airod slides

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 Trainees :

 TAN KAI JUN

NURUL SHARINA JAMALUDDINNURUL REFFA AZYAN NASRUDDIN

SYAFIQ SYAHMI SAZALI

 AMIR RASYDAN MAT

NORHAYATI ZALAN

ONG THIAM CHUN

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INTRODUCTION

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AIROD SDN BHD

10 WEEKS24th june – 30th august

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 ADDRESS

AIROD SDN. BHD.Locked Bag 4004Pejabat Pos Kampung Tunku47309 Petaling JayaSelangor Darul EhsanMALAYSIA.

AIROD SDN. BHD.Sultan Abdul Aziz Shah Airprot

Jalan TUDM (Adjacent To Terminal 3)47200 SubangSelangor Darul EhsanMALAYSIA.

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Departments in the AIROD:

• Quality Assurance & Safety Department

• Repair and Overhaul (MRO) Department

• Propulsion and Aero Component Department

• Program Management Office Department

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 AIROD

 Aircraft Inspection, Repair, Overhaul Depot.

servicing 78 customers in 33 countries.

 AIROD is a wholly owned subsidiary of

National Aerospace and Defense Industries(NADI).

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NATIONAL

AVIATION DEFENSE

INDUDTRY (NADI)

SME Aerospace(SME Ae)

AIROD AerospaceTechnology (AAE)

Aerospace

Technology System

Corporation

AIROD TechnoPower (ATP)

SME Ordanance

(SMEO)

Aircraft Inspection,

Repair and Overhaul

Depot (AIROD)

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AIROD Vision

• Leading International Aerospace Partner deliveringProfessional Services, meeting Customer Satisfaction at

world class standards.

AIROD Mission

• To excel and growth profitable, and Focus on StrategicBusiness and Partnerships, achieving CustomerSatisfaction through delivering highest level of Quality,Safety and Value services, in the most Effective andProfessional manner.

AIROD Objective• Our objective is to be a growing source of pride to the

nation, our customers, our shareholders and ouremployees and their families.

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The branches are located at the location :

• TUDM Subang

• TUDM Sungai Besi

• TUDM Alor Setar

• TUDM Kuantan

• TUDM Kuching

The scope of ISO 9001:2008 certification covers the following areas:•  Aircraft Maintenance and Modifications

• Overhaul and Rectification of aircraft engines and engine

component

• Overhaul and Rectification of aircraft components

• Overhaul and Rectification of avionics components

•  Aircraft Line Operations and Maintenance

• Provision of design and development of Engineering Services

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ENGINE SHOP

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ENGINE SHOP

• Doing the maintenance job on several type of

engine from different aircraft:-

 – J85

 – CT58 or T58

 – T56

 – PC7

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• Helping the technician

 –  participating in assemble and disassemble

afterburner of the jet engine – Calibrate the opened and closed of the jet engine

exhaust

 – Locking wire – lock the bolt and nut to prevent it

from opened if there is any vibration which can

make it loose by itself.

 – Packing and unpacking engine

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• Experience

 – Experiencing hands on work

 – Learn more about engine

 – Sharing opinion with the technician based on their

experience

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ENGINE TEST CELL

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2. Cleaningprocess

3.Inspection

(NDT)

4. Repairingprocess(welding,

balancing)

3. Final

Assembly

6. Testing andtrial-run (enginetesting)

1.Disassemblyprocess

Engineoverhaul

process

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Engine testingperformance checks are conducted aftermaintenance of an engine, and checks the

operating condition .

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Engine testing

Purposes of engine testing:

•

To check whether the engine operatesat optimum performances.

•To detect problems before being

assembled to the aircraft

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Technician preparingthe engine to be tested

The parameters andvalues of engine

performance were

displayed here.

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PROJECT IN ENGINEER SOLUTION DEPARTMENT

(ESD)

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Engineering Solution Department

(i) Obtaining and maintaining design certification and approvals

by airworthiness authority such as DGTA or DCA.

(ii) Obtaining and maintaining Technical Training Approval and

certification by authority.

(iii) Maximizing manpower utilization within approve operating

budget.

Objectives:

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My task

• Recovery Project of

Tunisia C1-30

MAF Lists

"Maintenance Action Form"

•Recover

•Rebuild•Inspection•

Avionics

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Pre-identified Defect Rectification

Center and Outer Wing

Fuselage

Seats

Landing GearElevator, Rudder & Aileron Aircraft Wiring

Painting

Flight Deck

Identified parts/maintenanceORDERED

ISSUED

NO STATUS

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REACTIVATION OF TUNISIA

C130

To commence reactivation in

December 2013

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ROTARY WING MRO

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ROTARY WING

MAINTENANCE

Support Workshop 

Inspection

repairoverhaul and functional testing

of gearboxes,

transmissionhydraulic systems

landing gear systems

air conditioningall related components

Type of aircraft

Sikorsky S61-A4

Alouette IIIAgusta A109P and

A109LOH

Avionics Component workshop

inspection and repair avionicsand electronics equipment

including :

Communications

Test Equipment

Navigation and Ground Supportequipment.

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Floorboard is strap with the

electrical tape

the staffs are doing

an alignment of the

tail rotor blade.

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FIXED WING MRO

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Aircraft MRO Department

-Maintenance and Overhaul which include

assemble and dissemble.

-divided into few division:

• Airframe

• Engine

• Avionics

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Task done:

- Touring around the hanger- Learnt more about jargon used in industry e.g

buttock line, water line

- Attended class conducted by supervisor

- Help technician in removing fuel shutoff valve

inside fuel tank

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NON-DESTRUCTIVE TEST

(NDT)

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1. Clean

2. Apply penetrant

3. Remove excess

penetrant

4. Apply developer

and visual inspection

Water soluble

-less sensitive

-suitable for coarse surface parts

Emulsifier

-more sensitive

-suitable for fine surface parts

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Steps:1. Clean

2. Magnetize

3. Apply the suspension

4. Visual Inspection

5. Demagnetizing after

inspection

Only for ferromagnetic material

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Only for conductive material

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The presence of flaw is analysed based on the time

the reflected wave received.

Can be used to find depth of defects.

Portable device

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Can detect surface and subsurface defect

(cracks)

Able to inspect complex structures without

disassembly

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Thank you