Email Id: elyaas.mech@gmail.com Mobile# +966 – 533 – 645 - 503

Skype ID: elyaas7222 OBJECTIVE

A challenging position in a growing organization that effectively utilizes my knowledge and talent to

improve operations and contribute to company profits.

EDUCATIONAL QUALIFICATION

B.TECH Mechanical Engineering SASTRA UNIVERSITY

PROFESSIONAL CERTIFICATIONS

Piping Inspector Certification, API-570. (Cert.# 57670 Expiry Date: 31/March/2018)

Storage Tank Inspector Certification API-653 (Cert.# 60211 Expiry Date: 31/July/2018)

Pressure Vessel Inspector Certification API-510 Cert.# Awaiting

QMS Auditor/Lead Auditor (ISO 9001:2008) DNV Cert.# 24795

CSWIP 3.1 Certification TWI UK (Cert.#55964 Expiry Date: 05/May/2016)

PCN Radiography Interpreter Level-2 Cert.# 328920 Expiry Date: 22/May/2020)

ASNT Level-II (RT, UT, PT & MT)

PROFILE

Above 8 Years professional experience in the field of Quality Assurance & Quality Control, Plant

Inspection and Third Party Inspections. Inspection and evaluation of piping, equipment and heavy

steel structure in industrial plants. Preparation and review of method statements, QIP’s, PQR, WPS,

WQT, material inspection, HRSG, Heat exchangers, columns & tank inspections, . Inspection and

Testing of Sand/Shot/Grit blasting, Painting/Coating and Insulation/Cladding. Sound knowledge of

basic corrosion mechanisms, materials, welding, destructive and non destructive testing. Proficient in

English communication and technical report writing. Capable of working with minimum supervision.

CODES & STANDARDS WORKING WITH

ASME Sec II, V,VIII, IX, B31.1, B31.3, API, ASTM, AWSD1.1, ARAMCO Standards, Procedures

and Specifications

COMPUTER PROFICIENCY

Knowledge in AutoCAD 2D & Good command on computer.

MOHAMAD ELYAAS.A Mechanical Inspector

PROFESSIONAL EXPERIENCE Company : Specialized Oil & Gas Engineering Co. LTD Projects : Replace CGT Controllers @ E/W Pipelines & Third Party Inspection Services. Shutdowns : TPGCL, HRSG Unit I&II Shutdown, Safco-IBB, Petrokemya Clients : SAUDI ARAMCO, SABIC, SADARA, Tihama Power Generation Co. Ltd, Nesma Havatek, NASS (Bahrain) & MTQ (Bahrain). Position : Mechanical Inspector Duration : Sep. 2011 to Till Date.

Job Responsibilities:

Review & implementation of Project Scope of Work and Project Specifications.

Review & implementation of Method Statements, Inspection and Test Plans.

Review & implementation of Welding Procedure (WPS) as per requirement.

Ensuring implementation of Quality Control Plans and procedures.

Maintaining and updating the revision of all quality related documents at site as per client

requirement

Conversant with Saudi Aramco standards, procedures and typical inspection plans.

Raw material inspection of CS plates, pipes, reducers, tees, elbows, flanges, nipple, gate valves,

stud bolts, jack screw, spectacle plates, gaskets, blind flanges and SS pipes, stud bolts, reducers,

gasket, flanges and insulation material and welding consumables with respect to material

technical approval, material test certificate, material take off list, as per client specification and

ASME Sec II.

Checking and verification of P&ID drawings, Isometric drawings, and IFC drawings prior to the

fabrication of weld joints.

Preparing CQI LOG, Two week look ahead inspection schedule forecasting, quality control

activities, weekly weld summary reports, weekly weld rejection reports, cumulative weld joint

details, quality tool box meeting reports and Quality Management Report.

Identification of Non-Conformities and raising Non-Conformity reports and ensure corrective

action reports are being closed.

Actively participating in weekly Technical conference along with Client and Sub contractor

Quality Department section and QA/QC Managers.

Ensuring identification of products and traceability and indicating inspection and test status of

jobs inspected.

Close monitoring of calibration for equipments such as welding oven, holding oven, welding

machine, pneumatic air compressor, torque wrench and thermometer.

Inspection and monitoring the fabrication and erection of structural and pipe supports as per the

approved standard drawing.

Monitoring and maintaining control records for welding consumable on daily basis.

Witnessing the PMI of Welding Consumable in accordance to ASME II Part-C

Witnessing Welders Qualification Tests & maintain Welder Performance record.

Witnessing the Procedure Qualification Test & Maintaining the records.

Monitoring the welding consumables during the storage as well as usage.

Check the parameters of welding and counter check approved WPS.

Reviewing RFIs and witnessing the work relevant to particular RFIs.

Issuing JCC cards to welders and monitoring the welder continuity record.

Inspection of weld joint fit-up, inspection of weld joint during welding and post welding

inspection.

Preparing the weld map and daily welding inspection report.

Maintaining Weekly Welder Repair Status.

Witnessing of Repair work of Weld joints to ensure work is carrying-out in accordance with

approved procedure.

Review of Heat Treatment, Hardness Testing and PMI procedure.

Selection of weld joints for NDE as per Project Specification.

Witnessing the NDE methods like MPI and DPT.

Review of NDT, RT and PMI reports and co-ordinate with NDT department.

Review of RT films.

Coordinating, witness & review of all third party inspection carried out.

Preparation of hydrostatic test packages.

Conducting hydrostatic test for SS spools and CS spools as per the specified Aramco Procedures.

Inspection during the installation of piping spools in respected pump stations as per the

installation procedures of Saudi Aramco.

Witnessing the bolting torque and alignment of flanged joints with correct gaskets, stud bolts and

nuts prior to the reinstatement as per drawing and project specification.

Preparing the walk through package and red line drawings.

Verifying and clearing the punch list items prior to the commissioning.

Inspection and closing of the Partial Mechanical Completion Certificate and exception items

listed by SAPID.

Inspection during the dismantling of spools during the shutdown in pump stations.

Preparing and submission of daily, weekly and monthly quality status reports.

Verification and maintenance of documentation records, material handling and storage as per

ISO norms.

Request for inspection and liaising with Client inspector.

Witnessing Welder Qualification Test and Procedure Qualification Records for Clients.

Review of previous history of plant equipment and piping, last inspection observation, operating

temperature, pressure, service changes, remaining life, average corrosion rate, any changes in

operation pressure and temperature.

Visual inspection of welds in HRSG units.

External visual inspection of pressure vessels, distillation columns, heat exchangers, tanks,

including nozzles, PSV’s, all instrumental and structural attachments.

Inspection of columns both external and internal. The internal inspection of trays and its

structural supports and internals are inspected thoroughly and necessary recommendations are

documented.

External visual inspection of piping for general corrosion, CUI, and paint condition.

Internal inspection of pressure vessels, heat exchangers and tanks for corrosion/erosion, and

ensure the integrity of the same for the following operation cycle, reporting of all observations,

work carried out and necessary recommendations.

Reviewing of modification proposal and prepared welding, inspection requirements and other

specifications.

Conducting stage wise inspection of PSV’s for damages, witness the PSV leaks and pop test

according to the API standards and conducting the pressure test for the valves.

Witness NDT techniques such as UT, MT, PT and RTFI.

Review hydrotest package and witnessing the pressure test.

External inspections for supports, ladders, stairs, walkways are performed and documented.

Prepare inspection reports for final inspection and submittal of recommendations and corrective

action reports to the client representative in line with the previous inspection records/history.

Prepare turnover packages compiling all inspection reports, quality verifying documents for

presentation to turnover groups.

Conducting Internal audits and well oriented and conversant with QMIS system.

Conducting third party inspection for WQT & PQR

Maintaining all Quality documents in compliance with ISO norms.

Co-ordination with the vendor and client for the smooth operation of the projects.

Employer : Bharat Heavy Electricals Limited, India. Client : NTPC, LLOYDS. Position : QC Mechanical Engineer Duration : Oct. 2009 to Oct. 2010 Job Responsibilities:

Involved in the Inspection of Incoming Raw Materials such as Shell & Pipes. Reviewed the

MTC’s & physically verified / inspected the Items and recorded the results through QC

Documentations / Reports as per the Approved QA Plan (ITP).

Receipt, in-process & final inspection of drum shells and formed fittings.

Check Welding Procedure Specification (WPS) & Procedure Qualification Record (PQR).

Witness of Welder Qualification Test (WQT) according to ASME IX.

Control of welding consumables (Electrode, Filler Wire) backing of Low Hydrogen Electrode.

Monitor welder performance and welding activities to ensure work is being carried out in

accordance with the approved welding procedure.

Fabrication and visual welding inspection of welding Carbon Steel, Low Alloy Steel P9, and

Stainless Steel.

Coordination with client for documentation and inspections

Witnessing of PT and MT for weld joints

Reviewing the Radiographic Films.

Inspection includes stage inspection in welding, NDT, heat treatment, hydro test, surface

preparation and final inspection.

Involved in Inspection and testing stage wise on all the Phases of The Shop Fabrication and Field

Construction as well.

Liaised with the Client and Company Inspectors in arranging for the Inspection and co-

ordination with the Shop & Site Construction Teams.

Involved in arranging the NDT Inspections both at Shop and Site, performed / witnessed the

various NDT Inspections, prepared / reviewed the reports & submitted the same to the Client &

Company Inspectors for their Final Review and Acceptance.

Experience in handling equipments like D-meter, Spectrometer & Pyrometer.

Evaluation of NDT technique & preparation of records for stage clearance using SAP and

submitting the records to customer inspection/IBR, conducting and witnessing of Hydro testing.

Monitoring welding process, stage inspection & final inspection.

Forming and machining inspection of fittings such as tees, elbows, reducers, end covers and U-

shells as per IBR approved drawings.

Witnessing the temperature charts during the forming inspection of fittings and U-shells.

Documentation and submittal of daily, weekly and monthly inspection activities.

Liaisoning with the third party inspection agencies such as NTPC, LLOYDS

Employer : Natchiar Industrial Makes. Client : BHEL, Trichy. Position : QC Engineer Duration : Jun.2008 to Sept. 2009 & Dec. 2010 to Apr.2011

Job Responsibilities:

Verification of GMS

Raw material inspection and verification of test certificate

Verification of approved drawings and correlate with the GMS.

Generate & review project specific method statements and procedures.

Review of welding procedure specification (WPS) and PQR as per specifications.

Responsible for providing assistance to Project management in answering all queries of the

Customer relating to quality of work.

Responsible for providing assistance to Procurement for technical evaluation of

subcontractors/suppliers as per lay down polices/instructions.

Responsible for maintaining instrument surveillance record for accuracy and calibration by

ensuring all IMTEs under use have valid calibrated dates. Ensure proper handling/maintenance

of proper IMTEs record by performing internal audits and spot checks.

Conduct Safety and Quality Tool Box meeting and ensures deployment of qualified/skilled

manpower at job.

Monitoring the fabrication activities in accordance with the quality plan.

Monitoring the calibration of welding machines, mother oven and holding oven.

Inspection of weld joint fit up, in-process welding and post welding.

Offer joints for NDE depending on the inspection class and review the NDT reports..

Witness welder qualification test and its approval.

Liaising with third party inspection agencies such as QUEST, IIQA etc.

Ensuring that work instructions are in line with the concepts of value addition to business

processes.

Ensuring that work instructions and actual role performed by projects personnel is in line with

the concept “Say what you do and do what you say”.

Ensuring timely closure of open CARs.

Owns and complies with Company’s policies addressed in Management Manual, Quality, HSE,

Core & Operating Values

PERSONAL DATA Name : Mohamad Elyaas. A

Nationality : Indian

Date of birth : Jan. 14, 1987

Marital Status : Married

Religion : Muslim

Language Known : English, Tamil, Hindi, Malayalam & Urdu

Contact Address : Old No.69/New No.220, Nathersha Darga Street, Madurai Road

Tiruchirappalli-620 008, TamilNadu, India.

Residential Contact# : +91-431-271-6080/ +91-9600-522-773

Passport No. : G7900957

Date of Issue : 28/04/2008

Date of Expiry : 27/04/2018

Driving License : India & Saudi Arabia (GCC Valid up to 2017).

Iqama : Transferable

REFERENCE

Will be provided upon request.

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