airod slides
TRANSCRIPT
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Trainees :
TAN KAI JUN
NURUL SHARINA JAMALUDDINNURUL REFFA AZYAN NASRUDDIN
SYAFIQ SYAHMI SAZALI
AMIR RASYDAN MAT
NORHAYATI ZALAN
ONG THIAM CHUN
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INTRODUCTION
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AIROD SDN BHD
10 WEEKS24th june – 30th august
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ADDRESS
AIROD SDN. BHD.Locked Bag 4004Pejabat Pos Kampung Tunku47309 Petaling JayaSelangor Darul EhsanMALAYSIA.
AIROD SDN. BHD.Sultan Abdul Aziz Shah Airprot
Jalan TUDM (Adjacent To Terminal 3)47200 SubangSelangor Darul EhsanMALAYSIA.
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Departments in the AIROD:
• Quality Assurance & Safety Department
• Repair and Overhaul (MRO) Department
• Propulsion and Aero Component Department
• Program Management Office Department
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AIROD
Aircraft Inspection, Repair, Overhaul Depot.
servicing 78 customers in 33 countries.
AIROD is a wholly owned subsidiary of
National Aerospace and Defense Industries(NADI).
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NATIONAL
AVIATION DEFENSE
INDUDTRY (NADI)
SME Aerospace(SME Ae)
AIROD AerospaceTechnology (AAE)
Aerospace
Technology System
Corporation
AIROD TechnoPower (ATP)
SME Ordanance
(SMEO)
Aircraft Inspection,
Repair and Overhaul
Depot (AIROD)
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AIROD Vision
• Leading International Aerospace Partner deliveringProfessional Services, meeting Customer Satisfaction at
world class standards.
AIROD Mission
• To excel and growth profitable, and Focus on StrategicBusiness and Partnerships, achieving CustomerSatisfaction through delivering highest level of Quality,Safety and Value services, in the most Effective andProfessional manner.
AIROD Objective• Our objective is to be a growing source of pride to the
nation, our customers, our shareholders and ouremployees and their families.
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The branches are located at the location :
• TUDM Subang
• TUDM Sungai Besi
• TUDM Alor Setar
• TUDM Kuantan
• TUDM Kuching
The scope of ISO 9001:2008 certification covers the following areas:• Aircraft Maintenance and Modifications
• Overhaul and Rectification of aircraft engines and engine
component
• Overhaul and Rectification of aircraft components
• Overhaul and Rectification of avionics components
• Aircraft Line Operations and Maintenance
• Provision of design and development of Engineering Services
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ENGINE SHOP
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ENGINE SHOP
• Doing the maintenance job on several type of
engine from different aircraft:-
– J85
– CT58 or T58
– T56
– PC7
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• Helping the technician
– participating in assemble and disassemble
afterburner of the jet engine – Calibrate the opened and closed of the jet engine
exhaust
– Locking wire – lock the bolt and nut to prevent it
from opened if there is any vibration which can
make it loose by itself.
– Packing and unpacking engine
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• Experience
– Experiencing hands on work
– Learn more about engine
– Sharing opinion with the technician based on their
experience
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ENGINE TEST CELL
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2. Cleaningprocess
3.Inspection
(NDT)
4. Repairingprocess(welding,
balancing)
3. Final
Assembly
6. Testing andtrial-run (enginetesting)
1.Disassemblyprocess
Engineoverhaul
process
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Engine testingperformance checks are conducted aftermaintenance of an engine, and checks the
operating condition .
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Engine testing
Purposes of engine testing:
•
To check whether the engine operatesat optimum performances.
•To detect problems before being
assembled to the aircraft
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Technician preparingthe engine to be tested
The parameters andvalues of engine
performance were
displayed here.
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PROJECT IN ENGINEER SOLUTION DEPARTMENT
(ESD)
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Engineering Solution Department
(i) Obtaining and maintaining design certification and approvals
by airworthiness authority such as DGTA or DCA.
(ii) Obtaining and maintaining Technical Training Approval and
certification by authority.
(iii) Maximizing manpower utilization within approve operating
budget.
Objectives:
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My task
• Recovery Project of
Tunisia C1-30
MAF Lists
"Maintenance Action Form"
•Recover
•Rebuild•Inspection•
Avionics
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Pre-identified Defect Rectification
Center and Outer Wing
Fuselage
Seats
Landing GearElevator, Rudder & Aileron Aircraft Wiring
Painting
Flight Deck
Identified parts/maintenanceORDERED
ISSUED
NO STATUS
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REACTIVATION OF TUNISIA
C130
To commence reactivation in
December 2013
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ROTARY WING MRO
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ROTARY WING
MAINTENANCE
Support Workshop
Inspection
repairoverhaul and functional testing
of gearboxes,
transmissionhydraulic systems
landing gear systems
air conditioningall related components
Type of aircraft
Sikorsky S61-A4
Alouette IIIAgusta A109P and
A109LOH
Avionics Component workshop
inspection and repair avionicsand electronics equipment
including :
Communications
Test Equipment
Navigation and Ground Supportequipment.
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Floorboard is strap with the
electrical tape
the staffs are doing
an alignment of the
tail rotor blade.
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FIXED WING MRO
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Aircraft MRO Department
-Maintenance and Overhaul which include
assemble and dissemble.
-divided into few division:
• Airframe
• Engine
• Avionics
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Task done:
- Touring around the hanger- Learnt more about jargon used in industry e.g
buttock line, water line
- Attended class conducted by supervisor
- Help technician in removing fuel shutoff valve
inside fuel tank
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NON-DESTRUCTIVE TEST
(NDT)
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1. Clean
2. Apply penetrant
3. Remove excess
penetrant
4. Apply developer
and visual inspection
Water soluble
-less sensitive
-suitable for coarse surface parts
Emulsifier
-more sensitive
-suitable for fine surface parts
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Steps:1. Clean
2. Magnetize
3. Apply the suspension
4. Visual Inspection
5. Demagnetizing after
inspection
Only for ferromagnetic material
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Only for conductive material
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The presence of flaw is analysed based on the time
the reflected wave received.
Can be used to find depth of defects.
Portable device
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Can detect surface and subsurface defect
(cracks)
Able to inspect complex structures without
disassembly
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Thank you