kilang kelapa sawit batu lintang - kuala lumpur … · genting selama genting chong meng bukit...

Date 17-10-16

KILANG KELAPA SAWIT BATU LINTANG

Progress Report

For the month ofSEPTEMBER 2016

(YEO BOON KEAT)Manager

KUALA LUMPUR KEPONG BERHAD(No. Syarikat: 15043-V)


.

024 - KKS BATU LINTANG

Task Item UsedQty

Used UOM

MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016

Work Done By Outsider Problem Description

STERILIZATION

STERILIZER NO.2

REPLACE PCINLET VALVE SEATPN:N2B080S-39

1 MAINTENANCE OF STERILISER NO.2

Printed On: 15/10/2016 2:41:03 PM Page: 1 of 8


Task Item UsedQty

Used UOM



CLARIFICATION/FILTRATION

SEPARATOR C7A

PURCHASE PCLIFTING TOOL FORDISTRIBUTOR

1 SEPARATECH REPLACED OLD SEPERATOR TOOLS

REWIND UT3PHASE25HP MOTOR STATORCOIL

1 KANDAN ELECTRICAL SERVICE SEPARATOR MOTOR BURNED OUT

REWIND UT3PHASE18.5KW MOTOR STATORCOIL

1 KANDAN ELECTRICAL SERVICE

SEPARATOR C7B

REPLACE STEROSION GUARD (LOWER) 1 MAINTENANCE OF SLUDGE SEPERATORREPLACE PCBUSHING 8

SEPARATOR C7C

REPLACE PCPARING DISC 528534-80 1 MAINTENANCE OF SLUDGE SEPERATORREPLACE PCINLET PIPE 517670-02 1REPLACE STEROSION GAURD

(LOWER)5358921

SLUDGE PIT PUMP

PURCHASE UT2 1/2" MTP MSSC CAST IRONCASING

1 CONSOLIDATED ENG SDN BHD MANITENANCE OF MTP PUMP

PURCHASE PC2 1/2" MTP MSSC S/STEEL LINER 1 CONSOLIDATED ENG SDN BHD

SLUDGE TANKS

PURCHASE LH6"X20(SCH40) STEAM PIPE 1 OIL ROOM PIPING

VIBRATING SCREEN

REPLACE RL40GX3'X28' S/STEEL WIRE MESH 1 MAINTENANCE OF VIBRATING SCREENREPLACE UT6" S/STEEL ANGLE BAFFLE

PLATE10



Task Item UsedQty

Used UOM



WATER SUPPLY

WATER TREATMENT PLANT PIPINGS

REPLACE PC1/4" S/STEEL DISCHARGE CHECKVALVE

1 MAINTENANCE OF WATER TREATMENT PLANT

REPLACE PC1/4" S/STEEL SUCTION CHECKVALVE

1



Task Item UsedQty

Used UOM



DIGESTION/PRESSING

DCO PUMP NO.1

REPLACE PC4"C.I. BODY S/STEEL BALLVALVE

1 MAINTENANCE OF CRUDE OIL PIPING

REPAIR UTSERVICE 2 1/2" MTP PUMP 1 VISIBLE ENGINEERING SERVICES MAINTENANCE OF DCO PUMP

DIGESTER NO.2

REPLACE STP15 DIGESTER EXPELLER ARM 1 MAINTENANCE OF DIGESTERREPLACE PCC.STEEL SHORT ARM 4REPLACE PCC.STEEL LONG ARM 4REWIND UT3PHASE40HP MOTOR STATOR

COIL1 KANDAN ELECTRICAL SERVICE DIGESTER MOTOR BURNED OUT

DIGESTER/PRESS PIPING/FITTINGS/INSTRUMENTATION

REPLACE PCS/STEEL BOTTOM PLATE NO 1 1 MAINTENANCE OF DIGESTERREPLACE PCS/STEEL BOTTOM PLATE NO 2 1

PRESS NO.1

REPLACE PCP15 PRESSURE CONE 2 MAINTENANCE OF SCREW PRESSREPLACE STP15 CB/MSB LENGTHENING

SHAFT1

REPLACE STP15 CB/MSB WORM SCREW 1

PRESS NO.3

REPLACE STCB/MSB WORM SCREW 1 MAINTENANCE OF SCREW PRESSREPLACE UTP15 PRESS CAGE 1REPLACE STP15 CB/MSB LENGTHENING

SHAFT1



Task Item UsedQty

Used UOM



INCINERATOR

INCLINED EFB CONVEYOR

REPAIR PC6" RENOLD CONN LINK 10 MAINTENANCE OF INCLINE EFB CONVEYOR

RECEPTION

BOGIES & CAGES

- PCRECOND BEARING BLOK C/WHITEC BUSH

26 BOGIE/CAGE MAINTENANCE

- SHNEW CAGE BTTOM MS PLATE5MMX5'X10'

2

- UT5' X8.5' FFB CAGE BASE PLATE 2- UT4" PERFORATED CAGE STEAM

PIPE2

- UT4 1/2' CURVE X 8 1/2' CAGE CURSIDE PLT

4

- ST12 1/2" CAST STEEL BOGIEWHEEL

4

- UTBOGIE FRAME HOOK BUMPER 2- UTBOGIE FRAME TOWING BUMPER 2

LOADING RAMP

RECONDITION STHUDRAULIC CYLINDER 1 WELL ON ENGINEERING & TRADING MAINTENANCE OF LOADING RAMP

LOADING RAMP CAPSTAN

REPLACE RL16MMX150" WIRE ROPE 1 MAINTENANCE OF WIRE ROPE CAPSTANREPLACE RL16MMX250" WIRE ROPE 1

RAIL TRACK/SWITCHES

REPAIR SH3/8"X4'X8' M.S. PLATE 1 REPAIR RAILTRACK



Task Item UsedQty

Used UOM



EFFLUENT DISPOSAL

BELT PRESS STATION

REPLACE LH5"X20'(SCH40) STEAM PIPE 1 REPLACE BELT PRESS SLUDGE INLET PIPE

POWER GENERATION

CHEMICAL DOSING PUMP

REPAIR MPE TUBING 30 MAINTENANCE OF BOLER CHEMICAL TANK

VEHICLES

CAT 950 (SHOVEL)

PURCHASE UTN150YOKOHAMA BATTERY 1 KEAT HENG KEDAI TYRE & BATTERY MAINTENANCE OF CATERPILLAR

KERNEL RECOVERY PLANT

KERNEL SILO NO 1 & 2

REPLACE PC2" 10K GLOBE VALVE SE 1 REPLACE STEAM VALVE KERNEL HEATER SILO

RIPPLE MILL MSB K23

PURCHASE STMSB 6TON SQUARE RODHOLDER

1 MSHK ENGINEERING SDN BHD MAINTENANCE OF ROTOR RIPPLE MILL



Task Item UsedQty

Used UOM



HOISTING & THRESHING

HOIST

PURCHASE STCONTACT POINT3TB46 3 MAINTENANCE OF HOISTREPAIR & RENEW UTMAIN MOTOR COIL 1 LIFTECH ENGINEERING MAINTENANCE OF HOIST MAIN MOTORREPAIR & RENEW PCSKF BEARING NU307 2 LIFTECH ENGINEERINGREPAIR & RENEW PCTHRUST BEARING 51113 1 LIFTECH ENGINEERINGREPAIR & RENEW PCPINION SHAFT 2 LIFTECH ENGINEERINGREPAIR & RENEW PCPROTECTIVE CAP 4 LIFTECH ENGINEERINGREPAIR & RENEW PCWHEEL LEG 4 LIFTECH ENGINEERINGREPAIR & RENEW PCWHEEL LEG SHAFT 4 LIFTECH ENGINEERINGREPAIR & RENEW PCCOUPLING HALF P600 1 LIFTECH ENGINEERINGREPAIR & RENEW PCCYL ROLLER BEARING 2 LIFTECH ENGINEERINGREPAIR & RENEW PCDISHED WASHER PACK 1 LIFTECH ENGINEERINGREPAIR & RENEW UTREWIND MAIN MOTOR 1 LIFTECH ENGINEERING MAINTENANCE OF CROSS TRAVELLING MOTORREPAIR & RENEW UTREPAIR ROTOR SHAFT 2 LIFTECH ENGINEERINGREPAIR & RENEW PCTHRUST RING 2 LIFTECH ENGINEERINGREPAIR & RENEW PCOIL SEAL 6 LIFTECH ENGINEERINGREPAIR & RENEW PCTHRUST BEARING 2 LIFTECH ENGINEERING

THRESHING STATION

PURCHASE ST3" CAST IRON BODY HANGERBEARING

4 WELL ON ENGINEERING & TRADING MAINTENANCE OF THRESHER CONVEYOR

FABRICATE JOCLAMP BUNCH INLET RINGPLATE NO1

1 WELL ON ENGINEERING & TRADING MAINTENANCE OF THRESHER

FABRICATE JOCLAMP BUNCH INLET RINGPLATE NO2

1 WELL ON ENGINEERING & TRADING

DEPERICARPER

CAKE BREAKER CONVEYOR

PURCHASE ST4" CAST IRON BODY HANGERBEARING

4 WELL ON ENGINEERING & TRADING MAINTENANCE OF CBC CONVEYOR



Task Item UsedQty

Used UOM



CONFINED SPACE

ALTAIR 5X MULTIGAS DETECTOR

CALIBRATE UTALTAIR MULTIGAS TESTER 1 DYNAMIC SAFETY SDN BHD CALIBRATION GAS TESTER


Chan Kok Leong ([email protected])File AttachmentMaintenanceRpt Sep2016.pdf

HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading

PRODUCTION

RAINFALL RECORD (mm) Year 2016

Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FY 365.00 428.00 415.00 144.00 178.00 145.00 328.00 252.00 176.00 202.00 153.00 321.00This FY 312.00 520.00 364.00 133.00 58.00 42.00 60.00 319.00 141.00 212.00 246.00 342.00

OTHER HIGHLIGHTS

DESCRIPTION OF PROBLEMS / ACHIEVEMENTS

Comments :

than the estimate of 5.00%.The month rainfall recorded at 342mm.

TodateThis Month

21.38

Last Month

21.39

The month OER decreased by 1.08% as compared to last month and KER increase by 1.05%Todate OER for FY 2015/16 is 0.06% higher than the estimate of 22.00 and todate KER is 0.48% lower

23.2622.18 O.E.R %

4.585.24 4.19 K.E.R %

PROGRESS REPORT ON

(12TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF SEPTEMBER 2016


Same Period Last YearTodate

22.06

ITEM

4.77

Current Financial Year This Month

5.34

1 PRODUCTION REPORT

1.1. FFB STATEMENT

1.1.1. FFB CONTRIBUTION

Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate

KLK Estates MT MT MT MT MT MT2,220.030 25,797.090 4,081.000 43,078.000 -45.60% -40.12%

445.340 6,431.850 - -595.970 7,049.310 2,064.000 20,885.000 -71.13% -66.25%544.980 5,864.470 - -531.880 5,851.000 - -374.190 3,801.490 2,837.000 26,563.000 -86.81% -85.69%873.210 8,748.630 - -356.580 4,231.720 - -

2,536.220 26,521.540 5,176.000 59,438.000 -51.00% -55.38%- - - -- - - -

- -- -- -- -- -- -

Sub Total 8,478.400 94,297.100 14,158.000 149,964.000 -40.12% -37.12%

Non-KLK Estates- -

- - 0.000 0.000 - -655.270 776.490 - -135.000 773.170 - -

- -- -- -- -- -- -- -

Sub Total 790.270 1,549.660 - - - -

Outsiders- -- -- -- -- -- -- -- -- -- -- -- -

Sub Total - - - - - -

Grand Total 9,268.670 95,846.760 14,158.000 149,964.000 -34.53% -36.09%

Comment :

Norseman

Senggang

Genting SelamaGenting Chong Meng

Bukit Tebuan

Sungai PulauPelam

Serapoh

Batu LintangKedah BuntarGhim KhoonNagalelaiSubur

Total FFB received for the month of September 16 is 9268.670mt which is 34.53% lower than the estimate.

1.2. FFB COMPOSITION

Composition of crop from various years of planting are :-

MT % MT %1980 - - - - 1981 - - - - 1982 - - - - 1983 - - - - 1984 - - - - 1985 - - - - 1986 - - - - 1987 - - - - 1988 - - 2.11 0.00 1989 - - - - 1990 81.75 0.88 1,575.14 1.64 1991 89.39 0.96 1,802.40 1.88 1992 27.33 0.29 488.24 0.51 1993 34.13 0.37 69.17 0.07 1994 163.82 1.77 2,047.66 2.14 1995 324.98 3.51 4,571.07 4.77 1996 190.94 2.06 2,596.50 2.71 1997 567.34 6.12 6,401.88 6.68 1998 886.28 9.56 9,753.69 10.18 1999 729.21 7.87 8,664.91 9.04 2000 679.26 7.33 7,068.68 7.37 2001 425.51 4.59 4,719.12 4.92 2002 429.22 4.63 3,777.77 3.94 2003 556.43 6.00 5,561.85 5.80 2004 837.38 9.03 7,553.58 7.88 2005 230.43 2.49 1,655.77 1.73 2006 290.75 3.14 1,363.15 1.42 2007 501.55 5.41 4,068.31 4.24 2008 443.01 4.78 3,659.04 3.82 2009 510.50 5.51 5,353.54 5.59 2010 665.26 7.18 6,674.84 6.96 2011 395.15 4.26 3,995.69 4.17 2012/13 209.05 2.26 2,422.65 2.53

- - - - - - - - - - - - - -

Total 9,268.670 100.00 95,846.76 100.00

Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %

Immature 1st - 3rd 0% 0%Young 4th - 9th 27% 25%Prime 10th - 18th 55% 52%Old 19th and above 18% 23%Comments :

Year of Planting

Remarks

FFB composition vary from the year 1990 to 2012 with most of the crop

This Month Todate

coming from the year of 1998 & 1999.

1.1.3. FFB QUALITY

CONTRIBUTING This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month

Total/Average 0 0

1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING

FFB INTAKE (MT) % %- -

Comments :

% Empty Bunch% Overnight % Rotten

No grading is carried out by the mill.

- WEIGHT (MT)

LOADING RAMPWEIGHT (MT)

FFB GRADING

9,268.670

PAGE 4

No. of Grading % Black % Underripe % Long Stalk % Pest Damaged

1.1.5. LOOSE FRUIT & TRASH CONTENT

This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month

123456789

101112

Average 0 0

NO Outsider Estate123

Average 0 0

1.1.6. LOOSE FRUITS TO FFB RATIO

NO ESTATES1 Batu Lintang2 Pelam3 Kedah45678

1.1.7. STONES & TRASH IN FFB

NO ESTATES12345678

Comments :

No Grading is carried out by the mill.

Stones (kgs) per 100 tn FFBTrash

Tonnage (mt) % to FFB

Last Month% to FFB

This Month Last MonthTotal Tonnage

This Month

Fruit in Load Loose Fruit (%) FFB %

PAGE 4.1

No. of Grading % Loose Trash Content in Trash Content in

1.2. PRODUCTION QUALITY

1.2.1. PRODUCTION OIL / DESPATCH OIL

X S.D. X S.D. X S.D. X S.D.

FFA %

Moisture (VM) %

Dirt %

Peroxide Value %

DOBI

ANALYSIS RESULT BY (KDC/TQCC)

TaikoSAMPLE Average StandardFFA 4.12 4.79 4.10 3.0 MaxVM 0.13 0.22 0.18 0.13 MaxDIRT 0.037 0.028 0.04 0.03 MaxPEROXIDE VALUE 0.80 0.70 0.75 0.60 MaxIODINE VALUE 51.90 52.10 51.95 50 - 54DOBI VALUE 2.67 2.66 2.66 3.0 MinCAROTENE 565.75 600 MinE233 (1% CORR.) 1.16 1.25 1.20 1.20 MaxE269 (1% CORR.) 0.27 0.31 0.29 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 15.61 15.45 15.45 20.0 MinQUALITY RATING NIL

Comments :

610.00

16.40

The quality of despatched Oil within the Marketing specifications.

0.13

0.020

2.66 0.03

0.020

0.12

2.67 0.042.65 0.05

0.29

2.59

The quality of production oil was satisfactory.

540.00

0.36

0.03

0.021

0.223.56

2nd Week

573.00

0.80

14.33

540.00

51.90

1st Week

0.210.0600.70

Marketing

1.210.28

< 0.25

3.57 3.90

51.902.73

PRODUCTIONThis Month Last Month

2.67 0.04

This Month DESPATCH

Last Month

0.018

0.15

3.91

0.009

0.02

3.710.28

0.01

0.013

Specification

< 5.0

3rd Week 4th Week

> 2.31

0.018

0.12

4.11 0.30

1.18

0.03

0.018

0.150.038

2.2. PRODUCTION / DESPATCH KERNEL

MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION

5.42 0.27 5.22 0.42 4.33 0.35 5.48 0.08 6%4.38 0.30 5.08 0.54 5.51 0.12 4.58 0.26 7%0.21 0.03 0.22 0.23

12.20 0.03 12.20 2.680.25 0.07 0.31 0.07 0.22 0.05 0.23 0.08

1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -

NET NET ON MILLWEIGHT WEIGHT NET WEIGHT

tn tn tn1- 0.000 0.000 0.0002- 0.000 0.000 0.0003- 0.000 0.000 0.0004- 0.000 0.000 0.0005- 0.000 0.000 0.0006- 493.920 494.160 0.2407- 917.120 918.890 1.7708- 283.780 284.070 0.2909- 499.890 500.230 0.340

10- 0.000 2194.710 2197.350 2.640

1.2.4. PK DESPATCHBUYER MILL

NETWEIGHT

tn1- 0.0002- 0.000 3- 4- 0.0005- 466.1906-7-

Total : 466.190

1.2.5. CXC REPORT

Comments :

THIS MONTH

MEWAH OIL - (SG)

WILMAR (KLKC/00351-S)MEWAH OIL(ISCC)

DESPATCHTHIS MONTH LAST MONTH

PRODUCTIONLAST MONTH

MOISTURE %DIRT %FFA %TOTAL BROKEN KERNEL %STONE CONTENT %

TAIKO BLEACHING

KL-KEPONG OLEOMAS (ISCC)

KL-KEPONG OLEOMAS (MB)UNITATA (SG)

SINN HWAT HENG

FELDA IFFCO SDN BHD (SG)

LAST MONTH

SANG KEE

KL-KEPONG OLEOMAS

CARGILL PALM (SG)

UNITATA (SG)

ISI SAWITFLEET PALM

Total CPO tankers dispatched with active GPS (A) 58

2

Total CPO tankers dispatched with non-active GPS (B)

No. of loads with the weight shortage of 80kg and above

THIS MONTH

1

Month of Sept 2016 - 100% of CPO-SG despatched from total despatch of 2194.710mt - 100% of PK SG despatched from total despatch of 466.190 mt

The difference in weight for CPO despatch between the mill and the buyers was 2.640 mt

Total number of CPO tankers dispatched (A+B+C)

The kernel quality is within the Marketing Specification.

77

7758Total CPO tankers dispatched with no GPS installed (C)

1

LOADS FROM MONTH: September 2016

Ticket No Driver Vehicle Date Mill Buyer Loss (A) Buyer

A094607 A.THANASEGARAN AJG1139 27-09-16 40.570 40.480 0.090 CARGILL 20.000

Total 0.090 20.000 0.000* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.

Comments

CPO Despatch Loads With Weight Shortage of 80kg and Above

Charges to the

transporters (MT) *

The shortage is charged to the transporters.

EXTRACTED FROM CXC REPORT

Actual oil recovered (MT) at Mill

(B)

Tanker with GPS

Weight Details (MT)

2

No. Tanker number Date Time Action Taken / RemarksNett Weight diff. with buyers (+/-) (MT)

None of the tankers that doesn't follow the authorisedroute during delivery.

Total 0.000

GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT BATU LINTANG ON September 2016On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only

3. COST OF PRODUCTION

(Basis : Cost per tonne CPO)

ThisMonth Todate Year ' s

September 2016 12 mths EstimateRM / tn RM / tn RM / tn

Indirect Cost 69.34 83.16 61.53

Depreciation 15.69 18.30 11.73

Manufacturing Cost 179.42 219.73 177.98

Ex-Mill Cost 264.45 321.19 251.24

Cooking Oil Cess 0.00 0.00 0.00

Palm Oil Stabilisation Cess 2.00 2.00 2.00

CPO (Sabah) Sales Tax

Despatch & Selling 49.54 48.44 38.34

TOTAL EXPENDITURE 315.99 371.63 291.58

A/c This Month Estimate

Code RM/ton CPO RM/ton CPO Diff. (%)1 0.97 0.73 32.9%2 20.27 11.23 80.5%3 8.41 5.48 53.5%

11 1.87 1.15 62.6%

12 1.35 1.07 26.2%19 6.10 4.20 45.2%41 3.83 2.87 33.4%43 21.41 11.89 80.1%

48 7.52 6.66 12.9%

50 28.46 19.73 44.2%

52 14.16 8.64 63.9%

55 15.74 11.01 43.0%

71 49.54 38.34 29.2%

Comments :

Comments

Replaced 2 unit digester bottom plate (RM5700) and repair CO pump (RM2500)Under estimate cpo transport to Port Klang area.

Under estimate the new OT rate due to minimun wages.

Higher lab operator overtime due to grader worker resign

Higher cost due to expenses for Family Day(RM1500)Higher AP wages and OT levied by BLEHigher due to low crop processed(34%)

Replaced crane travelling wheel,motor & shaft(RM18,000)

Purchased 1 unit new FFB cages (RM5500) & 4 pcs cages side plate (RM5120.00)

Higher cost due to low crop processed(34%)Under estimate the additional executive salary.Higher cost due to renewal work permit for 3 Indonesia Foreign Workers (RM2520)& public holiday paid

Higher cost due to purchase clinical charges by BLE(RM1819)

Manufacturing cost was at RM 179.42/tonne oil against estimate of RM 177.98/tonne oil.

PROCESS PERFORMANCE

2.1. STERILIZATION

Summary of sterilisation cycle for the month is tabulated as follows :-

Function X (min) S.D.Deaeration 21st. Peak (1.2 Bar / 17.4 psi) 101st. Peak exhaust 22nd. Peak (1.2 Bar / 17.4 psi) 62nd. Peak exhaust 23rd. Peak (1.2 Bar / 17.4 psi) 63rd. Peak exhaust 24th. Peak (2.9 Bar / 42 psi) 11Holding Time 45Final exhaust 5Steaming cycle 91 0Door Open to Door Shut Time 15

X S.D. X S.D.USB after 1st Threshing (%)USB after 2nd Threshing (%) 1.34 0.04 1.37 0.06Threshing Efficiency (%)

STERILIZER CONDENSATE

This Month Last MonthX S.D. X S.D.

0.95 0.08 0.93 0.10

Condensate / FFB Ratio

Absolute oil loss (kg/tn FFB)

Comments :

Last MonthThis Month

Steriliser condensate (Oil Content in Wet Basis)

OLWB in steriliser condensate at range of 1.00%.The condensate is recycled to system as press dilution.Sterilization using four peak sterilising.

The percentage of USB is 1.34% .

02.2. DIGESTING & PRESSING STATION

2.2.1. DIGESTER TEMPERATURE OC

This Month Last Month DIGESTER X S.D. X S.D. Digester No. 1 95.00 0.44 96.00 0.45 Digester No. 2 96.00 0.45 95.00 0.44 Digester No. 3 95.00 0.46 95.00 0.50 Digester No. 4 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9

2.2.2. PRESSING

Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9

X 5.12 5.18 5.16 5.15S.D. 0.18 0.29 0.29 0.25

X 5.18 5.13 5.30 5.20S.D. 0.20 0.26 0.09 0.18

X 7.74 7.65 7.80 7.73S.D. 0.11 0.24 0.08 0.14

X 7.69 7.72 7.75 7.72S.D. 0.19 0.16 0.20 0.18

X 19.66 20.39 19.75 19.93S.D. 1.25 0.79 1.03 1.02

X 19.47 19.98 19.78 19.74S.D. 0.91 0.61 0.42 0.65

X 73.95 279.51 271.59 208.35S.D.

X 280.95 241.02 74.33 198.77S.D.

Comments :

- Nut Breakage was recorded at 19.93% and will strive to control below 15%.

This Month

Last Month

This Month

Last Month

OIL LOSS ON DRY BASIS (OLDB)

NUT BREAKAGE (%)

PRESS RUNNING HOURS

This Month

Last Month

This Month

Last Month

OIL LOSS ON WET BASIS (OLWB)

- Digester temperature was >90 C

- Average OLDB of Press Fibre was recorded at 7.73%

12.2.3.

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

X 28.16 20.72 31.97 34.32 60.24 61.24 6.37 6.69 7.47 7.70 23.06 20.72 11.41 11.32S.D. 0.77 2.81 6.60 5.25 0.47 1.60 1.42 1.49 1.01 1.36 3.53 2.81 1.53 2.85N

True Nut TrashTrue Mesocarp (ripe)

True Mesocarp (unripe)

Oil in Mesocarp OLWB Normal Parthenocarp

Abnormal Partnenocarp

2

2.2.4. EFB PRESSING

Press Press Press Press Super SuperNo. 1 No. 2 No. 3 No. 4 Press 1 Press 2

PRESS RUNNING This Month HOURS Last Month DOWN TIME This Month

Last Month

2.2.5. OIL RECOVERED

This Month F F A (%) DOBI

VM (%)OLWB (%)

Press 1 Press 2 Press 3 Press 4 Press 5 Press 6 Press 7 Press Fibre (OLDB) Ratio EFB Liquor to FFB (%)

2.2.6. SPLITTER

RUNNING HOURSThis Month Last Month

No. 1 No. 2

Comments :

Last Month

No EFB press installed in this mill.

2.3. CLARIFICATION STATION

2.3.1. CLARIFICATION TANK

This Month Last MonthTank 1 Tank 2 Tank 3 Tank 1 Tank 2 Tank 3

X 96.00 94.00S.D 2.64 2.40

% Oil in underflow X 5.30 5.27 (% OLWB) S.D 0.31 0.64

2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)

S1 S2 S3 C1 C2 C3 C4 C5 C6 C7 C8X 0.83 0.80 0.82

S.D 0.08 0.06 0.06X 0.83 0.85 0.85

S.D. 0.10 0.08 0.11T Mth X 288.13 185.00 278.52L Mth X 320.91 318.71 227.59T Mth X 1.60 1.60 1.60L Mth X 1.60 1.60 1.60T Mth X 1725.37 1107.81 1667.82L Mth X 2071.95 2057.68 1469.38T Mth X 1.56 0.96 1.48L Mth X 1.59 1.62 1.15

Comments :

Separate Waste Basculator (mt)

Oil losses on Absolute Terms (Kg/tn FFB)

OLWB in underflow was recorded at 5.30%.Temperature of underflow was recorded at 94 C.

Temperature OC

This MonthLast

Month

% Oil loss on wet basis (x)

Operating Hours (hrs)

Nozzle size (mm)

Main Menu

2.3.2. DECANTER (D)

Inlet

D1 D2 D1 D2 D1 D2X

S.DX

S.D.X

S.DX

S.D.X

S.DX

S.D.T Mth XL Mth X

Comments :

Last Month

No Decanters are installed in the mill.

Temperature (oC)

Operating Hours

NOS % (x)

Last Month

Heavy Phase

This MonthLast

Month

This Month Solid Phase Light Phase

Oil % (x)

This MonthLast

Month

VM % (x)

This Month

2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS

X S.D. X S.DDILUTION RATE % 26.00 1.21 25.00 1.47Separator Waste to FFB ratioDecanter cake to FFB ratioAbsolute Oil loss in Separator/Centrifuge kg/mt FFB 4.13 4.36Absolute Oil loss in Decanter Cake kg/mt FFBTotal Oil loss kg/MT FFB 4.13 0.00 4.36 0.00

2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT

DescriptionAfter Deoiling tank (OLWB)After Cooling pond

Comments :

No decanter cake is produced.

0.690.750.72

Oil losses after cooling pond recorded below 1%.

This Month Last Month


Absolute oil loss in kg/mt FFB recorded at 4.13kg/FFB

0.75

2.3.5. PURIFIER & VACUUM DRYER

No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X

S.DX

S.D.X

S.DX

S.D.X

S.DX

S.D.X

S.DX

S.D.

2.3.6. VACUUM DRYER

X S.D X S.D X S.DThis Month 75.00 0.69 0.30 0.03 0.13 0.03 56.67Last Month 76.00 0.50 0.30 0.04 0.12 0.03 60.00This MonthLast MonthThis MonthLast Month

Comments :

% VM

This MonthLast

Month

% Dirt

This MonthLast

Month

VM % Before Dryer

VM Rem. Eff

This MonthLast

Month

Dirt Rem. Eff

This MonthLast

Month

PURIFIER After PurifierBefore Purifier

VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM.

Removal Eff.

No: 1

No: 2

No: 3

Vacuum dryer efficiency was satisfactory.

2.4. NUT & KERNEL STATION PAGE 13.1

2.4.1. NUT SILO & KERNEL SILOS

DESCRIPTION No: 1 No: 2 No: 3 No: 4X 19.22 19.48

S.D 0.70 0.80X 19.30 19.17

S.D. 0.82 0.41X 14.65 15.67

S.D 1.12 0.58X 14.67 15.10

S.D. 0.59 19.56X 23.78

S.DX 23.99 21.23

S.D.

2.4.2. KERNEL SILO

1 2 3 4 5 1 2 3 4 5Top

Middle 50.00 40.00 50.00 45.00Bottom 61.00 66.00 64.00 70.00

% VM Fresh Kernel X 20.22 20.36 20.17 19.90S.D 0.90 0.74 0.91 0.61X 5.40 5.48 5.49 5.50

S.D 0.29 0.08 0.22 0.42% Drying Efficiency 73.29 73.08 72.78 72.36

Comments :

This MonthLast

Month

Kernel drying efficiency was satisfactory.


% Drying Efficiency

% Dried Kernel

Temperature oC

% VM Fresh Nut

This MonthLast

Month

% Dried Nut

This MonthLast

Month

2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2

X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%) 83.62 1.59 83.04 1.45Broken Nut (%) 8.89 1.71 8.53 1.58Whole Kernel (%) 0.54 0.16 0.43 0.12Brokern Kernel (%) 0.32 0.18 0.61 0.07

X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 35.61 1.18 35.97 0.48Broken Kernel (%) 11.70 1.00 11.36 0.22Uncracked Nut (%) 0.17 0.08 0.17 0.05Half cracked Nut (%) 0.25 0.06 0.27 0.06

X SD X SDRipple Mill No: 1 98.83 0.41 99.19 0.37Ripple Mill No: 2 99.11 0.22 99.32 0.24Ripple Mill No: 3Ripple Mill No: 4Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9

Comments :

Nut cracking eff. & kernel recovery eff. was satisfactory.

No: 4 No: 5

Nut Cracking Eff.

Kernel Recovery Eff.

Mixture Composition after Cracker

No: 1

R I P P L E M I L L

R I P P L E M I L L

No: 1 No: 2 No: 3 No: 7 No: 8 No: 9Nut Composition before Cracker (INPUT)

No: 4 No: 5 No: 6

No: 8 No: 9No: 2 No: 3 No: 6 No: 7

4.4. KERNEL LOSSES / COST

X SD X SD X SD X SD X SD X SD

0.63 0.09 0.69 0.06

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

0.77 0.10 0.77 0.10

Claybath 0.67 0.14 0.75 0.20

2.4.5. RUNNING COST

Comments :

Line 3Line 1 Line 2 Line 3 Line 1 Line 2Last MonthThis Month

Kernel Produced (mt)Total Kaolin or Calcium Carbonate Cost (RM)

485.607 457.875

Last Month Todate

4392.534

2320.500 2915.500 21060.500

Cyclone Fibre

LTDSHydrocyclone (PK in wet shell)

This Month

Cost / MT of PK (RM)

Cost / MT of FFB (RM)

4.779 6.367 4.795

Other Cost e.g Sodium Silicate (RM)

0.250 0.267 0.220

All kernel losses was within the in-house target.

5. BOILER / POWER HOUSE

2.5.1. BOILER HOUSE

Description This Month Last Month TodateBoiler Chemical Cost (RM) 1390.30 1638.62 14068.89 Cost / MT FFB (RM) 0.15 0.15 0.15

2.5.2. POWER HOUSE

DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month

Turbines > Dresser RandNo. 1 (700 KW) 356.0 428.4 143560 173530 403.3 405.1No. 2 (400 KW)No. 3 (0 KW)No. 4 (0 KW)Diesel Gen Set > CumminsNo. 1 (300 KW) 2.9 4.6 69.0 228.00 23.79 49.57No. 2 (640 KW)No. 3 (640 KW)KwHr / mt FFB (Turbine + Genset)

2.5.3. TNB POWER SUPPLY

KwHr RM KwHr RM KwHr RMPalm Oil Mill 36139.00 16553.14 37689.00 17263.67 399510.00 184979.12Rubber FactoryEcomat PlantTotal 36139.00 16553.14 37689.00 17263.67 399510.00 184979.12

Comments :

This Month

Steam Consumption per KwHr (Turbine)

Diesel genset warmed up to maintain its condition.TNB supply is used to start the mill operation by using change over switch.

Last Month Todate

Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption

(Litres)

2.6. WATER TREATMENT PLANT

2.6.1. WATER CONSUMPTION

Description This Month Last Month This Month Last Month m3/mt FFBOwnEstate

Mill 12300.00 14910.00 1.33 FCTOTAL 12300.00 14910.00 0.00 0.00 1.33

2.6.2. WATER TREATMENT COST

This Month Last Month TodateChemical Cost (RM) 2164.91 2779.82 24678.52Cost /m3 water (cts / m3) 0.18 0.19 0.20Cost /mt FFB (cts / mt FFB) 0.23 0.25 0.25Water Consumption (m3 / mt FFB) 1.33 1.36 1.26

2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER

This Month Last Month TodateTotal Volume of water (m3) consumed 12300.00 14910.00 120676.00Total Cost (RM)

Comments :

Domestic

Water consumed%

Water treatment cost is 0.18cts/m3 of water.Belt press production : 2.10 mt/hrCost of cake Production : 9.76 Rm/mt of cake

2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)

2.7.1. Visitation

Date21/09-22/9/16

26-09-16

2.7.2. Training

Date08-09-16

2.7.3. Security

Date27-09-16

2.7.4. OSH Matter

Date

2.7.5. RSPO Matter

Date

2.7.6. Amenities

Date

2.7.7. Water Supply

Date

2.7.8. EFB DISPOSAL

2.7.9. DECANTER CAKE DISPOSAL

Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)

2,008.500 124.489 Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)

14.682 2,118.307

Remarks

Remarks

RemarksPersonTQCC auditJKKP audit

Remarks

Remarks

RemarksPDRM Bandar Bahru Renewal Gun Licience

RemarksJKKP seminar at Alor setar (Mr.Yeo & En Azimil)

1

2.8.0. Effluent Treatment

Date

2.8.1 Mill Downtime

Date Hours Date Hours

Total 0 0

2.8.2 Housekeeping / Beautification / Linesite / Compound

Date

2.8.3. Others

Date

Comments

Remarks

Details DetailsLine 1 Line 2

Remarks

Remarks

2

2.8.4. Effluent Result For September 2016

abcdefgh

2.8.5 Trailing Report

5000 MAX

DOE LimitpH N/A

TQCC Result879BOD (mg / l)

100680

COD (mg / l) N/ATotal Nitrogen (mg / l) N/A

39

4861Total Solids (mg / l)

Oil & Grease (mg / l) N/AN/A

43

Suspended Solids (mg / l)N/A

302

Ammonical Nitrogen (mg / l) N/A

0 MANPOWER

3.1. EMPLOYEES

MALAYS CHINESE INDIANS OTHERS TOTAL Executives 1 2 2 0 5 Subordinate Staff 5 0 13 0 18 TOTAL 6 2 15 0 23

3.2. SUBORDINATE STAFF LEAVE STATUS

Leave Leave Leave B/F from Earned Todate TakenYear '15 for Year '16 (A+B) This Bal

No. Position (Days)-A (Days)-B Total Month (A+B-C)1 C/CLERK 21 16 37 4 17 202 2ND CLERK 11 18 29 2 22 73 CHARGEMAN 1 18 19 0 18 14 SUPERVISOR 7 18 25 3 21 45 SUPERVISOR 9 4 13 2 13 06 E/DRIVER 3 13 16 1 15 17 BOILERMAN -5 13 8 3 15 -78 BOILERMAN 18 13 31 0 10 219 LAB OPER 2 13 15 1 27 -1210 MECHANIC 18 13 31 0 14 1711 MECHANIC 11 13 24 0 11 1312 MECHANIC 8 12 20 3 11 91314 FOREMAN 16 18 34 3 18 1615 E/DRIVER 0 13 13 1 10 316 MECHANIC -1 11 10 0 7 317 S/KEEPER 31 16 47 0 0 4718 W/B OPER 0 12 12 3 13 -119 BOILERMAN 2 11 13 1 12 120 SUPERVISOR 0 12 12 0 7 52122232425262728

Comments :

MAHD HANIFFAH

A.MOHANATHASSYED MOHAMAD ADNAN

P.SANKARANAVR.MOGANAKRISHNANR.RAJOOS.MUNIANDYR.BALAN

Leave Taken Todate

(C)ALIZA BINTI MAT ISA

G.LOGANATHANA.PUGALENTHY

S.SUBRAMANIAMSAMSUDDIN BIN ISHAK

G. KRISHNASAMY

SARAVANANGV. THANARASUMANJULA A/P PERUMALUMOHD KHAIRIL ABDULLAHS. JAMESON

NAME

13.3 EMPLOYEE (MILL WORKERS)

(A) CHECKROLL

(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 20 3 23 - 23 Chinese - - - - Indian 23 3 26 - 26 Grand Total 43 6 49 - - - 49

(2) NON-MALAYSIAN Sri Lanka - - - India 7 - 7 - 7 Indonesia 13 - 13 - 13 Bangladeshi - - - Thai - - - Filipino - - - Grand Total 20 - 20 - - - 20 Total Checkroll 63 6 69 - - - 69

(B) CONTRACT / TEMPORARY

(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 2 - 2 - 2 Chinese - - - Indian 1 1 - 1 Grand Total 3 - 3 - - - 3

Employees Dependants (Resident)Total

Employees Dependants (Resident)Total

Appendix 1

Unit This Month Last Month Todate1.0 FFB

1.1.1 Weight of FFB processed MT 9,268.670 10,924.070 95,846.760 1.1.2 Estimate MT 14,158.000 14,350.000 148,881.000 1.1.3 Shift Hours Hrs -

2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 2,055.669 2,541.438 21,145.984 2.1.2 Estimate MT 3,118.000 3,156.000 32,753.000 2.1.3 Oil Extraction Rate % 22.18 23.26 22.06 2.1.4 Estimate % 22.02 21.99 22.00 2.1.5 Press Running Hours Hrs. 625.05 754.51 6,177.59 2.1.6 Production Hours Hrs. 379.50 443.50 3,886.80 2.1.7 Downtime (Line 1) Hrs. 3.00 2.1.8 Downtime (Line 2) Hrs. - 2.1.9 Press Capacity per unit MT / hr 14.83 14.48 15.52 2.2.0 F.F.B. Manufactured / Hours MT / hr 24.42 24.63 24.66 2.2.1 Oil Recovered / Hours MT / hr 5.42 5.73 65.05

3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 485.607 457.875 4,392.061 3.1.2 Estimate MT 706.000 718.000 7,452.000 3.1.3 Kernel Extraction Rate % 5.24 4.19 4.58

;3.1.4 Estimate % 4.99 5.00 5.01 3.1.5 Production Hours Hrs. 379.50 443.50 3,883.55 3.1.6 Kernel Recovered / Hr MT / hr 1.28 1.03 1.13

4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 2,197.350 2,909.830 20,077.366 4.1.2 Oil in Stock MT 376.329 518.010 10,146.333 4.1.3 Kernels Despatched MT 466.190 542.680 4,491.850 4.1.4 Kernels in stock MT 90.426 71.009 1,217.621

- Packed / Bulk Silo MT 90.426 71.009 1,217.621 - Kernel in Bag MT -

Remarks :

PROGRESS REPORT FOR THE MONTHOF SEPTEMBER 2016

MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016

(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION


(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION


(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION


(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL

CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4

Main

KKS Progress Report version 1.44 for September 2016

Please select your desire section by a mouse click

Section ASection B

Print

3

Save

Information for the Progress Report

Co NameKUALA LUMPUR KEPONG BERHAD

Co Reg No.15043-VSetup

OC Code024

OC NameKILANG KELAPA SAWIT BATU LINTANG

Co Start of Fin Mth10

Current Year2016Reset

Current Month9September

Current Month, YrSeptember 2016

Current Fin Mth #12th

Current Fin Mth12th

Current Fin Yr2016

Current Period2015/16

Asst/Manager NameYEO BOON KEATTitleManager

Wt Shortage Limit80Kg

By: Chan Kok LeongInstalled to:C:\eProgressRep\version 1.44

Sys last updated:25-Oct-2013Set:16-Jun-2015

Title ListYearMonthYesNo

Assistant20111No

Senior Assistant20122Yes

Acting Manager20133

Manager20144

Senior Manager20155

20166

20177

20188

20199

202010

202111

202212

Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out

Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size

++ means click tab for more pages

11. Process Performance

1. Highlights

2. Production Report

4. FFB Quality

5. LF and Trash Content

6. Production Quality

7. Production and Despatch Kernel

8. CPO Despatch Loads with wt shortage

9. GPS Violation Report

10. Cost of Production

12. Digesting & Pressing Station ++

13. EFB Pressing

1. Clarification Station

2. Decanter

3. Dilution Rate & Absolute Oil Loss

4. Purifier & Vacuum Dryer

5. Nut & Kernel Station

6. Nut Cracking Efficiency

7. Kernel Losses / Cost

8. Boiler / Power House

9. Water Treatment Plant

10. General (Visitors/Security/Breakdown, etc.) ++

11. Man Power

12. Appendix 1

3. FFB Composition

13. Major Maintenance Report ++

CoverPage


Progress Report

For the month of

SEPTEMBER 2016

Date10/13/16KUALA LUMPUR KEPONG BERHAD

(No. Syarikat: 15043-V)


.

(YEO BOON KEAT)

Manager

Highlights

PROGRESS REPORT ONPAGE 1


FOR THE MONTH OF SEPTEMBER 2016

(12TH MONTH OF FINANCIAL YEAR)

HIGHLIGHTS

Estimated percentage of FFB pushed by shovel

Percentage FFB pushed due to grading

PRODUCTION

Current Financial YearSame Period Last Year

This MonthLast MonthTodateThis MonthTodate

O.E.R %22.1823.2622.0621.3821.39

K.E.R %5.244.194.585.344.77

RAINFALL RECORD (mm)Year2016

Fin YearOctNovDecJanFebMarAprMayJunJulAugSep

Last FY365.00428.00415.00144.00178.00145.00328.00252.00176.00202.00153.00321.00

This FY312.00520.00364.00133.0058.0042.0060.00319.00141.00212.00246.00342.00

OTHER HIGHLIGHTS

ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS

Comments :

The month OER decreased by 1.08% as compared to last month and KER increase by 1.05%

Todate OER for FY 2015/16 is 0.06% higher than the estimate of 22.00 and todate KER is 0.48% lower

than the estimate of 5.00%.

The month rainfall recorded at 342mm.

Main Menu

ProductionReport

PAGE 2

1PRODUCTION REPORT

1.1.FFB STATEMENT

1.1.1.FFB CONTRIBUTION

Estimate forEstimate+/- Estimate+/- Estimate

This MonthTodateThis MonthTodateThis MonthTodate

KLK EstatesMTMTMTMTMTMT

Batu Lintang2,220.03025,797.0904,081.00043,078.000-45.60%-40.12%

Kedah445.3406,431.850

Buntar595.9707,049.3102,064.00020,885.000-71.13%-66.25%

Ghim Khoon544.9805,864.470--

Nagalelai531.8805,851.000--

Subur374.1903,801.4902,837.00026,563.000-86.81%-85.69%

Norseman873.2108,748.630--

Sungai Pulau356.5804,231.720--

Pelam2,536.22026,521.5405,176.00059,438.000-51.00%-55.38%

Senggang- 0- 0--

Serapoh- 0- 0--

--

--

--

--

--

--

Sub Total8,478.40094,297.10014,158.000149,964.000-40.12%-37.12%

Non-KLK Estates

--

Bukit Tebuan- 0- 00.0000.000

Genting Selama655.270776.490--

Genting Chong Meng135.000773.170--

--

--

--

--

--

--

--

Sub Total790.2701,549.660- 0- 0--

Outsiders

--

--

--

--

--

--

--

--

--

--

Sub Total- 0- 0- 0- 0--

Grand Total9,268.67095,846.76014,158.000149,964.000-34.53%-36.09%

Comment :

Total FFB received for the month of September 16 is 9268.670mt which is 34.53% lower than the estimate.

Main Menu

FFBComposition

PAGE 3

1.1.2.FFB COMPOSITION

Composition of crop from various years of planting are :-

Year of PlantingThis MonthTodate

MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above

1980- 0- 0- 0- 03602515.475064.471688.73

1981- 0- 0- 0- 035023751.4250118.5221976.82

1982- 0- 0- 0- 034

1983- 0- 0- 0- 033

1984- 0- 0- 0- 032

1985- 0- 0- 0- 031

1986- 0- 0- 0- 030

1987- 0- 0- 0- 029

1988- 0- 02.110.0028

1989- 0- 0- 0- 027

199081.750.881,575.141.6426

199189.390.961,802.401.8825

199227.330.29488.240.5124

199334.130.3769.170.0723

1994163.821.772,047.662.1422

1995324.983.514,571.074.7721

1996190.942.062,596.502.7120

1997567.346.126,401.886.6819

1998886.289.569,753.6910.1818

1999729.217.878,664.919.0417

2000679.267.337,068.687.3716

2001425.514.594,719.124.9215

2002429.224.633,777.773.9414

2003556.436.005,561.855.8013

2004837.389.037,553.587.8812

2005230.432.491,655.771.7311

2006290.753.141,363.151.4210

2007501.555.414,068.314.249

2008443.014.783,659.043.828

2009510.505.515,353.545.597

2010665.267.186,674.846.966

2011395.154.263,995.694.175

2012/13209.052.262,422.652.5399

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

Total9,268.670100.0095,846.76100.00

Append below the classification of Palms According to Age :-

CategoryPalm Age (years)TM %RemarksTD %

Immature1st - 3rd0%0%

Young4th - 9th27%25%

Prime10th - 18th55%52%

Old19th and above18%23%

Comments :

FFB composition vary from the year 1990 to 2012 with most of the crop

coming from the year of 1998 & 1999.

Main Menu

FFBQuality

PAGE 4

1.1.3.FFB QUALITY

No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch

CONTRIBUTINGThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast

ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth

Total/Average00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0

1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING

LOADING RAMPFFB GRADING

FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%

9,268.670- 0- 0- 0

Comments :

No grading is carried out by the mill.

Main Menu

LF_TrashContent

PAGE 4.1

1.1.5.LOOSE FRUIT & TRASH CONTENT

No. of Grading% LooseTrash Content inTrash Content in

Fruit in LoadLoose Fruit (%)FFB %

ThisLastThisLastThisLastThisLast

NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth

1

2

3

4

5

6

7

8

9

10

11

12

Average00- 0- 0- 0- 0- 0- 0

NOOutsider Estate

1

2

3

Average00- 0- 0- 0- 0- 0- 0

1.1.6.LOOSE FRUITS TO FFB RATIO

Total Tonnage% to FFB

NOESTATESThis MonthLast MonthThis MonthLast Month

1Batu Lintang

2Pelam

3Kedah

4

5

6

7

8

1.1.7.STONES & TRASH IN FFB

Trash

NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB

1

2

3

4

5

6

7

8

Comments :

No Grading is carried out by the mill.

Main Menu

ProductionQuality

PAGE 5

1.2.PRODUCTION QUALITY

1.2.1.PRODUCTION OIL / DESPATCH OIL

PRODUCTIONDESPATCHMarketing

This MonthLast MonthThis MonthLast MonthSpecification

XS.D.XS.D.XS.D.XS.D.

4.110.363.560.303.910.283.710.22

FFA %< 5.0

0.130.030.120.030.150.010.120.02< 0.25

Moisture (VM) %

0.0200.0210.0200.0180.0180.0130.0180.009

Dirt %

Peroxide Value %

2.660.032.670.042.650.052.670.04

DOBI> 2.31

ANALYSIS RESULT BY (KDC/TQCC)

1st Week2nd Week3rd Week4th WeekTaiko

SAMPLEAverageStandard

FFA3.573.904.124.794.103.0 Max

VM0.210.150.130.220.180.13 Max

DIRT0.0600.0380.0370.0280.040.03 Max

PEROXIDE VALUE0.700.800.800.700.750.60 Max

IODINE VALUE51.9051.9051.9052.1051.9550 - 54

DOBI VALUE2.732.592.672.662.663.0 Min

CAROTENE573.00540.00540.00610.00565.75600 Min

E233 (1% CORR.)1.211.181.161.251.201.20 Max

E269 (1% CORR.)0.280.290.270.310.290.20 Max

IRON0.005.0 - 3.0

PHOSPHORUS0.008.0 - 5.0

D.F. (Delta Y)16.4014.3315.6115.4515.4520.0 Min

QUALITY RATING0.00NIL

Comments :

The quality of despatched Oil within the Marketing specifications.

The quality of production oil was satisfactory.

Main Menu

ProdDesKernel

PAGE 6

1.2.2.PRODUCTION / DESPATCH KERNEL

PRODUCTIONDESPATCH

THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING

XS.D.XS.D.XS.D.XS.D.SPECIFICATION

MOISTURE %5.420.275.220.424.330.355.480.086%

DIRT %4.380.305.080.545.510.124.580.267%

FFA %0.210.030.220.23

TOTAL BROKEN KERNEL %12.200.0312.202.68

STONE CONTENT %0.250.070.310.070.220.050.230.08

1.2.3.CPO DESPATCH

BUYERMILLBUYER'S+ / -

NETNETON MILL

WEIGHTWEIGHTNET WEIGHT

tntntn

1-WILMAR (KLKC/00351-S)0.0000.0000.000

2-MEWAH OIL(ISCC)0.0000.0000.000

3-MEWAH OIL - (SG)0.0000.0000.000

4-TAIKO BLEACHING0.0000.0000.000

5-KL-KEPONG OLEOMAS (MB)0.0000.0000.000

6-UNITATA (SG)493.920494.1600.240

7-FELDA IFFCO SDN BHD (SG)917.120918.8901.770

8-CARGILL PALM (SG)283.780284.0700.290

9-KL-KEPONG OLEOMAS (ISCC)499.890500.2300.340

10-KL-KEPONG OLEOMAS0.000

2194.7102197.3502.640

1.2.4.PK DESPATCH

BUYERMILL

NET

WEIGHT

tn

1-SANG KEE0.000

2-SINN HWAT HENG0.000

3-ISI SAWIT

4-FLEET PALM0.000

5-UNITATA (SG)466.190

6-

7-

Total :466.190

1.2.5.CXC REPORT

THIS MONTHLAST MONTH

Total CPO tankers dispatched with active GPS (A)5877

Total CPO tankers dispatched with non-active GPS (B)

Total CPO tankers dispatched with no GPS installed (C)

Total number of CPO tankers dispatched (A+B+C)5877

No. of loads with the weight shortage of 80kg and above12

Comments :

The kernel quality is within the Marketing Specification.

The difference in weight for CPO despatch between the mill and the buyers was 2.640 mt

Month of Sept 2016 - 100% of CPO-SG despatched from total despatch of 2194.710mt

- 100% of PK SG despatched from total despatch of 466.190 mt

Main Menu

CPODes

PAGE 6.1

EXTRACTED FROM CXC REPORT

CPO Despatch Loads With Weight Shortage of 80kg and Above

LOADS FROM MONTH: September 2016

Weight Details (MT)Actual oil recovered (MT) at Mill (B)Charges to the transporters (MT) *Tanker with GPS

Ticket NoDriverVehicleDateMillBuyerLoss (A)Buyer

0.0000.000

A094607A.THANASEGARANAJG11399/27/1640.57040.4800.090CARGILL20.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

Total0.09020.0000.000

* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.

Comments

The shortage is charged to the transporters.

Main Menu

GPSRep

PAGE 6.2

GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT BATU LINTANG ON September 2016

On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only

No.Tanker numberDateTimeAction Taken / RemarksNett Weight diff. with buyers (+/-) (MT)

None of the tankers that doesn't follow the authorised

route during delivery.

Total0.000

Main Menu

COP

PAGE 7

1.3.COST OF PRODUCTION

(Basis : Cost per tonne CPO)

This

MonthTodateYear ' s

September 201612 mthsEstimate

RM / tnRM / tnRM / tn

Indirect Cost69.3483.1661.53

Depreciation15.6918.3011.73

Manufacturing Cost179.42219.73177.98

Ex-Mill Cost264.45321.19251.24

Cooking Oil Cess0.000.000.00

Palm Oil Stabilisation Cess2.002.002.00

CPO (Sabah) Sales Tax

Despatch & Selling49.5448.4438.34

TOTAL EXPENDITURE315.99371.63291.58

A/cThis MonthEstimateComments

CodeRM/ton CPORM/ton CPODiff. (%)

10.970.7332.9%Higher cost due to low crop processed(34%)

220.2711.2380.5%Under estimate the additional executive salary.

38.415.4853.5%Higher cost due to renewal work permit for 3 Indonesia Foreign Workers (RM2520)& public holiday paid

111.871.1562.6%Higher cost due to purchase clinical charges by BLE(RM1819)

121.351.0726.2%Higher cost due to expenses for Family Day(RM1500)

196.104.2045.2%Higher AP wages and OT levied by BLE

413.832.8733.4%Higher due to low crop processed(34%)

4321.4111.8980.1%Under estimate the new OT rate due to minimun wages.

487.526.6612.9%Higher lab operator overtime due to grader worker resign

0.0%

0.0%

0.0%

0.0%

5028.4619.7344.2%Purchased 1 unit new FFB cages (RM5500) & 4 pcs cages side plate (RM5120.00)

0.0%

5214.168.6463.9%Replaced crane travelling wheel,motor & shaft(RM18,000)

5515.7411.0143.0%Replaced 2 unit digester bottom plate (RM5700) and repair CO pump (RM2500)

7149.5438.3429.2%Under estimate cpo transport to Port Klang area.

Comments :

Manufacturing cost was at RM 179.42/tonne oil against estimate of RM 177.98/tonne oil.

Main Menu

ProcPerf

PAGE 8

2PROCESS PERFORMANCE

2.1.STERILIZATION

Summary of sterilisation cycle for the month is tabulated as follows :-

FunctionX (min)S.D.

Deaeration2BarPsi

1st. Peak(1.2 Bar / 17.4 psi)101.217.4

1st. Peak exhaust2

2nd. Peak(1.2 Bar / 17.4 psi)61.217.4

2nd. Peak exhaust2

3rd. Peak(1.2 Bar / 17.4 psi)61.217.4

3rd. Peak exhaust2

4th. Peak(2.9 Bar / 42 psi)112.942

Holding Time45

Final exhaust5

Steaming cycle910

Door Open to Door Shut Time15

This MonthLast Month

XS.D.XS.D.

USB after 1st Threshing (%)

USB after 2nd Threshing (%)1.340.041.370.06

Threshing Efficiency (%)

STERILIZER CONDENSATE


XS.D.XS.D.

Steriliser condensate (Oil Content in Wet Basis)0.950.080.930.10

Condensate / FFB Ratio

Absolute oil loss (kg/tn FFB)

Comments :

The percentage of USB is 1.34% .

OLWB in steriliser condensate at range of 1.00%.

The condensate is recycled to system as press dilution.

Sterilization using four peak sterilising.

Main Menu

DigPressStation

PAGE 9.0

2.2.DIGESTING & PRESSING STATION

2.2.1.DIGESTER TEMPERATURE OC

ThisMonthLastMonth

DIGESTERXS.D.XS.D.

Digester No. 195.000.4496.000.45

Digester No. 296.000.4595.000.44

Digester No. 395.000.4695.000.50

Digester No. 4

Digester No. 5

Digester No. 6

Digester No. 7

Digester No. 8

Digester No. 9

2.2.2.PRESSING

PressPressPressPressPressPressPressPressPressAverage

No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9

OIL LOSS ON WET BASIS (OLWB)This MonthX5.125.185.165.15

S.D.0.180.290.290.25

Last MonthX5.185.135.305.20

S.D.0.200.260.090.18

OIL LOSS ON DRY BASIS (OLDB)This MonthX7.747.657.807.73

S.D.0.110.240.080.14

Last MonthX7.697.727.757.72

S.D.0.190.160.200.18

NUT BREAKAGE (%)This MonthX19.6620.3919.7519.93

S.D.1.250.791.031.02

Last MonthX19.4719.9819.7819.74

S.D.0.910.610.420.65

PRESS RUNNING HOURSThis MonthX73.95279.51271.59208.35

S.D.0.00

Last MonthX280.95241.0274.33198.77

S.D.0.00

Comments :

- Digester temperature was >90 C

- Nut Breakage was recorded at 19.93% and will strive to control below 15%.

- Average OLDB of Press Fibre was recorded at 7.73%

Main Menu

DigPressStation2

PAGE 9.1

2.2.3.

True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash

This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month

X28.1620.7231.9734.3260.2461.246.376.697.477.7023.0620.7211.4111.32

S.D.0.772.816.605.250.471.601.421.491.011.363.532.811.532.85

N

Main Menu

EFBPressing

PAGE 9.2

2.2.4.EFB PRESSING

PressPressPressPressSuperSuper

No. 1No. 2No. 3No. 4Press 1Press 2

PRESS RUNNINGThis Month

HOURSLast Month

DOWN TIMEThis Month

Last Month

2.2.5.

OIL RECOVERED


F F A(%)

DOBI

VM(%)

OLWB(%)

Press 1Press 2Press 3Press 4Press 5Press 6Press 7

Press Fibre (OLDB)

Ratio EFB Liquor to FFB (%)

2.2.6.SPLITTER

Running HoursRUNNING HOURS


No. 1

No. 2

Comments :

No EFB press installed in this mill.

Main Menu

ClarificationStation

PAGE 10

2.3.CLARIFICATION STATION

2.3.1.CLARIFICATION TANK


Tank 1Tank 2Tank 3Tank 1Tank 2Tank 3

Temperature OCX96.0094.00

S.D2.642.40

% Oil in underflowX5.305.27

(% OLWB)S.D0.310.64

2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)

S1S2S3C1C2C3C4C5C6C7C8

% Oil loss on wet basis (x)This MonthX0.830.800.82

S.D0.080.060.06

Last MonthX0.830.850.85

S.D.0.100.080.11

Operating Hours (hrs)T MthX288.13185.00278.52

L MthX320.91318.71227.59

Nozzle size (mm)T MthX1.601.601.60

L MthX1.601.601.60

Separate Waste Basculator (mt)T MthX1725.371107.811667.82

L MthX2071.952057.681469.38

Oil losses on Absolute Terms (Kg/tn FFB)T MthX1.560.961.48

L MthX1.591.621.15

Comments :

OLWB in underflow was recorded at 5.30%.

Temperature of underflow was recorded at 94 C.

Main Menu

Decanter

PAGE 11

2.3.2.DECANTER (D)

InletSolid PhaseLight PhaseHeavy Phase

Temperature (oC)This Month

Last MonthD1D2D1D2D1D2

Oil % (x)This MonthX

S.D

Last MonthX

S.D.

VM % (x)This MonthX

S.D

Last MonthX

S.D.

NOS % (x)This MonthX

S.D

Last MonthX

S.D.

Operating HoursT MthX

L MthX

Comments :

No Decanters are installed in the mill.

Main Menu

Dilution

PAGE 12

2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS


XS.D.XS.D

DILUTION RATE %26.001.2125.001.47

Separator Waste to FFB ratio

Decanter cake to FFB ratio

Absolute Oil loss in Separator/Centrifuge kg/mt FFB4.134.36

Absolute Oil loss in Decanter Cake kg/mt FFB

Total Oil loss kg/MT FFB4.130.004.360.00

2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT

DescriptionThis MonthLast Month

After Deoiling tank (OLWB)0.750.75

After Cooling pond0.690.72

Comments :

Absolute oil loss in kg/mt FFB recorded at 4.13kg/FFB

No decanter cake is produced.

Oil losses after cooling pond recorded below 1%.

Main Menu

Purifier

PAGE 13

2.3.5.PURIFIER & VACUUM DRYER

PURIFIERBefore PurifierAfter Purifier

No: 1No: 2No: 1No: 2No: 3No: 4No: 5

% VMThis MonthX

S.D

Last MonthX

S.D.

% DirtThis MonthX

S.D

Last MonthX

S.D.

VM Rem. EffThis MonthX

S.D

Last MonthX

S.D.

Dirt Rem. EffThis MonthX

S.D

Last MonthX

S.D.

2.3.6.VACUUM DRYER

VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.

XS.DXS.DXS.D

No: 1This Month75.000.690.300.030.130.0356.67

Last Month76.000.500.300.040.120.0360.00

No: 2This Month

Last Month

No: 3This Month

Last Month

Comments :

Vacuum dryer efficiency was satisfactory.

Main Menu

NutKernelStation

2.4.NUT & KERNEL STATIONPAGE 13.1

2.4.1.NUT SILO & KERNEL SILOS

DESCRIPTIONNo: 1No: 2No: 3No: 4

% VM Fresh NutThis MonthX19.2219.48

S.D0.700.80

Last MonthX19.3019.17

S.D.0.820.41

% Dried NutThis MonthX14.6515.67

S.D1.120.58


S.D.0.5919.56

% Drying EfficiencyThis MonthX23.78

S.D


S.D.

2.4.2.KERNEL SILO


1234512345

Temperature oCTop

Middle50.0040.0050.0045.00

Bottom61.0066.0064.0070.00

% VM Fresh KernelX20.2220.3620.1719.90

S.D0.900.740.910.61

% Dried KernelX5.405.485.495.50

S.D0.290.080.220.42

% Drying Efficiency73.2973.0872.7872.36

Comments :

Kernel drying efficiency was satisfactory.

Main Menu

NutCrackingEff

2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2

R I P P L E M I L L

Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9

XSDXSDXSDXSDXSDXSDXSDXSDXSD

Whole Nut (%)83.621.5983.041.45

Broken Nut (%)8.891.718.531.58

Whole Kernel (%)0.540.160.430.12

Brokern Kernel (%)0.320.180.610.07

R I P P L E M I L L

Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9

XSDXSDXSDXSDXSDXSDXSDXSDXSD

Whole Kernel (%)35.611.1835.970.48

Broken Kernel (%)11.701.0011.360.22

Uncracked Nut (%)0.170.080.170.05

Half cracked Nut (%)0.250.060.270.06

Nut Cracking Eff.Kernel Recovery Eff.

XSDXSD

Ripple Mill No: 198.830.4199.190.37

Ripple Mill No: 299.110.2299.320.24

Ripple Mill No: 3

Ripple Mill No: 4

Ripple Mill No: 5

Ripple Mill No: 6

Ripple Mill No: 7

Ripple Mill No: 8

Ripple Mill No: 9

Comments :

Nut cracking eff. & kernel recovery eff. was satisfactory.

Main Menu

KernelLosses

PAGE 14

2.4.4.KERNEL LOSSES / COST


Line 1Line 2Line 3Line 1Line 2Line 3

XSDXSDXSDXSDXSDXSD

Cyclone Fibre0.630.090.690.06

LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage

0.770.100.770.10

Hydrocyclone (PK in wet shell)

Claybath0.670.140.750.20

2.4.5.RUNNING COST

This MonthLast MonthTodate

Kernel Produced (mt)485.607457.8754392.534

Total Kaolin or Calcium Carbonate Cost (RM)2320.5002915.50021060.500

Other Cost e.g Sodium Silicate (RM)

Cost / MT of PK (RM)4.7796.3674.795

Cost / MT of FFB (RM)0.2500.2670.220

Comments :

All kernel losses was within the in-house target.

Main Menu

BoilerPowerHouse

PAGE 15

2.5.BOILER / POWER HOUSE

2.5.1.BOILER HOUSE

DescriptionThis MonthLast MonthTodate

Boiler Chemical Cost (RM)1390.301638.6214068.89

Cost / MT FFB (RM)0.150.150.15

2.5.2.POWER HOUSE

DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw

This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month

Turbines>Dresser RandAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers

No. 1 (700 KW)356.0428.4143560173530403.3405.1700

No. 2 (400 KW)400

No. 3 (0 KW)0

No. 4 (0 KW)0

Diesel Gen Set >CumminsCaterpillarCumminsListerOthers

No. 1 (300 KW)2.94.669.0228.0023.7949.57300

No. 2 (640 KW)640

No. 3 (640 KW)640

KwHr / mt FFB (Turbine + Genset)Steam Consumption per KwHr (Turbine)

2.5.3.TNB POWER SUPPLY


KwHrRMKwHrRMKwHrRM

Palm Oil Mill36139.0016553.1437689.0017263.67399510.00184979.12

Rubber Factory

Ecomat Plant

Total36139.0016553.1437689.0017263.67399510.00184979.12

Comments :

TNB supply is used to start the mill operation by using change over switch.

Diesel genset warmed up to maintain its condition.

Main Menu

WaterTreatment

PAGE 16

2.6.WATER TREATMENT PLANT

2.6.1.WATER CONSUMPTION

Water consumed

%

DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB

DomesticOwn

Estate

Mill12300.0014910.001.33

FC

TOTAL12300.0014910.000.000.001.33

2.6.2.WATER TREATMENT COST


Chemical Cost (RM)2164.912779.8224678.52

Cost /m3 water (cts / m3)0.180.190.20

Cost /mt FFB (cts / mt FFB)0.230.250.25

Water Consumption (m3 / mt FFB)1.331.361.26

2.6.3.MONTHLY LICENCE COST

PUMPING RAW WATER FROM RIVER


Total Volume of water (m3) consumed12300.0014910.00120676.00

Total Cost (RM)

Comments :

Water treatment cost is 0.18cts/m3 of water.

Belt press production : 2.10 mt/hr

Cost of cake Production : 9.76 Rm/mt of cake

Main Menu

General

PAGE 17

2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)

2.7.1.Visitation

DatePersonRemarks

21/09-22/9/16TQCC audit

9/26/16JKKP audit

2.7.2.Training

DateRemarks

9/8/16JKKP seminar at Alor setar (Mr.Yeo & En Azimil)

2.7.3.Security

DateRemarks

9/27/16PDRM Bandar Bahru Renewal Gun Licience

2.7.4.OSH Matter

DateRemarks

2.7.5.RSPO Matter

DateRemarks

2.7.6.Amenities

DateRemarks

2.7.7.Water Supply

DateRemarks

2.7.8.EFB DISPOSAL

Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)

14.6822,118.3072,008.500124.489

2.7.9.DECANTER CAKE DISPOSAL

Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)

Main Menu

General2

PAGE 17.1

2.8.0.Effluent Treatment

DateRemarks

2.8.1Mill Downtime

Line 1Line 2

DateHoursDetailsDateHoursDetails

Total00

2.8.2Housekeeping / Beautification / Linesite / Compound

DateRemarks

2.8.3.Others

DateRemarks

Comments

Main Menu

General3

PAGE 17.2

2.8.4.Effluent Result For September 2016

DOE LimitTQCC Result

apHN/A8

bBOD (mg / l)5000 MAX79

cCOD (mg / l)N/A1006

dTotal Nitrogen (mg / l)N/A80

eAmmonical Nitrogen (mg / l)N/A43

fTotal Solids (mg / l)N/A4861

gSuspended Solids (mg / l)N/A302

hOil & Grease (mg / l)N/A39

2.8.5Trailing Report

Main Menu

ManPower

PAGE 18

3.0MANPOWER

3.1.EMPLOYEES

MALAYSCHINESEINDIANSOTHERSTOTAL

Executives12205

Subordinate Staff5013018

TOTAL6215023

3.2.SUBORDINATE STAFF LEAVE STATUS

LeaveLeaveLeaveLeave Taken Todate (C)

B/F fromEarned TodateTaken

Year '15for Year '16(A+B)ThisBal

No.NAMEPosition(Days)-A(Days)-BTotalMonth(A+B-C)

1ALIZA BINTI MAT ISAC/CLERK21163741720

2SYED MOHAMAD ADNAN2ND CLERK1118292227

3A.MOHANATHASCHARGEMAN118190181

4G.LOGANATHANSUPERVISOR718253214

5A.PUGALENTHYSUPERVISOR94132130

6R.BALANE/DRIVER313161151

7S.MUNIANDYBOILERMAN-5138315-7

8R.RAJOOBOILERMAN18133101021

9AVR.MOGANAKRISHNANLAB OPER21315127-12

10P.SANKARANMECHANIC18133101417

11S.SUBRAMANIAMMECHANIC11132401113

12SAMSUDDIN BIN ISHAKMECHANIC812203119

1300

14MAHD HANIFFAHFOREMAN16183431816

15G. KRISHNASAMYE/DRIVER013131103

16S. JAMESONMECHANIC-11110073

17MOHD KHAIRIL ABDULLAHS/KEEPER3116470047

18MANJULA A/P PERUMALUW/B OPER01212313-1

19GV. THANARASUBOILERMAN211131121

20SARAVANANSUPERVISOR01212075

2100

2200

2300

2400

2500

2600

2700

2800

Comments :

Main Menu

Employee

PAGE 18.1

3.3EMPLOYEE (MILL WORKERS)

(A)CHECKROLL

EmployeesDependants (Resident)Total

(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total

Bumiputera20323- 023

Chinese- 0- 0- 0- 0

Indian23326- 026

Grand Total43649- 0- 0- 049

(2) NON-MALAYSIAN

Sri Lanka- 0- 0- 0

India7- 07- 07

Indonesia13- 013- 013

Bangladeshi- 0- 0- 0

Thai- 0- 0- 0

Filipino- 0- 0- 0

Grand Total20- 020- 0- 0- 020

Total Checkroll63669- 0- 0- 069

(B)CONTRACT / TEMPORARY

EmployeesDependants (Resident)Total

(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total

Bumiputera2- 02- 02

Chinese- 0- 0- 0

Indian11- 01

Grand Total3- 03- 0- 0- 03

Main Menu

Appendix1

PAGE 19

Appendix 1

PROGRESS REPORT FOR THE MONTH

OF SEPTEMBER 2016

UnitThis MonthLast MonthTodatePrevious Todate

1.0FFB

1.1.1Weight of FFB processedMT9,268.67010,924.07095,846.76086,578.090

1.1.2EstimateMT14,158.00014,350.000148,881.000134,723.000

1.1.3Shift HoursHrs- 0- 0

2.0OIL MANUFACTURE

2.1.1Weight of Oil ProducedMT2,055.6692,541.43821,145.98419,090.315

2.1.2EstimateMT3,118.0003,156.00032,753.00029,635.000

2.1.3Oil Extraction Rate%22.1823.2622.06

2.1.4Estimate%22.0221.9922.00

2.1.5Press Running HoursHrs.625.05754.516,177.595,552.54

2.1.6Production HoursHrs.379.50443.503,886.803,507.30

2.1.7Downtime (Line 1)Hrs.3.003.00

2.1.8Downtime (Line 2)Hrs.- 0- 0

2.1.9Press Capacity per unitMT / hr14.8314.4815.52

2.2.0F.F.B. Manufactured / HoursMT / hr24.4224.6324.66

2.2.1Oil Recovered / HoursMT / hr5.425.7365.0559.63

3.0KERNEL MANUFACTURE

3.1.1Weight of kernel ProducedMT485.607457.8754,392.0613,906.454

3.1.2EstimateMT706.000718.0007,452.0006,746.000

3.1.3Kernel Extraction Rate%5.244.194.58

;3.1.4Estimate%4.995.005.01

3.1.5Production HoursHrs.379.50443.503,883.553,504.05

3.1.6Kernel Recovered / HrMT / hr1.281.031.13

4.0DESPATCH AND STOCK

4.1.1Oil DespatchedMT2,197.3502,909.83020,077.36617,880.016

4.1.2Oil in StockMT376.329518.01010,146.3339,770.004

4.1.3Kernels DespatchedMT466.190542.6804,491.8504,025.660

4.1.4Kernels in stockMT90.42671.0091,217.6211,127.195

- Packed / Bulk SiloMT90.42671.0091,217.6211,127.195

- Kernel in BagMT- 0- 0

Remarks :

Main Menu

MajorMaintRep1

PAGE 20


(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION

(4) HOISTING / TIPPER AND THRESHING STATION

Main Menu

MajorMaintRep2

PAGE 21


(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION

(8) CLARIFICATION STATION

Main Menu

MajorMaintRep3

PAGE 22


(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION

(12) EFFLUENT STATION

Main Menu

MajorMaintRep4

PAGE 23


(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL

Main Menu

Sheet1

kilang kelapa sawit batu lintang - kuala lumpur … · genting selama genting chong meng bukit...

Documents