halal gelatin by mohamad yakob bin munshi deen

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HALAL GELATIN :AN OVERVIEW & ITS IMPACT ON

HALAL INDUSTRY

Presented by :Mohamad Yakob bin Munshi Deen

HALAGEL (M) SDN BHDMALAYSIA

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WHAT IS GELATINE?Gelatine is a pure proteinobtained from animal raw

materials containing

collagen. This natural andhealthy food has excellent

gelling strength but gelatinecan do a lot more. Due to its

broad spectrum properties,gelatine is used in the mostvaried industries for a large

number of products.


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GELATIN RAW MATERIAL

SPLIT

HIDE

COW & PIG

GELATINE


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GELATIN RAW MATERIAL

80% of the edible gelatin produced inEurope is pure pig-skin gelatin

15% comes from cattle hides 5% comes from pig and cattle bones,

poultry & fish


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GELATIN PRODUCTION PROCESS

Pre-treatment

Sterilization

Quality control

Purification

Extraction

Acid/ alkali

DryingGELATINSplit

Bone

Hide


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84-90% protein1-2% mineral salts

the rest is water

GELATINE CONTAINS :


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Gelatine does notcontain any

preservatives or

additives.It is free of

cholesterol andpurines (uric acid

compounds)


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WHY GELATIN IS IMPORTANT?

It has been used in the western worldsince the 12th century

It is a healthy product pure & natural,easily digestible, low in calories andcontains no cholesterol

It is in our everyday life : in food,cosmetics, pharmaceutical and healthproducts


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Gelatin Used Almost

Everywhere because of its

Unique Characteristics
http://www.skinenergizer.com/bathandbody/http://en.wikipedia.org/wiki/Image:Toothpaste.jpghttp://en.wikipedia.org/wiki/Image:Chocolate.jpg


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It is used as :

Thickener

Plasticizer

Emulsifier

Foaming agent

Moisture retention Improve texture

Binding agent
http://en.wikipedia.org/wiki/Image:Chocolate.jpg


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Gelatine is an All-Rounder


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IN FOOD INDUSTRY

Its unique ability to melt when heated tobody temperature and become firm againwhen cooling.

Ensure creamy, light yoghurts and moresolid diary products.

Gives pleasant mouth feeling in candies

and gummies Gives foamy texture and stability in

marshmallows


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Jelly Desserts Gummy Jelly Chocolate

Ice-Cream Marshmallow Soft Candy Toffees, chewing gum Yogurt, cheese, butter

Meat products Pet food

GELATIN APPLICATIONS IN FOOD

INDUSTRY
http://en.wikipedia.org/wiki/Image:Gummy_bears.jpg


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GELATIN APPLICATIONS IN FITNESS

PRODUCTS :

Low calorie light

products Enriched protein bars

Sport nutrition products

Health drinks
http://www.bodybuilding.com/store/next/detour.htmlhttp://www.usn-eu.com/proddetail.php?prod=f_PB1


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It protects the medicines against harmfulinfluences, such as light and oxygen.

Soft capsules are mainly used for liquid fillings,and hard capsules for powders. Gelatine helps to

bind the active pharmaceutical agents andextend their shelf lives.

Gelatine-coated tablets (caplets) are a newtechnological development, with the gelatinecoating ensuring that patients can swallow the

caplets easily.

In emergency treatment plasma expanders(blood volume replacements) based on gelatineare often used to replace lost blood, hencerestoring the patients blood volume balance.

IN PHARMACEUTICAL INDUSTRY


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Hard Capsules

Soft Capsules

Sugar-coated pills

Tablets

Serum Substitute Vitamin encapsulation

GELATIN APPLICATIONS IN

PHARMACEUTICAL INDUSTRY


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Hair Care products

Skin Care products

Nail polishing products Lotions & beauty

products

Toothpastes

GELATIN APPLICATIONS IN

COSMETICS & TOILETERIES
http://en.wikipedia.org/wiki/Image:Toothpaste.jpghttp://www.skinenergizer.com/bathandbody/


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GELATIN APPLICATION IN TECHNICAL

INDUSTRY

Paper Manufacturing

Box Making Paper for fingerprinting

Match industry


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If any person has eaten any of

these products, chances are theyhave taken gelatin.

Are theseproducts HALAL?


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World Gelatin Production Based onRaw Materials - Market Data 2007

Source : Gelatin Manufacturers of Europe

Gelatin World Market 2007

Production in metric tons

326,000Total

4,800Other

75,400Bones

96,000Bovine Hides

149,800Pig Skin

Pig Skin

BovineHides

Bones

Other


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Production In Metric Tons By RegionsMarket Data 2007

37%

3%

20%

17%

22%

1%

W. Europe : 122,200mt

E. Europe : 10,300mt

North America : 64,500mt

Latin America :56,400mt

Asia & Oceania : 70,300mt

Other : 2,300mt

Total : 326,000 mtSource : Gelatin Manufacturers of Europe


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COMPARATIVE YIELDS OF GELATIN

PRODUCTION


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WHAT IS HALAL GELATINE?

HALAL GELATINE MUST :

DERIVED FROM BOVINE

SOURCES AND

SLAUGHTERED ACCORDINGTO SYARIAH LAW

FROM A FACTORY THATPRODUCES HALAL GELATINONLY.


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CONCEPT OF

HALAL GELATIN

There are various

opinion on the halalstandards from different

Muslim groups in theworld. In some countries,

these gelatin factoriesare recognized as

HALAL.


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The factory produces gelatin

sourced from hides or bones ofany animal.It uses the analogy of bio-

chemical change of wine tovinegar.

Concept No. 1


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The factory produces gelatin

from any bovine animalsources, not slaughtered

according to syariah.

Concept No. 2


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The factory produces gelatin frombovine animals, slaughteredaccording to syariah but the

factory also produces non-halalgelatin.

E.g. : Some factories in New Zealand,Europe and China

Concept No. 3


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The factory produces gelatin from

bovine sources, slaughteredaccording to syariah and produceshalal gelatin only.

Halagel (M) Sdn Bhd is currentlysourcing its gelatin from such a

factory.

Concept No. 4


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HALAGELS CONCEPT OF HALAL

GELATIN

The factory should be based ina Muslim country or a Muslim

territory. Managed and owned / co-owned

by Muslims.

100% from halal sources andproduce halal gelatin only.

THESE ARETHE

IMPORTANT

POINTS TOCONSIDER

WHENDECIDINGTHE HALAL

STATUS OFANYGELATINFACTORY


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Halagel CopyrightsRef. : HALAGEL M SDN BHD

The global production of gelatin is more than330,000 metric tons annually. However, less

than 2% of the gelatin production is HALAL.


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GENERAL FACTSABOUT GELATIN

It takes 60 -80 days to produce one

batch gelatin It is not possible to produce halal and

non-halal gelatin in completely

separate lines, in the same factory Chances of contamination between

halal and non-halal gelatin is very high.


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FISH GELATINIS IT HALAL?

FACT :THERE IS NO DEDICATED FISH GELATIN

FACTORY IN THE WORLD. MOSTLY

PORCINE GELATIN FACTORIES IN

EUROPE COUNTRIES STOP PRODUCTIONOF PORCINE GELATIN FOR A MONTH OR

SO IN A YEAR TO PRODUCE FISH

GELATIN.


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VEGETABLE ALTERNATIVESTO GELATIN

IS IT HALAL?FACT :VEGETABLE ALTERNATIVES TO THE GELATIN AREUSED ESPECIALLY TO MAKE SOFTGELS AND

HARD CAPSULES. MOST OF THESE FACTORIESUSE THE SAME PRODUCTION LINES TO PRODUCENON-HALAL GELATIN PRODUCTS.


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HALAL GELATIN..

THE IMPACT ONHALAL

INDUSTRY


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It creates opportunity in various

industries :Gummies industryCandy & chocolate industry

Ice-cream industryChewing gum industryYoghurt industryHealth food industry

Empty hard gelatin capsule industrySoftgel industryTablet & pastille industryAnd many more..


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EXAMPLE :

GlaxoSmithKline Malaysiapreviously imported Ribena Pastilles

from the UK into Malaysia. Now, withthe availability of Halal Gelatin, it isbeing manufactured by a local

factory in Malaysia and, exportedworldwide.


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The opportunity taken by Halagel to create

halal awareness that leads toDirect impact such as:

Softgel & Empty hard gelatin capsules

Indirect impact like :

Halal branding

Toothpaste range of productsRock salt productsOther consumer products


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OUR MISSIONTO SERVE THE WORLD WITH

HALAL PRODUCTS

OUR VISION

THE PREFERRED HALAL

HOUSEHOLD BRAND


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HALAGEL PLANT (M) SDN BHD

Started operation in September 2007

Consist of : TWO MANUFACTURINGLINE FOR THE

PRODUCTION OFEMPTY HARD GELATIN

CAPSULES

ONE MANUFACTURINGLINE FOR THE

PRODUCTION OFSOFTGEL


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EMPTY HARD GELATIN CAPSULE

PRODUCTION CAPABILITY :

Able to produce transparent &

colour capsules Size 0 and size 1.

Machine Capacity : 40,000-

50,000 capsules / hour

Production per annum : 700 mil.Pcs.


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SOFTGEL

PRODUCTION CAPABILITY :

Type Liquid, paste &

suspension Sizes : Oblong, Oval,

Round & Suppositories

Machine Capacity : 40,000-

50,000 capsules / hour
http://www.pharmaceutical-technology.com/contractors/process_automation/pharmagel/pharmagel5.html


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We are basically manufacturing two

types of Toothpasteformulations/grades .Opaquetoothpaste formulations and Geltoothpaste formulations.

In near future, we will also becapable of producing specializedformulations/types , such as TartarControl, whitening, Bi-color,Sensitive & Natural toothpaste .

TOOTHPASTE MANUFACTURING


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OUR PRODUCTS

INDUSTRIAL PRODUCTS

Food & Pharmaceutical Grade Gelatin

Empty Hard Gelatin Capsules Vegecaps


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Virgin Coconut Oil

Habbatus Sauda Oil

Omega 3 Fish Oil

Evening Primrose Oil Flaxseed Oil

Grapeseed Oil

Natural Vitamin E

SOFTGEL NUTRACEUTICALS


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CONSUMER PRODUCTS

Herbal Toothpaste with Neem & Clove oil Herbal Toothpaste with Rock Salt

Miswakgel toothpaste

Bubblegum toothpaste for kids

Regular Edible Rock Salt Premium Edible Rock Salt

Haseena Soap


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LABORATORY CAPABILITY

Halagel Plant lab is

equipped with the latest

testing equipments for

analysis of : In-coming materials

In-process materials

Finished products


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CONTRACT

MANUFACTURINGHalagel (M) Sdn Bhd offers contract manufacturingservices, a production solution to bring other

companies products to the market efficiently if they

lack the capacity to produce themselves.

Our product specialties include the following :

1. Softgel Encapsulation

2. Empty Hard Gelatin Capsules3. Toothpaste4. Packaging of powdered products

and others


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OTHER SERVICES

Custom branding design

Product formulation

Production

Packaging

Bottling and Labelling

Regulatory submission


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QUALITY POLICY

Towards total customersatisfaction by continually

improve our performance on

quality, delivery, productivityand effectiveness of Quality

Management System to meet

the stated technical, quality andneeds of our customer


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FARDHU KIFAYAH

HALAGEL (M) SDN BHD,

as a Muslim Company isDuty Bound by Islam to

Provide Halal AlternativeProducts Worldwide


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THANK YOU

ASSUREDLY HALAL

halal gelatin by mohamad yakob bin munshi deen

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