installed in TNB substation last 5 years.

1 Shah Alam East 275 kV Substation.2 Proton 132 kV Substation.3 Batu Tiga 132 kV Substation.4 Lembah Beringin 275/132/33/11 kV Substation.5 Kota Damansara 132/33/11 kV Substation.6 Pengkalan Industry 132/33/11 kV Substation.7 Silibin 132 kV Substation.8 Abu Bakar Baginda 132 kV Substation.9 Vision City 132 kV Substation.

10 Bandar Baru Salak Tinggi 132kV Substation.11 Seremban 2 132/33/11 kV Substation.12 Chubadak 132/33/11 kV Substation.13 Salak Tinggi 275/132/33/11 kV Substation.14 Telok Panglima Garang 132/33/11 kV Substation.15 Gurun 275/132 kV Substation.16 Pengkalan 132/33/11 kV Substation.17 Cheng 132/33/11 kV Substation.18 Kulai 132/33/11 kV Substation.19 Mid-Valley 33/11 kV Substation.20 West Port 33/11 kV Substation.21 Pandamaran 132/33/11 kV Substation.22 Kubang Krian 33 and 11 kV Substation.23 Puchong Jaya 33 and 11 kV Substation.24 TNBD(HQ) 275/132/33/11 kV Substation.25 Ampang 275/132/33/11 kV Substation.26 Tuanku Jaafar Power Station.27 Port Dickson Power Plants 275 kV Substation. 28 Bukit Tarek 500 kV Substation.29 Tanjung Bin 500 kV Substation.30 Bukit Batu 500 kV Substation.31 Nuni 275 kV Substation.32 Bandar Shah Alam 132 kV Substation.33 Serdang 275/132 kV Substation.34 National University 132kV Substation.35 Lenggeng 500kV Substation.36 Selangau 275/132kV Substation, Sarawak.37 Petian 132kV Substation, Sarawak.38 Mukah 132kV Substation, Sarawak.39 Tanjung Langsat 132kV Substation, Johor.40 Kalumpang (KTMB) 132kV Substation.


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A) Reference List : CABLE CLEATS installed in TNB substation last 5 years.

41 Lahat (KTMB) 132kV Substation.42 Sungkai (KTMB) 132kV Substation.43 Puchong Perdana Substation.44 Bandar Tun Razak 132kV GIS Substation45 Manjalara 132kV GIS Substation46 Olak Lampit 275kV Substation47 Pavillion 132kV GIS Substation48 Taman Segar 33kV Substation, Cheras

Note : We have also been supplying to other companieswhich we do not have any records of their sites.

B) Reference List : CABLE CLEATS installed in Private Industry (Local)

1 Mid-Valley Garden 33/11 kV Substation.2 Mid-Valley Tower 33/11 kV Substation.3 Sunpower Project, Melaka.4 Q-Cell Project, Cyberjaya.5 MIE Project, East Malaysia

C) Reference List : CABLE CLEATS installed in Private Industry (Overseas)

1 AUSSA Power Products PTY Ltd., Australia.2 Hidden Valley 132kV Substation, Papua New Guinea.3 Erap 132kV Substation, Papua New Guinea.4 BMC/DES 66kV Substation, Brunei.5 Melut Basin Oil Development Project, Sudan.6 Adhi Gas Processing Plant II Project, Pakistan.7 Dubai Electricity & Water Authority, Contract No. CE/139C/2002

- Supply of 11kV Switchboards and Ancillary Equipment.8 Andex Pte. Ltd., Singapore.9 Peci-Thai Co. Ltd., Thailand.

10 220/33kV Substation, 500mld Seawater Desalination Plant, Magtaa, Algeria.12 Maldives, (for Marine cable, fixed at Sea Bed)11 Uganda, Africa


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D) Railway

1 LRT Kelana Jaya Line 22 MRT Sungai Buloh Depot3 MRT Kajang Depot4 Ipoh - Padang Besar Electrified Railway Double tracking Project5 Rawang - Ipoh Rail Electrified Double Tracking Project6 Seremban - Gemas Rail Electrified Double Tracking Project7 Rawang to Seremban Rail Electrified Double Tracking Project8 Batu Gajah Depot (KTMB Electrified Double Tracking Project)


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NOTES:







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FLATS

MPAJ

PUDU ULU PARK HOSPITAL

PGRM

JALAN CHERAS POLICE STATION

DELTA SAMA JAYA SDN. BHD. ( DSSB)

SHOPSBUILDING

FLATS

PANDANINDAH

TAMAN SHAMELIN PERKASA TAMAN MAJU JAYA

DELTA SAMA JAYA SDN. BHD. ( DSSB)No. 23G & 23M, Jalan Perdana 6/8, DSSB Building,Pandan Perdana, 55300 Kuala Lumpur, Malaysia.E- mail : [email protected] U-TURN AT ROUNDABOUT

(FROM ULU KLANG / NORTH)

Tel : 603 - 92824007 , + 603 - 92813778

GPS Location :-N 03o 06.739' JALAN KUARI KG. BARUE 101o 44.643' (KUARI ROAD) CHERAS

LINKARAN TENGAH 2

MIDDLE RING ROAD 2OLD TOWN (MRR 2)WHITE COFFEE LEISURE

MALLCHERAS

LOKE YEW

KAJANG

TAMAN MIDAH

BANDAR TUN RAZAK CHERAS Revised 2009-09-09CHERAS

JALAN CHERAS

(CHERAS ROAD)

PASARAYAECONSAVE(SAFARI )

File : Map TO OFFICE - Revised

July 2015



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(registered with ministry of finance ... - cable slab...

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