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ENGLISH FOR SPECIFIC PURPOSE 3(ESP 2032)

“Display Cabinet”

Group Members:Muhammad Hazeem Bin Haris

DF067/104/PT

Mustaffa Bin Mohd NorDF067/106/PT

Ahmad Halimie Bin RosliDF067/092/PT

Mohd Hafiz Bin Mohd HarinDF067/099/PT

Project supervisor:Ms Safrina Zainal Abidin

Feasibility study

Existing product Our product

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Overview• Introduction• Objectives• Principle of operation• Material selection & product design• Product drawing• List of equipments and materials• Step by step instruction

– How to construct– Safety features– Troubleshooting procedures

• Problems encountered & countermeasure• Project costing• Conclusion & recommendation• Appendixes

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Introduction • Nowadays, many people like to

keep their things that have esthetic value such as handicrafts or cutlery set in a display cabinet.

• But, usually the display cabinet in market today are quite expensive.

• Therefore, we are trying to create a modern display cabinet that have stylish but affordable.

BACK

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Objectives

• To create something for displaying product

• To create a portable and affordable cabinet

• To create display cabinet with modern look and better features

• To apply the knowledge that we have learn in GMI

BACK

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Principle of operation(electrical part)

• Firstly, the power supply for the motor is switched “ON” or connected to the circuit.

• Then, the motor will start running an rotate the center display pillar.

• Next, the other two power supply for the lights is also switched “ON”.

• The LED in the display centre and the bulbs in the base will turn on.

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Principle of operation

Power supply 1 Power supply 2

switch

Electronic circuit

Power supply 3

switch switch

Electronic circuit Electronic circuit

motor LED bulb

BACK

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Material selection & product design

• The design of our product is simple but have stylish and modern look. It also have better features compared with the ordinary one.

• We choose to use Perspex (Polymethyl methacrylate) as the major parts in our product to replace the glass.

• We decided to use Perspex because:– Not fragile– High strength– lightweight

• Other than Perspex, we also decide to use wood as the material for the body.

• It is because wood have high strength and easy to shape.

BACK

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Product Drawing

BACK

Isometric view Front view

Side view Top view

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List of tools and equipments(1 of 6)

NAME PICTURE DESCRIPTION

Orbital Sander

(Bosch GSS 180 A-C)

• used to get smooth surface

(wood)

Universal Fret Saw

(Hegner, Serial Number: 671285)

• used to cut the materials

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List of tools and equipments(2 of 6)

NAME PICTURE DESCRIPTION

Hot Wire Strip Heater

(CR Clarke 1000 / 1220)

used to bend the Perspex to the required

angle

Contact Adhesive

(Dunlop)

Used to stick one material with

other

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List of tools and equipments (3 of 6)

NAME PICTURE DESCRIPTION

Aerosol Spray

(Grey Color)

used to coat the material

with grey color

Steel Ruler(60 Centimeter)

used to measure the dimension of the materials

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List of tools and equipments (4 of 6)

NAME PICTURE DESCRIPTION

Cutter • Used to cut the wires

•Used to cut legs of the

components

Soldering Iron

•Used to makes leads melt for

solder

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List of tools and equipments (5 of 6)

NAME PICTURE DESCRIPTION

Soldering Lead

• Used with soldering iron to

solder the leg of the electronic

component.

• Used to solder the components on to

the board

Sucker •Used to remove useless soldered

lead

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List of tools and equipments (6 of 6)

NAME PICTURE DESCRIPTION

Long Nose Pliers

•Used to pull the wires

• Used to grip

components legs when

soldering

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List of materials(1 of 2)

MATERIAL DIMENSION

(cm)

QUANTITY DESCRIPTION

Perspex 31 x 42 2 As the doorMain part of the body

20 x 16 1 As the base

Wood 42 x 3.5 x 3 4 As the support of the door

42 x 2 x 2.5 1 As the center pillar

20 x 10 2 As the cover of the base

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List of materials (2 of 2)

MATERIAL DIMENSION

(cm)

QUANTITY DESCRIPTION

Wood 16 x 10 2 As the cover of the base

8 x 1 x 1 4 As the support for the base

20 x 2 x 1 2

16.5 x 2 x 1 2

16.5 x 3 x 2 2 As the support for roof

18.3 x 10 2 As the roof

21.5 x 10 1 As the center roof

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List of components(1 of 2)

PICTURE / NAME SYMBOL DESCRIPTION

Resistor •To limit the flow of electrical current in a

circuit

LED (Light Emitting Diode)

•To produce light

Bulb •To produce light

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List of components (2 of 2)

PICTURE / NAME DESCRIPTION

Motor (9.5 Volts) To rotate the center pillar

Switch to connect and disconnect the circuit

BACK

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Step by step instruction(1 of 3)

Gather all the materials and equipment needed

Proceed to the mechanical part first

Cut the parts to the required dimension (wood & Perspex)

Bend the Perspex to the required angle to be functioned as door

Assemble all the part together according to the product drawing

Proceed to the electrical part

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Step by step instruction(2 of 3)

Build 3 simple electrical circuit (for motor, LED & bulb)

Put all the electrical part such as power supply, switch, and the bulb in the base to prevent them from get damaged

Connect the motor to the center pillar

Do some wiring to the LED so that it can be put in the display centre

After finish everything, cover the base with wood to make it more stable

Finally the product is ready to be use

BACK

Step by step instruction(3 of 3)

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Safety features• The main body is made from Perspex

which is very light and rigid compared with glass.

• The wood parts has been polished with the orbital sander or sand paper in order to get a smooth surface.

• The electrical part is build in the base which is surrounded by wood to prevent it from getting damaged.

• The power supplies used are from low voltage (9 volts) batteries which are essential to prevent electric shock caused by high voltage.

BACK

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Troubleshooting procedures(1 of 2)

PROBLEM REASON SOLUTION

No electric supply Open circuit Check the main switchCheck the power supply using a multimeterMake sure all the wire are connected

The LED is not functioning

Wrong connection of electronic circuitWrong polarity of the LED

Check the electronic circuitMake sure that the polarity of the LED is correctChange the LED

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Troubleshooting procedures (2 of 2)

PROBLEM REASON SOLUTION

The motor is not functioning

Open circuitNot enough power supply

Check the connection of the circuitCheck the power supply

BACK

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Problems encountered and countermeasures

(1 of 4)

PROBLEM COUNTERMEASURE

Failed to get accurate angle for the door in the first try

Do some adjustment to the bending machine (hot wire strip heater).

The blade of the universal fret saw has broken during the cutting process

Replace the blade with a new one.

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Problems encountered and countermeasures

(2 of 4)

PROBLEM COUNTERMEASURE

The first motor that we use is not afford to rotate the center pillar

Replace the motor with more powerful motor

The door is not fit when it has been assembled.

Do some adjustment to the dimension and assemble the parts carefully

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•The blade of the universal fret saw has broken during the cutting process

Problems encountered and countermeasures

(3 of 4)

29BACK

•The door is not fit when it has been assembled

Problems encountered and countermeasures

(4 of 4)

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Project costing(1 of 3)

• Mechanical partMATERIAL DIMENSION

(cm)

QUANTITY PRICE PER UNIT

PRICE

Perspex 31 x 42 2 RM5.00 RM10.00

20 x 16 1 RM4.00 RM4.00

Wood 42 x 3.5 x 3

4 RM2.00 RM8.00

42 x 2 x 2.5

1 RM1.50 RM1.50

20 x 10 2 RM0.50 RM1.00

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Project costing (2 of 3)

MATERIAL DIMENSION

(cm)

QUANTITY PRICE PER UNIT

PRICE

Wood 16 x 10 2 RM0.50 RM1.00

8 x 1 x 1 4 RM0.50 RM2.00

20 x 2 x 1 2 RM1.00 RM2.00

16.5 x 2 x 1 2 RM0.80 RM1.60

16.5 x 3 x 2 2 RM1.00 RM2.00

18.3 x 10 2 RM0.50 RM1.00

21.5 x 10 1 RM0.50 RM0.50

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Project costing (3 of 3)

COMPONENT QUANTITY PRICE PER UNIT

PRICE

LED

(Light Emitting Diode)

4 RM0.20 RM0.80

Bulb 2 RM0.50 RM1.00

Battery (9 Volts) 2 RM9.00 RM18.00

Battery (1.5 Volts) 2 RM1.50 RM3.00

Motor (9.5 Volts) 1 RM15.00 RM15.00

Switch 3 RM1.00 RM3.00

TOTAL RM40.80

BACK

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Conclusion

• The modern look display cabinet with better features can be build

• The display cabinet is affordable can be made

• The knowledge that we have learn in GMI can be applied in doing this project

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Recommendation

• Improve the features of the product such as by adding more lights source in the display cabinet.

• Build new design such as designing a new shape of the product.

• Widen the market such as by exporting the product to the other country.

BACK

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Appendixes(1 of 2)

•Working progress

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Appendixes(2 of 2)

•Working progress

37

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