eaton 5125 rm ups

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Powerware Series

Eaton 5125 Rack-Mount UPS5000/6000 VA

User's Guide

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This product is covered by one or more of the following US Patent numbers: 5177676, 6314007, 6330176,6391489, 6483730, and 6599657.

Requesting a Declaration of ConformityUnits that are labeled with a CE mark comply with the following harmonized standards and EU directives:

S Harmonized Standards: IEC 62040-1-1 and IEC 62040-2; IEC 60950 Third Edition

S EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits

93/68/EEC, Amending Directive 73/23/EEC

89/336/EEC, Council Directive relating to electromagnetic compatibility

92/31/EEC, Amending Directive 89/336/EEC relating to EMC

The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC

Declaration of Conformity, contact:

Eaton Power Quality Oy

Koskelontie 13

FIN-02920 Espoo

Finland

Phone: +358-9-452 661

Fax: +358-9-452 665 68

Eaton, Powerware, ABM, FERRUPS, LanSafe, and X-Slot are registered trademarks and ConnectUPS is a trademark

of Eaton Corporation or its subsidiaries and affiliates. Modbus is a registered trademark of Schneider Automation.

Microsoft is a registered trademark of Microsoft Corporation in the United States and other countries. NationalElectrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. All other trademarks

are property of their respective companies..

ECopyright 20042010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be

reproduced in any way without the express written approval of Eaton Corporation.

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Class A EMC StatementsFCC Part 15NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to

part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference

when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate

radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful

interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful

interference in which case the user will be required to correct the interference at his own expense.

ICES-003This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing

Equipment Regulations ICES003.

Cet appareil numrique de la classe A respecte toutes les exigences du Reglement sur le matriel brouilleur du

Canada.

IEC 62040-2

Some configurations are classified under IEC 62040-2 as ClassA UPS for Unrestricted Sales Distribution. For

these configurations, the following applies:

WARNING This is a Class AUPS Product. In a domestic environment, this product may cause radio interference, in

which case, the user may be required to take additional measures.

VCCI Notice

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Special SymbolsThe following are examples of symbols used on the UPS or accessories to alert you to importantinformation:

RISK OF ELECTRIC SHOCK- Observe the warning associated with the risk of electricshock symbol.

CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual foradditional information, such as important operating and maintenance

instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries

in the trash. This product contains sealed, leadacid batteries and must bedisposed of properly. For more information, contact your local recycling/reuse or

hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic

equipment (WEEE) in the trash. For proper disposal, contact your local

recycling/reuse or hazardous waste center.

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Table of Contents

1 Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Safety Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Installation 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inspecting the Equipment 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation Overview 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installing the Rail Kit 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installing the UPS Internal Batteries 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Extended Battery Module Installation 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Remote Emergency Poweroff Installation 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Plug-Receptacle UPS Installation 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hardwired UPS Installation 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Operation 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Turning the UPS On 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Starting the UPS on Battery 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Turning the UPS Off 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Initiating the Self-Test 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Operating Modes 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Normal Mode 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Battery Mode 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bypass Mode 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Standby Mode 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Configuration 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Additional UPS Features 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

USB Port 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DB-9 Communication Port 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .X-Slot Cards 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The ConnectUPS-X Web/SNMP Card 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Load Segments 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 UPS Maintenance 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UPS and Battery Care 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Storing the UPS and Batteries 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Replacing the Electronics Module 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

When to Replace Batteries 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Replacing Batteries 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

How to Replace UPS Internal Batteries 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .How to Replace Extended Battery Modules 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Recycling the Used Battery or UPS 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Specifications 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Troubleshooting 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Audible Alarms and UPS Conditions 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Silencing an Audible Alarm 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Service and Support 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 Warranty 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Two-Year Limited Warranty with Extension to Three-Year Limited Warranty (US and Canada) 71. . . . . . . . . . . . . .

Load Protection Guarantee (US and Canada) 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Chapter 1 Introduction

The Eaton 5125 uninterruptible power system (UPS) protects

your sensitive electronic equipment from basic power problems such as

power failures, power sags, power surges, brownouts, and line noise.

Power outages can occur when you least expect it and powerquality can be erratic. These power problems have the potential to

corrupt critical data, destroy unsaved work sessions, and damage

hardware causing hours of lost productivity and expensive repairs.

With the Eaton 5125, you can safely eliminate the effects of power

disturbances and guard the integrity of your equipment. The Eaton 5125

is designed for critical applications such as workstations, servers,

networks, telecommunications equipment, and rack applications.Figure 1 shows the Eaton 5125 UPS with an optional Extended Battery

Module (EBM).

Figure 1. The Eaton 5125 UPS with Optional EBM

Providing outstanding performance and reliability, the Eaton 5125'sunique benefits include the following:

S ABM technology that uses advanced battery management to

increase battery service life, optimize recharge time, and provide a

warning before the end of useful battery life.

S Hours of extended runtime with up to four EBMs.

S Startonbattery capability for powering up the UPS even if utilitypower is not available.

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S Hotswappable electronics module and batteries that simplify

maintenance by allowing you to replace them safely withoutpowering down the critical load.

S Emergency shutdown control through the remote emergency

power-off (REPO) port.

S Two standard communication options with a USB port and a DB-9

serial port.

SOptional X-Slot

cards with enhanced communication capabilities forincreased power protection and control.

S Advanced power management with the Software Suite CD for

graceful shutdowns and power monitoring.

S Sequential shutdown and load management through separate

receptacle groups, called load segments.

S Backed by worldwide agency approvals.

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Chapter 2 Safety Warnings

IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation andmaintenance of the UPS and batteries. Please read all instructions before operating theequipment and save this manual for future reference.

DANGERThis UPS contains LETHAL VOLTAGES. All repairs and service should be performed byAUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS

inside the UPS.

WARNINGS This UPS contains its own energy source (batteries). The output receptacles may carry

live voltage even when the UPS is not connected to an AC supply.

S For 200240V models, the output receptacles may remain electrically live. If the inputpower source in your application is wired line-to-neutral (as in most European

applications), the voltage to the output receptacles is 0V. With line-to-line input wiring,the voltage to the output receptacles is 100120V (measured from line-to-ground orline-to-neutral, depending on the UPS wiring).

S Do not remove or unplug the input cord when the UPS is turned on. This removes thesafety ground from the UPS and the equipment connected to the UPS.

S To reduce the risk of fire or electric shock, install this UPS in a temperature and humiditycontrolled, indoor environment, free of conductive contaminants. Ambient temperature

must not exceed 40C (104F). Do not operate near water or excessive humidity (95%maximum).

S For UPS models with hardwired outputs, overcurrent protection for the output ACcircuit(s) is to be provided by others.

S For UPS models with hardwired outputs, suitably rated disconnect switches for theoutput AC circuit(s) are to be provided by others.

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CAUTIONS Batteries can present a risk of electrical shock or burn from high short-circuit current.

Observe proper precautions. Servicing should be performed by qualified servicepersonnel knowledgeable of batteries and required precautions. Keep unauthorizedpersonnel away from batteries.

S Proper disposal of batteries is required. Refer to your local codes for disposalrequirements.

S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.

Sikkerhedsanvisninger

VIGTIGE SIKKERHEDSANVISNINGERGEM DISSE ANVISNINGER

Denne manual indeholder vigtige instruktioner, som skal flges under installation og

vedligeholdelse af UPS'en og batterierne. Ls venligst alle instruktioner inden betjening afudstyret og gem denne manual mhp. fremtidige opslag.

FAREDenne UPS indeholder LIVSFARLIG HJSPNDING. Alle reparationer og vedligeholdelse brkun udfres af en AUTORISERET SERVICETEKNIKER. Ingen af UPS'ens indvendige dele kanrepareres af brugeren.

ADVARSEL!S Denne UPS indeholder sin egen energikilde (batterier). Udgangsstikkene kan endog vre

strmfrende, nr UPS'en ikke er koblet til en vekselstrmsforsyning.

S P 200240V-modeller kan udgangsstikkene vre strmfrende. Hvis ledningsfringentil indgangsstrmkilden p din enhed er fase-til-neutral (som p de fleste europiskeenheder), er spndingen til udgangsstikkene 0V. Med en fase-til-fase

indgangsledningsfring er spndingen til udgangsstikkene 100120V (mlt frafase-til-jord eller fase-til-neutral, afhngig af UPS-ledningsfringen).

S Netledningen m ikke fjernes og stikket m ikke trkkes ud, mens UPS'en er tndt.Dette fjerner sikkerhedsjorden fra UPS'en og fra det udstyr, der er sat til.

S Installr denne UPS i et temperatur- og fugtighedskontrolleret indendrsmilj, frit forledende forureningsstoffer for at formindske risikoen for brand og elektrisk std.Rumtemperaturen m ikke overstige 40C. UPS'en br ikke betjenes nr vand eller hjfugtighed (maksimalt 95%).

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S For UPS systemer med hrdledningsudgange, skal overstrmsbeskyttelse for

vekslestrmmens udgangskredslb forsynes af andre.S For UPS systemer med hrdledningsudgange, skal egnede, nominelle afbryderkontakter

for vekslestrmmens udgangskredslb forsynes af andre.

ADVARSELS Batterierne kan give risiko for elektrisk std eller brandsr forrsaget af hj

kortslutningsstrm. Overhold gldende forsigtighedsregler. Servicering skal udfres af

kvalificeret servicepersonale med kendskab til batterier og gldende forsigtighedsregler.Hold uautoriseret personale vk fra batterierne.

S Korrekt bortskaffelse af batterier er pkrvet. Overhold gldende lokale regler forbortskaffelsesprocedurer.

S Skaf dig aldrig af med batterierne ved at brnde dem. Batterierne kan eksplodere vedben ild.

Belangrijke Veiligheidsinstructies

BELANGRIJKE VEILIGHEIDSINSTRUCTIESBEWAAR DEZE INSTRUCTIES

Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie enhet onderhoud van de UPS en de accu's. Lees alle instructies voordat u de apparatuur in

bedrijf neemt en bewaar deze handleiding als naslagwerk.

GEVAARDeze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING. Alle reparaties enonderhoud dienen UITSLUITEND DOOR ERKEND SERVICEPERSONEEL te worden uitgevoerd.Er bevinden zich GEEN ONDERDELEN in de UPS die DOOR DE GEBRUIKER kunnen wordenGEREPAREERD.

WAARSCHUWINGS Deze UPS bevat een eigen energiebron (batterijen). De uitgangscontactdoos kan onder

spanning staan, zelfs wanneer de UPS niet is aangesloten op de netspanning.

S Bij de modellen van 200240V kan de uitgangscontactdoos onder spanning blijven staan.Als de bedrading van de ingangsspanningsbron in uw systeem loopt van fase naar aarde

(zoals bij de meeste Europese systemen) dan bedraagt de spanning op deuitgangscontactdozen 0 V. Als de ingangsbedrading loopt van fase naar fase danbedraagt de spanning op de uitgangscontactdozen 100120V (gemeten tussen fase enaarde of tussen fase en neutraal, afhankelijk van de UPS-bedrading).

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S Verwijder de ingangsnoer niet of haal de stekker van de ingangsnoer er niet uit terwijl de

UPS aan staat. Hierdoor zou de UPS en uw aangesloten apparatuur geenaardebeveiliging meer hebben.

S Teneinde de kans op brand of elektrische schok te verminderen dient deze UPS in eengebouw met temperatuur en vochtigheidregeling te worden genstalleerd, waar geengeleidende verontreinigingen aanwezig zijn. De omgevingstemperatuur mag 40C nietoverschrijden. Niet gebruiken in de buurt van water of bij zeer hoge vochtigheid(max. 95%).

SVoor UPS systemen met vastbedrade uitgangen, moet de overstroombeveiliging voorwisselstroom uitvoercircuit(s) door anderen worden geleverd.

S Voor UPS systemen met vastbedrade uitgangen, moeten de juiste hoofdschakelaarsvoor wisselstroom uitvoercircuit(s) door anderen worden geleverd.

OPGELETS Batterijen leveren gevaar op voor elektrische schokken en kunnen brandwonden

veroorzaken door een grote kortsluitstroom. Neem de juiste voorzorgsmaatregelen inacht. Het onderhoud moet worden uitgevoerd door bevoegde onderhoudsmonteurs dieverstand hebben van accu's en op de hoogte zijn van de vereiste voorzorgsmaatregelen.Houd onbevoegden uit de buurt van de accu's.

S De batterijen moeten op de juiste wijze worden opgeruimd. Raadpleeg hiervoor uwplaatselijke voorschriften.

S Nooit batterijen in het vuur gooien. De batterijen kunnen ontploffen.

Tarkeita turvaohjeita

TRKEIT TURVAOHJEITA - SUOMISILYT NM OHJEET

Tm kyttohje sislt trkeit ohjeita, joita on noudatettava UPS-virtalhteen ja akkujen

asennuksen ja huollon yhteydess. Lue kaikki ohjeet ennen laitteiston kytt ja silyt ohjemyhemp tarvetta varten.

VAARATm UPS sislt HENGENVAARALLISIA JNNITTEIT. Kaikki korjaukset ja huollot onjtettv VAIN VALTUUTETUN HUOLTOHENKILN TOIMEKSI. UPS ei sisll MITNKYTTJN HUOLLETTAVIA OSIA.

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VAROITUSS Tss UPS-virtalhteess on oma energianlhde (akut). Lhtvastakkeissa voi olla

jnnite, vaikka UPS-virtalhdett ei ole kytketty verkkovirtaan.

S 200240V -malleissa lhtvastakkeissa voi sily jnnite. Jos sovelluksen tulovirtalhdeon johdotettu linjasta neutraaliin (kuten useimmissa eurooppalaisissa sovelluksissa)lhtvastakkeiden jnnite on 0 V. Linjasta linjaan tulojohdotuksessa lhtvastakkeidenjnnite on 100120V (mitataan linjasta maahan tai linjasta neutraaliin, UPS-virtalhteenjohdotuksesta riippuen).

S l poista tai irrota sisntulojohtoa, kun UPS on kytkettyn. Tm poistaaturvamaadoituksen UPS-laitteesta ja siihen liitetyst laitteistosta.

S Vhentksesi tulipalon ja shkiskun vaaraa asenna tm UPS sistiloihin,joissa lmptila ja kosteus on sdettviss ja joissa ei ole virtaa johtaviaeppuhtauksia. Ympristn lmptila ei saa ylitt 40 C. l kyt lhell vett ja vltkosteita tiloja (95 % maksimi).

S UPSjrjestelmiss kiintealla asennuksella: kuormana olevien laitteiden ylivirtasuojaus ja

erotuskytkimet tulee toteuttaa kuormapiireissa.

VAROS Akut voivat aiheuttaa shkiskun tai palovammojen vaaran johtuen suuresta

oikosulkuvirrasta. Noudata kaikkia asianmukaisia varotoimia. Laitteen saa huoltaa vainammattitaitoinen huoltohenkilkunta, joka tuntee akut ja niihin liittyvt varotoimet. lpst valtuuttamatonta henkilst lhelle akkuja.

S Akusto tytyy hvitt sdsten mukaisella tavalla. Noudata paikallisia mryksi.S l koskaan heit akkuja tuleen. Ne voivat rjht.

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Consignes de scurit

CONSIGNES DE SCURIT IMPORTANTESCONSERVER CES INSTRUCTIONS

Ce manuel comporte des instructions importantes que vous tes invit suivre lors de touteprocdure d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulterentirement ces instructions avant de faire fonctionner l'quipement et conserver ce manuelafin de pouvoir vous y reporter ultrieurement.

DANGER!Cet onduleur contient des TENSIONS MORTELLES. Toute opration d'entretien et derparation doit tre EXCLUSIVEMENT CONFIE A UN PERSONNEL QUALIFI AGR.AUCUNE PICE RPARABLE PAR L'UTILISATEUR ne se trouve dans l'onduleur.

AVERTISSEMENT!S Cet onduleur possde sa propre source d'alimentation (batteries). Il est possible que les

prises de sortie soient sous tension mme lorsque l'onduleur n'est pas connecte unealimentation CA.

S En ce qui concerne les modles 200240 V, il est possible que les prises de sortierestent sous tension. Si la source d'alimentation de votre application est cble phase etneutre (comme dans la majorit des applications europennes), la tension vers les prises

de sortie est de 0 V. Avec un cblage d'entre phase phase, la tension vers les prisesde sortie est de 100120 V (mesure entre phase et terre ou phase et neutre suivant lecblage de l'onduleur).

S Ne pas retirer le cordon d'alimentation lorsque l'onduleur est sous tension sous peine desupprimer la mise la terre de l'onduleur et du matriel connect.

S Pour rduire les risques d'incendie et de dcharge lectrique, installer l'onduleuruniquement l'intrieur, dans un lieu dpourvu de matriaux conducteurs, o latemprature et l'humidit ambiantes sont contrles. La temprature ambiante ne doitpas dpasser 40 C. Ne pas utiliser proximit d'eau ou dans une atmosphreexcessivement humide (95 % maximum).

S Pour les models l'onduleur ayant des sorties cbles, la protection contre unesurintensit pour le(s) circuit(s) de sortie de courant alternatif doit tre fournie par unautre fournisseur.

S Pour les models l'onduleur ayant des sorties cbles, les interrupteurs de dconnexionconvenables pour le(s) circuit(s) de sortie de courant alternatif doivent tre fournie par un

autre fournisseur.

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ATTENTION!S Les batteries peuvent prsenter un risque de choc lectrique ou de brlure provenant

d'un courant de court-circuit haute intensit. Observez les prcautions appropries.L'entretien doit tre ralis par du personnel qualifi connaissant bien les batteries etles prcautions ncessaires. N'autorisez aucun personnel non qualifi manipuler lesbatteries.

S Une mise au rebut rglementaire des batteries est obligatoire. Consulter les rglementsen vigueur dans votre localit.

S Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faireexploser.

Sicherheitswarnungen

WICHTIGE SICHERHEITSANWEISUNGEN

AUFBEWARENDieses Handbuch enthlt wichtige Anweisungen, die Sie whrend der Installation undWartung des USV (Unterbrechungsfreies Stromversorgungssystem) und der Batterienbefolgen mssen. Bitte lesen Sie alle Anweisungen des Handbuches bevor Sie mit demGert arbeiten. Bewahren Sie das Handbuch zum Nachlesen auf.

W

A

R

N

U

N

GDie USV fhrt lebensgefhrliche Spannungen. Alle Reparatur- und Wartungsarbeiten solltennur von Kundendienstfachleuten durchgefhrt werden. Die USV enthlt keine vom Benutzerzu wartenden Komponenten.

ACHTUNGS Diese USV (Unterbrechungsfreies Stromversorgung) enthlt eine eigene Energiequelle

(Batterien). Die Ausgangssteckdosen knnen Spannung fhren, auch wenn die USV nichtan eine Wechselstromquelle angeschlossen ist.

S Bei Modellen mit 220240 Volt knnen die Ausgangssteckverbinder stromfhrendbleiben. Wenn die Eingangsstromquelle in Ihrer Anlage mit Masseleitung verkabelt ist(wie in den meisten europischen Anlagen), betrgt die Spannung an denAusgangssteckverbindern 0 Volt. Bei einer Verkabelung mit Auenleitern betrgt dieSpannung an den Ausgangssteckverbindern 110120 Volt (gemessen von Leitung zuMasse oder Leitung zu Masseleiter, abhngig von der USV-Verkabelung.

S Das Eingangskabel nicht entfernen oder abziehen, whrend die USV eingeschaltet ist,weil hierdurch die Sicherheitserdung von der USV und den daran angeschlossenenGerten entfernt wird.

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S Um die Brand oder Elektroschockgefahr zu verringern, diese USV nur in Gebuden mit

kontrollierter Temperatur und Luftfeuchtigkeit installieren, in denen keine leitendenSchmutzstoffe vorhanden sind. Die Umgebungstemperatur darf 40C nicht bersteigen.Die USV nicht in der Nhe von Wasser oder in extrem hoher Luftfeuchtigkeit (max. 95 %)betreiben.

S Fr USVSysteme mit festverdrahteten Eingngen mu der berstromschutz fr dieAusgangswechselstromkreise anderweitig bereitgestellt werden.

S Fr USVSysteme mit festverdrahteten Ausgngen mssen Trennschalter fr die

Ausgangswechselstromkreise mit passendem Nennwert anderweitig bereitgestelltwerden.

VORSICHT!S Batterien knnen das Risiko eines elektrischen Schlags bergen oder durch hohen

Kurzschlussstrom in Brand geraten. Die richtigen Vorsichtsmanahmen beachten.Wartungsarbeiten mssen von qualifizierten Kundendienstfachleuten durchgefhrt

werden, die Kenntnisse ber Akkus besitzen und die erforderlichen Vorsichtsmanahmenbeachten. Unberechtigtes Personal von den Akkus fern halten.

S Ordnungsgeme Entsorgung der Akkus ist erforderlich. Lesen Sie hierfr Ihre rtlichenEntsorgungsbestimmungen.

S Die Akkus nicht in einem Feuer entsorgen. In Feuer knnen Akkus explodieren.

Avvisi di sicurezza

IMPORTANTI ISTRUZIONI DI SICUREZZACONSERVARE QUESTE ISTRUZIONI

Il presente manuale contiene importanti istruzioni da seguire durante l'installazione e lamanutenzione dell'UPS e delle batterie. Leggere integralmente le istruzioni prima diutilizzare l'apparecchiatura e conservare il presente manuale per futuro riferimento.

PERICOLOLa TENSIONE contenuta in questo gruppo statico di continuit LETALE. Tutte le operazionidi riparazione e di manutenzione devono essere effettuate ESCLUSIVAMENTE DAPERSONALE TECNICO AUTORIZZATO. All'interno del gruppo statico di continuit NON visono PARTI RIPARABILI DALL'UTENTE.

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AVVERTENZAS L'UPS contiene la propria fonte di energia (batterie). Le prese d'uscita possono essere

sotto tensione anche quando l'UPS non collegato all'alimentazione elettrica CA.

S Nei modelli da 200240 V possibile che le prese d'uscita rimangano sotto tensione. Sela fonte di alimentazione in entrata dell'installazione costituita da un collegamentolinea-neutro (come accade nella maggior parte delle installazioni europee), la tensionedelle prese d'uscita pari a 0 V. Con un cablaggio in entrata del tipo linea-linea, latensione sulle prese d'uscita 100120 V (con misurazione effettuata da linea a terra o

da linea a neutro in base al cablaggio dell'UPS).S Non rimuovere n scollegare il cavo di ingresso quando il gruppo statico di continuit

acceso poich in tal modo si disattiverebbe il collegamento a terra di sicurezza delgruppo statico di continuit e dell'apparecchiatura ad esso collegata.

S Per ridurre il rischio di incendio o di scossa elettrica, installare il gruppo statico dicontinuit in un ambiente interno a temperatura ed umidit controllata, privo di agenticontaminanti conduttivi. La temperatura ambiente non deve superare i 40C. Nonutilizzare l'unit in prossimit di acqua o in presenza di umidit eccessiva (95% max).

S Nei sistemi UPS provvisti di uscite cablate, i dispositivi di protezione da sovracorrenteper il/i circuito/i a corrente alternata in uscita devono essere forniti da terzi.

S Nei sistemi UPS provvisti di uscite cablate, i sezionatori di corrente nominale adeguataper il/i circuito/i a corrente alternata in uscita devono essere forniti da terzi.

ATTENZIONE

S Le batterie possono comportare un rischio di scossa elettrica o di ustione in seguito aun'elevata corrente di corto circuito. Osservare le dovute precauzioni. L'assistenza deveessere eseguita da personale qualificato esperto di batterie e delle necessarieprecauzioni. Tenere il personale non autorizzato lontano dalle batterie.

S Le batterie devono essere smaltite in modo corretto. Per i requisiti di smaltimento fareriferimento alle disposizioni locali.

S Non gettare mai le batterie nel fuoco poich potrebbero esplodere se esposte allefiamme.

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Viktig Sikkerhetsinformasion

VIKTIGE SIKKERHETSINSTRUKSJONERGJEM DISSE INSTRUKSJONENE

Denne hndboken inneholder viktige instruksjoner som du br overholde ved montering ogvedlikehold av UPS-enheten og batteriene. Les alle instruksjoner fr utstyret tas i bruk, oggjem hndboken til fremtidig referanse.

FARLIGDenne UPS'en inneholder LIVSFARLIGE SPENNINGER. All reparasjon og service m kunutfres av AUTORISERT SERVICEPERSONALE. BRUKERE KAN IKKE UTFRE SERVICE PNOEN AV DELENE i UPS'en.

FARLIGS UPS-enheten inneholder sin egen energikilde (batterier). Utgangsstikkene kan vre

strmfrende selv nr UPS-enheten ikke er koblet til et strmuttak.

S Utgangsstikkene kan vre strmfrende for 200240V modellene. Spenningen tilutgangsstikkene vil vre 0 V dersom din enhets strmkilde er fase-til-nytral (som p defleste europeiske enheter). Med ledningsfrt fase-til-fase inngang vil spenningen tilutgangsstikkene vre 100120V (mlt fra fase-til-jord eller fase-til-nytral, avhenging avUPS-ledningsfringen).

S Strmforsyningskabelen m ikke fjernes eller trekkes ut nr UPS'en er p, slik at ikkesikkerhetsjordingen fjernes fra UPS'en og det utstyret som er forbundet med den.

S For redusere fare for brann eller elektriske stt, br denne UPS'en installeres i etinnendrs milj med kontrollert temperatur og luftfuktighet som er fritt for ledende,forurensende stoffer. Romtemperaturen m ikke overskride 40C. Den m ikke brukes inrheten av vann eller ved meget hy luftfuktighet (95% maks.).

S For UPS systemer med fastkoplete uttak, m overstrmvern for vekselstrmuttak(ene)

stilles til rdighet av andre.S For UPS systemer med fastkoplete uttak, m passende utkoplingsbrytere for

vekselstrmuttak(ene) stilles til rdighet av andre.

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FORSIKTIGS Batterier kan utgjre en fare for elektrisk stt eller brannsr pga. hy kortsluttingsstrm.

Treff passende forholdsregler. Service br utfres av kvalifisert servicepersonale medkjennskap til batterier og ndvendige forholdsregler. Hold uautorisert personale borte frabatteriene.

S Batterier m fjernes p korrekt mte. Se lokale forskrifter vedrrende krav om fjerning avbatterier.

S Kast aldri batterier i flammer, da de kan eksplodere, hvis de utsettes for pen ild.

Regulamentos de Segurana

INSTRUES DE SEGURANA IMPORTANTESGUARDE ESTAS INSTRUES

Este manual contm instrues importantes que devem ser seguidas durante a instalao emanuteno do no-break e das baterias. Leia todas as instrues antes de operar oequipamento e guarde este manual para consult-lo futuramente.

CUIDADOA UPS contm VOLTAGEM MORTAL. Todos os reparos e assistncia tcnica devem serexecutados SOMENTE POR PESSOAL DA ASSISTNCIA TCNICA AUTORIZADO. No h

nenhuma PEA QUE POSSA SER REPARADA PELO USURIO dentro da UPS.

ADVERTNCIAS Este no-break possui sua prpria fonte de energia (baterias). As tomadas de sada podem

estar energizadas mesmo que o no-break no esteja conectado a uma fonte de energiaeltrica.

S Nos modelos 200240V, pode ser que as tomadas de sada permaneam energizadas.Se a alimentao da sua aplicao for do tipo fase-neutro (como ocorre na maioria dasaplicaes na Europa), a tenso das tomadas de sada de 0 V. Com a alimentaofase-fase, a tenso das tomadas de sada de 100120V (medida como fase-terra oufase-neutro, dependendo da instalao eltrica do no-break).

S No remova ou desconecte o cabo de entrada quando a UPS estiver ligada. Istoremover o aterramento de segurana da UPS e do equipamento conectado.

S Para reduzir o risco de incndios ou choques eltricos, instale a UPS em ambiente

interno com temperatura e umidade controladas e livres de contaminadores condutveis.A temperatura ambiente no deve exceder 40C. No opere prximo a gua ou emumidade excessiva (mx: 95%).

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S Para sistemas UPS com sadas conectadas, a proteo de sobrecarga para circuitos de

sada de corrente alternada deve ser fornecida por outros.S Para sistemas UPS com sadas conectadas, interruptores de desconexo devidamente

qualificados para circuitos de sada de corrente alternada devem ser fornecidos poroutros.

PERIGOS As baterias podem oferecer risco de choque eltrico ou queimadura, ocasionados por

alta tenso com possibilidade de curto-circuito. Tome as precaues adequadas. Amanuteno deve ser realizada por pessoal qualificado, com conhecimento sobrebaterias e ciente das precaues exigidas. Mantenha o pessoal no autorizado afastadodas baterias.

S Siga as instrues apropriadas ao desfazerse das baterias. Consulte os cdigos do localpara maiores informaes sobre os regulamentos de descarte de produtos.

S Nunca jogue as baterias no fogo, porque h risco de exploso.

M

() . . .

.

. , .

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S ().

, .

S 200-240 . - ( , ), 0 .

- 100-120 ( - -, ).

S . , .

S

, . 40. (. 95%).

S () .

S () .

S , ,

.

. , . .

S .

.

S . .

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Advertencias de Seguridad

INSTRUCCIONES DE SEGURIDAD IMPORTANTESGUARDE ESTAS INSTRUCCIONES

Este manual contiene instrucciones importantes que debe seguir durante la instalacin y elmantenimiento del SAI y de las bateras. Por favor, lea todas las instrucciones antes deponer en funcionamiento el equipo y guarde este manual para referencia en el futuro.

PELIGROEste SAI contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio tcnico debenser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TCNICO AUTORIZADO. No hayNINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SAI.

ADVERTENCIAS Este SAI contiene su propia fuente de energa (bateras). Los receptculos de salida

pueden transportar voltaje activo aun cuando el SAI no est conectado con una fuentede CA.

S Para los modelos 200240V, es posible que los receptculos de salida permanezcanelctricamente activos. Si la fuente de energa de entrada de su aplicacin estcableada de lnea a neutro (como la mayora de las aplicaciones europeas), el voltaje alos receptculos de salida es 0V. Con cableado de entrada de lnea a lnea, el voltaje

hacia los receptculos de salida es 100120V (medido de lnea a tierra o de lnea aneutro, lo que depender del cableado del SAI).

S No retire o desenchufe el cable de entrada mientras el SAI se encuentre encendido. Estosuprime la descarga a tierra de seguridad del SAI y de los equipos conectados al SAI.

S Para reducir el riesgo de incendio o de choque elctrico, instale este SAI en un lugarcubierto, con temperatura y humedad controladas, libre de contaminantes conductores.La temperatura ambiente no debe exceder los 40C. No trabaje cerca del agua o conhumedad excesiva (95% mximo).

S Para los sistemas SAI con salidas cableadas permanentamente, la proteccin contraexceso de corriente para el/los circuito(s) de CA de salida ser suministrada por terceros.

S Para los sistemas SAI con salidas cableadas permanentemente, los interruptores dedesconexin debidamente clasificados para el/los circuito(s) de CA de salida sernsuministrados por terceros.

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PRECAUCINS Las bateras pueden constituir un riesgo de descarga elctrica o quemaduras por

corriente alta de corto circuito. Adopte las precauciones debidas. Personal calificado deservicio que conozca de bateras y est al tanto de las precauciones requeridas debedarle servicio al equipo. Mantenga al personal no autorizado alejado de las bateras.

S Es necesario desechar las bateras de un modo adecuado. Consulte las normas localespara conocer los requisitos pertinentes.

S Nunca deseche las bateras en el fuego. Las bateras pueden explotar si se las expone a

la llama.

Skerhetsfreskrifter

VIKTIGA SKERHETSFRESKRIFTERSPARA DESSA FRESKRIFTER

Den hr anvisningen innehller viktiga instruktioner som du ska flja under installation ochunderhll av UPS-enheten och batterierna. Ls alla instruktioner innan du anvnderutrustningen och spara den hr anvisningen fr framtida referens.

FARADenna UPS-enhet innehller LIVSFARLIG SPNNING. ENDAST AUKTORISERADSERVICEPERSONAL fr utfra reparationer eller service. Det finns inga delar somANVNDAREN KAN UTFRA SERVICE P inuti UPS-enheten.

VARNINGS Den hr UPS-enheten innehller sin egen energiklla (batterier). Uttagen kan vara

spnningsfrande ven d UPS-enheten inte r ansluten till spnningsntet.

S P modellerna 200 240 V kan de utgende uttagen fortfarande vara strmfrande. Om

den ingende strmkllan i din applikation r kopplad ledare-till-nolla (det vanligaste iEuropa) r spnningen till de utgende uttagen 0 V. r den ingende strmkllan koppladledare-till-ledare r spnningen i de utgende uttagen 100120 V (uppmtt frnledare-till-jord eller ledare-till-nolla beroende p UPS:ens anslutning).

S Ta aldrig bort ntsladden nr UPS-enheten r pslagen. Detta tar bort skyddsjordningenfrn bde UPS-enheten och den anslutna utrustningen.

S Minska risken fr brand eller elektriska sttar genom att installera denna UPS-enhetinomhus, dr temperatur och luftfuktighet r kontrollerade och dr inga ledandefroreningar frekommer. Omgivande temperatur fr ej verstiga 40 C. Anvnd inteutrustningen nra vatten eller vid hg luftfuktighet (max 95 %).

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S verstrmsskydd fr de utgende vxelstrmskretsarna ska tillhandahllas av andra fr

UPSsystem med fasta utgngar.S Bortkopplingsswitchar med passande dimensionering fr de utgende

vxelstrmskretsarna ska tillhandahllas av andra fr UPSsystem med fasta utgngar.

VIKTIGTS Batterierna kan innebra en risk fr elektrisk stt eller brnnskada frn kortsluten

starkstrm. Iakttag lmpliga frsiktighetstgrder. Service ska utfras av utbildadservicepersonal med kunskap om batterierna och ndvndiga frsiktighetstgrder. Hllej behrig personal borta frn batterierna.

S Batterierna mste avyttras enligt anvisningarna i lokal lagstiftning.

S Anvnda batterier fr aldrig brnnas upp. De kan explodera.

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Chapter 3 Installation

This section explains:

S Equipment inspection

S Rail kit installation

S UPS installation, including internal batteries

S Extended Battery Module (EBM) installation

S Remote emergency power-off (REPO) installation

Inspecting the Equipment

If any equipment has been damaged during shipment, keep the shippingcartons and packing materials for the carrier or place of purchase and file

a claim for shipping damage. If you discover damage after acceptance,

file a claim for concealed damage.

To file a claim for shipping damage or concealed damage: 1) File with

the carrier within 15 days of receipt of the equipment; 2) Send a copy of

the damage claim within 15 days to your service representative.

NOTE Check the battery recharge date on the shipping carton label. If the date has expired

and the batteries were never recharged, do not use the UPS. Contact your service

representative.

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Installation Overview

Are youinstalling a REPO

switch?

See Remote EmergencyPower-off Installation on

page 30.Yes

Are youinstalling optional

EBMs?

Install the UPSinternal batteries

(see page 27).

No

Does theUPS have

receptacles?

See Plug-Receptacle UPSInstallation on page 32.

See Hardwired UPSInstallation on page 34.

Assemble the rails,UPS, and EBM in therack (see page 21).

Yes See Extended BatteryModule Installation on

page 29.

No

No

Installation is complete.

Yes

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Installing the Rail Kit

The rail kit can be mounted in 48-cm (19inch) panel racks from 61 to

76 cm (24 to 30 inches) deep and includes:

S Left and right adjustable rail assemblies

S Two rear hold-down brackets

S Two mounting brackets

S Four U-shaped #10-32 clip nutsS Twelve hex-head screws

S Four #6-323/8 flat-head screws

NOTE Mounting rails are required for each individual cabinet.

NOTE If placed in a rack with existing equipment, the rack must be reconfigured to install

the heaviest item in the bottom of the rack. See page62for UPS and EBM weights.

To install the rail kit:

1. Loosen the assembly wing nuts on both rail assemblies and adjustthe rail size for the depth of your rack (see Figure 2).

Rear

Front Rail Assembly

Assembly Wing Nuts

Figure 2. Adjusting the Rail Depth

2. Select the proper holes in the rail for positioning the UPS and anyoptional cabinets in the rack (see Figure 3).

The first rail should be placed at the bottom, using positions 1 and 6

for the front rail hex-head screws. If you are installing additionalrails, the next rail should be placed 4 holes above the last installed

screw.

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Position 1

Position 6

Position 10

Position 15

First Rail

Second Rail

Figure 3. Front Rail Screw Positions

3. Secure the rail to the front of the rack with two hex-head screws

(see Figure 4).

Front Rail Hex-Head Screws

Figure 4. Securing the Front Rail

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INSTALLATION


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4. Using two clip nuts and two hex-head screws, attach the rail to the

rear of the rack (see Figure 5 and Figure 6).

The bottom rail uses positions 2 and 4 for the rear hex-head

screws. If you are installing additional rails, the next rail should be

placed 7 holes above the last installed screw.

Position 2

Position 4

Position 11

Position 13

First Rail

Second Rail

Figure 5. Rear Rail Screw Positions

Clip Nuts

Figure 6. Securing the Rear Rail

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INSTALLATION


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5. Repeat Steps 3 and 4 for the other rail.

6. Tighten the assembly wing nuts on both rail assemblies.

7. Place the UPS on a flat, stable surface with the front of the UPSfacing toward you.

8. Align the mounting brackets with the screw holes on the sides ofthe UPS and secure with the supplied #6-323/8 flat-head screws

(see Figure 7).

9. If installing optional EBMs, repeat Steps 7 and 8 for each cabinet.

Mounting Bracket

Figure 7. Installing the Mounting Brackets

INSTALLATION

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CAUTIONThe UPS andEBMare heavy (see page 62). A minimum of two people are required to lift thecabinets into the rack.

NOTE The EBMs must be installed below the UPS as shown inFigure 8.

10. Slide the UPS and any optional EBMs into the rack.

11. Secure the front of the cabinet to the rack using two hex-headscrews in the top and bottom positions of each mounting bracket

(see Figure 8). Repeat for each cabinet.

OptionalEBM

UPS

Hex-HeadScrews

Figure 8. Securing the Mounting Brackets

INSTALLATION

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INSTALLATION


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12. Attach the rear hold-down bracket to the rail and slide the bracket

into the slots on the UPS rear panel. Repeat for the other side.

Verify each rear hold-down bracket is fully seated and then tighten

the wing nut. The UPS is now secured in the rack.

13. If installing optional EBMs, repeat Step 12 for each cabinet.

Rear Hold-DownBracket

Figure 9. Securing the Back of the UPS

14. Continue to the following section, Installing the UPS Internal

Batteries.

INSTALLATION

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Installing the UPS Internal Batteries

To install the battery trays into the UPS chassis:

1. Verify that the battery circuit breaker on the UPS rear panel is in theOFF position (see Figure 13 on page 29).

2. Unscrew and set aside the battery retaining bracket (see Figure 10).

Battery Retaining BracketFigure 10. Battery Retaining Bracket

3. Slide the left battery tray into the chassis. Repeat for the rightbattery tray.

Figure 11. Installing the Battery Trays

4. Secure the battery trays to the chassis with the battery retainingbracket and screws removed in Step 2.

INSTALLATION

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5. Align the UPS front cover (provided in the accessory kit) with the

right retaining hook and front cover holes on the UPS cabinet. Insertthe UPS front cover.

Figure 12. Installing the UPS Front Cover

6. If you are installing an optional Extended Battery Module, continueto the following section, Extended Battery Module Installation;

otherwise, continue to Plug-Receptacle UPS Installation on

page 32 or Hardwired UPS Installation on page 34.

INSTALLATION

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Extended Battery Module Installation

CAUTIONA small amount of arcing may occur when connecting an EBM to the UPS. This is normal andwill not harm personnel. Insert the EBM cable into the UPS battery connector quickly andfirmly.

To install the optional EBM(s):

1. Verify that all battery circuit breakers are in the OFF position (seeFigure 13).

2. Plug the EBM cable(s) into the battery connector(s) as shown inFigure 13. Up to four EBMs may be connected to the UPS.

3. If you are installing an optional REPO switch, continue to thefollowing section, Remote Emergency Power-off Installation.

Otherwise, continue to Plug-Receptacle UPS Installation on

page 32 or Hardwired UPS Installation on page 34.

NOTE After UPS installation, ensure maximum battery runtime by configuring the UPS for

the correct number of EBMs (see page43).

UPS BatteryConnector

EBM Cable

EBM BatteryConnectors

Battery Circuit Breakers

Battery CircuitBreaker

UPS

EBM

EBM

ON

OFF

Figure 13. Typical EBM Installation (PW5125 5000 UPS Model Shown)

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Remote Emergency Poweroff Installation

The Eaton 5125 includes a REPO port that allows power to be switched

off at the UPS output from a customer-supplied switch in a remote

location.

The REPO feature shuts down the protected equipment immediately

and does not follow the orderly shutdown procedure initiated by any

power management software. Any devices that are operating on battery

power are also shut down immediately.

The UPS does not automatically restart when the REPO switch is reset;

the UPS must be manually restarted.

If the Off button is pressed after the REPO is activated, the UPS

remains in Standby mode when restarted until the On button is

pressed.

WARNINGThe REPO circuit is an IEC 60950 safety extra low voltage (SELV) circuit. This circuit must beseparated from any hazardous voltage circuits by reinforced insulation.

CAUTIONTo ensure the UPS stops supplying power to the load during any mode of operation, the

input power must be disconnected from the UPS when the emergency power-off function isactivated.

NOTE The REPO function activates when the REPO contacts close.

NOTE If the REPO function is not needed, the REPO connector must remain installed in the

REPO port on the UPS rear panel.

NOTE For Europe, the emergency switch requirements are detailed in Harmonized

document HD-384-48 S1, Electrical Installation of the Buildings, Part 4: Protection for Safety,

Chapter 46: Isolation and Switching.

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To install the REPO switch:

1. Verify that the UPS is off and disconnected from utility power.

2. Remove the REPO connector from the REPO port on the UPS rearpanel (see Figure 14).

3. Connect isolated, normallyopen, dry contacts (rated to handle60 Vdc maximum, 30 Vac RMS maximum, and 20 mA maximum)

across the REPO device to Pin 1 and Pin 2 (see Figure 14).Use stranded, nonshielded wiring, size 0.75 mm20.5 mm2

(1820 AWG).

NOTE A separate contact must simultaneously cause UPS input AC power to be removed.

Pin 1 Pin 2

Figure 14. REPO Connector

4. Reconnect the REPO connector to the REPO port.

5. Verify that the externally-connected REPO switch is not activated toenable power to the UPS output.

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Plug-Receptacle UPS Installation

NOTE Do not make unauthorized changes to the UPS or accessories; otherwise, damage

may occur to your equipment and void your warranty.

To install a plug-receptacle UPS:

1. If you are installing power management software, connect yourcomputer to the USB port, UPS communication port, or optional

X-Slot card (see page 47). For the communication port, use only theserial cable supplied in the accessory kit.

2. If your rack has conductors for grounding or bonding of ungroundedmetal parts, connect the ground cable (not included) to the ground

bonding screw.

Load Segment

Circuit BreakersUSB PortX-Slot

CommunicationBay

Battery Connector

REPO Port

L6-20Receptacles

IEC 320-C13 Receptacles

Power Cord with L6-30 Plug L6-30 Receptacle

GroundBonding Screw

Communication

Port Battery Circuit Breaker

Figure 15. PW5125 5000 UPS Rear Panel

Load SegmentCircuit BreakersUSB Port

X-SlotCommunication

Bay

Battery Connector

REPO Port

IEC 320-C13Receptacles


Power Cord with 32A, IEC-309 Plug IEC 309-32A Receptacle

GroundBonding Screw

CommunicationPort Battery Circuit Breaker

Figure 16. PW5125 6000i UPS Rear Panel

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3. Plug the equipment to be protected into the appropriate UPS output

receptacles (see page 51 for more information on load segments).

NOTE DO NOT protect laser printers with the UPS because of the exceptionally high power

requirements of the heating elements.

NOTE Verify that the total equipment ratings do not exceed the UPS capacity to prevent an

overload alarm.

4. Verify that all load segment circuit breakers are in the ON position.

5. Remove the breaker tie from all battery circuit breakers.

6. Switch all battery circuit breakers to the ON position.

7. If an emergency power-off (disconnect) switch is required by localcodes, see Remote Emergency Power-off Installation on page 30

to install the REPO switch before powering on the UPS.

8. Plug the UPS power cord into a power outlet.

The indicator flashes, indicating the UPS is in Standby mode

with the equipment offline.

9. Press and hold the On button for approximately three seconds.

The indicator illuminates solid and the load level indicatorsdisplay the percentage of load being applied to the UPS. The UPS is

now in Normal mode and supplying power to your equipment.

If the alarm beeps or a UPS alarm indicator stays on, see Table 10

on page 66.

To change the factoryset defaults, see Configuration on page 43.

10. If you installed an optional REPO, test the REPO function:

Activate the external REPO switch.

De-activate the external REPO switch and restart the UPS.

11. If optional EBMs are installed, continue to Configuration onpage 43 to specify the number of EBMs installed.

NOTE The batteries charge to 80% capacity in approximately 3 hours. However, it is

recommended that the batteries charge for 48 hours after installation or long-term storage.

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Hardwired UPS Installation

WARNINGOnly qualified service personnel (such as a licensed electrician) shall perform the electricalinstallation. Risk of electrical shock.

CAUTIONS

For UPS models with hardwired outputs, overcurrent protection for the output ACcircuit(s) is to be provided by others.

S For UPS models with hardwired outputs, suitably rated disconnect switches for theoutput AC circuit(s) are to be provided by others.

NOTE Do not make unauthorized changes to the UPS or accessories; otherwise, damage

may occur to your equipment and void your warranty.

The Eaton 5125 hardwired models require a dedicated branch circuit that

meets the following requirements:

S 40A minimum circuit with short circuit and overcurrent protection

S 200240 Vac

S Single-phase

S 50/60 Hz

S The breaker must be wall-mounted and readily accessible to the

operator

S Flexible metal conduit (recommended for ease of service and

maintenance)

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To hardwire the UPS:

1. If you are installing power management software, connect yourcomputer to the USB port, UPS communication port, or optional

X-Slot card (see page 47). For the communication port, use only the

serial cable supplied in the accessory kit.

2. Switch off utility power at the distribution point where the UPS willbe connected. Be absolutely sure there is no power.

Load SegmentCircuit BreakersUSB Port

X-SlotCommunication

Bay

Battery Connector

REPO Port

IEC 320-C13Receptacles


GroundBonding Screw

CommunicationPort Battery Circuit Breaker

TerminalBlock Cover

Figure 17. PW5125 6000 HW UPS Rear Panel

3. Remove the terminal block cover and the wiring knockouts. Retain

the terminal block cover.

4. Pull the input and output wires through separate conduit, leaving

approximately 0.5m (2 ft) of exposed wire. Attach a flexible metal

fitting to the end of each conduit.

5. Insert each conduit through a wiring access entry and attach the

conduit fitting to the panel. Strip 1.5 cm (0.5I) of insulation from the

end of each incoming wire.

6. Connect the input and ground wires to the terminal block accordingto Figure 18 and Table 1.

7. Connect the output and ground wires to the terminal blockaccording to Figure 18 and Table 1.

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Figure 18. UPS Terminal Block

Table 1. UPS Wiring Specifications

Wire

Function

Terminal

Position

UPS Wire Function Terminal Wire

Size Rating*

Tightening

TorqueInput 4 Input Neutral

2.516 mm2

(146 AWG)1.8 Nm (16 lb in)

3 Input Line

Output 2 Output Neutral2.516 mm2

(146 AWG)1.8 Nm (16 lb in)

1 Output Line

* Use 2.0 mm2 (10 AWG) 75_C copper wire minimum.

8. Replace the terminal block cover.

9. If your rack has conductors for grounding or bonding of ungroundedmetal parts, connect the ground cable (not included) to the ground

bonding screw.

10. Plug the equipment to be protected into the appropriate UPS outputreceptacles (see page 51 for more information on load segments).

NOTE DO NOT protect laser printers with the UPS because of the exceptionally high power

requirements of the heating elements.

NOTE Verify that the total equipment ratings do not exceed the UPS capacity to prevent an

overload alarm.

11. Verify that all load segment circuit breakers are in the ON position.

12. Remove the breaker tie from all battery circuit breakers.

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13. Switch all battery circuit breakers to the ON position.

14. If an emergency power-off (disconnect) switch is required by localcodes, see Remote Emergency Power-off Installation on page 30

to install the REPO switch before powering on the UPS.

15. Switch the main utility breaker on.

The indicator flashes, indicating the UPS is in Standby mode

with the equipment offline.

16. Press and hold the On button for approximately three seconds.

The indicator illuminates solid and the load level indicators

display the percentage of load being applied to the UPS. The UPS is

now in Normal mode and supplying power to your equipment.

If the alarm beeps or a UPS alarm indicator stays on, see Table 10

on page 66.

To change the factoryset defaults, see Configuration on page 43.

17. If you installed an optional REPO, test the REPO function:

Activate the external REPO switch.

De-activate the external REPO switch and restart the UPS.

18. If optional EBMs are installed, continue to Configuration onpage 43 to specify the number of EBMs installed.

NOTE The batteries charge to 80% capacity in approximately 3 hours. However, it is

recommended that the batteries charge for 48 hours after installation or long-term storage.

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Chapter 4 Operation

This section describes:

S Turning the UPS on and off

S Starting the UPS on battery

S Initiating the self-test

S Operating modes

Turning the UPS On

After the UPS is connected to utility power, it enters Standby mode (the

indicator flashes and the load level indicators are off).

To turn on the UPS, press and hold the On button for approximately

three seconds. The indicator illuminates solid and the load level

indicators display the percentage of load being applied to the UPS.

Starting the UPS on Battery

NOTEBefore using this feature, the UPS must have been powered by utility power at leastonce.

To turn on the UPS without using utility power, press and hold the

On button for approximately five seconds (until you hear the second

beep). The UPS starts up in Battery mode and supplies battery power to

your equipment. The indicator flashes and the + - indicator

illuminates solid.

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Turning the UPS Off

NOTE Pressing the Off button while the UPS is in Battery mode causes the UPS to shut

down immediately.

To turn off the UPS:

1. Prepare your equipment for shutdown.

2. Press and hold the Off button for approximately three seconds.The indicator begins to flash. The UPS transfers to Standby

mode (if utility power is available) and removes power from your

equipment.

3. Unplug or remove utility power from the UPS; the UPS shuts downin 30 seconds. The load level and battery indicators flash briefly

prior to shutdown.

If you do not unplug or remove utility power from the UPS, it

remains in Standby mode.

Initiating the Self-Test

Press and hold the button for three seconds to initiate the selftest.

The indicators cycle through slowly during the test. If the alarm beeps or

a UPS alarm indicator stays on, see Table 10 on page 66.

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Operating Modes

Eaton 5125's front panel indicates the UPS status through the UPS

indicators. Figure 19 shows the UPS front panel indicators and controls.

On Button

Off Button

Test/Alarm ResetButton

Normal Mode Indicator (solid green)

Standby Mode Indicator (flashing green)Bypass Mode Indicator (solid red)

Red

Flashing

Unlit

Green

Indicator Legend

Load Level IndicatorsBattery Mode Indicator

Figure 19. UPS Front Panel

Normal Mode

During Normal mode, the indicator illuminates and the front panel

displays the percentage of UPS load capacity being used by the

protected equipment (see Figure 20). The UPS monitors and charges the

batteries as needed and provides power protection to your equipment.

>100%

76100%

5175%

2650%

025%

Figure 20. Load Level Indicators

When all of the load level indicators and the indicator are illuminated,power requirements exceed UPS capacity; see page 68 for more

information.

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Battery Mode

When the UPS is operating during a power outage, the alarm beeps

intermittently, the + - indicatorilluminates, and the indicatorflashes.

When utility power returns, the UPS transfers to Normal mode operation

while the battery recharges.

If battery capacity becomes low while in Battery mode, the + - indicator

starts flashing and the alarm becomes continuous. Immediatelycomplete and save your work to prevent data loss and similar difficulties.

When utility power is restored after the UPS shuts down, the UPS

automatically restarts. The indicator flashes until the battery has

recharged to an acceptable level.

Bypass ModeIn the event of a UPS overload or internal failure, the UPS transfers your

equipment to utility power. Battery mode is not available; however, the

utility power continues to be passively filtered by the UPS. The alarm

sounds and the indicator illuminates red. The UPS transfers to

Bypass mode when:

S The UPS has an overtemperature condition.

S The UPS has an overload condition of 102 to 110% for 2 minutes.

S The UPS has an overload condition >110% for 12 cycles.

S The UPS detects a fault in the UPS electronics.

Standby Mode

When the UPS is turned off and remains connected to utility power, theUPS is in Standby mode. The indicator flashes and the load level

indicators are off, indicating that power is not available to your

equipment. The battery recharges when necessary.

NOTE For 200240V models, the output receptacles may remain electrically live (up to

100120V). Unplug the UPS to ensure power is not available to the output receptacles.

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Chapter 5 Configuration

When the UPS is in Configuration mode, the front panel LEDs represent

the configuration options. Use the control buttons (On button,

Off button, and button) to modify the UPS configuration.

Figure 21 shows the LEDs and Table 2 explains the corresponding

options.To reconfigure the UPS default settings:

1. Press and hold the On button and the button simultaneouslyfor three seconds. The UPS transfers to Configuration mode.

The LEDs flash briefly and then display the enabled options.

NOTE If the LEDs start cycling automatically from left to right, repeat Step1 and be sure topress both buttons.

2. Press the On button to scroll through the options. Each time youpress the button, the UPS beeps. The LED for the selected option

indicates the current setting; flashing represents disabled options

(see Figure 21 and Table 2).

Scrolling past the last LED returns to the first configuration option.

If you press the On button and nothing happens, the UPS is still in

Operation mode. Repeat Step 1 to enter Configuration mode, and

then perform Step 2.

3. Press the Off button ONCE to select the Voltage or ExtendedBattery Module (EBM) option or to toggle the Site Wiring Fault

Alarm on or off.

NOTE The UPS exits Configuration mode automatically after two minutes of inactivity.

4. Press the button to confirm the selection and exit Configurationmode. If you do not press the button, the UPS defaults to the

original settings.

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4

On Button

Off Button

Alarm Reset Button

Configuration Mode LEDs

Press and hold the On and Alarm Resetbuttons simultaneously to enterConfiguration mode.

1 2

Press the On button toscroll to the next option.

3Press the Off button ONCE toselect the option.

Press the Alarm Reset buttonto save the setting and exitConfiguration mode.

Figure 21. Using Configuration Mode

Table 2. Configuration Mode LEDs and Options

Configuration ModeLEDs

Option LED Status Explanation

200/208VNominal Output

Voltage

On* Selecting this option changes the nominal output voltage to200/208V.

* Default for PW5125 5000 models.

Flashing 200/208V is disabled; one of the other output voltage options isselected.

220V NominalOutput Voltage

On Selecting this option changes the nominal output voltage to220V.

Flashing 220V is disabled; one of the other output voltage options isselected.


On* Selecting this option changes the nominal output voltage to230V.

* Default for PW5125 6000i and PW5125 6000 HW models.



On Selecting this option changes the nominal output voltage to240V.


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ExplanationLED StatusOption

Configuration Mode

LEDs

Site WiringFault Alarm

On Alarm sounds when the polarity of the outlet is reversed or theground connection is missing; have a qualified electricianrepair the outlet wiring.

Flashing(default)

Alarm DOES NOT sound when the polarity of the outlet isreversed or the ground connection is missing.

0 EBMs On

(default)

Zero EBMs are configured.

Flashing One of the other EBM configurations is selected.

1 EBM On One EBM is configured.


2 EBMs On Two EBMs are configured.


3 EBMs On Three EBMs are configured.


4 EBMs On Four EBMs are configured.


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Chapter 6 Additional UPS Features

This section describes the:

S USB port

S DB-9 communication port

S X-Slot cards

S Load segments

The Eaton 5125 UPS includes a USB port, a DB-9 communication port,

and an X-Slot communication bay or card. Only one communication

option may be used to monitor the UPS; they cannot operate

simultaneously.

USB Port

The UPS can communicate with a USB-compliant computer using

LanSafe Power Management Software (v5.0.1 or higher).

To establish communication between the UPS and a computer:

1. Connect the USB cable to the USB port on the UPS rear panel (seeFigure 22).

Connect the other end of the USB cable to the USB port on your

computer.

USB Port

Figure 22. The USB Port

2. Install the LanSafe software and USB drivers according to theinstructions provided with the Software Suite CD.

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DB-9 Communication Port

To establish communication between the UPS and a computer, connect

your computer to the UPS communication port using the supplied

communication cable.

When the communication cable is installed, power management

software can exchange data with the UPS. The software polls the UPS

for detailed information on the status of the power environment. If a

power emergency occurs, the software initiates the saving of all data

and an orderly shutdown of the equipment.

Figure 23 identifies the cable pins and Table 3 describes the pin

functions.

3

87 9

1

6

2 4 5

Figure 23. Communication Port

Table 3. Communication Port Pin Assignment

Pin Number Signal Name Function Direction from the UPS

1 Low Batt Low Battery relay contact; 20 mA, 30 Vdc contact rating Out

2 TxD Transmit to external device Out

3 RxD Receive from external device In

4 DTR PnP (Plug and Play) from external device (tied to Pin 6) In

5 GND Signal common (tied to chassis)

6 DSR To external device (tied to Pin 4) Out

7 No Connection

8 AC Fail AC Fail relay contact; 20 mA, 30 Vdc contact rating Out

9 Power Source +V (8 to 24 volts DC power) Out


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X-Slot Cards

X-Slot cards allow the UPS to communicate in a variety of networking

environments and with different types of devices.

NOTE If your UPS part number ends with -5507, your UPS includes the factory-installed

ConnectUPS -X Web/SNMP Card; continue to the following section, The ConnectUPS-X

Web/SNMP Card.

The Eaton 5125 has an available communication bay for one of thefollowing X-Slot cards:

S ConnectUPS-X Web/SNMP Card - has SNMP and HTTP capabilities as

well as monitoring through a Web browser interface; connects to a

twisted-pair Ethernet (10/100BaseT) network. It has a built-in

switching hub that allows three additional network devices to be

connected to the network without the requirement of additional

network drops. In addition, a Environmental Monitoring Probe can beattached to obtain humidity, temperature, smoke alarm, and security

information.

S Relay Interface Card - has isolated dry contact (Form-C) relay outputs

for UPS status: Utility failure, Low battery, UPS alarm/OK, or On

bypass.

S Modbus Card - allows you to continuously and reliably monitor the

UPSs in your Building Management System (BMS).S Multi-Server Card - has six serial communication ports that can

communicate simultaneously with other computers using LanSafe

Power Management Software (provided on the Software Suite CD).

S USB Card - connects to a USB port on your computer.

t


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Relay Interface Card

Multi-Server Card

USB Card

Modbus Card

ConnectUPS-X Web/SNMP Card X-Slot Communication Bay

Figure 24. Optional X-Slot Cards

The ConnectUPS-X Web/SNMP Card

With the ConnectUPS, you can monitor the UPS several different ways:

S Using a Web browser such as Microsoft Internet Explorer to monitor

and manage the connected UPS

S Using your Internet-ready cell phone or PDA (personal digital

assistant)

S Using SNMP-compatible network management software

(user-supplied) that monitors the UPS in a method similar to that of

other network devices

Refer to the ConnectUPS Web/SNMP Card User's Guidefor more

information.

10 Mb Network LEDs

(yellow)

DIP Switch

Reset ButtonCOM Port

Off

On1 2

Additional Ethernet Connectors

100 MbNetworkLEDs(green)

Status LED (yellow)

Power LED (green)

Uplink Ethernet Connector

Figure 25. ConnectUPS-X Panel Details


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Load Segments

Load segments are sets of receptacles that can be controlled by power

management software, providing an orderly shutdown and startup of

your equipment. For example, during a power outage, you can keep key

pieces of equipment running while you turn off other equipment. This

feature allows you to save battery power. See your power management

software manual for details (refer to the Software Suite CD or

www.eaton.com/powerquality for the latest information).

NOTE If power management software is not used, the individual load segments cannot be

controlled.

NOTE The circuit breaker for Load Segment 1 does not include the corded receptacle or

terminal block.

Each UPS has two load segments as shown in Figure 26 and Figure 27.

LoadSegment 2

Load

Segment 1

Load Segment 1Circuit Breaker

Load Segment 2Circuit Breaker

Figure 26. UPS Load Segments (PW5125 5000 Model Shown)

LoadSegment 2

LoadSegment 1

Load Segment 1Circuit Breaker Load Segment 2Circuit Breaker

Figure 27. UPS Load Segments (PW5125 6000 HW Shown)


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Chapter 7 UPS Maintenance

This section explains how to:

S Care for the UPS and batteries

S Replace the electronics module

S Replace the batteries

S Recycle used batteries or UPS

UPS and Battery Care

For the best preventive maintenance, keep the area around the UPS

clean and dustfree. If the atmosphere is very dusty, clean the outside of

the system with a vacuum cleaner.

For full battery life, keep the UPS at an ambient temperature of

25C (77F).

NOTE If the UPS requires any type of transportation, verify that the battery circuit breaker

on the UPS rear panel is in the OFF (O) position (seeFigure 31 on page58).

NOTE The batteries in the UPS are rated for a 35 year service life. The length of service

life varies, depending on the frequency of usage and ambient temperature. Batteries usedbeyond expected service life will often have severely reduced runtimes. Replace batteries at

least every 5 years to keep units running at peak efficiency.

Storing the UPS and Batteries

If you store the UPS for a long period, recharge the batteries every

6 months by connecting the UPS to utility power. The batteries chargeto 80% capacity in approximately 3 hours. However, it is recommended

that the batteries charge for 48 hours after long-term storage.

Check the battery recharge date on the shipping carton label. If the date

has expired and the batteries were never recharged, do not use the

UPS. Contact your service representative.

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Replacing the Electronics Module

The electronics module can be hot-swapped for easy replacement

without losing power to your equipment. The UPS automatically

switches to Bypass mode. Battery mode is not available; however, the

utility power continues to be passively filtered by the UPS.

If you prefer to remove input power to change the electronics module,

see Turning the UPS Off on page 40.

To replace the electronics module:

1. Disconnect the communication cable if installed.

2. Remove the X-Slot card if installed.

3. Remove the UPS front cover by pulling on both ends (pull harder onthe left side and lift the front cover off the right retaining hook).

4. Remove the screw on the left of the electronics module. Removethe electronics module and retain the screw.

NOTE To prevent power loss to your equipment, follow Step5closely.

5. While inserting the new electronics module, press and hold thebutton for approximately five seconds or until the front panel

indicators illuminate individually.

NOTE If the five load level indicators are flashing, the module may not be properly seated.

Remove and reinsert the module as described in Step5.

6. Secure the electronics module to the UPS chassis with the screwremoved in Step 4.

7. Replace the UPS front cover.

8. Replace the X-Slot card if removed in Step 2.

9. Reconnect the communication cable if removed in Step 1.

10. See Recycling the Used Battery or UPS on page 59 for properdisposal.

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When to Replace Batteries

When the indicator flashes and the audible alarm beeps

intermittently, the batteries may need replacing. Contact your service

representative to order new batteries.

Replacing Batteries

NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode.

With the hotswappable battery feature, UPS batteries can be replaced

easily without turning the UPS off or disconnecting the load.

If you prefer to remove input power to change the batteries, see

Turning the UPS Off on page 40.

Consider all warnings, cautions, and notes before replacing batteries.

WARNINGS Batteries can present a risk of electrical shock or burn from high short-circuit current. The

following precautions should be observed: 1) Remove watches, rings, or other metalobjects; 2) Use tools with insulated handles; 3) Do not lay tools or metal parts on top ofbatteries.

S ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors.Attempting to alter wiring can cause injury.

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How to Replace UPS Internal Batteries

CAUTIONS Pull the battery trays out onto a flat, stable surface. The battery trays are unsupported

when you pull them out of the UPS.

S The UPS battery trays are heavy. A minimum of two people are required to lift thebattery trays into the UPS chassis.

To replace the UPS internal batteries:

1. Remove the UPS front cover by pulling on both ends (pull harder onthe left side and lift the front cover off the right retaining hook).

Figure 28. Removing the UPS Front Cover

2. Unscrew and set aside the battery retaining bracket (see Figure 29).

Battery Retaining Bracket

Figure 29. Removing the Battery Retaining Bracket

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Eaton 5125 Rack-Mount UPS (5000/6000 VA) User's Gui

eaton 5125 rm ups

Documents