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    Proceedings of the Institution of Civil Engineers

    Geotechnical Engineering 166 August 2013 Issue GE4

    Pages 343356 http://dx.doi.org/10.1680/geng.10.00018

    Paper 1000018

    Received 09/02/2010 Accepted 19/09/2011

    Published online 05/07/2012

    Keywords: field testing & monitoring/geotechnical engineering/land

    reclamation

    ICE Publishing: All rights reserved

    Geotechnical Engineering

    Volume 166 Issue GE4

    Design, prediction and monitoring of deep

    fill settlement

    Waddell

    Design, prediction andmonitoring of deep fillsettlementPeter Waddell MEngScPrincipal Geotechnical Engineer, Coffey Geotechnics Pty Ltd, Lane Cove West, New South Wales, Australia

    Creep settlement is an important aspect to consider where development is planned over deep compacted fill. This

    paper presents a case study of an earthworks design for infilling a quarry pit with sandstone and shale derivedmaterial and a comparison of predicted and monitored creep settlements. Laboratory testing was carried out during

    filling to assess the creep characteristics of available infilling materials. Based on the laboratory testing the

    influence of saturation on creep rates is discussed. Settlement monitoring points across the infilled quarry were

    monitored for up to 455 days. Predicted creep rates based on the results of the testing are compared with

    predictions based on monitoring. Monitored settlements within a few years of fill placement were variable and

    substantially greater than predictions based on the laboratory testing. Longer term monitoring data indicates that

    settlements are likely to be less than predictions based on laboratory testing. The results suggest that predictions

    over 30 years based on laboratory testing are conservative and lie within the normal range of accuracy of

    geotechnical predictions.

    Notationk constant based on either pre- or post-saturation strain

    t time (days)

    creep strain rate per log cycle time (%)

    creep strain (%)

    v applied total vertical stress (MPa)

    9v effective vertical stress in units consistent with

    atmospheric pressure

    ratm atmospheric pressure assumed to be 100 kPa

    1. Case study background

    The settlement design, laboratory testing and monitoring resultspresented in this paper are from a project involving the infilling

    of a former clay and shale quarry pit used to win materials for

    brick making. The pit shown in the aerial photograph, Figure 1,

    covers an area of about 15 ha and has been filled to depths

    ranging from about 13 m to 26 m.

    Filling was undertaken over a period of about 6 years with fill

    sourced from tunnelling and basement excavations in the Sydney

    region. The pit area is to be developed with the construction of

    services, kerb and gutter and residential dwellings, typically

    comprising two-storey brick buildings.

    2. Earthworks designIn the design of the earthworks it was recognised that the

    volumetric stability of the fill would be an important considera-

    tion. The following elements of volumetric stability were consid-

    ered.

    j Shrink swell characteristics: limitations were placed on the

    plasticity of the fill and the moisture content at which it was

    placed, to limit the potential for changes in volume due to

    variation in moisture content.

    j Hydroconsolidation settlements: compacted fills can

    experience large settlements that occur rapidly under constant

    stress if the fill is compacted relatively dry of standard

    optimum moisture content (SOMC) and/or at relatively low

    density. To limit the potential for hydroconsolidation, a

    relatively high degree of compaction and moisture content

    relatively close to SOMC was specified in the design.

    j Long-term creep settlements: owing to the thickness of the

    fill, long-term settlements due to the self-weight of the fillcould impact on services and structures.

    Predominantly fresh sandstone and shale rock sources, providing

    low-plasticity materials, were preferred to high-plasticity clays in

    the fill design from the perspective of shrink swell and creep

    characteristics. Two types of fill were defined.

    j Type 1 has a maximum plasticity index of 20% and

    maximum percentage passing the 0.075 mm sieve of 30%.

    j Type 2 has a maximum plasticity index of 30%.

    A limit was placed on the amount and distribution of type 2 fill

    in the profile. Type 2 fill was limited to a maximum thickness of

    1 m before it had to be overlain by a similar or greater thickness

    of type 1 fill. This layering was designed to reduce the risk of

    relatively thick, lower quality fill pockets resulting in significant

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    differential settlements across areas of dissimilar fill types. In

    reality, the bulk of the fill used in the pit was type 1, with theearthworks contractors finding it convenient to manage a single

    fill type. Some fill sourced from other parts of the site was type

    2, but was often disposed of in areas where no structures were

    proposed.

    The fill compaction specified was a minimum of 98% standard

    maximum dry density (SMDD) at moisture content within 1%

    to +2% of SOMC. Field wet density was determined using a

    nuclear density gauge in accordance with AS1289.5.8.1 (Stan-

    dards Australia, 1995f) and SMDD and SOMC were determined

    in accordance with AS1289.5.1.1 (Standards Australia, 1993).

    Infilling of the pit was achieved by spreading and compacting fill

    into maximum 300 mm thickness layers, generally using CAT815

    and CAT825 pad foot compactors. Field density tests were carried

    out on each compacted layer under a Level 1 monitoring and

    testing regime as defined in AS3798 (Standards Australia,

    1996a).

    The objective of the earthworks design was to produce compacted

    fill capable of supporting raft foundations, where a relatively

    uniform thickness of fill existed beneath a residential lot.

    Predictions of long-term creep made during the design of the

    earthworks and before laboratory testing ranged from 30 mm to

    95 mm for a 20 m fill thickness.

    It was considered that settlement gradients should be flatter than

    1:500 where the fill thickness was relatively uniform. AS2870

    (Standards Australia, 1996b) Residential slabs and footings

    indicates that articulated brick veneer construction on stiffened

    rafts (the common building design for residential structures inSydney) should be able to tolerate settlement gradients of up to

    1:400 and differential settlements of up to 30 mm.

    3. Prediction of creep ratesA programme of laboratory settlement testing was carried out in

    a purpose-built rig to assess the long-term settlement character-

    istics of the typical fill being used on the site. This testing was

    described by Waddell and Wong (2005). A purpose-built rig was

    constructed to apply a vertical pressure of up to 400 kPa through

    a lever arm system to 75 mm diameter samples. The test rig

    shown in Figure 2 is similar to a conventional oedometer test

    cell.

    Samples of Hawkesbury sandstone, weathered Ashfield shale and

    fresh Ashfield shale were pre-treated by repeated compaction

    using the method in RTA T102 (NSW Roads and Traffic

    Authority, 1999) to simulate the breakdown of rock fill that

    occurs under compaction plant. The following tests were then

    carried out

    j Atterberg limits determined in accordance with

    AS1289.3.1.1 (Standards Australia, 1995a), AS1289.3.2.1

    (Standards Australia, 1995b) and AS1289.3.3.1 (Standards

    Australia, 1995c)

    j linear shrinkage determined in accordance with

    AS1289.3.4.1 (Standards Australia, 1995d)

    j particle size distribution determined in accordance with

    AS1289.3.6.1 (Standards Australia, 1995e)

    Pit area during filling works

    Aerial image source:Aerial image :

    Google Earth Pro 2010Sinclair Knight Merz 2010

    Scale: m

    20 0 20 40 60 80 100

    Figure 1.Aerial view of former quarry pit during filling

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    j standard compaction tests carried out in accordance with

    AS1289.5.1.1 (Standards Australia, 1993).

    The test results are summarised inTable 1.

    The test results presented in Table 1 indicate that the sandstone

    was a non-plastic silty, gravelly sand, the weathered shale was agravelly, sandy clay and the fresh shale was a silty, sandy gravel.

    After pre-treatment the samples were sub-sampled to obtain

    material passing a 20 mm sieve for compaction into polyvinylchloride (PVC) test cells with 75 mm internal diameter and

    150 mm high. The sides of the cell were perforated with 1 mm

    diameter holes at about 25 mm spacing to allow saturation of the

    samples by adding water to an outer PVC containment cell.

    The samples were compacted to a target density of 98% SMDD

    at moisture contents 1% dry of SOMC determined in accordance

    with AS1289.5.1.1 (Standards Australia, 1993). The samples were

    initially loaded dry (at compaction moisture content) and were

    inundated to produce a saturated state after settlement reached a

    linear trend.

    The impact of side friction between the test samples and the cells

    has not been considered in the analysis of results presented in this

    paper. Penman and Charles (1976) indicate that in large-scale

    floating ring oedometer tests, where the ratio of sample height to

    diameter was 0.5, the impact of side friction is likely to be a

    310% reduction in the applied vertical load. In the testing

    programme, where a fixed ring was used and the ratio of sample

    height to diameter was 2, the impact of side friction is likely to

    be greater. However, a reduction in the ratio of sample height to

    diameter is not necessarily desirable when testing relatively

    coarse material. Parkin (1990) indicates that there are conflicting

    requirements with respect to sample dimensions. Height to

    diameter ratios should be kept small to reduce friction but needto be larger to produce better seating conditions. Parkin (1990)

    adds that in spite of the impacts of friction on oedometer tests

    and measures required to alleviate frictional resistance, rockfill in

    situ generally proves to be significantly stiffer than predicted

    based on oedometer tests. It could be the case that differences

    between tests and field particle sizes and grading have more

    impact than friction on settlement characteristics.

    In Waddell and Wong (2005) the creep strain rate per log cycle

    time relationship relative to total vertical stress was proposed for

    three fill types, derived from sandstone, fresh shale and weathered

    shale, described usingEquation 1

    kv1:

    Figure 2.Settlement test rig

    Sample Liquid limit:

    %

    Plasticity

    index: %

    Linear

    shrinkage:

    %

    Passing

    2.36 mm

    sieve: %

    Passing

    0.075 mm

    sieve: %

    SMDD: t/m3 SOMC: %

    Sandstone 22 NP NP 58 19 2.03 8.9

    Weathered shale 40 23 10 52 35 1.94 13

    Fresh shale 25 10 4.5 30 13 2.13 7.5

    Note: NP denotes non-plastic.

    Table 1.Summary of laboratory test results on sandstone and

    shale samples

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    where k was based on post-saturation strain and was calculatedbased on the applied stress in MPa.

    In this paper, settlement data have been obtained from deep fill in

    which a water table has established. The laboratory test data have

    been re-examined to consider the impact of saturation on creep

    behaviour. Average effective stress analysis, as is commonly

    applied to saturated soils, has been used to examine both the

    saturated and unsaturated zones within the fill. The expression for

    creep strain rate per log cycle time has been revised and is

    expressed asEquation 2

    k9v=r

    atm2:

    where k is selected from either pre- or post-saturation values

    depending on the position of the groundwater table.

    The applied stress has been divided by atmospheric pressure to

    avoid the potential for errors in the calculation of creep strain

    rate that could occur if a unit other than MPa was used for the

    applied stress, as was adopted in Waddell and Wong (2005). The

    creep strain over a particular time period can be calculated using

    Equation 3

    log(t2=t1)3:

    Figures 35 show plots of strain against time, pre-saturation and

    post-saturation for the sandstone, fresh shale and weathered shale

    derived fill types.

    The weathered shale sample subject to a vertical stress of400 kPa pre-saturation was unloaded to 250 kPa to simulate and

    assess the impact of removal of a surcharge prior to saturation.

    Hence, no post-saturation data are presented for a vertical stress

    of 400 kPa.

    Based on the pre- and post-saturation strain trend line in Figures

    3, 4 and 5, the creep strain rate per log cycle time, , was

    calculated for each stress level. Creep rates are reported in the

    literature by various authors as either stress dependent or

    independent. Charles (1990) indicates that creep of heavily

    compacted rock fills is stress dependent. Assuming a linear

    relationship between creep and stress,Figure 6shows creep strain

    4

    3

    2

    1

    010 100 1000

    Strain,:%

    00058log ( ) 0020710 t 00018log ( ) 0028910 t

    00041log ( ) 001710 t 00014log ( ) 0022210 t

    00023log ( ) 0013210 t 00014log ( ) 0015110 t

    Time, : dayst

    200 kPa post-saturation 300 kPa post-saturation 400 kPa post-saturation200 kPa pre-saturation 300 kPa pre-saturation 400 kPa pre-saturation

    Figure 3.Creep strain sandstone

    00028log ( ) 00113 10 t

    00016log ( ) 0009 10 t

    10 100

    Time, : dayst

    200 kPa unsaturated 200 kPa saturated

    0

    1

    2

    3

    4

    Strain,:%

    1000

    Figure 4.Creep strain fresh shale

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    rate per log cycle time plotted against the effective vertical stress

    divided by atmospheric pressure.

    Figure 6shows that the measured creep strain rates are dependent

    on the vertical stress level. The slope of the trend line is k in

    Equation 2 and ranges from 0.0005 to 0.0027 for the saturated

    sandstone and shale samples tested. Table 2shows creep rates for

    compacted fills from Charles and Watts (2001) expressed in the

    format ofEquation 2.

    Comparing the k values obtained from the laboratory testing

    with those in Table 2 it can be seen that laboratory-derived

    values range from an order of magnitude greater to about four

    times the values reported by Charles and Watts (2001) based on

    4

    3

    2

    1

    010 100 1000

    Strain,:%

    00115log ( ) 0034810 t

    00039log ( ) 0050810 t

    00108log ( ) 0028610 t

    00081log ( ) 0037410 t

    00097log ( ) 0017710 t 00055log ( ) 0026310 t

    Time, : dayst

    200 kPa post-saturation 300 kPa post-saturation 250 kPa saturated

    200 kPa pre-saturation 300 kPa pre-saturation 400 kPa unsaturated

    5

    6

    7

    8

    Figure 5.Creep strain weathered shale

    Fresh shale post-saturationWeathered shale post-saturation

    00034 / v atm

    00027 / v atm

    00014 / v atm 00008 / v atm

    00005 / v atm

    04

    03

    02

    01

    0

    05

    06

    07

    08

    09

    10

    1112

    13

    14

    Creepstrainrateperlogcycletime,:

    %

    0 1 2 3 4 5Effective vertical stress/atmospheric pressure

    Sandstone pre-saturation Sandstone post-saturationFresh shale pre-saturationWeathered shale pre-saturation

    Figure 6.Creep strain rate per log cycle time plotted against

    effective vertical stress/atmospheric pressure

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    field monitoring. The value for stiff clay in Table 2 i s o f a

    similar order of magnitude to the laboratory test results for the

    shales.

    The creep strain rates based on the laboratory testing within the

    range of stress levels tested are of a similar magnitude to the

    value of 0.2% reported bySowers et al. (1965) for rock fill dams

    constructed from well sluiced (compacted) fill. The values are

    less than the value of 1.05% reported bySowers et al. (1965) for

    poorly sluiced (compacted) fill and less than the range of

    0.51% for uncompacted fill reported by Charles and Watts(2001).

    Based on these comparisons with creep values for both com-pacted and uncompacted fills in the literature, the laboratory test

    results suggest that the sandstone and shale behaviour in the

    laboratory tests lies somewhere between that of compacted stiff

    clay and compacted rock fill.

    Figure 6 illustrates the difference in the pre- and post-saturation

    creep, with the strain rate trend lines flattening for the three

    materials tested. The mechanism by which the creep rates have

    reduced in the samples tested is beyond the scope of this paper.

    However, the reduction may be attributed to slight swelling of the

    particles resulting in impacts such as reduced void size, redis-

    tribution of particles and changes in permeability. No special

    precautions were taken to prevent drying of the shale and

    sandstone samples by way of the perforations in the test cells.

    This is a potential shortcoming in the test methodology and may

    have impacted on pre-saturation creep rates.

    No significant hydroconsolidation was observed as a result of the

    samples being compacted to a high relative density and at

    moisture content close to SOMC determined in accordance with

    AS1289.5.1.1 (Standards Australia, 1993).

    A relationship between pre- and post-saturation creep strain rates

    and plasticity is proposed for the sedimentary rocks tested in the

    laboratory, as illustrated in Figure 7, where creep strain rateconstant, k, is plotted against plasticity index (PI).

    Material type Nature of compaction Creep rate per logcycle time,

    Sandy gravel Heavy vibrating roller 0.00004 9v=ratmMudstone Heavy vibrating roller 0.00012 9v=ratmSandstone/

    mudstone

    Heavy vibrating roller 0.00013 9v=ratm

    Stiff clay Heavy dynamic

    compaction

    0.005

    Table 2.Creep rates derived from values presented inCharles and

    Watts (2001)

    35 10 3

    25 10 3

    15 10 3

    50 10 4

    30 10 3

    20 10 3

    10 10 3

    0

    Strainratecon

    stant,k

    0 5 10 15 20 25

    Plasticity index: %

    Pre-saturation Post-saturation Sandstone range Shale range

    Figure 7.Creep strain rate constant, k, plotted against plasticity

    index derived from sandstone, fresh shale and weathered shale

    fill

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    The trends inFigure 7may be consistent for shale and sandstonebut not for other materials. The present author has conducted

    tests on argillite, which is a metamorphosed sedimentary rock

    unlike the shale and sandstone from the Sydney region. In these

    tests on argillite, the pre- and post-saturation creep rate trends

    were

    j similar for a sample with a PI of 6% and containing 13%

    material passing the 75 m sieve

    j different for a sample with a PI of 4% and containing 19%

    material passing the 75 m sieve.

    Thus, in fill derived from the same argillite rock source, a sample

    with coarser grading and lower silt and clay (fines) content

    exhibited no significant variation in pre- and post-saturation creep

    rate. In contrast, a sample with higher fines content resulted in a

    significantly lower post-saturation creep rate.

    The source rock for the argillite sample was a higher strength

    rock than the shale or sandstone, which may impact on the

    behaviour of the argillite once it is broken down under compac-

    tion. This may explain the difference in the pre- and post-

    saturation creep behaviour of the argillite compared to the shale

    and sandstone.

    4. Settlement monitoring

    4.1 Monitoring installations

    Settlement monitoring points were installed across the infilled pit

    after the completion of filling at the locations shown in Figure 8.

    Contours of fill thickness and the locations of two piezometers

    are also shown inFigure 8.

    The settlement monitors consisted of 12 mm diameter steel

    reinforcement rods, concreted into a pad at the base of a 2 m

    deep hole augered in the fill and protruding about 1 m above the

    ground surface. A PVC pipe was placed over the steel rod to

    isolate the rod from the upper 1.5 m of the soil profile, thus

    reducing the impact of near-surface shrinkswell movements on

    the settlement monitoring results. The elevation of the monitoring

    points was surveyed for periods of up to 455 days by a registered

    surveyor using conventional survey techniques relative to site

    bench marks that were located on natural ground outside the

    infilled pit area. The accuracy of the survey levelling method was

    of the order1 mm.

    4.2 Monitoring results

    Settlements of up to 34 mm were measured over a period of 423

    days in the north-west area of the pit. In other areas of the pit

    Settlement monitoring point

    Note: Fill thickness in metres

    6260300

    6260200

    6260100

    6260000

    6260250

    6260150

    6260050

    125 113

    22

    124 20

    112

    114

    111110

    107

    106

    18

    108

    109

    16

    115116

    120 119

    24

    22

    20

    117

    118

    136135

    137 138

    134

    22

    22

    20

    20

    1816

    129132

    131

    23

    222221 20

    Piezometer no. 1 2018

    1021210314

    104

    101121

    161412

    10

    123

    122 Piezometer no. 2

    1312

    18

    105A

    130

    133

    321300 321400 321500 321600 321700321350 321450 321550 321650

    N

    126 127

    128

    Figure 8.Monitoring point locations and fill thickness contours

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    negligible settlement occurred over monitoring periods of up to455 days. Figure 9 shows settlement contours for a 316 day

    period when all monitoring points were being surveyed concur-

    rently. During this period the maximum monitored settlement was

    about 18 mm in the north-west area of the infilled pit, with

    negligible settlement in other areas.

    The settlement of 18 mm over 316 days produced a maximum

    settlement gradient of about 1:1800 in the infilled pit. The

    maximum settlement of 34 mm over 455 days would probably

    produce a maximum gradient of about 1:1000, if data for all

    points were available. If settlement is assumed to be linear with

    log time, similar gradients should occur over a further log cycle

    of time (10 years). Such gradients due to creep settlement

    compare favourably with the limit of 1:400 in AS2870 (Standards

    Australia, 1996b) for articulated brick veneer construction. The

    further analysis of the settlement monitoring results presented

    below suggests that total settlements will be less than predicted

    assuming a linear trend with log time.

    Figure 10shows strain plotted against elapsed time for a selection

    of monitoring points across the infilled pit area. Creep strain was

    assumed to commence from the time the fill reached half the final

    bulk fill height at a particular monitoring point.

    The nature of vertical load developing within the fill over aperiod of many months as it is placed will result in early phase

    settlement that occurs in a relatively elastic fashion. Where load

    was applied instantaneously in the test samples, the early phase

    settlement was generally complete within 2040 days. In the field

    90 days elapsed between the end of filling and the commence-

    ment of monitoring. Linear settlement trends were monitored over

    a period of up to 455 days. Therefore, the early phase settlement

    was assumed complete in the field before the commencement of

    monitoring. The fill was assumed to be within the creep phase

    and linear trend lines have been drawn through the calculated

    strains for the data sets over the monitoring period.

    Based on the compaction test records, the fill was placed at

    different rates and monitoring commenced at different times,

    post-completion of filling. Figure 11 illustrates some typical

    filling and monitoring histories and the results of monitoring

    groundwater levels in the two piezometers.

    Figures 9and10show that monitored creep strains are relatively

    variable across the infilled pit. Strains in the more recently filled

    areas (such as monitoring point 115) were considerably higher

    than the areas where filling was carried out early in the filling

    period (such as monitoring point 20). A possible explanation for

    Settlement monitoring point

    Note: Fill thickness contours in millimetres

    6260300

    6260200

    6260100

    6260000

    6260250

    6260150

    6260050

    125 113

    124 112

    114

    111110

    107106

    108

    109

    115116

    120 119

    12

    14

    6

    6

    2

    117

    118

    136135

    137 138

    134

    2

    22

    10

    129

    132

    131

    23

    2221

    Piezometer no. 120

    102

    103104

    101121

    123

    122 Piezometer no. 2

    1312

    2

    2

    4

    4

    4

    8

    0

    0

    0

    0

    105A

    130

    133

    321300 321400 321500 321600 321700321350 321450 321550 321650

    N

    126 127

    128

    Figure 9.Settlement contours over a 316 day period

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    the variability in the monitored strain rates is provided where the

    monitored and predicted strains are compared below.

    5. Predicted as opposed to monitoredsettlements

    5.1 Fill propertiesTo assess the similarity of the laboratory test samples to the fill

    used in the pit, index and grading test results have been com-

    pared. Index and grading tests were carried out on samples from

    each source site that supplied fill during the filling works to check

    source sites for compliance with the fill engineering specification.

    The samples were subject to pre-treatment by repeat compaction

    using RTA Method T102 (NSW Roads and Traffic Authority,

    1999) before testing. A summary of the median test results is

    presented inTable 3and the index and grading test results for the

    laboratory samples are repeated inTable 4.

    Comparing the results in Tables 3 and4 it can be concluded that

    the laboratory test samples were similar to the imported fill.

    However, the laboratory test samples were sub-sampled to mater-

    ial passing the 20 mm sieve and the fill contained cobbles and

    boulders, hence some scale and grading impacts are to be

    expected.

    The median values of PI from Table 3are shown as dashed lines

    onFigure 7and have been used to select pre- and post-saturation

    creep strain rates for the shale and sandstone presented in

    Table 5.

    The mix of shale and sandstone used to fill the pit was not

    recorded during the filling works. Based on the current authorsknowledge of the site filling process, sandstone was the predomi-

    nant fill type in the early phases of filling (eastern third of the

    pit) and shale predominated in the latter stages of filling. This

    assessment is supported by the relative proportion of shale and

    sandstone source test results presented inTable 3.

    However, this does not allow an accurate assessment of the

    relative proportions of shale and sandstone in particular areas of

    the infilled pit, as information on the relative volumes of material

    sourced from each site was not readily available. For the

    prediction of settlement, ratios of shale to sandstone have been

    assumed to be

    j 20:80 shale to sandstone in the period before 2005

    j 80:20 shale to sandstone in the period including and after

    2005.

    020

    018

    016

    014

    012

    010

    008Stra

    in,:%

    006

    004

    002

    0

    002400 4000

    Time, : dayst

    133

    20

    128

    135

    115

    113

    112

    101 00026log ( ) 00071 10 t

    00048log ( ) 00013 10 t

    00014log ( ) 00034 10 t

    00012log ( ) 00031 10 t 00007log ( ) 00021 10 t

    00021log ( ) 00066 10 t

    00001log ( ) 00003 10 t

    00018log ( ) 00006 10 t

    00028log ( ) 00076 10 t

    Figure 10.Strain plotted against time for selected monitoring

    points

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    Piezometer no. 1

    Piezometer no. 2

    Area near SMP12

    Area near SMP115

    Area near SMP135

    Area near SMP23

    SMP12

    SMP115

    SMP135

    SMP235/06/02

    5/12/02

    5/06/03

    5/12/03

    4/12/04

    4/12/05

    4/12/06

    4/12/07

    3/12/08

    3/12/09

    4/06/04

    4/06/05

    4/06/06

    4/06/07

    3/06/08

    3/06/09

    3/06/10

    Date

    70

    75

    80

    85

    90

    95

    100

    Approximateelevation:mAHD

    Filling periodSettlement

    monitoring period

    Piezometer monitoring

    Figure 11.Examples of filling and settlement monitoring histories

    Material type Date Liquid limit:

    %

    Plasticity

    index: %

    Linear

    shrinkage:

    %

    Passing

    2.36 mm

    sieve: %

    Passing

    0.075 mm

    sieve: %

    Proportion of

    source sites: %

    Shale Pre-2005 34 15 8.5 45 35 36

    2005 and after 32 13 7 43 21 58

    Sandstone Pre-2005 21 3 2.5 57 13 64

    2005 and after NP NP NP 57 15 42

    Note: NP denotes non-plastic.

    Table 3.Summary of median material properties from fill source

    site samples

    Material type Liquid limit:

    %

    Plasticity index:

    %

    Linear shrinkage:

    %

    Passing 2.36 mm

    sieve: %

    Passing 0.075 mm

    sieve: %

    Weathered shale 40 23 10 52 35

    Fresh shale 25 10 4.5 30 13

    Sandstone 22 NP NP 58 19

    Note: NP denotes non-plastic.

    Table 4.Summary of material properties of laboratory test

    samples

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    5.2 Creep predictions compared with monitored

    settlements

    InFigure 10a dashed line represents a predicted trend line based

    on the selected strain rates, the fill thickness and the groundwater

    conditions at monitoring point 115 (assumed 80:20 ratio of shale

    to sandstone).

    Examining the range of strain at the various monitoring points

    illustrated in Figure 10 and the distribution of settlement across

    the infilled pit illustrated in Figure 9, it is evident that measured

    creep strain rates for the fill are

    j generally greater than or equal to the values predicted

    assuming a linear trend line within about 1200 days of

    reaching half fill height

    j generally less than or equal to the values predicted assuming

    a linear trend line in the period from 1200 to 1800 days of

    reaching half fill height

    j significantly less than predicted assuming a linear trend line

    at greater than 1800 days from half fill height.

    This suggests that there is a flattening trend in the creep phase

    rather than a linear trend. Charles and Watts (2001) comment that

    some researchers propose non-linear creep trends that would lead

    to creep settlement eventually ending.

    In the case study, there are a number of factors that could be

    influencing the apparent non-linear trend including

    j the proximity of some of the monitoring points to the pit

    walls, which may reduce the creep rate

    j changes in groundwater and moisture content within the fill

    above the groundwater table

    j variability in the composition of the fill

    j filling history

    j the time that has elapsed between the end of filling and the

    commencement of monitoring.

    The filling history provides data spanning three log cycles of time

    and the flattening trend with elapsed time is considered signifi-

    cant. The deeper fills generally exhibit the steeper strain trends

    compared to the predicted trend line, suggesting that fill thickness

    independent of elapsed time may also be significant in the creepbehaviour of deep fill.

    To illustrate more clearly the strain trends that are inferred from

    the data,Figure 12shows a linear trend line over a 30 year period

    based on the laboratory test results and the following trend lines

    derived from the settlement monitoring

    j the maximum strain rate measured extending to 1200 days

    (based on monitoring point 115)

    j a strain rate half the rate of the linear trend line extending to

    1800 days (based on monitoring point 112)

    j a strain rate equal to the linear trend line from 1200 to 1800

    days (based on monitoring point 135)

    j a trend line based on one of the relatively flat trend lines

    from 1800 days (based on monitoring point 20).

    As the creep settlement post-completion of filling is of interest,

    strains have been set to zero at the date of the completion of

    filling (an average of 500 days after the fill reached half height in

    the present case study).

    If the trend lines based on the settlement monitoring inFigure 12

    are considered upper and lower bounds, then predictions of creep

    strain can be made for periods of interest, for example at

    intervals of 2, 7 and 30 years post-completion of filling. Table 5presents the predicted strains for shale to sandstone mix of 80:20,

    with a groundwater table at half the fill depth. The settlements

    corresponding to a 20 m fill thickness are also presented in Table

    6to give an appreciation of the order of magnitude of settlement

    in a deep fill.

    Settlements predicted based on monitoring trends within about 2

    years of fill completion vary by 45208% from settlement based

    on a linear trend with log time. In the intermediate term (7 years)

    the range is 34127% and in the longer term (30 years) the total

    post-end of filling settlement ranges from 23% to 77% of the

    value predicted based on a linear trend with log time.

    This analysis assumes that the groundwater table remains con-

    stant. The groundwater monitoring data indicate that groundwater

    is rising and this could cause the overall fill creep rate to reduce

    as more fill becomes saturated over time.

    6. GroundwaterThe piezometer readings shown in Figure 11 indicate that

    seepage from the surrounding shale bedrock is re-establishing a

    groundwater table within the pit. During the monitoring period

    the average groundwater elevation was about RL 85 m, compared

    to the elevation in the base of the pit before filling, which was

    about RL 72 m.

    No assessment of hydroconsolidation was possible in this case

    study as settlement monitoring was not carried out during filling.

    However, as a groundwater table has established during the

    Fill type Creep strain rateconstant,k,

    pre-saturation

    Creep strain rateconstant,k,

    post-saturation

    Pre-2005 shale 0.0022 0.00125

    All sandstone 0.0014 0.0005

    Post-2005 shale 0.0018 0.00125

    Table 5.Assumed creep strain rate constants for settlement

    predictions

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    filling, hydroconsolidation is no longer a significant risk in the

    saturated lower fill. Furthermore, the relatively high level of

    compaction of the fill at moisture content close to standard

    optimum should reduce the risk of hydroconsolidation resulting

    from ongoing rises in groundwater or localised saturation due to

    broken services.

    7. Conclusion

    Based on a laboratory testing programme, creep strain rates have

    been assessed for fill sourced from sedimentary rock. The addition

    of a database of field data that can be correlated with the

    laboratory testing offers further value for the assessment of fill

    performance.

    Trend line derived fromsettlement monitoring

    2 years

    7 years

    000262log ( ) 00071 10 t

    000262log ( ) 00059 10 t

    000576log ( ) 00155 10 t

    000115log ( ) 00031 10 t

    000023log ( ) 00001 10 t

    000023log ( ) 00019 10 t

    30 years

    Trend line derived fromlaboratory testing

    040

    036

    032

    028

    024

    020

    016

    012

    008

    004

    0500 5000

    Time, : dayst

    Strain,:%

    Trend line derived fromsettlement monitoring

    Figure 12.Creep rate trend lines derived from laboratory testing

    and settlement monitoring

    Years post-filling Assumed strain rate Creep strain, : % Settlement for 20 m fill

    thickness: mm

    Ratio monitoring trend to

    linear trend

    2 Linear with log time 0.11 21

    Upper bound based on

    monitoring trends

    0.21 43 208%

    Lower bound based on

    monitoring trends

    0.046 9 45%

    7 Linear with log time 0.21 41

    Upper bound based on

    monitoring trends

    0.29 52 127%

    Lower bound based onmonitoring trends

    0.07 14 34%

    30 Linear with log time 0.36 71

    Upper bound based on

    monitoring trends

    0.30 55 77%

    Lower bound based on

    monitoring trends

    0.08 17 23%

    Table 6.Predicted strains and settlements compared to

    monitoring trends

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    The controlled fill monitored in this case study exhibited variablecreep strains. Settlements within about 2 years of the completion

    of filling could exceed predictions based on a single linear trend

    line. The estimated settlement within 2 years post-filling for this

    case study ranged from 45% to 208% of that predicted assuming

    a single linear trend with log time. In the longer term (30 years),

    the data indicate a flattening settlement trend. The total post-

    filling settlement should be less than is predicted, with an

    estimated range for this case study of 2377% of the settlement

    calculated using a single linear trend with log time.

    The data from this case study indicate that settlements of

    2050 mm could occur for 20 m fill thickness over 30 years,

    which is of a similar magnitude to shrinkswell movements of

    expansive clays. If construction is not commenced until at least 2

    years post-filling, the total settlements up to 30 years should be

    less than 20 mm for a 20 m fill thickness. The suitability of

    particular footing systems will depend on factors that impact on

    differential settlement such as variability in material properties,

    fill thickness, shrinkswell movement and building loads. The

    data indicate creep settlement gradients should be significantly

    less than the limit of 1:400 for articulated masonry veneer

    structures supported on stiffened rafts.

    This case study illustrates that knowledge of the filling history is

    essential for settlement prediction in the early period post-fillcompletion, particularly where creep behaviour deviates from a

    linear trend with log time. If planning to construct over deep

    engineered fill, the risk of settlements exceeding predictions in

    the longer term does not appear to be significant, given the

    settlement trends presented in this case study. The settlement data

    show the benefits of allowing deep fill time (preferably up to 2

    years post-filling) before commencement of construction.

    The laboratory test data may be of use for assessments where fill

    is sourced from sedimentary rock, similar in nature to the

    sandstone and shale of the Sydney region and compacted to at

    least 98% SMDD and moisture content near SOMC, determinedin accordance with AS1289.5.1.1 (Standards Australia, 1993).

    Further testing would be of value to provide additional data to

    test the relationship between pre- and post-saturation and plasti-

    city index. Aspects of the test methodology should be developed

    to consider the potential for drying of samples before saturation

    and the impact of friction in the test cells.

    Further long-term monitoring of filled sites would be of benefit to

    assess whether the deviation from a linear creep rate with log

    time is common and, if there is a deviation, at what point in time

    does the trend line flatten.

    AcknowledgementsThe author would like to thank Austral Brick Pty Ltd for allowing

    the data on laboratory testing and site settlement monitoring to

    be used in this paper.

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