ek03 diploma teknologi kejuruteraan pembuatan … · 2018. 4. 13. · diploma teknologi...

Pusat Latihan Teknologi Tinggi (ADTEC) Shah Alam

STRUKTUR KURIKULUM

&

COURSE SUMMARY (CS)

EK03

DIPLOMA TEKNOLOGI

KEJURUTERAAN

PEMBUATAN (PEMESINAN)

Kemaskini 19hb September 2017

MQA/FA4562/EK03/22014/P3

of 107 EK03 Diploma Teknologi Kejuruteraan Pembuatan (Pemesinan)

MQA/FA4562/EK03/22014/P3


PENGESAHAN

EK03 DIPLOMA TEKNOLOGI KEJURUTERAAN PEMBUATAN (PEMESINAN)

DISCIPLINE CORE

Dengan ini adalah DISAHKAN silibus Discipline Core bagi program peringkat

Diploma Teknologi Kejuruteraan Pembuatan (Pemesinan) telah dikajisemula

dan disemak oleh Ketua Jabatan Operasi Latihan (Mekanikal) dan Ketua Kluster

(Pembuatan & Pengeluaran Automotif), ADTEC Shah Alam pada 19hb

September 2017 untuk dikemukakan kepada Pengurusan Tertinggi, ADTEC

Shah Alam untuk tujuan kelulusan pemakaian.


MQA/FA4562/EK03/22014/P3


KELULUSAN


DISCIPLINE CORE

Dengan ini adalah DILULUSKAN silibus Discipline Core bagi program Diploma

Teknologi Kejuruteraan Pembuatan (Pemesinan) pada 19hb September 2017

untuk tujuan pemakaian.


MQA/FA4562/EK03/22014/P3


PENGESAHAN


DISCIPLINE CORE

Dengan ini adalah DISAHKAN silibus Discipline Core bagi program peringkat

Diploma Teknologi Kejuruteraan Pembuatan (Pemesinan) telah dikajisemula

dan disemak oleh Ahli Jawatankuasa Penasihat Teknikal (TAC) pada 28hb Mac

2017.


MQA/FA4562/EK03/22014/P3


SENARAI BENGKEL

Nama Bengkel : Bengkel Pemurnian Silibus Diploma Teknologi Kejuruteraan

dan Penyeragaman Format Program : EK03 Diploma Teknologi Pembuatan (Pemesinan) Tarikh Bengkel : 18hb sehingga 20hb Disember 2013 Tempat Bengkel : Pusat Latihan Teknologi Tinggi (ADTEC) Shah Alam

Timbalan Pengarah Pn. Norhuda binti Salim Urusetia Pn. Hasfanorbitahayati Binti Ibrahim Star Pn. Idharoyani Binti Abd Rahim Ketua Jabatan Operasi Latihan (Mekanikal) En. Vickneswaran a/l Shanmugam Ketua Kluster (Pembuatan & Pengeluaran Automotif) En. Adnan bin Abdullah Pensyarah En. Mohd Faizol bin Ahmad En. Mohd Azmi bin Abd. Rahman En. Hemi Azwan bin Ikhwan En. Shaharuddin bin Abd. Rahman En. Mohamad Rizal bin Razali En. Mohd Faizal bin Arshad Pn. Aslina binti Anis


MQA/FA4562/EK03/22014/P3


Nama Bengkel : Bengkel Pemurnian Silibus Diploma Teknologi Kejuruteraan dan Penyeragaman Format

Program : EK03 Diploma Teknologi Pembuatan (Pemesinan) Tarikh Bengkel : 29hb Mac 2016 Tempat Bengkel : Pusat Latihan Teknologi Tinggi (ADTEC) Shah Alam

Timbalan Pengarah Pn. Norhuda binti Salim Urusetia Pn. Hasfanorbitahayati Binti Ibrahim Star Pn. Idharoyani Binti Abd Rahim Ketua Jabatan Operasi Latihan (Mekanikal) En. Johari Bin Yahaya Ketua Kluster (Pembuatan & Pengeluaran Automotif) En. Adnan bin Abdullah Pensyarah En. Norakmal Bin Maamor Pn. Aslina Binti Anis En. Mohd Faizol Bin Ahmad En. Mohd Rasadan Bin Hashim En. Rizal Bin Isa En. Hemi Azwan Bin Ikhwan En. Mohd Azmi Bin Abd Rahman En. Asmadi Bin Maelah


MQA/FA4562/EK03/22014/P3


Nama Bengkel : Bengkel Pemurnian Silibus Diploma Teknologi Kejuruteraan Pembuatan (Pemesinan) & Ko-Kurikulum Bil. 4/2016

Program : EK03 Diploma Teknologi Pembuatan (Pemesinan) Tarikh Bengkel : 7hb & 8hb Disember 2016 Tempat Bengkel : Pusat Latihan Teknologi Tinggi (ADTEC) Shah Alam

Timbalan Pengarah II En. Suhaimi Bin Ahmad Urusetia Pn. Hasfanorbitahayati Binti Ibrahim Star Pn. Azana Hafizah Binti Mohd Aman Pn. Idharoyani Binti Abd Rahim Ketua Jabatan Operasi Latihan (Mekanikal) En. Johari Bin Yahaya Ketua Kluster (Pembuatan & Pengeluaran Automotif) En. Adnan bin Abdullah Pensyarah Pn. Aslina Binti Anis En. Mohd Faizol Bin Ahmad En. Norakmal Bin Maamor En. Mohd Rasadan Bin Hashim En. Rizal Bin Isa En. Ahmad Nizam Bin Yaacob En. Hemi Azwan Bin Ikhwan En. Mohd Azmi Bin Abd Rahman En. Asmadi Bin Maelah Pn. Maria Mahyon Binti Mokhtar En. Syed Rashdan Bin Syed Mubarak En. Raja Syahrizal Bin Raja Md Yatim


MQA/FA4562/EK03/22014/P3


Nama Bengkel : Mesyuarat Jawatankuasa Pelaksana Jaminan Kualiti Bil 2/2017

Tarikh Bengkel : 7hb Mac 2017 Tempat Bengkel : Pusat Latihan Teknologi Tinggi (ADTEC) Shah Alam Pengarah En. Zuraka Bin Yusof Timbalan Pengarah Pn. Rosnoizam Binti Abd Majid En. Suhaimi Bin Ahmad Urusetia Pn. Hasfanorbitahayati Binti Ibrahim Star Pn. Azana Hafizah Binti Mohd Aman Pn. Idharoyani Binti Abd Rahim Ahli En. Johary bin Yahaya Cik Syarifah Dora Bt Syed Abdul Bahri Pn. Mazura Bt Dollah En. Asmadi Bin Maelah En. Hemi Azwan Bin Ikhwan En. Syukri Bin Che Hassan En. Adnan Bin Abdullah Pensyarah Pn. Aslina Binti Anis En. Mohd Faizol Bin Ahmad En. Norakmal Bin Maamor En. Rizal Bin Isa Pn. Maria Mahyon Binti Mokhtar En. Syed Rashdan Bin Syed Mubarak En. Mohd Rasadan Bin Hashim En. Ahmad Nizam Bin Yaacob En. Mohd Azmi Bin Abd Rahman


MQA/FA4562/EK03/22014/P3


Nama Bengkel : Mesyuarat Pembentangan Silibus Bersama Ahli Jawatankuasa Penasihat Teknikal Bil 1/2017

Tarikh Bengkel : 28hb Mac 2017 Tempat Bengkel : Pusat Latihan Teknologi Tinggi (ADTEC) Shah Alam Pengarah En. Zuraka Bin Yusof Timbalan Pengarah Pn. Rosnoizam Binti Abd Majid En. Suhaimi Bin Ahmad Urusetia Pn. Hasfanorbitahayati Binti Ibrahim Star Pn. Azana Hafizah Binti Mohd Aman Pn. Idharoyani Binti Abd Rahim Panel Penilai Prof Madya Dr Jamaluddin Bin Mahmud En. Ahmad Azhar Bin Wagiran Ahli En. Johary Bin Yahaya En. Shukri Bin Che Hassan En. Mior Md Saleh Bin Mior Yusoff Cik Syarifah Dora Binti Syed Abdul Bahri Pn. Mazura Binti Dollah En. Asmadi Bin Maelah En. Hemi Azwan Bin Ikhwan En. Adnan Bin Abdullah Pensyarah Pn. Aslina Binti Anis En. Norakmal Bin Maamor En. Ahmad Nizam Bin Yaacob Pn. Maria Mahyon Binti Mokhtar


MQA/FA4562/EK03/22014/P3


Nama Bengkel : Mesyuarat Maklum Balas Penilaian Program Diploma Teknologi Kejuruteraan Pembuatan (Pemesinan)(MQA/FA 4562) Tarikh Bengkel : 19hb September 2017 Tempat Bengkel : Pusat Latihan Teknologi Tinggi (ADTEC) Shah Alam Pengarah En. Zuraka Bin Yusof Timbalan Pengarah Pn. Rosnoizam Binti Abd Majid Urusetia Pn. Hasfanorbitahayati Binti Ibrahim Star Pn. Azana Hafizah Binti Mohd Aman Pensyarah En. Hemi Azwan Bin Ikhwan Pn. Maria Mahyon Binti Mokhtar


MQA/FA4562/EK03/22014/P3


VISI DAN MISI JABATAN

VISI

Untuk menjadi sebuah institut peneraju utama dalam menghasilkan tenaga kerja

yang berpengetahuan, berkemahiran, beretika dan berdaya saing.

MISI Melahirkan juruteknologi kejuruteraan yang bersahsiah mulia dan berdaya saing di

arena global melalui penyediaan latihan teknikal dan peningkatan pengetahuan

serta kemahiran sejajar dengan perubahan teknologi menggunakan segala sumber

yang ada secara optima.


MQA/FA4562/EK03/22014/P3


STRUKTUR KURIKULUM


MQA/FA4562/EK03/22014/P3


PROGRAMME EDUCATIONAL OBJECTIVE (PEO)

1. To produce Engineering Technologist who are competent and able to apply

principle of science and engineering to solve current problems in engineering technology fields. (Untuk melahirkan Teknolojis Kejuruteraan yang berkemahiran dan mampu mengaplikasikan prinsip sains dan kejuruteraan bagi menyelesaikan masalah-masalah dalam bidang Teknologi Kejuruteraan.)

2. To produce Engineering Technologist who are creative and innovative in

research and development to meet the needs of the nation (Untuk melahirkan Teknolojis Kejuruteraan yang kreatif dan inovatif dalam kajian dan pembangunan untuk menepati keperluan negara.)

3. To produce Engineering Technologist who can function in team environments,

communicate effectively and demonstrate leadership qualities (Untuk melahirkan Teknolojis Kejuruteraan yang boleh berfungsi dalam suasana berkumpulan, berkomunikasi secara efektif dan memiliki ciri-ciri kepimpinan.)

4. To produce Engineering Technologist who are responsible to the creator, nation and society, being ethical in discharging their duties and have high moral values (Untuk melahirkan Teknolojis Kejuruteraan yang bertangungjawab terhadap tuhan, negara dan masyarakat, beretika dalam menjalankan tugas dan memegang kepada nilai moral dan etika yang tinggi.)

5. To produce Engineering Technologist who are able to exhibit a desire in lifelong

learning through continuous technical training and professional development (Untuk melahirkan Teknolojis Kejuruteraan yang mampu menonjolkan sifat pembelajaran sepanjang hayat menerusi latihan teknikal dan pembangunan profesional.)


MQA/FA4562/EK03/22014/P3


MAPPING PLO VS PEO

PEO 1 PEO 2 PEO 3 PEO 4 PEO 5

Ability to acquire and apply knowledge of science and engineering

fundamentals in Manufacturing (Machining) engineering and related areas.

Berkebolehan untuk memiliki dan mengaplikasikan pengetahuan asas

sains dan kejuruteraan Pembuatan (Pemesinan) dan bidang yang

berkaitan.

Ability to apply technical competence in Manufacturing (Machining)

engineering and related disciplines.

Berkebolehan untuk mengaplikasikan kecekapan teknikal dalam bidang

kejuruteraan Pembuatan (Pemesinan) dan bidang yang berkaitan.

Ability to identify, formulate and solve Manufacturing (Machining)

engineering related problems.

Berkebolehan untuk mengenalpasti, merumus dan menyelesaikan

masalah berkaitan kejuruteraan Pembuatan (Pemesinan).

Ability to utilize a systems approach to design and evaluate operational

performance.

Berkebolehan untuk merekabentuk dan menilai prestasi operasi dengan

menggunakan kaedah bersesuaian.

Ability to communicate effectively with both technical and society

Berkebolehan untuk berkomunikasi secara efektif dalam kumpulan

teknikal dan masyarakat

Ability to function effectively as an individual and as members or leaders in

diverse technical teams.

Berkebolehan untuk berfungsi secara efektif sebagai individu dan

sebagai ahli atau ketua dalam pelbagai pasukan teknikal.

Demonstrate an understanding of professional ethics, responsibilities and

norms of engineering technology practices.

Mengamalkan etika professional, tanggungjawab dan norma amalan

teknologi kejuruteraan.

Recognizing the need to undertake lifelong learning and having

entrepreneurship vision.

Kesedaran menjalani pembelajaran sepanjang hayat dan mempunyai

visi keusahawanan .

C Cognitive

P Psychomotor

A Affective

CS Communication Skill

CT Critical Thinking

PS Problem Solving

LS Leadership Skill

MP Moral and Professional Ethics

LL Life-long Learning

EN Entrepreneurship

TS Teamwork Skill

PLO 1 C x

PLO 2 C & P x

PLO 4 C & P x

PLO 3C, P &

A[CT][PS]

PLO 5 A[CS]

x

C, P & A

[TS][LS]x

x

PLO 7 A[MP]

x

PLO 6

x

PLO 8 A [LL][EN]

PLO NO DOMAINPROGRAMME LEARNING OUTCOMES

PEO NO

PROGRAMME : DIPLOMA IN MANUFACTURING (MACHINING) ENGINEERING TECHNOLOGY


MQA/FA4562/EK03/22014/P3


MAPPING PLO VS MQF DOMAIN


D1 D2 D3 D4 D5 D6 D7 D8

1 PLO 1 X

2 PLO 2 X X

3 PLO 3 X X X

4 PLO 4 X X X

5 PLO 5 X X

6 PLO 6 X

7 PLO 7 X X

8 PLO 8 X X

NO PLO NO

MQF DOMAIN NO

NO

D1

D2

D3

D4

D5

D6

D7

D8

Scientific methods, critical thinking and problem solving skills

Lifelong learning and information management skills

Entrepreneurship and managerial skills

MQF LEARNING OUTCOME DOMAIN

Knowledge

Practical skills

Social skills and responsibilities

Ethics, professionalism and humanities

Communication, leadership and team skills

MALAYSIA QUALIFICATION FRAMEWORK (MQF) DOMAIN


MQA/FA4562/EK03/22014/P3


LIST OF COURSES BY CLASSIFICATION

COURSE CODE COURSE TITLE CREDIT REMARK SME

GSI 1111 / GSM 1121 Islamic Education 1 / Morale Education 1 1Mohd Azrin bin Johari / Tharmindran

a/l Subramaniam


a/l Subramaniam


a/l Subramaniam

GSE 1131 English 1 1 Mohamed Suffian bin Jamaluddin



GSK 1361 Co-Curriculum 1 1 No Examination Penyelaras Ko-Kurikulum

GSK 2361 Co-Curriculum 2 1Pre-Requisite GSK1361 Co-

Curriculum 1, No ExaminationPenyelaras Ko-Kurikulum

GSC 1371 Computer Application 1 No Examination Azana Hafizah binti Mohd Aman

9

10

GCM 1142 Elementary Mathematics 2 Ezan Bin Abu Sairin

GCM 2142 Calculus 2Pre-Requisite GCM 1142

Elementary MathematicsEzan Bin Abu Sairin

GCM 3142 Statistics 2 Ezan Bin Abu Sairin

GCS 1152 Physics 1 2 Hani Syazwana Binti Zainii

GCS 2152 Physics 2 2 Pauziah Binti Salleh

GCE 4381 eEntrepreneurship 1 No Examination Ahmad Nizam Bin Yaacob

GCO 3312 Occupational Safety, Health & Environment 2 Sharifah Dora Binti Syed Abdul Bahri

GCD 1222 Engineering Drawing 1 2 Raja Syahrizal Bin Raja Md Yatim

GCD 2232 Engineering Drawing 2 2Pre-Requisite GCD 1222

Engineering Drawing 1Norakmal Bin Maamor

9

17

TOTAL COURSES

TOTAL CREDIT

COMPULSORY MODULE (9 - 15 Credit)


COMMON CORE (9 - 22 Credit)

TOTAL COURSES

TOTAL CREDIT


MQA/FA4562/EK03/22014/P3


COURSE CODE COURSE TITLE CREDIT REMARK SME

DMM 1313 Metrology 3 Raja Syahrizal Bin Raja Md Yatim

DMM 1322 Workshop Practice 2 Aslina Binti Anis

DMM 1332 Metallurgy 2 Mohd Faizol Bin Ahmad

DMM 2313 Turning Operation 3 Norakmal Bin Maamor

DMM 2323 Milling Operation 3 Aslina Binti Anis

DMM 2333 Grinding Operation 3 Maria Mahyon Binti Mokhtar

DMM 3312 Pneumatic And Hydraulic 2 Mohd Rasadan Bin Hashim

DMM 3322 Machine Maintenance 2 Mohd Faizol Bin Ahmad

DMM 3333 CNC Turning 3Pre-Requisite DMM 2323

Turning Operation Mohd Faizol Bin Ahmad

DMM 3343 CNC Milling 3Pre-Requisite DMM 2333

Milling Operation Aslina Binti Anis

DMM 4312 Principle Of Electrical And Electronic 2 Rizal Bin Isa

DMM 4322 Project Management 2 Ahmad Nizam Bin Yaacob

DMM 4333 Product Design And Development 3Pre-Requisite GCD 2232

Engineering Drawing 2Maria Mahyon Binti Mokhtar

DMM 4342 CNC Grinding 2Pre-Requisite DMM 2313

Grinding OperationHemi Azwan Bin Ikhwan

DMM 4353 Electrical Discharge Machining (EDM) 3 Syed Rashdan Bin Syed Mubarak

DMM 4362 Manufacturing Improvement 2 Mohd Faizol Bin Ahmad

DMM 5313 Computer Aided Manufacturing (CAM) 3 Mohd Azmi Bin Abd Rahman

DMM 5322 Manufacturing Technology 2 Ahmad Nizam Bin Yaacob

DMM 5333 Jig and Fixtures 3 Mohd Faizol Bin Ahmad

19

48

DFP 4211 Final Year Project 1 1 4 Pengurus Program

DFP 5215 Final Year Project 2 5Pre-Requisite DFP 4211 Final

Year Project 1Pengurus Program

2

6

DIT 6210 Industrial Training 10 6 Pengurus Program

1

10

40

91


FINAL YEAR PROJECT

INDUSTRIAL TRAINING

DISCIPLINE CORE (36 - 50 Credit)

TOTAL COURSES

TOTAL CREDIT

TOTAL COURSES

TOTAL CREDIT

TOTAL COURSES

TOTAL

TOTAL CREDIT

TOTAL CREDIT

TOTAL COURSES


MQA/FA4562/EK03/22014/P3


LIST OF COURSES BY SEMESTER

SEMESTER COURSE CODE COURSE TITLE CREDIT CLASSIFICATION REMARK

GSI 1111 / GSM 1121 Islamic Education 1 / Morale Education 1 1 C

GSE 1131 English 1 1 C

GSK 1361 Co-Curriculum 1 1 C No Examination

GSC 1371 Computer Application 1 C No Examination

GCM 1142 Elementary Mathematics 2 CC

GCS 1152 Physics 1 2 CC

GCD 1222 Engineering Drawing 1 2 CC

DMM 1313 Metrology 3 DC

DMM 1322 Workshop Practice 2 DC

DMM 1332 Metallurgy 2 DC

10

17



GSK 2361 Co-Curriculum 2 1 CPre-Requisite GSK1361 Co-

Curriculum 1, No Examination

GCM 2142 Calculus 2 CCPre-Requisite GCM 1142

Elementary Mathematics

GCS 2152 Physics 2 2 CC

GCD 2232 Engineering Drawing 2 2 CCPre-Requisite GCD 1222

Engineering Drawing 1

DMM 2313 Turning Operation 3 DC

DMM 2323 Milling Operation 3 DC

DMM 2333 Grinding Operation 3 DC

9

18



GCM 3142 Statistics 2 CC

GCO 3312 Occupational Safety, Health & Environment 2 CC

DMM 3312 Pneumatic And Hydraulic 2 DC

DMM 3322 Machine Maintenance 2 DC

DMM 3333 CNC Turning 3 DCPre-Requisite DMM 2323 Turning

Operation

DMM 3343 CNC Milling 3 DCPre-Requisite DMM 2333 Milling

Operation

8

17


1

TOTAL COURSES

TOTAL CREDITS

2

TOTAL COURSES

TOTAL CREDITS

3

TOTAL COURSES

TOTAL CREDITS


MQA/FA4562/EK03/22014/P3


SEMESTER COURSE CODE COURSE TITLE CREDIT CLASSIFICATION REMARK

GCE 4381 eEntrepreneurship 1 CC No Examination

DMM 4312 Principle Of Electrical & Electronic 2 DC

DMM 4322 Project Management 2 DC

DMM 4333 Product Design And Development 3 DCPre-Requisite GCD 2232

Engineering Drawing 2

DMM 4342 CNC Grinding 2 DCPre-Requisite DMM 2313

Grinding Operation

DMM 4353 Electrical Discharge Machining (EDM) 3 DC

DMM 4362 Manufacturing Improvement 2 DC

DFP 4211 Final Year Project 1 1 FYP

8

16

DMM 5313 Computer Aided Manufacturing (CAM) 3 DC

DMM 5322 Manufacturing Technology 2 DC

DMM 5333 Jig And Fixtures 3 DC

DFP 5215 Final Year Project 2* 5 FYPPre-Requisite DFP 4211 Final

Year Project 1

4

13

DIT 6210 Industrial Training* 10 IT

1

10

SEMESTER TOTAL COURSE TOTAL CREDIT

1 10 17

2 9 18

3 8 17

4 8 16

5 4 13

6 1 10

GRAND

TOTAL (min

90 Credit)

40 91


4

TOTAL COURSES

TOTAL CREDITS

Note: * - Courses evaluation by course work only.

SUMMARY OF CREDIT HOUR FOR EACH SEMESTER

5

TOTAL COURSES

TOTAL CREDITS

6 TOTAL COURSES

TOTAL CREDITS


MQA/FA4562/EK03/22014/P3


MAPPING COURSES VS PROGRAMME LEARNING OUTCOMES (PLO)

PEO4 PEO5

1 2 3 4 5 6 7 8

1 GSI 1111 Islamic Education 1 x

2 GSM 1121 Morale Education 1 x

3 GSE 1131 English 1 x x x

4 GSK 1361 Co-Curriculum 1 x x x x

5 GSC 1371 Computer Application x x x

6 GCM 1142 Elementary Mathematics x x

7 GCS 1152 Physics 1 x x

8 GCD 1222 Engineering Drawing 1 x x

9 DMM 1313 Metrology x x

10 DMM 1322 Workshop Practice x x

11 DMM 1332 Metallurgy x x



3 GSE 2131 English 2 x x x

4 GSK 2361 Co-Curriculum 2 x x x x

5 GCM 2142 Calculus x x

6 GCS 2152 Physics 2 x x

7 GCD 2232 Engineering Drawing 2 x x

8 DMM 2323 Turning Operation x x

9 DMM 2333 Milling Operation x x

10 DMM 2313 Grinding Operation x x



3 GSE 3132 English 3 x x x x x

4 GCM 3142 Statistics x x

5 GCO 3312 Occupational Safety, Health & Environment x x

6 DMM 3312 Pneumatic And Hydraulic x x x

7 DMM 3322 Machine Maintenance x x x

8 DMM 3333 CNC Turning x x

9 DMM 3343 CNC Milling x x

1 GCE 4381 eEntrepreneurship x x

2 DMM 4312 Princple Of Electrical And Electronic x x x

3 DMM 4322 Project Management x x x

4 DMM 4333 Product Design And Development x x

5 DMM 4342 CNC Grinding x x

6 DMM 4353 Electrical Discharge Machining (EDM) x x

7 DMM 4362 Manufacturing Improvement x x x

8 DFP 4211 Final Year Project 1 x x

1 DMM 5313 Computer Aided Manufacturing (CAM) x x x

2 DMM 5322 Manufacturing Technology x x x

3 DMM 5333 Jig And Fixtures x x x

4 DFP 5215 Final Year Project 2 x x x x x x

6 1 DIT 6210 Industrial Training x x x x x x x x

35 18 24 8 9 4 5 5

32.4% 16.7% 22.2% 7.4% 8.3% 3.7% 4.6% 4.6%PERCENTAGE

SEMESTER COURSE CODE COURSE TITLE


TOTAL

1

2

3

4

5

PEO1 PEO2 PEO3

NO


MQA/FA4562/EK03/22014/P3


STUDENT LEARNING TIME (SLT) MATRIX

Lectu

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Tu

tori

al

Pra

cti

cal

Assig

nm

en

t

Qu

iz

Pre

sen

tati

on

(Th

eo

ry)

Pre

sen

tati

on

(Pra

cti

cal)

Pro

ject

Rep

ort

Test

(Th

eo

ry)

Test

(Pra

cti

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Th

eo

ry

Pra

cti

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Lectu

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Tu

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Pra

cti

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Assig

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Qu

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Pre

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(Th

eo

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Pre

sen

tati

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(Pra

cti

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Pro

ject

Rep

ort

Test

(Th

eo

ry)

Test

(Pra

cti

cal)

Th

eo

ry

Pra

cti

cal

1 GSI 1111 Islamic Education 1 1 1 16 0 0 1 2 2 12 2 1 2 2 40 1.00 1



1 GSM 1121 Morale Education 1 1 1 16 0 0 1 1 2 12 2 2 2 2 40 1.00 1

2 GSM 2121 Morale Education 2 1 1 16 0 0 1 1 2 12 2 2 2 2 40 1.00 1

3 GSM 3121 Morale Education 3 1 1 16 0 0 1 1 1 2 12 2 2 1 2 40 1.00 1

1 GSE 1131 English 1 1 1 16 0 0 1 1 2 13 2 2 1 2 40 1.00 1

2 GSE 2131 English 2 1 1 16 0 0 1 1 2 13 2 2 1 2 40 1.00 1

3 GSE 3132 English 3 2 2 32 0 0 2 1 2 34 3 4 1 1 80 2.00 2

1 GSK 1361 Co-Curriculum 1 1 0 0 0 0 0.00 1

2 GSK 2361 Co-Curriculum 2 1 0 0 0 0 0.00 1

1 GSC 1351 Computer Application 1 0.38 0.68 6 0 22 1 1 1 1 6 1 1 1 40.76 1.02 1

1 GCM 1142 Elementary Mathematics 2 2 0.375 32 12 0 1 1 2 2 32 1 1 4 4 92 2.30 2

2 GCM 2142 Calculus 2 2 0.375 32 12 0 1 1 2 2 32 1 1 4 4 92 2.30 2

3 GCM 3142 Statistics 2 2 0.375 32 12 0 1 1 2 2 32 1 1 4 4 92 2.30 2

1 GCS 1152 Physics 1 2 2 0.375 32 12 0 2 1 2 2 32 2 1 2 4 92 2.30 2

2 GCS 2152 Physics 2 2 2 0.375 32 12 0 2 1 2 2 32 2 1 2 4 92 2.30 2

4 GCE 4381 eEntrepreneurship 1 1 16 0 0 1 1 14 2 2 2 2 40 1.00 1

3 GCO 3312 Occupational Safety, Health & Environment 2 2 32 0 0 1 1 2 2 2 20 7 3 3 3 4 80 2.00 2

1 GCD 1222 Engineering Drawing 1 2 2 0 0 64 1 1 5 5 1 1 1 1 1 81 2.03 2

2 GCD 2232 Engineering Drawing 2 2 2 0 0 64 1 1 3 3 4 1 1 1 1 80 2.00 2

CREDIT

(SLT/40)

CREDIT

VALUE

COMPULSORY MODULE (9 - 15 Credit)

COMMON CORE (9 - 22 Credit)

Revision &

PreparationAssessment Preparation

Final Exam

Preparation

Pra

cti

cal

(1 c

red

it =

2 h

ou

rs) Final Exam

FACE TO FACELEARNING HOUR

PER WEEK

Contact Hour Assessment Type


NON FACE TO FACE

SLT

SE

ME

ST

ER

COURSE CODE COURSE TITLE

CR

ED

IT

Lectu

re

(1 c

red

it =

1 h

ou

r)

Tu

tori

al

(1 c

red

it =

2 h

ou

rs)


MQA/FA4562/EK03/22014/P3


Lectu

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(Th

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Pre

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Pro

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Rep

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Test

(Th

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Test

(Pra

cti

cal)

Th

eo

ry

Pra

cti

cal

Lectu

re

Tu

tori

al

Pra

cti

cal

Assig

nm

en

t

Qu

iz

Pre

sen

tati

on

(Th

eo

ry)

Pre

sen

tati

on

(Pra

cti

cal)

Pro

ject

Rep

ort

Test

(Th

eo

ry)

Test

(Pra

cti

cal)

Th

eo

ry

Pra

cti

cal

1 DMM 1313 Metrology 3 1 2 16 0 64 1 1 1 2 2 2 8 3 3 4 4 2 5 2 120 3.00 3

1 DMM 1322 Workshop Practice 2 0.5 1.75 8 0 56 2 1 2 8 3 2 82 2.05 2

1 DMM 1332 Metallurgy 2 1 1 16 0 32 2 2 6 2 14 2 2 2 80 2.00 2

2 DMM 2313 Turning Operation 3 1 2 16 0 64 1 2 2 4 3 16 4 2 4 2 120 3.00 3

2 DMM 2323 Milling Operation 3 1 2 16 0 64 1 2 2 4 3 16 4 2 4 2 120 3.00 3

2 DMM 2333 Grinding Operation 2 1 2 16 0 64 1 2 2 4 3 16 4 2 4 2 120 3.00 3

3 DMM 3312 Pneumatic And Hydraulic 2 1 1 16 0 32 1 1 2 2 2 6 14 1 1 2 80 2.00 2

3 DMM 3322 Machine Maintenance 2 1 1 16 0 32 1 1 1 3 2 10 2 2 3 3 4 80 2.00 2

3 DMM 3333 CNC Turning 3 1 2 16 0 64 1 1 3 2 3 16 4 4 6 120 3.00 3

3 DMM 3343 CNC Milling 3 1 2 16 0 64 1 2 1 3 3 16 4 2 4 116 2.90 3

4 DMM 4312 Principle Of Electrical And Electronic 2 1 1 16 0 32 1 1 1 1 2 8 2 2 4 4 4 2 80 2.00 2

4 DMM 4322 Project Management 2 1 1 16 0 32 2 1 1 2 2 4 8 3 4 2 3 80 2.00 2

4 DMM 4333 Product Design And Development 3 1 2 16 0 64 1 3 2 6 16 6 3 3 120 3.00 3

4 DMM 4342 CNC Grinding 2 1 1 16 0 32 4 1 3 2 16 2 2 2 80 2.00 2

4 DMM 4353 Electrical Discharge Machining (EDM) 3 1 2 16 0 64 1 2 2 3 2 16 4 4 2 4 120 3.00 3

4 DMM 4362 Manufacturing Improvement 2 1 1 16 0 32 1 3 1 2 2 16 2 1 2 1 1 80 2.00 2

5 DMM 5313 Computer Aided Manufacturing (CAM) 3 1 2 16 0 64 1 2 1 4 2 16 4 6 2 2 120 3.00 3

5 DMM 5322 Manufacturing Technology 2 1 1 16 0 32 2 1 1 3 2 16 1 3 1 2 80 2.00 2

5 DMM 5333 Jig And Fixtures 3 1 2 16 0 64 1 3 1 3 2 3 16 3 2 2 2 2 120 3.00 3

4 DFP 4211 Final Year Project 1 1 1 0 0 32 1 3 4 1

5 DFP 5215 Final Year Project 2 5 5 0 0 160 5 5 20 10 5

6 DIT 6210 Industrial Training 10 0 0 0 10

91.00

SE

ME

ST

ER

COURSE CODE COURSE TITLE

INDUSTRIAL TRAINING

CR

ED

IT

Lectu

re

(1 c

red

it =

1 h

ou

r)

Tu

tori

al

(1 c

red

it =

2 h

ou

rs)

Pra

cti

cal

(1 c

red

it =

2 h

ou

rs) Final Exam

FACE TO FACELEARNING HOUR

PER WEEK

Contact Hour Assessment Type


NON FACE TO FACE

SLT

TOTAL

CREDIT

(SLT/40)

CREDIT

VALUE

DISCIPLINE CORE (36 - 50 Credit)

FINAL YEAR PROJECT

Revision &

PreparationAssessment Preparation

Final Exam

Preparation


MQA/FA4562/EK03/22014/P3


COURSE SUMMARY (CIS)

DISCIPLINE CORE


MQA/FA4562/EK03/22014/P3


SEMESTER

1


MQA/FA4562/EK03/22014/P3


1. Programme : Diploma In Manufacturing (Machining) Engineering Technology

2. Name Of Course / Module : Metrology

3. Course Code : DMM1313

4. Name(s) Of Academic Staff : RAJA SYAHRIZAL BIN RAJA MD. YATIM

5. Rationale For The Inclusion Of The Course / Module In The Programme

: Science of measurement is a must have knowledge in assuring the product quality because excellent understanding of measurement science reflects excellent quality practice

6. Semester And Year Offered : 1 / 1

7.

Total Student Learning Time (SLT)

Face To Face Total Guided And Independent Learning

L = Lecture T = Tutorial P = Practical O = Others

L T P O

16 0 64 0

8. Credit Value : 3

9. Pre-Requisite (if any) : None

10 Learning Outcomes :

At the end of the module, students will be able to :

CLO 1 - Identify various method of measurement.[PLO1,C1]

CLO 2 - Measure product using verified measuring equipment [PLO3,P3]

CLO 3 - Describe the application of Geometrical Dimensional and Tolerance (GD&T) symbols on the drawing to suit the measurement needs.[PLO1,C2]

11. Transferable Skills :

No Transferable Skill Delivery Assessment

i. Lecture and discussion

Lecture, Practical Assignment, Project, Test

12. Teaching-Learning And Assessment Strategy

:

i. Lecture and discussion ii. Practical iii. Independent study iv. Group assignment v. Information searching


MQA/FA4562/EK03/22014/P3


15. Assessment Methods And Types

No Teaching & Learning Activities

Face To Face (hour)

Non Face To Face (hour)

Student Learning

Time (hour)

A B A + B

i. Lecture 16 8 24

ii. Tutorial

iii. Practical 64 3 67

iv. Assessment (60%)

Types % No. Of

Assessment

a) Assignment 5 1 1 3 4

b) Quiz

c) Presentation (Theory)

d) Presentation (Practical)

e) Project 10 1 1 4 5

f) Report

g) Test (Theory) 20 1 1 4 5

h) Test (Practical) 25 1 2 2 4

v) Final Exam (40%) % No. Of

Final Exam

a) Theory 20 1 2 5 7

b) Practical 20 1 2 2 4

Total 89 31 120

Course Credit ( 120 ÷ 40 = 3.00 ) = 3 CREDIT

16.

Mapping Of The Course / Module To The Programme Aims And Programme Learning Outcomes

:

CLO

Programme Educational Objectives (PEO)

1 2 3 4 5

Programme Learning Outcome (PLO)

1 2 3 4 5 6 7 8

1

2

3

13. Synopsis : This course will provide the knowledge of dimensioning measurement instruments used to determine full compliance to product quality

14. Mode Of Delivery : Lecture, Practical


MQA/FA4562/EK03/22014/P3


17. Content Outline Of The Course / Module And The SLT Per Topic

No. Course Outlines

Face To Face (hour)


Tota

l

Type O

f

Assessm

ent

Lectu

re

Tuto

ria

l

Pra

ctica

l

Assesm

ent

Self

Learn

ing

Assessm

ent

1

MEASUREMENT METHOD 1.1 Introduction of measurement. 1.2 Selection of measuring Instrument 1.3 Measurement error 1.4 Measurement Calibration

3 1 1 5

Final Exam (T),

Test (T)

2

LINEAR LENGTH MEASUREMENT 2.1 Linear scale 2.2 Vernier caliper 2.3 Micrometer 2.4 Height gauge

6 30 4 40

Final Exam

(T&P), Test (T)

3

COMPARATIVE LENGTH MEASUREMENT 3.1 Gauge block 3.2 Dial gauge

2 15 1 18

Final Exam (T),

Test (P)

4

ADVANCED MEASURING APPLICATION 4.1. Surface roughness and contour

measuring technique. 4.2. Roundness measuring technique. 4.3. Universal projector technique. 4.4. Coordinate Measuring Machines

(CMM) technique.

2 11 1 14

Final Exam (T),

Assignment

5

GEOMETRICAL DIMENSIONAL AND TOLERANCE 5.1. Tolerance principle 5.2. Datum system 5.3. Geometrical Tolerance 5.4. Maximum material principle

3 7 4 14

Final Exam (T),

Project

6 Assessment 9 20 29

7 Total 16 0 64 9 11 20 120


MQA/FA4562/EK03/22014/P3


18. Main References :

i. Alan s. Morris and Reza Langari, 2015, Measurement and Instrumentation: Theory and Application Second Edition Academic Press.

ii. Arthur R. Grill, Peter Smid, Steve F. Krar, 2011, Technology of Machine Tools 7th Edition Mc Graw-Hill Education.

iii. Teknologi bengkel mesin (Ibrahim che muda, N. Ramudaram)

19. Other additional information :


MQA/FA4562/EK03/22014/P3



2. Name Of Course / Module : Workshop Practice


4. Name(s) Of Academic Staff : ASLINA BINTI ANIS


:

The course provide the knowledge for student to the perform manufacturing processes using references and various types of marking tools, hand tools and drilling machines so that Work piece is in accordance to the dimensional accuracy and tolerance as per specification.


7.




L T P O

8 0 56 0

8. Credit Value : 2




CLO 1 - Describe hand finishing techniques using bench work hand tools in metal finishing works. [PLO1,C2]

CLO 2 - Construct hand finishing techniques using bench work hand tools in metal finishing works. [PLO2,P3]

CLO 3 - Assemble work piece according to assembly drawing. [PLO2,P4]



i. Hands On Skills Practical Assignment, Project, Test


:

i. Lecture ii. Discussion iii. Practical iv. Group assignment

13. Synopsis : Carry out basic fitting work using various types of marking tools, hand tools and drilling machines so that work piece is in accordance to the dimensional accuracy and tolerance as per specification

14. Mode Of Delivery : Lecture, Practical


MQA/FA4562/EK03/22014/P3




Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture 8 8 16

ii. Tutorial

iii. Practical 56 56


Types % No. Of

Assessment

a) Assignment

b) Quiz



e) Project 30 2 2 3 5

f) Report


h) Test (Practical) 50 1 2 2


Final Exam

a) Theory

b) Practical

Total 69 13 82


16.


:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1

2

3


MQA/FA4562/EK03/22014/P3



No. Course Outlines

Face To Face (hour)


Tota

l

Type O

f

Assessm

ent

Lectu

re

Tuto

ria

l

Pra

ctica

l

Assesm

ent

Self

Learn

ing

Assessm

ent

1

INTRODUCTION TO MACHINE SHOP 1.1 Apply Workshop Safety 1.2 Work safety rule and regulation

2 2

1 5 Test (T&P)

2

HACKSAW FOR METAL CUTTING 2.1 Types, purposes and use of hacksaw

and saw blade 2.2 Carry out Hollow metal cutting 2.3 Carry out Dense metal cutting 2.4 Verify metal cutting Activities

1 3

1 5 Project 1, Test

(T&P)

3

CHISEL APPLICATION 3.1 Types, purposes and use of chisel and

hammer 3.2 Carry out Sheet metal cutting 3.3 Verify metal cutting Activities

1 3

1 5 Project 1, Test (T)

4

FILE APPLICATION 4.1 Types, purposes and use of various

files 4.2 Carry out Filing practical

2 26

2 30 Project 1, Test

(T&P)

5

DRILLING & REAMING 5.1 Types, purposes and use of drilling and

reaming tools 5.2 Carry out Drilling and reaming practical

1 11

1 13 Project 2, Test

(T&P)

6

TAPPING AND THREADING 6.1 Types, purposes and use of taps 6.2 Carry out Tapping / threading practical

1 7

1 9 Project 2, Test

(T&P)

7

COMPONENT ASSEMBLY INSPECTION

7.1 Use measuring instrument

7.2 Confirm product dimension

4

1 5 Test (P)

8 Assessment 5 5 10


MQA/FA4562/EK03/22014/P3


No. Course Outlines

Face To Face (hour)


Tota

l

Type O

f

Assessm

ent

Lectu

re

Tuto

ria

l

Pra

ctica

l

Assesm

ent

Self

Learn

ing

Assessm

ent

9 Total 8 0 56 5 8 5 82


i. Manufacturing Processes (Third Edition), Arun Mittal,H.N. Gupta,R.C. Gupta, Published by New Age International (P), 2014, ISBN 10: 8122436420 / ISBN 13: 9788122436426

ii. Technology Of Machine Tools , Arthur Gill, Peter Smid, Steve Krar, McGraw-Hill Education, 28 Jan 2010 - Technology & Engineering - 944 pages

iii. Mechanical Workshop Practice, Second Edition, K.C. John, Published by PHI Learning, 2010, ISBN 10: 812034166X / ISBN 13: 9788120341661


https://www.abebooks.com/servlet/SearchResults?an=Arun+Mittal%2CH.N.+Gupta%2CR.C.+Gupta&cm_sp=det-_-bdp-_-authorhttps://www.abebooks.com/servlet/SearchResults?an=Arun+Mittal%2CH.N.+Gupta%2CR.C.+Gupta&cm_sp=det-_-bdp-_-authorhttps://www.abebooks.com/products/isbn/9788122436426?cm_sp=bdp-_-9788122436426-_-isbn10https://www.abebooks.com/products/isbn/9788122436426?cm_sp=bdp-_-9788122436426-_-isbn13https://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Arthur+Gill%22https://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Peter+Smid%22https://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Steve+Krar%22https://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Steve+Krar%22https://www.google.com.my/search?tbo=p&tbm=bks&q=subject:%22Technology+%26+Engineering%22&source=gbs_ge_summary_r&cad=0https://www.google.com.my/search?tbo=p&tbm=bks&q=subject:%22Technology+%26+Engineering%22&source=gbs_ge_summary_r&cad=0https://www.abebooks.com/servlet/SearchResults?an=K.C.+John&cm_sp=det-_-bdp-_-authorhttps://www.abebooks.com/products/isbn/9788120341661?cm_sp=bdp-_-9788120341661-_-isbn10https://www.abebooks.com/products/isbn/9788120341661?cm_sp=bdp-_-9788120341661-_-isbn13


MQA/FA4562/EK03/22014/P3



2. Name Of Course / Module : Metallurgy


4. Name(s) Of Academic Staff : MOHD FAIZOL BIN AHMAD


: This course is offered to equip students with the necessary metallurgy knowledge and skills as a preparation to become a technologist.


7.




L T P O

16 0 32 0

8. Credit Value : 2




CLO 1 - Explain the knowledge of engineering material that will be used in machining practice, workshop practice and project by referring to specific materials from the system being used. [PLO1, C2]

CLO 2 - Prepares material that will be used for machining practice and project by referring to specific material from the system. [PLO2, C3]

CLO 3 - Measure of different material with different machining process based on standard data sheet. [PLO2, P3]



i. Problem solving Lecture, Lab Work Assignment, Test


:



MQA/FA4562/EK03/22014/P3




Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture 16 14 30

ii. Tutorial

iii. Practical 32 32


Types % No. Of

Assessment


b) Quiz



e) Project

f) Report




Final Exam

a) Theory 30 1 2 2 4

b) Practical

Total 60 20 80


16.


:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1

2

3

13. Synopsis :

This subject provides the knowledge of fundamentals metallurgy as well as the real-world practices. It includes fundamentals of materials, characteristics, production of the major metal families and types of materials and also common aspects of material testing so that the types of material can be identified.

14. Mode Of Delivery : Lecture, Lab Work


MQA/FA4562/EK03/22014/P3



No. Course Outlines

Face To Face (hour)


Tota

l

Type O

f

Assessm

ent

Lectu

re

Tuto

ria

l

Pra

ctica

l

Assesm

ent

Self

Learn

ing

Assessm

ent

1

INTRODUCTION TO METALLURGY 1.1 Interpret standard metallurgical terms. 1.2 How is Metal Identified

2 1 1 4 Test(T)

2

THE STRUCTURE AND PROPERTIES OF MATERIALS 2.1 Atom arrangement in materials. 2.2 Basic structure of materials. 2.3 Atomic Bonds. 2.4 Properties of material. 2.5 Physical properties of materials.

2 2 2 6 Assignment, Test(T), Final

Exam (T)

3

FERROUS ALLOYS AND NON-FERROUS ALLOY 3.1 Ferrous alloy 3.2 Non-ferrous alloy

3 6 2 11 Assignment,

Test(T) , Test(P), Final Exam (T)

4

HEAT TREATMENT 5.1 Introduction to heat treatment process 5.2 Quenching 5.3 Tempering 5.4 Normalizing and annealing 5.5 Hardenability and surface hardening


Test(P), Test(T), Final Exam (T)

5

MECHANICAL TESTS OF MATERIALS 4.1 Tensile tests 4.2 Impact tests 4.3 Hardness test 4.4 Non-destructive test


Test(T) , Test(P), Final Exam (T)

6

CORROSION OF MATERIALS 6.1 Definition of corrosion 6.2 Corrosion of metal 6.3 Corrosion preventions

2 4 2 8 Assignment, Test(T), Final

Exam (T)


9 Total 16 0 32 12 14 6 80


MQA/FA4562/EK03/22014/P3



i. Fundamentals of Materials Science and Engineering: An Integrated

Approach, Callister, William D., Jr. (2016) 5th Edition, John Wiley & Sons Inc.

ii. Materials Science and Engineering: An Introduction, Callister, William D. Rethwisch, David G. (2013) - 9th Edition - John Wiley & Sons Inc.

iii. Materials: Engineering, Science, Processing and Design; North American Edition, Ashby, Michael F. Shercliff, Hugh Cebon, David (2013) - 3rd Edition, Butterworth Heinemann.

iv. Metallurgy Fundamentals: Ferrous and Nonferrous, Brandt, Daniel A, Warner JC (2009) - 5th Edition, Goodheart Willcox.

v. Engineering Materials: Properties and Selection, Budinski, Kenneth G. Budinski, Michael K. (2009) - 9th Edition, Prentice Hall.


http://opentrolley.com.my/author/callister-william-d-jr-http://opentrolley.com.my/author/callister-william-d-http://opentrolley.com.my/author/callister-william-d-http://opentrolley.com.my/author/rethwisch-david-g-http://opentrolley.com.my/author/ashby-michael-f-http://opentrolley.com.my/author/shercliff-hughhttp://opentrolley.com.my/author/shercliff-hughhttp://opentrolley.com.my/author/budinski-kenneth-g-http://opentrolley.com.my/author/budinski-kenneth-g-


MQA/FA4562/EK03/22014/P3


SEMESTER

2


MQA/FA4562/EK03/22014/P3



2. Name Of Course / Module : Turning Operation

3. Course Code : DMM 2313

4. Name(s) Of Academic Staff : NORAKMAL BIN MAAMOR


:

This course provides knowledge and skills for students to the basic manufacturing process by using manufacturing machine. At the end of this course students should be able to gain basic skills on how to operate the basic turning machine.


7.




L T P O

16 0 64 0

8. Credit Value : 3




CLO 1 - Identify machining activities on lathe machine. [PLO1,C1]

CLO 2 - Organize machine devices and accessories. [PLO3, P4]

CLO 3 - Measure finished product according to detailed drawing. [PLO3,P4]



i. Hands On Skills Lecture and

Practical

Assignment, Project, Test, Final Exam


: i. Lecture ii. Demonstration iii. Individual project

13. Synopsis : This subject introduces to the student on drawing interpretations, machine setup, workpiece setup, tools setup and perform various types of turning process.

14. Mode Of Delivery : Lecture and Practical


MQA/FA4562/EK03/22014/P3




Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture 16 16 32

ii. Tutorial



Types % No. Of

Assessment


b) Quiz



e) Project 20 1 2 2 4

f) Report




Final Exam

a) Theory


Total 92 28 120


16.


:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1

2

3


MQA/FA4562/EK03/22014/P3



No. Course Outlines

Face To Face (hour)


Tota

l

Type O

f

Assessm

ent

Lectu

re

Tuto

ria

l

Pra

ctica

l

Assesm

ent

Self

Learn

ing

Assessm

ent

1

LATHE MACHINE AND ACCESSORIES 1.1 Introduction to lathe machine operation

and safety regulations 1.2 Lathe machine anatomy 1.3 Lathe machine attachment 1.4 Detail drawing interpretation for turning

operation. 1.5 Turning process identified according to

drawing specifications. 1.6 Machine, workpiece and cutting tools

setup

4 4 2 10 Assignment

2

TURNING CUTTING TOOLS 2.1 Type of cutting tools for turning

processes. 2.2 Type of workpiece material. 2.3 Turning cutting tools specification

angle. 2.4 Turning cutting tools grinding

processes. 2.5 Turning cutting tools test cut.

3 12 3 18 Project,

Test(T&P), Final Exam (P)

3

TURNING PARAMETERS 3.1 Spindle speed of turning rotation 3.2 Feed rate for turning 3.3 Depth of cut 3.4 Knurling and threading calculation 3.5 Work process procedure

3 3 2 8

Assignment, Project,


4

TURNING PROCESSES 4.1 Straight turning process 4.2 Step turning process 4.3 Taper cutting process 4.4 Grooving cutting process 4.5 Profile cutting process 4.6 Finished part checking

2 15 3 20 Project,



MQA/FA4562/EK03/22014/P3


No. Course Outlines

Face To Face (hour)


Tota

l

Type O

f

Assessm

ent

Lectu

re

Tuto

ria

l

Pra

ctica

l

Assesm

ent

Self

Learn

ing

Assessm

ent

5

THREADING PROCESSES 5.1 Thread cutting calculation 5.2 Vee thread cutting process 5.3 Square and acme thread cutting

process 5.4 Lead screw thread cutting process 5.5 Multi start thread cutting 5.6 Finished part checking

2 15 3 20 Project, Test(T&P)

6

DRILLING AND BORING PROCESSES 6.1 Drilling and tapping process 6.2 Boring process 6.3 Finished part checking

2 15 3 20 Project, Test(T&P)


8 Total 16 0 64 12 16 12 120


i. Machine Tool Practices, 2014, Richard Kibbe, Warren White

ii. Student Workbook For Technology Of Machine Tools,2010, Steve Krar, Arthur Gill, Peter Smid,

iii. Fundamental Of Machining And Machine Tools,2010, RK Singal



MQA/FA4562/EK03/22014/P3



2. Name Of Course / Module : Milling Operation




:

This course provides knowledge and skills for students to the basic manufacturing process by using manufacturing machine. At the end of this course students should be able to gain basic skills on how to operate the basic manufacturing machine.


7.




L T P O

16 0 64 0

8. Credit Value : 3




CLO 1 - Identify machining activities on milling machine. [PLO1,C1]

CLO 2 - Organise machine devices and accessories. [PLO3, P4]





Practical




13. Synopsis : This subject introduces to students on conventional milling machine such as angular hole drill, reaming, tapping, slotting, blind pocket and gear cutting in accordance to product specification requirements.



MQA/FA4562/EK03/22014/P3




Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture 16 16 32

ii. Tutorial



Types % No. Of

Assessment


b) Quiz



e) Project 20 1 2 2 4

f) Report




Final Exam

a) Theory


Total 92 28 120


16.


:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1

2

3


MQA/FA4562/EK03/22014/P3



No. Course Outlines

Face To Face (hour)


Tota

l

Type O

f

Assessm

ent

Lectu

re

Tuto

ria

l

Pra

ctica

l

Assesm

ent

Self

Learn

ing

Assessm

ent

1

MILLING MACHINE AND ACCESSORIES 1.1 Introduction to milling machine

operation. 1.2 Type of milling machine and

accessories 1.3 Holding devices for tool and workpiece 1.4 Setup Milling machine 1.5 Setup cutting tools and workpiece

4 10 4 18 Assignment, Test

(P)

2

ANGULAR HOLE DRILL, REAMING AND TAPPING 2.1 Workpiece, machine and cutting tools

setup. 2.2 Carry out angular hole drill, reaming

and tapping. 2.3 Finish part check and requirement

4 15 2 21 Project, Test

(T&P)

3

SLOTTING AND BLIND POCKET 3.1 Workpiece, machine and cutting tools

setup. 3.2 Carry out slotting and blind pocket. 3.3 Finish part check and requirement


(T&P)

4

SPUR GEAR AND WORM GEAR 4.1 Workpiece, machine and cutting tools

setup 4.2 Carry out spur gear and worm gear 4.3 Finish part check and requirement

4 20 6 30 Test (T), Final

Exam (P)


6 Total 16 0 64 12 16 12 120


MQA/FA4562/EK03/22014/P3



i. Milling for Home Machinists (Paperback), Harold Hall ‘Published by Fox Chapel Publishing, United States, 2012, ISBN 10: 1565236947 / ISBN 13: 9781565236943

ii. Technology Of Machine Tools , Arthur Gill, Peter Smid, Steve Krar, McGraw-Hill Education, 28 Jan 2010 - Technology & Engineering - 944 pages

iii. Elements of Manufacturing Processes, B.S. Nagendra Parashar,R.K. Mittal, Published by PHI Learning, 2009, ISBN 10: 8120319583 / ISBN 13: 9788120319585


https://www.abebooks.com/servlet/SearchResults?an=Harold+Hall&cm_sp=det-_-bdp-_-authorhttps://www.abebooks.com/products/isbn/9781565236943?cm_sp=bdp-_-9781565236943-_-isbn10https://www.abebooks.com/products/isbn/9781565236943?cm_sp=bdp-_-9781565236943-_-isbn13https://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Arthur+Gill%22https://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Peter+Smid%22https://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Steve+Krar%22https://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Steve+Krar%22https://www.google.com.my/search?tbo=p&tbm=bks&q=subject:%22Technology+%26+Engineering%22&source=gbs_ge_summary_r&cad=0https://www.google.com.my/search?tbo=p&tbm=bks&q=subject:%22Technology+%26+Engineering%22&source=gbs_ge_summary_r&cad=0https://www.abebooks.com/servlet/SearchResults?an=B.S.+Nagendra+Parashar%2CR.K.+Mittal&cm_sp=det-_-bdp-_-authorhttps://www.abebooks.com/servlet/SearchResults?an=B.S.+Nagendra+Parashar%2CR.K.+Mittal&cm_sp=det-_-bdp-_-authorhttps://www.abebooks.com/products/isbn/9788120319585?cm_sp=bdp-_-9788120319585-_-isbn10https://www.abebooks.com/products/isbn/9788120319585?cm_sp=bdp-_-9788120319585-_-isbn13


MQA/FA4562/EK03/22014/P3



2. Name Of Course / Module : Grinding Operation


4. Name(s) Of Academic Staff : MARIA MAHYON BINTI MOKHTAR


:

This course provides knowledge and skills for students to the basic manufacturing process by using manufacturing machine. At the end of this course students should be able to gain basic skills on how to operate the basic manufacturing machine.


7.




L T P O

16 0 64 0

8. Credit Value : 3




CLO 1 - Identify machining activities on various type of grinding machine. [PLO1,C1]

CLO 2 - Organise machine devices and accessories. [PLO3, P4]





Practical




13. Synopsis :

This subject introduces to students on grinding machine accessories selection, grinding process preparation and the techniques of angular surface, form, external cylindrical, internal cylindrical and centerless grinding process in accordance to product specification requirements.



MQA/FA4562/EK03/22014/P3




Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture 16 16 32

ii. Tutorial



Types % No. Of

Assessment


b) Quiz



e) Project 20 1 2 2 4

f) Report




Final Exam

a) Theory


Total 92 28 120


16.


:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1

2

3


MQA/FA4562/EK03/22014/P3



No. Course Outlines

Face To Face (hour)


Tota

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Lectu

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Assessm

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1

TYPE OF GRINDING MACHINE, ACCESSORIES SAFETY AND REGULATION 1.1 Surface grinding machine 1.2 Cylindrical grinding machine 1.3 Centerless grinding machine 1.4 Tool and cutter grinding machine

3 3 6 Assignment, Test

(T)

2

GRINDING WHEEL SETUP 2.1 Type of wheel 2.2 Shape of grind wheel 2.3 Grinding wheel characteristic 2.4 Grinding wheel crack test, balancing,

fixing techniques and dressing/truing


(T&P), Final Exam (P),

3

WORKPIECE SETUP 3.1 Work piece holding and supporting

devices 3.2 Work piece alignment 3.3 Standard setting procedure



4

WORKPIECE GRINDING 4.1 Machine parameters 4.2 Surface grinding process

4.2.1 Surface 4.2.2 Step & Slotting 4.2.3 Angular 4.2.4 Forming 4.2.5 Squaring

4.3 Internal and external grinding process 4.4 Dimension tolerance 4.5 Confirm finished part specification




6 Total 16 0 64 12 16 12 120


MQA/FA4562/EK03/22014/P3



i. Principles of Modern Grinding Technology, Second Edition 2014, W.Brian Rowe

ii. Technology of machine tools seventh edition,steve f.krar , Arthur R. Gill, Peter smid. Copyright 2011



MQA/FA4562/EK03/22014/P3


SEMESTER

3


MQA/FA4562/EK03/22014/P3



2. Name Of Course / Module : Pneumatic And Hydraulic


4. Name(s) Of Academic Staff : MOHD RASADAN BIN HASHIM


:

New generation machine tools use advance actuator for holding and transferring work piece to make machine works automatically. Learning on pneumatics - hydraulics and electro are the basic for student to understand how the machine tools works and operates.


7.




L T P O

16 0 32 0

8. Credit Value : 2




CLO 1 - Describe basic pneumatics, hydraulics and their function. [PLO1, C2]

CLO 2 - Perform basic pneumatics, hydraulics and their function. [PLO2, C2]

CLO 3 - Assemble basic electrical wiring integration with pneumatics and hydraulics components. [PLO3, P3]



i. Hands On Skills Lecture, Lab Work Presentation,

Assignment, Test


:


13. Synopsis : This subject is comprises of knowledge and skill how Pneumatics and Hydraulics system works.


MQA/FA4562/EK03/22014/P3




Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture 16 6 22

ii. Tutorial



Types % No. Of

Assessment


b) Quiz



e) Project

f) Report




Final Exam

a) Theory 20 1 2 2 4

b) Practical 20 1 2 2

Total 56 24 80


16.


:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1

2

3

14. Mode Of Delivery : Lecture, Lab Work


MQA/FA4562/EK03/22014/P3



No. Course Outlines

Face To Face (hour)


Tota

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Lectu

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Self

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Assessm

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1

PNEUMATIC CONTROL SYSTEMS 1.1 Pneumatic system 1.2 Pneumatic generation system and air

distribution 1.3 Pneumatic components 1.4 Standard symbols and Component

Application 1.5 Actuator and valve 1.6 Sensor and One cylinder motion

control 1.7 Components Layout 1.8 Basic Systems of Pneumatic Circuit 1.9 Pressure and Flow Control in Actuator


(P)

2

HYDRAULIC CONTROL SYSTEMS 2.1 Hydraulics system 2.2 Hydraulics Generation System and

Hydraulics oil distribution 2.3 Hydraulics System Components 2.4 Standard symbols and Component

Application 2.5 Actuator and valve 2.6 Sensor and One cylinder motion

control 2.7 Components Layout 2.8 Basic Systems of Hydraulics Circuit 2.9 Pressure and Flow Control in Actuator


(P)

3

ELECTRICAL AND PNEUMATIC – HYDRAULIC INTERFACE 3.1 Basic electrical circuit :- AND, OR, NOT

OR, NOT And, Holding circuit etc. 3.2 Solenoid construction 3.3 Electro-magnetic relay 3.4 Electrical integrated with Pneumatics

and Hydraulics 3.5 Standard symbols and Component

Application

6 12 8 26 Test (T), Final

Exam (T&P)

4 Assessment 8 4 12


MQA/FA4562/EK03/22014/P3


No. Course Outlines

Face To Face (hour)


Tota

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Lectu

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5 Total 16 0 32 8 20 4 80


i. Hydraulics and Pneumatics, Jagadeesha T, I K International

Publishing House Pvt. Ltd, 2015, ISBN10 9384588903

ii. Hydraulics and Pneumatics, Dr a K Bewoor, Repro Knowledgcast

Ltd, 2014, ISBN10 9351641341

iii. Nissan Majaico Pneumatics Notes, Hiroshi Hagiwara 2007.

iv. Nissan majaico Hydraulics Notes, Hiroshi Hagiwara 2007

v. Fundamentals of Pneumatics control engineering. Textbook Festo Didactic, 2002.

vi. Electro-Pneumatics, Learning for Automation Basic Level TP 201Text, 2002.

vii. Book Festo Didactic 2002.

viii. Basic Principles and Components of Fluid Technology, Rexroth Hydraulics, 2002.



MQA/FA4562/EK03/22014/P3



2. Name Of Course / Module : Machine Maintenance




: This course is necessary for student to get the ideas of implementing maintenance activities in manufacturing industry.


7.




L T P O

16 0 32 0

8. Credit Value : 2




CLO 1 - Explain types of maintenance, concepts, principles and techniques of maintenances. [PLO1, C2]

CLO 2 - Perform routine maintenance or preventive maintenance. [PLO2, C2]

CLO 3 - Organize machine troubleshooting standard procedures. [PLO3, P5]



i. Problem analysis Lecture, Practical Presentation,

Assignment, Test


:

i. Lecture and discussion ii. Practical iii. Independent study iv. Group assignment

13. Synopsis :

This subject emphasizes on machine and equipment maintenance. The main purpose of this subject is to give exposure to the students about the importance of maintenance activities in manufacturing industry.



MQA/FA4562/EK03/22014/P3




Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture 16 10 26

ii. Tutorial



Types % No. Of

Assessment


b) Quiz


d) Presentation (Practical) 20 1 1 2 3

e) Project

f) Report




Final Exam

a) Theory 30 1 2 4 6

b) Practical

Total 56 24 80


16.


:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1

2

3


MQA/FA4562/EK03/22014/P3



No. Course Outlines

Face To Face (hour)


Tota

l

Type O

f

Assessm

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Lectu

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Tuto

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Self

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Assessm

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1

INTRODUCTION TO MACHINE MAINTENANCE 1.1 Maintenance objectives 1.2 Trouble shooting technique

1.2.1 Preventive 1.2.2 Corrective

2 2 1 5 Test (T),

Assignment

2

TYPE OF MAINTENANCE TOOLS

2.1 Basic hand tools and measuring gauge

2.2 Pressure gauge

2.3 Multimeter

2.4 Temperature gauge

2.5 Noise detection gauge

2.6 Vibration gauge

2 4 1 7 Final Exam(T),

Test (T&P), Assignment

3

TYPE OF MAINTENANCE CONCEPT, PRINCIPLES AND TECHNIQUES 3.1 Type of maintenance(predictive

maintenance, correction maintenance and schedule maintenance)

3.2 Bath tub concept 3.3 Spare part and material control 3.4 Maintenance safety and health

2 4 1 7

Final Exam(T), Test (T&P), Assignment,

Presentation (P)

4

MAINTENANCE PLANNING 4.1 Machine/equipment manual 4.2 Maintenance schedule 4.3 Log book application


Test (T), Assignment

5

ROUTINE MAINTENANCE INSPECTION 5.1 Normal and abnormal Machine

condition 5.2 Lubricant, greasing application 5.3 Machine cleaning, coolant replacement

technique 5.4 Waste material


Test (T&P), Presentation (P)

6 MAINTENANCE COST 6.1 Selection of in house maintenance and




MQA/FA4562/EK03/22014/P3


No. Course Outlines

Face To Face (hour)


Tota

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out source maintenance 6.2 Selection of part based application,

time and lifespan

7

MINOR AND MAJOR BREAKDOWN TROUBLESHOOTING 7.1 Machine structure diagram 7.2 Adjustment of machine/equipment

functionality and workability

7.3 Breakdown part replacement



8

MAINTENANCE RECORD

8.1 Report writing technique

8.2 Breakdown report


Test (T)


10 Total 16 0 32 8 10 14 80


i. Manual of instruction, 2014,Will Wrighr

ii. Technology of machine tool,2012,Krar Oswald, fourth edition

iii. Project Management & maintenance Engineering ,2013,Abd Rahman Abd Rahim



MQA/FA4562/EK03/22014/P3



2. Name Of Course / Module : CNC Turning




: This course provides knowledge for students to programming and cutting process using CNC Turning.


7.




L T P O

16 0 64 0

8. Credit Value : 3




CLO 1 - Apply CNC programming based on engineering drawing given. [PLO2, C3]

CLO 2 - Operate CNC lathe machine. [PLO3, P3]

CLO 3 - Organize finished product according to standard tolerance specification. [PLO3, P5]



i. Hands On Skills Lecture, Practical Assignment, Test and Final Exam


:

i. Lecture and discussion ii. Practical iii. Group discussion

13. Synopsis :

This module contains the scope of CNC Turning Operation consisting of interpreting part drawing, setting CNC Lathe machine, generate CNC programming, setting workpiece, executing CNC turning operation and finished product.



MQA/FA4562/EK03/22014/P3




Face To Face (hour)


Student Learning

Time (hour)

A B A + B

i. Lecture 16 16 32

ii. Tutorial



Types % No. Of

Assessment


b) Quiz



e) Project

f) Report




Final Exam

a) Theory 20 1 2 6 8


Total 90 30 120


16.


:

CLO


1 2 3 4 5


1 2 3 4 5 6 7 8

1

2

3


MQA/FA4562/EK03/22014/P3



No. Course Outlines

Face To Face (hour)


Tota

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Lectu

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Assessm

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1

CNC PROGRAMMING 1.1 CNC Turning programme 1.2 Type of CNC program 1.3 Absolute and incremental 1.4 Type of control panel 1.5 Programme code 1.6 CNC program storing technique 1.7 Graphics simulation

5 11 4 20 Final Exam (T&P), Assignment, Test

(T&P)

2

CNC LATHE MACHINE SETUP 2.1 Type of CNC Lathe machine 2.2 CNC Lathe machine capacity/sizes 2.3 CNC Lathe machine operation-

computer numerical control 2.4 CNC Lathe machine accessories 2.5 CNC Lathe machine controller 2.6 Machine standard operating procedure 2.7 CNC Lathe machine set up technique

5 15 4 24 Final Exam (T&P),

Test (T&P)

3

WORKPIECE AND TOOL SETUP 3.1 Workpiece holding devices 3.2 Workpiece supporting devices 3.3 Workpiece setting technique 3.4 Workpiece handling technique 3.5 Datum Setting


Test (T&P)

4

CNC LATHE OPERATION 4.1 CNC turning operation 4.2 Cutting speed and feed 4.3 Standard operating procedure 4.4 Cutting technique 4.5 Cutting finishing requirement 4.6 Dimension tolerance 4.7 Cutting lubricant


Test (T&P)

5

FINISHED PRODUCT INSPECTION 5.1 Type of measuring instrument 5.2 Type of gauge measuring 5.3 Instrument and gauge 5.4 Machining finishing 5.5 Component requirement

2 8 3 13 Final Exam (P),

Test (P)


MQA/FA4562/EK03/22014/P3


No. Course Outlines

Face To Face (hour)


Tota

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5.6 Component dimension measurement


7 Total 16 0 64 10 16 14 120


i. CNC system Okuma OSP-U10L Programming manual 2015

ii. Programming of CNC Machine ,Ken Evens 2014

iii. CNC Machining Handbook-Building, Programming and Implementation 2013



MQA/FA4562/EK03/22014/P3



2. Name Of Course / Module : CNC Milling




:

This subject contains the scope of CNC Milling Operation consisting of interpreting part drawing, generating CNC programme, setting CNC Milling machine, setting work piece, executing CNC Mill

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