adam mohd firdaus bin deraman 12b02001.docx

2
 î£AT i STUDY ON SURFACE FINISH BETWEEN TWO TYPES OF MATERIALS BY RESULTS INTRODUCTION For the better quality in EDM process, it is recommended to use DF3 as workpiece compare to the 304 Stainless steel. Dierent material and electrode can be used or electrode and workpiece or another e!periment. "t mi#ht ha$e dierent result o surace rou#hness since it properties is dierent rom DF3,304 Stainless Steel and %ooper. ADAM MOHD FIRDAUS BIN DERAMAN dikdey7736@g!i"#$% &'()*'*33&+ CONCLUSION &here is the dierent readin# o surace inish, 'a or Edm machinin# process between DF 3 and 304 Stainless Steel when this two types o materials are used as a workpiece material . Surace inish is better when usin# DF3 as a material compare to the 304 Stainless Steel. "t mi#ht happen due to the DF 3 characteristic that is a #ood machinability. CONCLUSION    M   e   a   n   o    f    S    N   r   a    t    i   o   s 32 24 16 -17 -1 8 -1 9 -2 0 -2 1 0.05 0.02 0.01 50 30 10 -17 -1 8 -1 9 -2 0 -2 1 curr e nt(A) sp ark g ak() pu! se "urati#n ($s T A) Main Eects Plot (data means) for SN ratios  From the #raph main e ect plot (data mean s) or means it show that current at le$el * (*+), spark #ap at le$el * (0.0*mm) and pulse duration at le$el - (30s & ) are the most si#niicant le$el that is related to the actor o smaller is better From the #raph it show that current at l e$el 3 (3-), spark #ap at le$el 3 (0.0/) an d pulse duration at l e$el 3 (/0s & ) are the most si#niicant one that is related to the smaller is better actor.    M   e   a   n   o    f    M   e   a   n   s 3 2 2 4 1 6 12 1 1 10 9 8 0.05 0.02 0.01 12 1 1 10 9 8 current(A) spark gak( ) pu!se "urati #n ($s TA) Main E ects Plot (data means) for Means  nalye the data co llection. 'ecord all the data. 'un the e!periments. Settin# parameter o the EDM. 1orkpiece and electrode selection. METHODOLOGY &he main ob2ecti$es o this pro2ects are &o in$esti#ate the most si#niicant parameter or EDM process. &o study the surace rou#hness or dierent materials with dierent parameters. OB,ECTI-E OF THE STUDY Most o students are less care about the eect o durin# EDM process. Most o EDM use will ace the tool wear problem. &he dierent types o materials used as workpiece also cause the dierent time to inish o the EDM process. esides that, the surace inish is also based on the spark #ap, current and ulse duration that is used durin the rocess. PROBLEM STA TEMENTS &his pro2ect concentrates on the e!periment o the surace inish o Submer#e EDM. &he e!periment is made by usin# cooper as an electrode and there are two dierent types o materials which are DF3 and 304 Stainless Steel as the current workpiece or the e!periment. &here are three parameter that ha$e been set up rom me which is current, spark #ap and pulse duration. Each o the e!periment will be measured three times wi th sur ace rou hness tester to et the a$era e o the result .

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Page 1: adam mohd firdaus bin deraman 12b02001.docx

7/25/2019 adam mohd firdaus bin deraman 12b02001.docx

http://slidepdf.com/reader/full/adam-mohd-firdaus-bin-deraman-12b02001docx 1/1

 î£ATi

TUDY ON SURFACE FINISH BETWEEN TWO TYPES OF MATERIALS BY

RESULTSINTRODUCTION

• For the better quality in EDM process, it is recommended t

use DF3 as workpiece compare to the 304 Stainless steel.

• Dierent material and electrode can be used or electrode

workpiece or another e!periment. "t mi#ht ha$e dierent

result o surace rou#hness since it properties is dierent r

DF3,304 Stainless Steel and %ooper.ADAM MOHD FIRDAUS BIN DERAMANdikdey7736@g!i"#$&'()*'*33&CONCLUSION

&here is the dierent readin# o surace inish, 'a or Edmmachinin# process between DF 3 and 304 Stainless Steel

when this two types o materials are used as a workpiece

material .

• Surace inish is better when usin# DF3 as a material comp

to the 304 Stainless Steel. "t mi#ht happen due to the DF 3

characteristic that is a #ood machinability.CONCLUSION

   M  e  a  n  o   f   S   N  r  a   t   i  o  s

322416

-17

-18

-19

-20

-21

0.050.020.01

503010

-17

-18

-19

-20

-21

current(A) spark gak()

pu!se "urati#n ($s TA)

Main Eects Plot (data means) for SN ratios

 

• From the #raph main eect plot (data means) or means it

show that current at le$el * (*+), spark #ap at le$el *

(0.0*mm) and pulse duration at le$el - (30s &) are the m

si#niicant le$el that is related to the actor o smaller is bet

• From the #raph it show that current at le$el 3 (3-), spark

at le$el 3 (0.0/) and pulse duration at le$el 3 (/0s &) ar

the most si#niicant one that is related to the smaller is bett

actor.

   M

  e  a  n  o   f   M  e  a  n  s

322416

12

11

10

9

8

0.050.020.01

12

11

10

9

8

current(A) spark gak()

pu!se "urati#n ($s TA)

Main Eects Plot (data means) for Means

 nalye the data collection.'ecord all the data.'un the e!periments.Settin# parameter o the EDM.1orkpiece and electrode selection.

METHODOLOGY

&he main ob2ecti$es o this pro2ects are

• &o in$esti#ate the most si#niicant parameter or EDM process.

• &o study the surace rou#hness or dierent materials with

dierent parameters.OB,ECTI-E OF THE STUDY

• Most o students are less care about the eect o durin# EDM

process.

• Most o EDM use will ace the tool wear problem.

• &he dierent types o materials used as workpiece also cause

the dierent time to inish o the EDM process.

• esides that, the surace inish is also based on the spark #ap,

current and ulse duration that is used durin the rocess.

PROBLEM STATEMENTS

• &his pro2ect concentrates on the e!periment o the surace inish

o Submer#e EDM.

• &he e!periment is made by usin# cooper as an electrode and

there are two dierent types o materials which are DF3 and 304

Stainless Steel as the current workpiece or the e!periment.

• &here are three parameter that ha$e been set up rom me which

is current, spark #ap and pulse duration.• Each o the e!periment will be measured three times with

surace rou hness tester to et the a$era e o the result.