noss 2013-ind automation eng supervision -l3 mc-091-3 2013.pdf

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STANDARD KEMAHIRAN PEKERJAAN KEBANGSAAN

(NATIONAL OCCUPATIONAL SKILLS STANDARD)

INDUSTRIAL AUTOMATION ENGINEERING SUPERVISION

LEVEL 3

MC-091-3:2013

JPK

Jabatan Pembangunan Kemahiran Kementerian Sumber Manusia, Malaysia

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STANDARD PRACTICE

NATIONAL OCCUPATIONAL SKILLS STANDARD (NOSS) FOR;

INDUSTRIAL AUTOMATION ENGINEERING SUPERVISION - LEVEL 3

MC-091-3:2013

1. INTRODUCTION

The Standard Practice and Standard Content are part of the NOSS document which is developed together with the Training Manual and Internship Manual to complete the whole NOSS.

This is a review NOSS for the Industrial Automation Engineering Supervision under the Machinery & Equipment sector. This document only covers competency standard for Level 3. This NOSS illustrates a structured set of activities that are essential to reach competencies for this particular occupation as well as facilitating interested individuals to embark on a career in this industry.

The development of this NOSS is to attract industry and training sectors towards a flexible, dynamic and responsive skills accreditation systems to meet the industrial needs. This NOSS shall be used as a guide to keep current training programs up to date and abreast with Industrial Automation Engineering science and technology.

Industrial automation is a discipline that comprises of knowledge, skills and attitude from various engineering fields, which include mechatronics, electronic, electrical, mechanical, chemical, metallurgy, computer, software and communication engineering. In today’s competitive free market environment the dependency on human strength and capability alone does not position the industrialists ahead of their competitors. Entrepreneurs are under tremendous pressure when customers required higher quantity of products within shorter period of time, but putting lower price as one of the conditions. The uncertainty on the demand for labour supply in terms of quality and quantity, and the insecure social environment are two of the major issues faced in the course of strengthening the organization’s production or services capacity. This major syndrome that has haunted the entrepreneurs since the 80s has successfully been reduced to a more comfortable level with the establishment of industrial automation systems. With the automation system, many industries previously depended highly on labourers have opted for the automation system and managed to stabilize their productions. Thus, at the same time, the difficulty in obtaining workforces in dangerous, hard and unhygienic sectors or known as 3D sector could now be overcome. The establishment of industrial automation system has stabilized the productions that previously depended upon the volatile human labours. With the automation system, the ability in maintaining the production standards due to the elimination of exhaustion and emotional factors in the systems itself is higher. It has been proven to date that demands on the products of industrial automation has increased and the usage of automation system in the industry becomes a necessity and undisputed. In brief industrial automation is a way of industrial life today and in the future. It is hard to imagine industrial societies lives without industrial automation as it covers just about any productions and services including the production of food, equipment, hardware, mining, construction, shipping, aeronautical, agriculture, medical, aerospace, defense and weaponry. Continuous effort in the

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creations of new areas in science and technology and existing system modifications pursuits are nonstop and limitless.

Industrial Automation Engineering Supervisor is the incumbent who is responsible for the Supervision of industrial automation engineering support service function in order to achieve the objectives set by the employer effectively. The role of the incumbent is to assist the Industrial Automation Engineering Administrator and Manager in utilizing all allocated resources to achieve departmental objectives in a way to reach overall organizational mission and vision. In view of the fact that the Industrial Automation Engineering Supervisor leads the Industrial Automation Engineering Technician groups and directly involved in the Supervision of industrial automation engineering activities, it is a requirement that he acquire the industrial automation related technical knowledge and supervisory management skills.

2. OCCUPATIONAL STRUCTURE

This NOSS provides the employers and employees the information on Industrial Automation Engineering Supervisor functions and working environment. It underlines the career path and employment development for this profession.

2.1 OCCUPATIONAL AREA Industrial automation technology utilized in various industries such as manufacturing, engineering services, water supply engineering, construction, oil & gas, mining, security & defence, building services, transportation, maritime, hospitality, sea port & air port Services, Bio-Medical & Health services, agriculture etc. In general it can be divided into Industrial automation engineering and Industrial automation production or operation (Application) . Although it had been utilized by various industries, the concept, application, development system and nature or work are similar. For this NOSS development and training, focus will solely be given to Industrial Automation Engineering Supervision Level 3. The Industrial Automation Engineering Supervision Level 3 support Industrial Automation Engineering Administrator and Manager in leading the industrial automation engineering function in the organization. Figure 1.1 illustrates the hierarchy and career path for those involved in the industry.

The development of this NOSS at Level 3 (Refer Figure 1.1 Occupational Framework matrix for Industrial Automation Engineering and Figure 1.2 Occupational Area Structure (OAS) Chart for Industrial Automation Engineering) is essential so that the sub sector of the industry will have complete standards and guidelines to be used.

2.2 PRE-REQUISITE

The pre-requisite for Sijil Kemahiran Malaysia (SKM) Industrial Automation Engineering Supervision Level 3 program is SKM Industrial Automation Engineering Support Service level 2

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Figure 1.1 Occupational Structure Chart for Industrial Automation & Mechatronic Sub-Sector

SECTOR MACHINERY & EQUIPMENT

SUB-SECTOR INDUSTRIAL AUTOMATION & MECHATRONIC

JOB AREA INDUSTRIAL AUTOMATION ENGINEERING

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LEVEL INDUSTRIAL AUTOMATION ENGINEERING

5 Industrial Automation Engineering Management

4 Industrial Automation Engineering Administration

3 Industrial Automation Engineering Supervision

2 Industrial Automation Engineering Support Service

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Figure 1.2 Occupational Area Structure (OAS) Chart for Industrial Automation Engineering




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3. DESCRIPTION OF COMPETENCY LEVEL

The NOSS is developed for various occupational areas. For certification, candidates must

be assessed and trained at certain levels to substantiate competencies. Below is the

guideline for each NOSS Level as defined by the Department of Skills Development,

Ministry of Human Resources, Malaysia.

Malaysia Skills Certificate Level 1: Competent in performing a range of varied

(Operation and Production Level) work activities, most of which are routine and

predictable.

Malaysia Skills Certificate Level 2: Competent in performing a significant range

(Operation and Production Level) of varied work activities, performed in a variety of

contexts. Some of the activities are non-routine

and required individual responsibility and

autonomy.

Malaysia Skills Certificate Level 3: Competent in performing a broad range of

(Supervisory Level) varied work activities, performed in a variety of

contexts, most of which are complex and non-

routine. There is considerable responsibility and

autonomy and control or guidance of others is

often required.

Malaysia Skills Diploma Level 4: Competent in performing a broad range of

(Executive Level) complex technical or professional work activities

performed in a wide variety of contexts and with

a substantial degree of personal responsibility

and autonomy. Responsibility for the work of

others and allocation of resources is often

present.

Malaysia Skills Advanced Diploma Competent in applying a significant range of

Level 5: (Managerial Level) fundamental principles and complex techniques

across a wide and often unpredictable variety of

contexts. Very substantial personal autonomy

and often significant responsibility for the work of

others and for the allocation of substantial

resources features strongly, as do personal

accountabilities for analysis, diagnosis, planning,

execution and evaluation.

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4. MALAYSIAN SKILL CERTIFICATION

Candidates after being assessed, verified and fulfilled the Malaysian Skill Certification requirements shall be awarded with Sijil Kemahiran Malaysia (SKM) for Level 1, 2 and 3, and Diploma Kemahiran Malaysia (DKM) and Diploma Lanjutan Kemahiran Malaysia (DLKM) for Level 4 and 5 respectively.

This NOSS outlines the competency units, competency profile and curriculum of competency units in the Industrial Automation Engineering Supervision Level 3 working environment. . It has been analyzed, developed and documented by selected industrial panel of experts as per the industrial requirements. The industry requires for the competency units, competency profile and curriculum of competency units are outlined using high skills standards and consistencies throughout the assessment process. These were done by laying down a precise framework when conducting the assessment of competency units, competency profile and curriculum of competency units. The training and assessment of Industrial Automation Engineering Supervision Level 3 must be performed in accordance with JPK policy and in adherence to relevance business policy and legislations.

5. JOB COMPETENCIES The industrial automation engineering personnel bear responsibilities that are very challenging in their profession. This is among the professions demanded higher abilities and competencies in various integrated fields and functions . Incumbents normally faced significant resource constraint in their effort to manage the rapid acceleration of technological changes, and at the same time trying to keep reliability and smooth operating of factory machineries and instruments or service project. Thus making them seem to be the champion in the operational systems they are in. 5.1 In general the Industrial Automation Engineering Supervisor is required to

acquire the following competencies recognized by the Malaysian Skills Certificate:

Industrial Automation Engineering Drafting Supervision

Industrial Automation Fabrication and Sub-Assembling Supervision

Industrial Automation Installation Supervision

Industrial Automation System Maintenance Supervision

Industrial Automation Engineering Unit Supervisory Function 5.2 There is no elective competencies under this NOSS.

6. WORKING CONDITIONS

Incumbents in this field work in various environments that include the office or workshop environment; in implementing the industrial automation engineering supervisory functions. They will be in the factory or worksite environment that is exposed to installation & commissioning, examination and recovery works following where the equipment and automation system are fitted and needed

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The incumbent for this position belongs to the front line management group of the organisation. in addition to the competencies state at Para 5, incumbent is required to possess the following skills and qualities in order to be effective:

Self Discipline

Leadership skill

Communication skill

Interpersonal skill

Critical thinking

Entrepreneurship

Technical skill

Informative Similar to other organization members, Industrial Automation Engineering Supervisor must uphold the goals and vision of the organisation. This requires the incumbent to have knowledge of the business of the organisation. Industrial Automation Engineering Supervisor also required to meet clients, visit the production floor, construction sites, the areas of maintenance and or targeted project in order to get information, check and investigate manufacturing and or service operational cases. This will expose them to unforeseen circumstances. Industrial Automation Engineering Supervisor must be geared to face various job situations.

7. EMPLOYMENT PROSPECTS Individual who hunts for a challenging career with higher rate of employability may suitable to venture into this field. The incumbent ought to be creative, imaginative and proactive in order to generate new idea and or new technology in solving industrial problems. Given that the industrial automation affects the whole operations, incumbents should be responsible and committed in their jobs. From the career point of view, incumbents in this field always face new challenges, which urged them to continue to explore new experience and knowledge at work placed and share experience with peers and colleague from other organization when facing fresh unique problem from time to time. These factors increase the mind's activeness and stop the occurrence of career exhaustion. Incumbents become relevant and preferable with their constants involvement in this area

The demands for Industrial Automation Engineering Supervisor remain high and will continue to be so in line with the economic growth. It covers sectors in engineering, manufacturing, development, agriculture, medical, construction etc. The demands became the impeller factor for its development through the SKM certification. The Government’s effort to steadily strengthen our country’s growing economy under the economic transformation programme forms a guarantee and promising future for Malaysia citizen. And the benefits are enjoyed by most workforce and businessmen in Malaysia. The industry growth rate continues to leap and the trend is predicted to stay positive for the upcoming of at least five to ten years. This economic growth is directly proportional with the high demand of skilled workers and professional workers including for to Industrial Automation Engineering Supervisor . This development enlivened further with the increase of foreign investors’ entry. Foreign investors bring in vast and high-tech investments. These factors have urged the

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growth of high skilled, semi and professional workers such as the Industrial Automation Engineering Supervisor. Individuals who have plunged into this area have promising future and wider career path should they work hard, honest, and apply competencies as part of their lives culture.

The personnel shall be able to further their training and enhance their skills by following higher level SKM programs or similar programs by other recognized professional bodies and higher learning institution within and outside of the country.

8. SOURCES OF ADDITIONAL INFORMATION

Local

Kementerian Sumber Manusia Malaysia Aras 6-9 Blok D3, Kompleks D, Pusat Pentadbiran Kerajaan Persekutuan, 62530 Putrajaya

Board of Engineers Malaysia Tingkat 17 Ibu Pejabat JKR Jalan Sultan Salahuddin 50580 Kuala Lumpur Tel: +603-2692 5017

Centre for Artificial Intelligence and Robotics (CAIRO) Universiti Teknologi Malaysia 81310 UTM Skudai Johor Malaysia

German-Malaysian Institute, Automation and Mechatronics Technology Section, Industrial Electronics Department. Jalan Ilmiah, Taman Universiti, 43000 Kajang, Selangor DE. Malaysia. Tel: 603-89219000 Fax: 603-89219007 Web: www.gmi.edu.my

The Institution of Engineers, Malaysia Bangunan Ingenieur, Lot 60/62, Jalan 52/4, Peti Surat 223 (Jalan Sultan), 46720 Petaling Jaya, Selangor Darul Ehsan Tel : 603 - 79684001/2 Fax : 603 - 79577678 Email : [email protected] Website : www.iem.org.my

National Industrial Experts and Technologists Council (NIETEC) 18, Jalan Desa Satu, Tmn Universiti, 43000 Kajang, Selangor DE Malaysia. www.nietec.com.my

Malaysia Automation Technology Association Wisma FMM, No. 3, Persiaran Dagang, PJU 9 Bandar Sri Damansara 52200 Kuala Lumpur Tel: 603-6286 7200 Fax: 603-6277 6714

mailto:[email protected]

http://www.iem.org.my/

http://www.nietec.com.my/

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International

International Labor Organization

4 route des Morillons , CH-1211 Genève 22 Switzerland

Switchboard: +41 (0) 22 799 6111 Fax: +41 (0) 22 798 8685

Website: http://www.ilo.org E-mail: [email protected]

BARA (British Automation and Robot Association) New Progress House

34 Stafford Road, Wallington, Surrey SM6 9AA T: 020 8773 8111, F: 020 8773 0022, E: [email protected]

IHS Global Headquarters 321 Inverness Drive South Englewood, Colorado 80112

BSI Group (British Standard) 389 Chiswick High Road London, W4 4AL United Kingdom Fax +44 20 8996 7001

ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA, 19428-2959 USA

9. APPROVAL DATE

The National Skills Development Board (MPKK), Ministry of Human Resources has agreed and endorsed this Standard on 30 December 2013

10. ACKNOWLEDGEMENT

10.1 This Standard has been circulated to the respective industry for two weeks for

validation and feedback. The list of companies that have received the draft are as follow;

i) German-Malaysian Institute,

Automation Mechatronics Technology Section, Industrial Electronics Department, Jalan Ilmiah, Taman Universiti, 43000 Kajang, Selangor DE. Malaysia. Web: www.gmi.edu.my

ii) National Industrial Experts and Technologists Council (NIETEC) 18, Jln Desa Satu, Tmn Universiti, Sg.Tangkas, 43000 Kajang, Selangor DE. Web: www.nietec.com.my

mailto:[email protected]

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iii) Perusahan Otomobil Nasional Sdn Bhd. HICOM Industrial Estate, Batu 3 PO Box 7100 40918 Shah Alam Selangor Darul Ehsan

iv) PERODUA Engine Manufacturing Sdn Bhd. Sg Choh, Locked Bag 226 48009 Rawang, Selangor Darul Ehsan

v) Panasonic Appliances Foundry Malaysia Sdn Bhd, Lot 9 & 10, Tangga Batu Industrial Estate, 76400 Tg. Kling Melaka.

vi) OHRM Consult Sdn Bhd.

22-4-1 Diamond Square, Jln 4/50 Off Jln Gombak, 53000, Kuala Lumpur.

10.2 To meet the development process requirement, this standard has been presented to and reviewed by the following members of the Standard Technical Evaluation Committee on 24 July 2013 to ensure the suitability and accuracy of its contents:

i. EN. ZAINUL AZHAN BIN AHMAD BASHIR

ii. EN. HERMAN HISHAM BIN NOR HASHIM

iii. EN. FAKHRUL ANWAR BIN KAMBALI The committee concluded that the standard content is in accordance with the industry practice and fulfils the latest practice of Industrial Automation.

10.4 The Director General of DSD would like to extend his gratitude to the organisations and individuals who have been involved in developing this standard.

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11. NOSS DEVELOPMENT COMMITTEE MEMBERS

INDUSTRIAL AUTOMATION ENGINEERING SUPERVISION LEVEL 3

PANEL

1. EN. SYED NIZAM BIN SYED IDRIS Head of Section German-Malaysian Institute, Kajang, Selangor

2. EN. MOHD ZAMRI BIN ABDULLAH Engineer Principal Empayar Klana Sdn Bhd.

3. EN. KAMARUL HAFIZ BIN MAHPOT

Principal Consultant - Rich Learning Sdn Bhd, Sri Kembangan, Selangor DE.

4. EN. SHAHRUDDIN BIN MOHAMED Manager Canon Opto (M) Sdn Bhd

5. EN. ZALALUDIN BIN SLAMAT Senior Manager – Technology Development, Sapura Technical Centre Sdn.Bhd., BB Bangi.

6. EN. ABD RAHIM BIN MANSOR Director Zasra Technology Sdn Bhd, Shah Alam.

7. EN. MOHD NAZRI BIN RAIS Line Operation Engineer F&N Beverages Sdn.Bhd. – Shah Alam

8. EN. JA'AFAR BIN ABDUL Asst Manager Kuari PATI Sdn Bhd, Kuala Lumpur.

9. EN. HAFIZ CHAI ABDULLAH Senior Manager ROHAS-EUCO Industries Berhad

10 EN. TAJUL ARIFFIN BIN ABD KARIM

Sr. Executive Onkyo Asia Electronics (M) Sdn. Bhd

FACILITATOR

1. DR.MARZUKI BIN UJUD President OHRM Consult Sdn Bhd, Kuala Lumpur.

CO-FACILITATOR

1. PN. ROSITAH BINTI YAHAYA

Senior Consultant OHRM Consult Sdn Bhd, Kuala Lumpur

2. HAZIQ ASYRAF BIN MARZUKI Director - Legitimate Project Management Sdn Bhd. Kajang, Selangor DE.

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12. GLOSSARY

Balloon: Balloon is used to itemize parts in an assembly to identify the parts and sub assemblies in communicating the design to others. Balloon contain parts list item number. Balloon guide users to identify parts and its location in the assembly drawing.

Coaching: is a powerful alliance designed to forward and enhance the lifelong process of human learning, effectiveness and fulfilment. It is a method of directing, instructing and training a person or group of people, with the aim to achieve some goal or develop specific skills.

Code of Conduct for Industrial Harmony: Areas for co-operation and Agreed Industrial Relations Practices. The Code to be observe. Failure to comply with any part of it may cause the award to be against you.

Conflict: A process that begins when one party perceives that another party has negatively affected, or is about to negatively affect , something that the first party cares about. Counseling: is a conversational process that can be instrumental in the development of skills that help employees effectively confront and cope with uncertainties and conflicts. Critical Incidents Method: a techniques that requires written records to be kept of highly favorable and highly unfavorable actions that occur in an employee’s work.

Culture: the set of values, guiding beliefs, understandings, and ways of thinking that is shared by members of an organization and is taught to new memebers as correct.

Employee referral program: is an internal recruitment method employed by organizations to identify potential candidates from their existing employee’s social networks. This scheme encourages a company's existing employees to select and recruit the suitable candidates from their social networks. As a reward, the employer typically pays the referring employee a referral bonus.

Employment pass: is type of work pass granted to foreign professionals with suitable qualifications and experience.

Exempt staff or exempt employee is an employee who falls outside of the definition of employee by the Employment Act 1955. Exempt employees are most often found in managerial, supervisory, professional, administrative, and functional leadership roles.

Expatriate: An expatriate (in abbreviated form, expat) is someone who has chosen to live in a country other than the one in which he or she legally resides.

PROOF READER

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Cik NUR KIASATINA BINTI MARZUKI B.Arch.Sc(Hons) IIUM, B.Architecture (Hons) IIUM, Cert.G.Translation ITNM. Cert.Japanese Lang. (UM), Arabic Lang.(IIUM).

Project Director/ Architect OHRM Consult Sdn Bhd., Kuala Lumpur.

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External equity: A condition which exists when pay for employees performing jobs in a firm that is comparable to that of similar jobs in other firms.

Grievance: means any discontentment or dissatisfaction in an employee arising out of anything related to the enterprise where he/she is working. It arises when an employee feels that something has happened or is going to happen which is unfair, unjust or inequitable.

Industrial Action: Any form of coordinated action in an industrial dispute by employees, with or without the support of a trade union, that seeks to force employers to agree to their demands relating to wages, terms of employment, working conditions etc

Internal equity: A condition which exists when employees performing jobs for a company are paid according to their job’s relative value within that organization.

Job Bidding: A technique that permits individuals in the organization who believe that they possess the required qualifications to apply for the posted job.

Job analysis: The systematic process of determining the duties and skills required for performing jobs in an organization.

Job Posting: A procedure for communication to company employees the fact that job openings exist.

Job Description: A document that provides information regarding the tasks and responsibilities of the job.

Job Specification: The minimum acceptable qualifications that a person should possess to perform a job.

Key Performance Indicator: A Key Performance Indicator (KPI) is a critical measurement of the performance of essential tasks, operations, or processes. A KPI will usually unambiguously reveal conditions or performance that is outside the norm and that signals a need for managerial intervention

Laser cutting is an intensely concentrated beam of light which can be reduced to a tiny

point of very high temperature and controlled in a way which means that complex and

very exact shapes can be cut out of the metal. Often, the laser will be controlled by a

computer which has the pattern required programmed into it. The accuracy and focus of

the laser beam results in a very clean cut and a top rate finish.

Logistics: The procurement, maintenance, distribution, and replacement of personnel and material.

Objective: is a goal characterized by a comparatively short time span and specific, measurable achievements,

Organization Design: Is a formal, guided process for integrating the people, information and technology of an organization. It is used to match the form of the organization as closely as possible to the purpose(s) the organization seeks to achieve. Through the design process, organizations act to improve the probability that the collective efforts of members will be successful.

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Performance Appraisal: A system that provides a periodic review and evaluation of an individual’s job performance.

Performance Dashboard; Performance dashboard is a management tool to gauge performance and progress toward business goals. Dashboards can be designed and developed to address a wide range of objectives, from monitoring the viability of a global organization's business strategy, to keeping a check on a department's ability to achieve service-level targets. Performance Gaps . The difference between the objectives established in the goal-formulation process and the result likely to be achieved if the existing strategy is continued.

Plasma Cutting is a metal cutting technique. A plasma torch pumps either oxygen or an inert gas out of the nozzle at high speed whilst simultaneously sending an electrical arc through the gas, thus creating plasma which is hot enough to melt the metal whilst also moving quickly enough to blow any molten.

Situational analysis A situational analysis defines and interprets the state of the environment of a person or organization. A situational analysis describes an organization's competitive position, operating and financial condition and general state of internal and external affairs.

Standard Costing system: is a tool for planning budgets, managing and controlling costs, and evaluating cost management performance. At the end of the accounting period, the actual amounts and costs of direct material used and the actual amounts and pay rates of direct labour utilized are compared to the previously set standards. Comparing the actual costs to the standard costs and examining the variances between them allows managers to look for ways to improve cost control, cost management, and operational efficiency. Strategy: the current set of plans, decisions and objectives that have been adopted to achieve the organization’s goals. Turning: is a process via which the sharp point of a cutting tool is applied to the metals surface as it is rapidly spun by a device such as a lathe, thus removing the top layer of metal to a pre-determined size.

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COMPETENCY PROFILE CHART (CPC)

COMPETENCY COMPETENCY UNIT




NOSS TITLE INDUSTRIAL AUTOMATION ENGINEERING SUPERVISION

JOB LEVEL THREE (3) JOB AREA CODE MC-091-3:2013

CORE

INDUSTRIAL

AUTOMATION ENGINEERING DRAFTING

SUPERVISION

INDUSTRIAL

AUTOMATION INSTALLATION SUPERVISION

INDUSTRIAL

AUTOMATION FABRICATION AND SUB-

ASSEMBLING SUPERVISION

INDUSTRIAL

AUTOMATION SYSTEMS MAINTENANCE SUPERVISION

MC – XXX-01

MC – XXX-02

MC – XXX-03

MC – XXX-04

INDUSTRIAL

AUTOMATION ENGINEERING UNIT

SUPERVISORY FUNCTION

MC – XXX-05

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COMPETENCY PROFILE (CP)

Sub Sector INDUSTRIAL AUTOMATION & MECHATRONIC

Job Area INDUSTRIAL AUTOMATION ENGINEERING

NOSS Title INDUSTRIAL AUTOMATION ENGINEERING SUPERVISION

Level THREE (3)

CU Title CU Code CU Descriptor CU Work Activities Performance Criteria

1. 1. Industrial

automation engineering drafting supervision

MC-XXX-01 Industrial automation engineering drafting supervision is the competency of leading and monitoring a team of Industrial automation engineering drafting personnel in composing plans that are visually communicated on how some things function or has to be constructed. Industrial automation engineering drafting supervisor ensure that drafting should be done using accurate information as it is used as the visual communication media of interested parties and in job context, social, business and or legislation. The Industrial automation engineering

1. Monitor Engineering

Drawing Sketching

1.1 Engineering Drawing Sketching instruction issuance carried out, instruction objective determined, Instruction content, imposed condition prepared, instruction authority obtained, engineering Drawing Sketching instruction issued.

1.2 Pre- sketching requirements preparation inspection, sketching requirement information, site exploration, in-situ measurements checked, sketching concepts & orientation verified, sample visualization, sketching resources requirements list checked, engineering drawing sketching

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drafting is in compliance with conventions, accepted and understood by the general locally and international. It is compulsory to produce Industrial automation engineering drafting using accurate information as inaccurate information may cause deflection in ideology, end products specification and construction that are detrimental and costly. The person who is competent in Industrial automation engineering drafting will be able to monitor Industrial Automation Engineering Drawing Sketching, monitor two dimension Industrial Automation Engineering Drawing development, monitor three dimensional Industrial Automation Engineering Drawing development, monitor Drawing Bill of Materials preparation and monitor Industrial Automation Engineering Drawing Filing.

An effective Industrial automation engineering drafting supervisor should be able to supervise

requirements summary verified. 1.3 Engineering drawing sketching

verified, Customer requirements & specification, Product/object specification, actual sample visualisation, actual object visualisation, engineering drawing sketching site visit and exploration, non-exist object sketching information gathering, sketching Object orientation, sketching view angle selection, engineering drawing sketching techniques application, engineering drawing sketching procedure compliance, engineering drawing sketching detail, engineering drawing sketching record checked.

1.4 Engineering drawing sketching record verified, engineering drawing sketching record format, engineering drawing sketching record contents, engineering drawing sketching recording procedure compliance, engineering drawing sketching record checked.

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the Industrial automation engineering drawing production according to the set schedule, complying with the prescribed standards, using minimum time frame with zero drawing errors at optimum cost and achieved the pre set objectives in accordance with the organization requirements. The outcome of this CU is to meet occupational skills standard which incorporate the skills, knowledge and attitude to be delivered systematically.

2. Monitor two

dimension engineering drawing development

2.1 Two dimension engineering

drawing development inspected, engineering drawing requirements, Engineering Drawing Scale and dimension, plan elevation, side & end elevation, Engineering Drawing dimensions, Engineering Drawing detail, Engineering Drawing title block checked, Engineering drawing accepted.

2.2 Two Dimension Sectional Drawing development monitored, sectional Drawing instruction, two dimension sectional drawing requirements, view cutting line, sectional view, sectional view detail, two dimension sectional drawing title block checked, two dimension sectional drawing accepted,

2.3 Engineering drawing record verified, engineering drawing record format, engineering drawing record contents, engineering drawing recording techniques application, engineering drawing recording procedure compliance checked,

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3. Monitor three dimensional engineering drawing development

engineering drawing record verified.

3.1 Isometric Drawing instruction

issuance carried out, instruction objective determined, instruction content prepared, imposed condition provided, instruction authority obtained, engineering Drawing Sketching instruction issued.

3.2 Isometric drawing requirements checked, isometric drawing Scale and dimension, isometric drawing development, isometric Drawing detail preparation, isometric Drawing title block preparation, isometric drawing checked.

3.3 Orthographic drawing development monitored, orthographic drawing requirements, orthographic drawing Scale and dimension, orthographic view drawing development, orthographic Drawing detail preparation, orthographic drawing title block preparation checked, two dimension sectional drawing

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4. Monitor Drawing Bill of Materials preparation

generated. 3.4 Two dimension sectional

drawing accepted. 3.5 Engineering drawing record

checked, engineering drawing record format utilization, engineering drawing record contents, engineering drawing recording techniques application, engineering drawing recording procedure compliance checked.

4.1 Drawing Bill of Materials

instruction issuance carried out, instruction objective determined, instruction content prepared, imposed condition provided, instruction authority obtained, engineering Drawing Sketching instruction issued.

4.2 Drawing Bill of Materials requirements checked, targeted object specification, instruments, tools, board and materials preparation, required materials information list, required materials quantification, required part detail & specification, required parts quantification, drawing bill of

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5. Monitor Engineering Drawing Filing

materials requirements checked. 4.3 Component part balloon

inspected, type of part balloon, component part number checked.

4.4 Bill of Materials table creation inspected type of Bill of Materials table items and specification, part list table contents (Part name, quantity, part materials and size) checked, Bill of Materials table content verified, updated drawing production checked.

4.5 Drawing file updated, engineering drawing physical filing systems checked, engineering drawing digital filing systems examined, engineering drawing filing implementation checked, engineering drawing record verified.

5.1 Engineering Drawing filing

instruction issuance carried out, instruction objective determined, Instruction content prepared, imposed condition provided, instruction authority obtained, engineering Drawing filing

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instruction issued. 5.2 Engineering Drawing Filing

requirements preparation checked, drawing filing indexing procedure, drawing filing procedure, drawing filing record, drawing indexing register checked.

5.3 Drawing indexing implementation monitored, drawing indexing procedure compliance, drawing indexing register, last series recorded, drawing revision identification number, drawing indexing detailing format utilization, unique new drawing index, revised drawing version number, drawing date of birth checked, drawing index printed, drawing index registration checked, Drawing index record verified.

5.4 Physical drawing filing monitored, physical drawing filing procedure compliance, drawing title and coding, drawing classification, physical filing storage location, drawing security regulations compliance, data security regulations

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compliance, drawing storage section, drawing tray number, drawing filing record preparation, checked, physical drawing movement record verified.

5.5 Digital drawing filing monitored, electronic drawing filing procedure compliance, drawing title and coding, drawing classification, type of drawing filing, digital filing storage location, digital drawing security regulations compliance, data security regulations compliance, digital drawing storage section, digital drawing drive/tape/disc address, digital drawing filing record, digital drawing file movement record checked.

5.6 Engineering Drawing filing retrieve/issuance instruction issued, Engineering Drawing issuance requisition validity examined, instruction/requisition authority, requested drawing specification, requested drawing classification checked, Engineering Drawing filing retrieve/issuance instruction

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prepared, Engineering Drawing filing retrieve/issuance instruction delivered, requested digital drawing file, issuance and recipient detail recording process checked, drawing movement record, Drawing record book verified.

1. 2. Industrial

automation fabrication and sub-assembling supervision

MC-XXX-02

Industrial automation fabrication and sub-assembling supervision is a competency of leading and monitoring a team of Industrial automation fabrication and sub-assembly personnel in constructing by making, combining and or assembling pieces into a finished product or sub-assemblies product or component of industrial automation systems. Industrial Automation Fabrication involve cutting, bolting bending, folding, soldering , welding, , brazing, riveting , wiring, moulding, stamping, electronics components installation, usually pieces of metal to form the desired finished product, sub-assembled products or

1. Perform Industrial

Automation Fabrication instruction issuance

2. Inspect Industrial Automation Fabrication & Sub Assembling requirements

1.1 Industrial Automation instruction

format utilized. 1.2 Industrial Automation instruction

direction obtained. 1.3 Industrial Automation instruction

content prepared 1.4 Industrial fabrication instruction

issuance carried out 1.5 Industrial Automation instruction

issuance recorded. 2.1 Industrial Automation Fabrication

& Sub Assembling drawing, Industrial Automation Fabrication & Sub Assembling specification checked.

2.2 Industrial Automation Fabrication & Sub Assembling parameters, Industrial Automation Fabrication & Sub Assembling time frames verified.

2.3 Industrial Automation Fabrication & Sub Assembling tools,

25

components. The person who is competent in Industrial automation fabrication and sub-assembling supervision will be able to perform Industrial Automation Fabrication instruction issuance, inspect Industrial Automation Fabrication & Sub Assembling requirements, inspect Industrial Automation Fabrication & Sub Assembling implementation, Monitor Industrial Automation Fabrication & Sub Assembling Testing, supervise Industrial Automation Fabrication & Sub Assembling product packaging and perform Industrial Automation Fabrication & Sub Assembling product approval process. An effective industrial automation fabrication and sub-assembling supervisor should be able to supervise the industrial automation fabrication and sub-assembling process according to the prescribed specification, complying with the prescribed quality standards, accurate

3. Inspect Industrial Automation Fabrication & Sub Assembling implementation

4. Monitor Industrial Automation Fabrication & Sub Assembling

equipment, and material, Industrial Automation Fabrication & Sub Assembling standard operating procedures checked.

2.4 Industrial Automation Fabrication & Sub Assembling requirements verified.

3.1 Industrial Automation Fabrication

& Sub Assembling drawings, plan drawing, elevation drawing, sectional drawing, assembly drawing, drawing detail, Bill of Materials, Schematic plan, component layout plan, Industrial Automation Fabrication & Sub Assembling specifications checked.

3.2 Industrial Automation Fabrication and Sub-Assembling implementation monitoring carried out, Cutting process,

machining process, joining process, moulding process arrangement, wiring process, printed circuit board assembling, component sub assembling monitored.

3.3 Industrial Automation Fabrication & Sub Assembling implementation report generated.

4.1 Component wiring test, printed

circuit board assembling test, component sub assembling test,

26

and smooth finishing, within the given time frame at optimum cost and achieved the pre set objectives in accordance with the organization requirements. The outcome of this CU is to meet occupational skills standard which incorporate the skills, knowledge and attitude to be delivered systematically.

Testing

5. Supervise Industrial Automation Fabrication & Sub Assembling product packaging

joining test monitored. 4.2 Industrial Automation Fabrication

& Sub Assembling Testing record reviewed, Industrial Automation Fabrication & Sub Assembling Testing record form, Industrial Automation Fabrication & Sub Assembling Testing result, Industrial Automation Fabrication & Sub Assembling Testing remarks prescribed.

4.3 Industrial Automation Fabrication & Sub Assembling product inspection monitored

4.4 Industrial Automation Fabrication & Sub Assembling Testing supervision report prepared.

5.1 Industrial Automation Fabrication

& Sub Assembling product packaging requirement preparation monitored, packaging procedure, packaging technique, packaging safety, packaging material, product packaging identification system checked.

5.2 Industrial Automation Fabrication & Sub Assembling product pre packaging inspection, Industrial Automation Fabrication & Sub Assembling packing process, Industrial Automation Fabrication & Sub Assembling Product Labelling monitored.

27

6. Perform Industrial Automation Fabrication & Sub Assembling product approval process.

5.3 Industrial Automation Fabrication & Sub Assembling product packaging supervision report prepared.

6.1 Industrial Automation Syst.

Fabrication product sub-assembly listing checked.

6.2 Industrial Automation Syst. Fabrication product tagging checked.

6.3 Industrial Automation Syst. Fabrication product documentation monitored.

6.4 Industrial Automation Syst. Fabrication& sub-assembly product documentation and drawing checked.

6.5 Industrial Automation Syst. Fabrication & sub-assembly product delivery documentation prepared.

6.6 Industrial Automation Syst. Fabrication & sub-assembly product delivery approval obtained.

6.7 Industrial Automation Syst. Fabrication& sub-assembly product log book updated.

i. 3. Industrial

Automation installation

MC-XXX-03

Industrial automation installation supervision is the competency of leading and monitoring a

1. Perform Industrial Automation System

1.1 Industrial Automation System installation instruction format

28

supervision

team of Industrial automation installation technicians fixing of a complete Industrial automation system or part systems or a self-contained unit, with its accompanying assemblies, accessories and parts, including provision of or connection to services required to make the Industrial automation systems installed equipment and components ready for operation as required by the client. The incumbent is required to plan, organize, lead and control all allocated resources to achieve prescribed team and departmental objectives. The person who is competent in Industrial automation installation supervision will be able to perform Industrial Automation System installation Instruction issuance, inspect Industrial Automation System installation Requirements, inspect Industrial Automation System installation implementation, supervise Industrial Automation System trial run, evaluate Industrial Automation System installation and prepare Industrial Automation System trial run

installation instruction issuance

2. Perform Industrial Automation System installation requirements inspection

utilized. 1.2 Industrial Automation System

installation instruction direction obtained.

1.3 Industrial Automation System installation instruction content prepared.

1.4 Industrial Automation System installation instruction issuance carried out.

1.5 Industrial Automation System installation instruction issuance recorded.

2.1 Industrial Automation System

installation objective observed. 2.2 Industrial Automation System

installation specification, Industrial Automation System installation procedure checked.

2.3 Industrial Automation System Installation plan determined.

2.4 Industrial Automation System installation Check list, Industrial Automation System installation tools, equipments and machineries, Industrial Automation installation record systems, Corrective Action Requisition Procedure, Corrective Installation Record Systems checked.

2.5 Industrial Automation System verified.

http://www.businessdictionary.com/definition/system.html

http://www.businessdictionary.com/definition/unit.html

http://www.businessdictionary.com/definition/assembly.html

http://www.businessdictionary.com/definition/accessory.html

http://www.businessdictionary.com/definition/part.html



http://www.businessdictionary.com/definition/provision.html

http://www.businessdictionary.com/definition/connection.html

http://www.businessdictionary.com/definition/services.html

http://www.businessdictionary.com/definition/required.html



http://www.businessdictionary.com/definition/installed-equipment.html



http://www.businessdictionary.com/definition/operation.html

29

report. An effective industrial automation installation supervisor should be able to supervise the industrial automation installation process according to the prescribed specification, complying with the prescribed quality standards and safety requirements, accurate, smooth finishing and function able, within the given time frame at optimum cost and achieved the pre set objectives in accordance with the organization requirements.

The outcome of this CU is to meet occupational skills standard which incorporate the skills, knowledge and attitude to be delivered systematically.


Automation System installation implementation inspection


installation specification checked. 3.2 Installation program specification. 3.3 Corrective installation systems

specification installation standard operating procedure, installation implementation technique checked.

3.4 Mechanical part installation program monitored, part Assembling, part Greasing, part Lubricating, part Joining, part Aligning, part Levelling, part Gap setting, part Limit setting checked.

3.5 Electrical part installation program monitored, part Power Supply Termination, part Wiring, part Insulating, part Grounding, part Calibration, part Terminal Connection, part Communication Connection checked.

3.6 Pneumatic / hydraulic part installation Program monitored, part air supply connection tubing, part power pack supply connection, part Cylinder stroke adjustment, part switch alignment limit checked.

3.7 Software uploading carried out. 3.8 Industrial Automation System

installation implementation report generated.

30

4. Supervise Industrial

Automation System trial run

4.1 Industrial Automation System trial

run instruction, Industrial Automation System trial run requirement, Industrial Automation System trial run procedure, and Industrial Automation System trial run tools, equipment and machineries checked.

4.2 Mechanical test monitored, mechanical test objective observed, mechanical testing procedure compliance, mechanical testing techniques applied ensured, mechanical testing irregularities checked.

4.3 Electrical test monitored, electrical test objective observed, electrical testing procedure compliance, electrical testing techniques applied ensured, electrical testing irregularities checked.

4.4 Pneumatic and hydraulic test monitored, pneumatic and hydraulic test objective observed, pneumatic and hydraulic testing procedure compliance, pneumatic and hydraulic testing techniques applied ensured, pneumatic and hydraulic testing irregularities checked.

4.5 Instrument test monitored, instrument test objective

31

5. Evaluate Industrial Automation System installation

observed, instrument testing procedure compliance, instrument testing techniques applied ensured, instrument testing irregularities checked.

4.6 Industrial Automation System trial run monitored, system test objective observed, system testing procedure compliance, system testing techniques applied ensured, system testing irregularities checked.

4.7 Industrial Automation System installation trial run record reviewed.

4.8 Group trial run data tabulated, test result data behaviour described, test result indicators translated, trial run result concluded, and Industrial Automation System trial run report generated.


installation evaluation objective determined.

5.2 Industrial Automation System installation performance indicators examined.

5.3 Industrial Automation System installation performance measured.

5.4 Performance gap analyzed. 5.5 Strength and weaknesses

identified.

32

6. Perform Industrial Automation installation supervision report preparation.

5.6 Proposed improvement program formulated.

5.7 Industrial Automation System installation evaluation report generated.

6.1 Report structure designed. 6.2 Report format determined. 6.3 Industrial Automation System trial

run report analyzed. 6.4 Industrial Automation System

installation implementation report analyzed.

6.5 Industrial automation installation supervision report content prepared.

6.6 Industrial automation installation supervision report generated.

4. Industrial

automation systems maintenance supervision

MC-XXX-04

Industrial automation systems maintenance supervision is the competency of leading and monitoring a team of Industrial automation systems maintenance technician in maintaining the industrial automation systems or any part of the systems to minimise operational idle time due to avoidable breakdown as specified by the client. The support services incumbent is required to work hand in hand


Automation System maintenance Instruction issuance

1.1 Industrial automation system

maintenance instruction format utilized, Industrial automation system maintenance instruction direction obtained, industrial automation system maintenance instruction content prepared, Industrial automation system maintenance instruction issuance carried out. Industrial automation system maintenance instruction issuance recorded.

33

and coordinated with other related supporting functions to complete the interrelated sets of jobs. The person who is competent in Industrial automation systems maintenance supervision will be able to perform Industrial Automation System maintenance Instruction issuance, perform Industrial Automation System maintenance requirements inspection, perform Industrial Automation System maintenance implementation inspection, supervise Industrial Automation System maintenance testing, prepare Industrial Automation System maintenance test report and evaluate Industrial Automation System maintenance An effective industrial automation system maintenance supervisor should be able to supervise the industrial automation system maintenance process according to the prescribed specification, complying with the prescribed quality standards and safety

2. Perform Industrial Automation System maintenance requirements inspection

3. Perform Industrial Automation System maintenance implementation inspection

2.1 Industrial Automation System maintenance objective observed, Industrial Automation System maintenance specification, Industrial Automation System maintenance procedure checked.

2.2 Industrial Automation System Total Preventive Maintenance (TPM) plan determined, Industrial Automation System maintenance wear and tear spare part list, Industrial Automation System maintenance Check list, Industrial Automation System maintenance tools, equipments and machineries, Industrial Automation TPM record systems checked.

2.3 Corrective Maintenance Standard Operating Procedure gathered, Corrective Action Requisition Procedure, Corrective Action frequency analysis, Corrective Maintenance Record Systems checked, Industrial Automation System maintenance Requirements verified.


maintenance specification checked, TPM Program specification, Corrective

34

requirements, within the given time frame at optimum cost, able to minimize rate of operation idle time on maintenance on breakdown and achieved the pre set objectives in accordance with the organization requirements. The outcome of this CU is to meet occupational skills standard which incorporate the skills, knowledge and attitude to be delivered systematically.

.

Maintenance Systems specification checked.

3.2 TPM standard operating procedure compliances, TPM implementation technique application, mechanical part TPM Program monitored, Greasing, Oiling, Aligning, Tightening, Replacing, Trouble shooting, Backlash setting monitored.

3.3 Electrical part TPM Program monitored, Winding, Continuity, Insulation, Voltage level, Current leakage, Grounding checking, Calibration, Trouble shooting monitored.

3.4 Pneumatic / hydraulic part TPM Program monitored, Leaking, Pressure, Blocking, Oil level monitored.

3.5 Robotic TPM Program monitored, robot electrical system troubleshooting conducted, robot mechanical mechanism maintenance monitoring conducted.

3.6 Instrument TPM Program monitored, Calibration, Continuity, Voltage level, Current leakage, Trouble shooting monitored.

37 Correction Action Request Order monitored, Corrective Action Request job sheet received,

35

4. Supervise Industrial Automation System maintenance testing

Corrective Action Request order performed, Corrective Action Request feedback obtained, Corrective Action Request Report closed, Corrective Action Request Logbook updated.

3.8 Industrial Automation System maintenance implementation report generated.

4.1 Mechanical test monitored,

mechanical test objective observed, mechanical testing procedure compliance ensured, mechanical testing techniques applied and mechanical testing irregularities checked.

4.2 Electrical test monitored, electrical test objective observed, electrical testing procedure compliance ensured, electrical testing techniques applied, electrical testing irregularities checked.

4.3 Pneumatic and hydraulic test monitored, pneumatic and hydraulic test objective observed, pneumatic and hydraulic testing procedure compliance ensured, pneumatic and hydraulic testing techniques applied.and pneumatic and hydraulic testing irregularities checked.

4.4 Instrument test monitored,

36

5. Prepare Industrial Automation System maintenance test report.

6. Evaluate Industrial Automation System maintenance

instrument test objective observed, instrument testing procedure compliance ensured, instrument testing techniques applied, instrument testing irregularities checked.

4.5 Industrial Automation System maintenance test record reviewed.

5.1 Group test data tabulated, test

data scattered diagram plotted, test tolerance line developed, data behaviour described, indicators translated, test result concluded, Industrial Automation System maintenance test report generated.


maintenance evaluation objective determined, Industrial Automation System maintenance performance indicators examined, Industrial Automation System maintenance performance measured, performance gap analyzed, strength and weaknesses identified, proposed improvement program formulated, and Industrial Automation System maintenance evaluation report generated.

37

5. Industrial

automation engineering unit supervisory function

MC-XXX-05

Industrial automation engineering unit supervisory function is the competency of planning, organizing, leading and controlling of all allocated resources to accomplish unit assignments and area of responsibilities in a way to achieved unit objective. The person who is competent in Industrial automation unit supervision will be able to perform Industrial Automation Engineering Support Service routine briefing, perform subordinate performance appraisal exercise, optimize manpower utilization, perform Industrial Automation Engineering support service unit performance measurement, pperform Industrial Automation Engineering support service performance problem solving, perform work area housekeeping resources allocation, monitor work area housekeeping activities.

An effective industrial automation unit supervisor should be able to lead industrial automation unit functions, ensure the optimum


Automation Engineering Support Service routine briefing.

2. Perform subordinate

performance appraisal exercise

1.1 Industrial Automation Engineering

support service briefing prepared, Industrial Automation Engineering team members met, induction set/motivation delivered, Industrial Automation Engineering objective explained, current operation performance status explained,, critical issues highlighted, operational activities changes explained, and operation starting briefing concluded.

1.2 Personal Protective Equipment checked, occupational safety & health objective explained, occupational safety & health issues highlighted, safety & health awareness generated, occupational safety & health briefing concluded.

1.3 Operation briefing record sheet collected, Operation briefing record sheet furnished, operation resumption declaration received.

2.1 Subordinate performance

appraisal exercise instruction examined,Instruction Source, Instruction authority and Instruction validity checked, Instruction content studied, and subordinate performance appraisal exercise instruction accepted.

38

usage of manpower and all other allocated resources to provide a specified services and products, maintain specified level of service quality and productivity improvement, employee job satisfaction and confidence, and achieved pre-determined objectives in accordance with the organizational requirements. The outcome of this CU is to meet occupational skills standard which incorporate the skills, knowledge and attitude to be delivered systematically.

2.2 Subordinate performance appraisal exercise prepared, Departmental strategic plan document, Team performance record, Subordinate performance record, Subordinate performance measurement record and Pre-set key performance indicators obtained.

2.3 Subordinate performance appraisal exercise and performance appraisal interview conducted, subordinate's performance measurement data tabled, performance measurement procedure and methodology briefed, and subordinate's performance measurement discussed, performance achievement score index against key performance indicator index computed, subordinate's strength, subordinate's weaknesses, working environment performance factors and performance improvement measures discussed.

2.4 Subordinate performance

appraisal discussion findings concluded, Subordinate performance evaluation score ranking tabled and subordinate performance appraisal score

39

3. Optimize manpower

utilization

validity justification prepared. 2.5 Subordinate performance

appraisal exercise report submitted, subordinate performance appraisal exercise report prepared, prescribed subordinate performance appraisal exercise report form utilized, subordinate performance appraisal exercise report submission procedure followed, and subordinate performance appraisal exercise report submission carried out.

3.1 Manpower utilization instruction

examined, Instruction Source, Instruction authority and Instruction validity checked, Instruction content studied and subordinate performance appraisal exercise instruction accepted.

3.2 Industrial automation operation standard hours & cycle time list requirements prepared, industrial automation operation standard hours & cycle time list obtained, set activities standard duration computed, industrial automation operation standard hours & cycle time list reference table generated, and team members job clocking data obtained.

3.3 Manpower efficiency status,

40


Automation Engineering support service unit performance measurement.

actual work duration against standard hours and cycle time, avoidable manpower idling duration and unavoidable manpower idling duration computed, statistical industrial automation operation standard hours & cycle time status table submitted,

3.4 Unit manpower distribution revised, assignment allocation trend analyzed, industrial automation unit capacity analyzed, manpower utilization balancing exercise conducted, unit manpower distribution analysis concluded.

3.5 Revised unit manpower requirements and distribution proposal submitted, revised unit manpower requirements and distribution proposal generated, revised unit manpower requirements and distribution proposal document prepared, revised unit manpower requirements and distribution proposal document submitted.

4.1 Industrial Automation Engineering

support service unit performance dash board established, performance objective, performance control parameter, performance standard and key

41


Automation Engineering support service performance problem solving

performance indicator determined.

4.2 Industrial Automation Engineering support service unit record examined, actual operation result against planned target measured, current Industrial Automation Engineering support service performance status computed, statistical performance control chart plotted, performance gap identified, reported operational issues studied.

4.3 Overall Industrial Automation Engineering support service performance report, report structure, report format and report content generated.

5.1 Industrial Automation

Engineering support service performance issues diagnosed, team members gathered, performance gaps analyzed, resistance to performance explored, source of performance problem identified.

5.2 Industrial Automation Engineering support service performance problem proposed solution established, alternative solution developed, best solution selected, selected solution explored, proposed solution justified, proposed solution implementation

42

6. Perform unit work area

housekeeping resources allocation

endorsement obtained. 5.3 Industrial Automation Engineering

support service performance problem solution implemented, Industrial Automation Engineering support service performance problem solution responsibility assigned, Industrial Automation Engineering support service performance problem solving activities coordinated, Industrial Automation Engineering support service performance problem solving progress followed, Industrial Automation Engineering support service performance issues status checked.

6.1 Work area housekeeping

cleaning volume and frequencies, general cleaning activities volume and frequencies , production process cleaning activities , volume and frequencies, periodical area cleaning activities volume and frequencies and Ad Hoc cleaning activities volume and frequencies computed .

6.2 Work area housekeeping manpower requirements, general Floor cleaning man hour rate, work station cleaning man hour rate, work bench man hour rate, machineries cleaning man hour rate, conveyor cleaning man hour

43

rate, raw Material Storage cleaning man hour rate, process materials storage cleaning man hour rate, process materials waiting apron cleaning man hour rate. passageway cleaning man hour rate, units common area and air cleaning man hour rate computed.

6.3 Work area housekeeping tools,

equipment and materials (TEM) requirements, wet cleaning process TEM requirements, dry cleaning process TEM requirements, oil cleaning process TEM requirements, blow cleaning process TEM requirements, machinery cleaning process TEM requirements, work bench cleaning process. TEM requirements, furnace cleaning process TEM requirements, conveyor cleaning process TEM requirements and general cleaning process TEM requirements examined.

6.4 Unit work area housekeeping roster generated, total Unit work area housekeeping man hours and total Unit work area housekeeping manpower computed, Unit work area housekeeping work grouping assigned, Unit work area operating days determined and Unit work area housekeeping roster developed.

44

7. Monitor unit work area

housekeeping activities.

6.5 Unit work area housekeeping resources allocated, Unit work area housekeeping manpower distribution formulated, Unit work area housekeeping materials allocation plan and Unit work area housekeeping tools and equipment allocation plan developed, Unit work area housekeeping tools, equipment and materials requisition generated.

7.1 Unit area housekeeping inspection

requirements prepared, Unit area Housekeeping objective observed, Unit area Housekeeping parameters observed, Unit area Housekeeping activities list scrutinized, Unit area housekeeping specification referred and Unit area housekeeping inspection checklist utilized.

7.2Unit area housekeeping activities, general Floor cleaning , work station cleaning, work bench, machineries cleaning, raw Material Storage cleaning, process materials storage cleaning, process materials waiting apron cleaning, passageway cleaning and air cleaning activities inspected.

7.3 Unit area housekeeping evaluated, Unit area housekeeping objective observed, Unit area housekeeping key performance indicators

45

determined, Unit area housekeeping performance measured, performance gap analyzed and Unit area housekeeping evaluation findings generated.

7.4 Unit area housekeeping inspection report developed, report structure designed, report format utilized, report content prepared and report endorsement obtained.

46

URRICULUM OF COMPETENCY UNIT (CoCU)




Competency Unit Title INDUSTRIAL AUTOMATION SYSTEM DESIGN DRAFTING SUPERVISION

Learning Outcomes The person who is competent in this CU shall be able to supervise the Industrial automation engineering drawing production according to the set schedule, complying with the prescribed standards, using minimum time frame with zero drawing errors at optimum cost and achieved the pre set objectives in accordance with the organization requirements. Upon completion of this competency unit, trainees will be able to :

Monitor Industrial Automation Engineering Drawing Sketching

Monitor two dimension Ind Automation Engineering Drawing development

Monitor three dimensional Industrial Automation Engineering Drawing development

Monitor Drawing Bill of Materials preparation

Monitor Industrial Automation Engineering Drawing Filing

Competency Unit ID MC-XXX-1 Level 3 Training Duration 100 Hours Credit Hours 10

Work Activities Related Knowledge Related Skills Attitude/Safety/

Environmental

Training Hours

Delivery Mode

Assessment Criteria

1. Monitor

Industrial Automation Engineering Drawing Sketching

i. Industrial Automation

Engineering Drawing Sketching instruction issuance requirement

Instruction objective.

Instruction content

Imposed condition

Lecture

Industrial Automation Engineering Drawing Sketching instruction issuance

47


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Instruction authority.

Industrial Automation Engineering Drawing Sketching instruction

ii. Pre- sketching

requirement preparation inspection.

sketching requirement information check

Site exploration check

In-situ measurements

sketching concepts & orientation verification

Sample visualization

sketching resources requirements list check.

Industrial Automation Engineering Drawing sketching requirements summary verification.

iii. Industrial Automation

Engineering Drawing sketching specification

Customer requirements & specification

Product/object specification

executed, instruction objective ascertained, Instruction content, imposed condition prepared, instruction authority displayed., Industrial Automation Engineering Drawing Sketching instruction delivered.

Pre- sketching requirements preparation inspection, sketching requirement information, site exploration, in-situ measurements confirmed, sketching

48


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Actual sample visualisation

Actual object visualisation.

Industrial Automation Engineering Drawing sketching site visit and exploration.

Non-exist object sketching information gathering.

Sketching Object orientation

Sketching view angle selection.

Industrial Automation Engineering Drawing sketching techniques application

Industrial Automation Engineering Drawing sketching procedure compliance

Industrial Automation Engineering Drawing sketching detail.

Industrial Automation Engineering Drawing sketching record

iv. Industrial Automation

concepts & orientation confirmed, sample visualization, sketching resources requirements list confirmed, engineering drawing sketching requirements summary confirmed.

Industrial Automation Engineering Drawing sketching confirmed, Customer requirements & specification, Product/object specification, actual sample visualisation, actual object visualisation, Industrial

49


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Engineering Drawing sketching record verification process

Industrial Automation Engineering Drawing sketching record format

Industrial Automation Engineering Drawing sketching record contents.

Industrial Automation Engineering Drawing sketching recording procedure compliance

Industrial Automation Engineering Drawing sketching record

Automation Engineering Drawing sketching site visit and exploration, non-exist object sketching information gathering, sketching Object orientation, sketching view angle selection, Industrial Automation Engineering Drawing sketching techniques application, Industrial Automation Engineering Drawing sketching procedure compliance, Industrial Automation

i. Carry out Industrial

Automation Engineering Drawing Sketching instruction issuance

ii. Inspect Pre- sketching requirements preparation.

iii. Verify Industrial Automation Engineering Drawing sketching

.

Practical

50


Environmental

Training Hours

Delivery Mode

Assessment Criteria

iv. Verify Industrial Automation Engineering Drawing sketching record

Engineering Drawing sketching detail, Industrial Automation Engineering Drawing sketching record confirmed.

Industrial Automation Engineering Drawing sketching record confirmed, Industrial Automation Engineering Drawing sketching record format, Industrial Automation Engineering Drawing sketching record contents, Industrial Automation Engineering

Attitude:

i. Focus in carrying out Industrial Automation Engineering Drawing Sketching instruction issuance

ii. Thorough in inspecting Pre- sketching requirements preparation.

iii. Systematic in verifying Industrial Automation Engineering Drawing sketching

iv. Confidence in verifying Industrial Automation Engineering Drawing sketching record

51


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Safety:

i. Ensure data safety.

ii. Ensure safe work methodology.

iii. Ensure electrical safety on all electrically powered equipment.

iv. Enforce safety & health rules and regulations

v. Ensure safe working condition.

vi. Promote good safety & health practice at workplace.

Environment:

i. Ensure energy saver office equipments.

ii. Reduce energy wastage.

iii. Practice paperless

Drawing sketching recording procedure compliance, Industrial Automation Engineering Drawing sketching record confirmed.

52


Environmental

Training Hours

Delivery Mode

Assessment Criteria

office. Practice recycle policy.

2. Monitor two dimension Ind Automation Engineering Drawing development

i. Two dimension Industrial

Automation Engineering Drawing development requirement

ii. Industrial Automation Engineering Drawing Scale and dimension.

iii. Plan elevation iv. Side & end elevation v. Industrial Automation

Engineering Drawing dimensions

vi. Industrial Automation Engineering Drawing detail

vii. Industrial Automation Engineering Drawing title block.

viii. Two Dimension Sectional Drawing development requirement

ix. Two dimension sectional drawing requirement

x. View cutting line xi. Sectional view. xii. Sectional view detail xiii. Industrial Automation

Two dimension

Industrial ustrial Automation Engineering Drawing development endorsed, engineering drawing requirements, Industrial Automation Engineering Drawing Scale and dimension, plan elevation, side & end elevation, Industrial Automation Engineering Drawing dimensions, Industrial Automation Engineering Drawing detail,

53


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Engineering Drawing record check list

Industrial Automation Engineering Drawing title block confirmed, Industrial Automation Engineering Drawing acceptance signed.

Two Dimension Sectional Drawing development endorsed., sectional Drawing instruction, two dimension sectional drawing requirements, view cutting line, sectional view, sectional view detail, two dimension sectional drawing title block

i. Inspect two

dimension Industrial Automation Engineering Drawing development

ii. Inspect Two Dimension Sectional Drawing development

iii. Verify Industrial Automation Engineering Drawing record.

Attitude:

i. Thorough in inspecting two dimension Industrial Automation Engineering Drawing development

ii. Thorough in inspecting Two Dimension Sectional

54


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Drawing development

iii. Detail in verifying Industrial Automation Engineering Drawing record.

Safety:







confirmed, two dimension sectional drawing acceptance signed.

Industrial Automation Engineering Drawing record confirmed, Industrial Automation Engineering Drawing record format, Industrial Automation Engineering Drawing record contents, Industrial Automation Engineering Drawing recording techniques application, Industrial Automation Engineering Drawing

55


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Environment:



iii. Practice paperless office.

iv. Practice recycle policy.

recording procedure compliance confirmed, Industrial Automation Engineering Drawing record confirmed.

3. Monitor three dimensional Industrial Automation Engineering Drawing development

i. Isometric Drawing

instruction issuance process

Instruction objective.

Instruction content

Imposed condition



ii. isometric drawing

requirements

Isometric drawing Scale and dimension.

Isometric drawing development

Isometric Drawing detail

Lecture Isometric

Drawing instruction issuance executed, instruction objective ascertained, instruction content produced, imposed condition delivered, instruction authority spelled, Ind Automation Engineering

56


Environmental

Training Hours

Delivery Mode

Assessment Criteria

preparation

Isometric Drawing title block preparation

Isometric drawing acceptance.

iii. Monitor orthographic

drawing development Orthographic drawing development requirement

Orthographic drawing requirements

Orthographic drawing Scale and dimension.

Orthographic view drawing development

Orthographic Drawing detail preparation.

Orthographic drawing title block preparation.

Generate two dimension sectional drawing

iv. Two dimension sectional

drawing source v. Industrial ustrial

Automation Engineering Drawing report requirement

Industrial Automation Engineering Drawing

Drawing Sketching instruction produced.

Isometric drawing requirements confirmed, isometric drawing Scale and dimension, isometric drawing development, isometric Drawing detail preparation, isometric Drawing title block preparation, isometric drawing confirmed.

Orthographic drawing development endorsement signed, orthographic drawing

57


Environmental

Training Hours

Delivery Mode

Assessment Criteria

record format utilization.

Industrial ustrial Automation Engineering Drawing record contents.

Industrial ustrial Automation Engineering Drawing recording techniques application.

vi. Industrial Automation Engineering Drawing recording procedure compliance.

requirements, orthographic drawing Scale and dimension, orthographic view drawing development, orthographic Drawing detail preparation, orthographic drawing title block preparation confirmed, two dimension sectional drawing produced.

Two dimension sectional drawing acceptance signed.

Industrial Automation Engineering Drawing record confirmed, Industrial

i. Carry out Isometric Drawing instruction issuance

ii. Check isometric drawing requirements

iii. Monitor orthographic drawing development

iv. Accept two dimension sectional drawing

v. Check Industrial Automation Engineering Drawing record.

Practical.

58


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Attitude:

i. Objective focused in carrying out Isometric Drawing instruction issuance

ii. Detail in checking isometric drawing requirements

iii. Objective focused in monitoring orthographic drawing development

iv. Confidence in accepting two dimension sectional drawing

v. Detail in checking Industrial Automation Engineering Drawing record.

Automation Engineering Drawing record format used, Industrial Automation Engineering Drawing record contents, Industrial Automation Engineering Drawing recording techniques application, Industrial Automation Engineering Drawing recording procedure compliance

confirmed.

59


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Safety:







Environment:




60


Environmental

Training Hours

Delivery Mode

Assessment Criteria

office. iv. Practice recycle

policy.

4.Monitor Drawing Bill of Materials preparation

i. Bill of Materials instruction issuance requirement

Targeted object specification

Instruments, tools, board and materials preparation.

Required materials information list.

Required materials quantification.

Required part detail & specification

Required parts quantification

Drawing bill of materials requirements

ii. Bill of Materials requirements

iii. component part balloon specification

Check type of part balloon

Check component part number

iv. Bill of Materials table specification

Check type of Bill of

Lecture Drawing Bill of

Materials instruction issuance executed, instruction objective ascertained, instruction content produced, imposed condition provided, instruction authority displayed, Industrial Automation Engineering Drawing Sketching instruction delivered.

Drawing Bill of Materials requirements confirmed,

61


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Materials table items and specification

Check part list table contents (Part name, quantity, part materials and size)

Verify Bill of Materials table content.

Check updated drawing production.

v. File drawing progress record

Industrial Automation Engineering Drawing physical filing systems.

Industrial Automation Engineering Drawing digital filing systems.

Engineering drawing filing implementation

Verify engineering drawing record

targeted object specification, instruments, tools, board and materials preparation, required materials information list, required materials quantification, required part detail & specification, required parts quantification, drawing bill of materials requirements confirmed.

Component part balloon inspected, type of part balloon, component part number confirmed.

Bill of Materials table creation confirmed, type

i. Carry out Drawing Bill of Materials instruction issuance

ii. Check Drawing Bill of Materials requirements

iii. Inspect component

Practical.

62


Environmental

Training Hours

Delivery Mode

Assessment Criteria

part balloon iv. Inspect Bill of

Materials table creation.

v. Updating File drawing

of Bill of Materials table items and specification, part list table contents (Part name, quantity, part materials and size) confirmed, Bill of Materials table content confirmed, updated drawing production confirmed.

Drawing file

updated, Ind

Automation

Engineering

Drawing

physical filing

systems

confirmed, Ind

Automation

Engineering

Drawing digital

filing systems

interpreted, Ind

Attitude: i. Objective

focused in carrying out Drawing Bill of Materials instruction issuance

ii. Detail in checking Drawing Bill of Materials requirements

iii. Thorough in inspecting component part balloon

iv. Thorough in inspecting Bill of Materials table creation.

v. Accurate in updating File drawing

63


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Safety:







Environment:





Automation

Engineering

Drawing filing

implementation

confirmed, Ind

Automation

Engineering

Drawing record

confirmed.

64


Environmental

Training Hours

Delivery Mode

Assessment Criteria

5. Monitor Industrial Automation Engineering Drawing Filing

i. Industrial Automation Engineering Drawing filing instruction issuance requirement Instruction objective.

Instruction content preparation

Imposed condition



ii. Industrial Automation

Engineering Drawing Filing requirements

drawing indexing implementation process

Drawing indexing

procedure compliance check.

Drawing indexing

register check. iii. Drawing indexing

implementation monitoring Last series recorded

check. drawing revision

identification number

Lecture

Industrial Automation Engineering Drawing filing instruction issuance executed, instruction objective ascertained, Instruction content produced, imposed condition spelled, instruction authority spelled, Industrial Automation Engineering Drawing filing instruction delivered.

Industrial

65


Environmental

Training Hours

Delivery Mode

Assessment Criteria

check. drawing indexing

detailing format utilization check.

unique new drawing index check.

Revised drawing version number check.

drawing date of birth check.

drawing index registration check.

Drawing index record verification.

iv. Physical drawing filing monitoring

Physical drawing filing procedure compliance

Drawing title and coding

Drawing classification

Physical filing storage location

Drawing security regulations compliance.

Data security regulations compliance

Drawing storage section

Drawing tray number

Drawing filing record preparation.

Automation Engineering Drawing Filing requirements preparation confirmed, drawing filing indexing procedure, drawing filing procedure, drawing filing record, drawing indexing register confirmed.

Drawing indexing implementation accomplished, drawing indexing procedure compliance, drawing indexing register, last

66


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Physical drawing movement record.

v. Digital drawing filing monitoring

Electronic drawing filing procedure compliance

Drawing title and coding

Drawing classification

Type of drawing filing

Digital filing storage location

Digital drawing security regulations compliance

Data security regulations compliance.

Digital drawing storage section

Digital drawing drive/tape/disc address.

Digital drawing filing record

Digital drawing file movement record

vi. Industrial Automation Engineering Drawing filing retrieve/issuance instruction issuance requirement

Industrial Automation Engineering Drawing

series recorded, drawing revision identification number, drawing indexing detailing format utilization, unique new drawing index, revised drawing version number, drawing date of birth confirmed, drawing index printed, drawing index registration confirmed, Drawing index record confirmed.

Physical drawing filing accomplished,

67


Environmental

Training Hours

Delivery Mode

Assessment Criteria

issuance requisition validity.

Instruction/requisition authority

Requested drawing specification.

Requested drawing classification.

Industrial Automation Engineering Drawing filing retrieve/issuance instruction

Industrial Automation Engineering Drawing filing retrieve/issuance instruction

Requested digital drawing file

Issuance and recipient detail recording process.

Drawing movement record verification

Drawing record book verification..

physical drawing filing procedure compliance, drawing title and coding, drawing classification, physical filing storage location, drawing security regulations compliance, data security regulations compliance, drawing storage section, drawing tray number, drawing filing record preparation, confirmed, physical

i. Carry out Industrial Automation Engineering Drawing filing instruction issuance

ii. Check Industrial

Practical

68


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Automation Engineering Drawing Filing requirements preparation

iii. Monitor drawing indexing implementation

iv. Monitor physical drawing filing

v. Monitor digital drawing filing

vi. Issue Industrial Automation Engineering Drawing filing retrieve/issuance instruction

drawing movement record confirmed.

Digital drawing filing monitored, electronic drawing filing procedure compliance, drawing title and coding, drawing classification, type of drawing filing, digital filing storage location, digital drawing security regulations compliance, data security regulations compliance, digital drawing

Attitude: i. Objective

focused in carrying out Industrial Automation Engineering Drawing filing instruction issuance

ii. Detail in checking

69


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Industrial Automation Engineering Drawing Filing requirements preparation

iii. Objective focused in monitoring drawing indexing implementation

iv. Objective focused in monitoring physical drawing filing

v. Objective focused in monitoring digital drawing filing

vi. Objective Focused in issuing Industrial Automation Engineering Drawing filing retrieve/issuance instruction

Safety:

i. Ensure data

storage section, digital drawing drive/tape/disc address, digital drawing filing record, digital drawing file movement record confirmed.

Ind Automation Engineering Drawing filing retrieve/issuance instruction delivered, Ind Automation Engineering Drawing issuance requisition validity interpreted, instruction/requisition authority, requested

70


Environmental

Training Hours

Delivery Mode

Assessment Criteria

safety. ii. Ensure safe work

methodology. iii. Ensure electrical

safety on all electrically powered equipment.




Environment:



iii. Practice paperless office. Practice recycle policy

drawing specification, requested drawing classification confirmed, Ind Automation Engineering Drawing filing retrieve/issuance instruction produced, Ind Automation Engineering Drawing filing retrieve/issuance instruction delivered, requested digital drawing file, issuance and recipient detail recording process confirmed, drawing movement

71


Environmental

Training Hours

Delivery Mode

Assessment Criteria

record, Drawing record book confirmed.

Employability Skills

Core Abilities Social Skills

01.07 Utilize database applications to locate and process information

01.08 Utilize spreadsheets applications to locate and process information

01.09 Utilize business graphic application to process information. 01.10 Apply a variety of mathematical techniques 01.11 Apply thinking skills and creativity. 02.09 Prepare flow charts 02.10 Prepare reports and instructions 02.11 Convey information and ideas to people. 03.09 Manage and improve performance of individuals. 03.10 Provide consultation and counselling 03.11 Monitor and evaluate performance of human resources. 03.12 Provide coaching/on-the-job training. 03.13 Develop and maintain team harmony and resolve conflicts. 03.14 Facilitate and coordinate teams and ideas. 03.15 Liaise to achieve identified outcomes. 03.16 Identify and assess client/customer needs. 03.17 Identify staff training needs and facilitate access to training. 04.06 Allocate work

1. Communication skills 2. Conceptual skills 3. Interpersonal skills 4. Learning skills 5. Leadership skills 6. Multitasking and prioritizing 7. Self-discipline 8. Teamwork

72

04.07 Negotiate acceptance and support for objectives and strategies.

05.01 Implement project/work plans 05.02 Inspect and monitor work done and/or in progress. 06.07 Develop and maintain networks

Tools, Equipment and Materials (TEM)

Items Ratio (TEM: Trainee)

1. Computer Set with words processing & graphic application. 2. LCD Projector or any other projector with white screen 3. Measuring instrument 4. Stationary 5. Sample documents

1:25 1:25 1:1 As required 1:5

REFERENCES

1. Frederick E. Giesecke, Alva E. Mitchell, Henry C. Spencer, Ivan L. Hill , John Thomas Dygdon ,James E. Novak , Shawna E. Lockhart ,

Prentice Hall; 13 edition (May 23, 2008), Technical Drawing (13th Edition), ISBN: 978-0135135273 2. Frederick E. Giesecke, Peachpit Press 1992, Principles of Technical Drawing, ISBN: 978-0023437359 3. John S. Rooke, IndyPublish.com, 2008, Textbook of Mechanical Drawing: Being an Explanation of the Principles of Geometry and

Orthographic Projection, the Helix, and Toothed Gearing, ISBN: 9781437165753 4. Frederick E. Giesecke (Author), Ivan L. Hill (Author), Henry C. Spencer (Author), Alva E. Mitchell (Author), John Thomas

Dygdon (Author), James E. Novak (Author), Shawna E. Lockhart (Author), Marla Goodman , Peachpit Press, 14 Ed, 2011, Technical Drawing with Engineering Graphics, ISBN: 978-0135090497

5. Thomas E. FrenchMcGraw-Hill Inc.,US; 10th edition (May 1985) Mechanical Drawing, ISBN: 978-0070223332 6. David Ullman, McGraw-Hill Science/Engineering/Math; 4Ed., 2009, The Mechanical Design Process (Mcgraw-Hill Series in Mechanical

Engineering), ISBN: 978-0072975741 7. C. Thomas Olivo, Delmar Cengage Learning, 2nd.Ed.1992, Blueprint reading and technical sketching for industry, ISBN: 9780827350779 8. Richard Shell, Taylor & Francis, 2000, Handbook Of Industrial Automation, ISBN: 9780824703738

http://www.amazon.com/s/ref=ntt_athr_dp_sr_1?_encoding=UTF8&field-author=Frederick%20E.%20Giesecke&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_2?_encoding=UTF8&field-author=Alva%20E.%20Mitchell&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_3?_encoding=UTF8&field-author=Henry%20C.%20Spencer&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_4?_encoding=UTF8&field-author=Ivan%20L.%20Hill&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_5?_encoding=UTF8&field-author=John%20Thomas%20Dygdon&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_6?_encoding=UTF8&field-author=James%20E.%20Novak&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_7?_encoding=UTF8&field-author=Shawna%20E.%20Lockhart&search-alias=books&sort=relevancerank


http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22John+S.+Rooke%22&source=gbs_metadata_r&cad=4


http://www.amazon.com/s/ref=ntt_athr_dp_sr_2?_encoding=UTF8&field-author=Ivan%20L.%20Hill&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_3?_encoding=UTF8&field-author=Henry%20C.%20Spencer&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_4?_encoding=UTF8&field-author=Alva%20E.%20Mitchell&search-alias=books&sort=relevancerank




http://www.amazon.com/s/ref=ntt_athr_dp_sr_6?_encoding=UTF8&field-author=James%20E.%20Novak&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_7?_encoding=UTF8&field-author=Shawna%20E.%20Lockhart&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_8?_encoding=UTF8&field-author=Marla%20Goodman&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_1?_encoding=UTF8&field-author=Thomas%20E.%20French&search-alias=books&sort=relevancerank

http://www.amazon.com/s/ref=ntt_athr_dp_sr_1?_encoding=UTF8&field-author=David%20Ullman&search-alias=books&sort=relevancerank

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22C.+Thomas+Olivo%22&source=gbs_metadata_r&cad=6

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Richard+Shell%22&source=gbs_metadata_r&cad=5

73

9. Clarence T. Jones, Brilliant-Training, 1996, Patrick-Turner's Industrial Automation Dictionary, ISBN: 9781889101019 10. David Evans, Cengage Learning EMEA, 5th.Ed. 2001, Supervisory Management: Principles and Practice, ISBN: 9780826457332 11. Donald C. Mosley, Jr., Paul H. Pietri, Jr. Mosley, Cengage Learning, 8th.Ed. 2010, Supervisory Management: The Art of Inspiring,

Empowering, and Developing People, ISBN: 9780538737074 12. P N Mukherjee; T T Kachwala, New Delhi : PHI Learning, 2009. Operations Management And Productivity Techniques, ISBN:

9788120336025. 13. Samuel K M. Ho, London : International Thomson Business Press,1999. Operations and quality management, ISBN: 9781861523983

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Clarence+T.+Jones%22&source=gbs_metadata_r&cad=6

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22David+Evans%22&source=gbs_metadata_r&cad=9

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Donald+C.+Mosley,+Jr.%22&source=gbs_metadata_r&cad=8

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Paul+H.+Pietri%22&source=gbs_metadata_r&cad=8

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Jr.+Mosley%22&source=gbs_metadata_r&cad=8

http://www.worldcat.org/search?q=au%3AMukherjee%2C+P.+N.&qt=hot_author

http://www.worldcat.org/search?q=au%3AKachwala%2C+T.+T.&qt=hot_author

74

CURRICULUM OF COMPETENCY UNIT (CoCU)




Competency Unit Title INDUSTRIAL AUTOMATION FABRICATION AND SUB-ASSEMBLING SUPERVISION

Learning Outcome The person who is competent in this CU shall be able to supervise the industrial automation fabrication and sub-assembling process according to the prescribed specification, complying with the prescribed quality standards, accurate and smooth finishing, within the given time frame at optimum cost and achieved the pre set objectives in accordance with the organization requirements.Upon completion of this competency unit, trainees will be able to :

Perform Industrial Automation Fabrication instruction issuance

Inspect Industrial Automation Fabrication & Sub Assembling requirements

Inspect Industrial Automation Fabrication & Sub Assembling implementation

Monitor Industrial Automation Fabrication & Sub Assembling Testing

Supervise Industrial Automation Fabrication & Sub Assembling product packaging

Perform Industrial Automation Fabrication & Sub Assembling product approval process.



Environmental

Training Hours

Delivery Mode

Assessment Criteria

1. Perform Industrial Automation Fabrication


instruction format requirement

ii. Industrial Automation

Lecture Industrial

Automation instruction format used.

75


Environmental

Training Hours

Delivery Mode

Assessment Criteria

instruction issuance

instruction official direction iii. Industrial Automation

instruction content requirement

iv. Industrial fabrication instruction issuance procedure

v. Industrial Automation instruction issuance recording technique

Industrial Automation instruction direction spelled out.

Industrial Automation instruction content produced.

Industrial fabrication instruction issuance executed

Industrial Automation instruction issuance record produced.

i. Utilize Industrial Automation instruction format

ii. Obtain Industrial Automation instruction direction

iii. Prepare Industrial Automation instruction content

iv. Carry out industrial fabrication instruction issuance

v. Record Industrial Automation instruction issuance

Practical

Attitude:

i. Faithful in utilizing Industrial Automation instruction format

ii. Clear in obtaining

76


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Industrial Automation fabrication instruction direction

iii. Precise in preparing Industrial Automation instruction content

iv. Objective focused in carrying out industrial fabrication instruction issuance

v. Accurate in recording Industrial Automation instruction issuance

Safety:

i. Ensure data safety. ii. Ensure safe work

methodology. iii. Ensure electrical safety

on all electrically powered equipment.




77


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Environment:





2. Inspect Industrial Automation Fabrication & Sub Assembling requirements


Fabrication & Sub Assembling drawing specification

ii. Industrial Automation Fabrication & Sub Assembling specification

iii. Industrial Automation Fabrication & Sub Assembling parameters validity requirement

iv. Industrial Automation Fabrication & Sub Assembling time frames requirement

v. Industrial Automation Fabrication & Sub Assembling tools, equipment, and material requirement

vi. Industrial Automation Fabrication & Sub

Lecture Industrial

Automation Fabrication & Sub Assembling drawing, Industrial Automation Fabrication & Sub Assembling specification confirmed.

Industrial Automation Fabrication & Sub Assembling parameters, Industrial Automation Fabrication &

78


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Assembling standard operating procedures

vii. Industrial Automation Fabrication & Sub Assembling requirements

Sub Assembling time frames confirmed.

Industrial Automation Fabrication & Sub Assembling tools, equipment, and material, Industrial Automation Fabrication & Sub Assembling standard operating procedures confirmed.

Industrial Automation Fabrication & Sub Assembling requirements confirmed.

i. Check Industrial

Automation Fabrication & Sub Assembling drawing

ii. Check Industrial Automation Fabrication & Sub Assembling specification

iii. Verify Industrial Automation Fabrication & Sub Assembling parameters

iv. Verify Industrial Automation Fabrication & Sub Assembling time frames

v. Check Industrial Automation Fabrication & Sub Assembling tools, equipment, and material

vi. Check Industrial

Practical

79


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Automation Fabrication & Sub Assembling standard operating procedures

vii. Verify Industrial Automation Fabrication & Sub Assembling requirements

Attitude:

i. Detail in checking Industrial Automation Fabrication & Sub Assembling drawing

ii. Detail in checking Industrial Automation Fabrication & Sub Assembling specification

iii. Detail in verifying Industrial Automation Fabrication & Sub Assembling parameters

iv. Detail in verifying Industrial Automation Fabrication & Sub Assembling time frames

v. Detail in checking

80


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Industrial Automation Fabrication & Sub Assembling tools, equipment, and material

vi. Detail in checking Industrial Automation Fabrication & Sub Assembling standard operating procedures

vii. Detail in verifying Industrial Automation Fabrication & Sub Assembling requirements

Safety:







81


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Environment:





3. Inspect

Industrial Automation Fabrication & Sub Assembling implementation


Fabrication & Sub Assembling drawings specification

Plan drawing

Elevation drawing

Sectional drawing

Assembly drawing

Drawing detail

Bill of Materials

Schematic plan

Component layout plan

ii. Industrial Automation Fabrication & Sub-Assembling specifications

iii. Industrial Automation Fabrication & Sub-Assembling implementation monitoring

Monitor cutting process

Lecture

Industrial Automation Fabrication & Sub Assembling drawings, plan drawing, elevation drawing, sectional drawing, assembly drawing, drawing detail, Bill of Materials, Schematic plan, component layout plan, Industrial

82


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Monitor machining process

Monitor joining process

Monitor moulding process arrangement

Monitor wiring process

Monitor printed circuit board assembling

Monitor component sub assembling

iv. Industrial Automation Fabrication & Sub Assembling implementation report

Automation Fabrication & Sub Assembling specifications confirmed.

Industrial Automation Fabrication & Sub-Assembling implementation monitoring executed, cutting process, machining process, joining process, moulding process arrangement, wiring process, printed circuit board assembling, component sub assembling

i. Check Industrial

Automation Fabrication & Sub Assembling drawings

ii. Check Industrial Automation Fabrication & Sub Assembling specifications

iii. Generate Industrial Automation Fabrication & Sub Assembling implementation report

Practical

83


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Attitude:

i. Detail in checking Industrial Automation Fabrication & Sub Assembling drawings

ii. Detail in checking Industrial Automation Fabrication & Sub Assembling specifications

iii. Accurate in generating Industrial Automation Fabrication & Sub Assembling implementation report

Safety:






vi. Promote good safety & health practice at

accomplished.

Industrial Automation Fabrication & Sub Assembling implementation report produced.

84


Environmental

Training Hours

Delivery Mode

Assessment Criteria

workplace.

Environment:





4. Supervise

Industrial Automation Fabrication & Sub Assembling Testing

i. Component wiring test

process ii. Printed circuit board

assembling test process iii. Component sub

assembling test process iv. Joining test process v. Industrial Automation

Fabrication & Sub Assembling Testing record

Industrial Automation Fabrication & Sub Assembling Testing record form

Industrial Automation Fabrication & Sub Assembling Testing result

Industrial Automation

Lecture

Component wiring test, printed circuit board assembling test, component sub assembling test, joining test accomplished.

Industrial Automation Fabrication & Sub Assembling Testing record confirmed,

85


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Fabrication & Sub Assembling Testing remarks

vi. Industrial Automation Fabrication & Sub Assembling product inspection process

vii. Industrial Automation Fabrication & Sub Assembling Testing supervision report requirement

Industrial Automation Fabrication & Sub Assembling Testing record form, Industrial Automation Fabrication & Sub Assembling Testing result, Industrial Automation Fabrication & Sub Assembling Testing remarks interpreted.

Industrial Automation Fabrication & Sub Assembling product inspection accomplished.

i. Monitor component

wiring test ii. Monitor printed

circuit board assembling test

iii. Monitor component sub assembling test

iv. Monitor joining test v. Review Industrial

Automation Fabrication & Sub Assembling Testing record

vi. Monitor Industrial Automation Fabrication & Sub Assembling product inspection

vii. Prepare Industrial Automation

Practical

86


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Fabrication & Sub Assembling Testing supervision report

Industrial Automation Fabrication & Sub Assembling Testing supervision report produced.

Attitude:

i. Objective focused in monitoring component wiring test

ii. Objective focused in monitoring printed circuit board assembling test

iii. Objective focused in monitoring component sub assembling test

iv. Objective focused in monitoring joining test

v. Review Industrial Automation Fabrication & Sub Assembling Testing record

vi. Objective focused in monitoring Industrial Automation Fabrication & Sub Assembling product inspection

vii. Accurate in preparing Industrial Automation Fabrication & Sub Assembling Testing supervision report

87


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Safety:







Environment:





5. Supervise Industrial Automation Fabrication & Sub Assembling

i. Industrial Automation Fabrication & Sub Assembling product packaging preparation requirement

Packaging procedure

Lecture Industrial

Automation Fabrication & Sub Assembling product

88


Environmental

Training Hours

Delivery Mode

Assessment Criteria

product packaging

Packaging technique

Packaging safety.

Packaging material.

Product packaging identification system

ii. Industrial Automation Fabrication & Sub Assembling product pre packaging inspection requirement

iii. Industrial Automation Fabrication & Sub Assembling packing process

iv. Industrial Automation Fabrication & Sub Assembling product pre packaging inspection requirement

Industrial Automation Fabrication & Sub Assembling product packaging supervision report technique

packaging requirement preparation accomplished, packaging procedure, packaging technique, packaging safety, packaging material, product packaging identification system confirmed.

Industrial Automation Fabrication & Sub Assembling product pre packaging inspection, Industrial Automation Fabrication & Sub Assembling packing

i. Monitor Industrial

Automation Fabrication & Sub Assembling product packaging requirement preparation

Practical

89


Environmental

Training Hours

Delivery Mode

Assessment Criteria

ii. Monitor Industrial Automation Fabrication & Sub Assembling product pre packaging inspection

iii. Monitor Industrial Automation Fabrication & Sub Assembling packing process

iv. Monitor Industrial Automation Fabrication & Sub Assembling Product Labelling

v. Prepare Industrial Automation Fabrication & Sub Assembling product packaging supervision report

process, Industrial Automation Fabrication & Sub Assembling Product Labelling accomplished

Industrial Automation Fabrication & Sub Assembling product packaging supervision report produced.

Attitude:

i. Objective focused in monitoring Industrial Automation Fabrication & Sub Assembling product packaging requirement preparation

ii. Objective focused in

90


Environmental

Training Hours

Delivery Mode

Assessment Criteria

monitoring Industrial Automation Fabrication & Sub Assembling product pre packaging inspection

iii. Objective focused in monitoring Industrial Automation Fabrication & Sub Assembling packing process

iv. Objective focused in monitoring Industrial Automation Fabrication & Sub Assembling Product Labelling

v. Accurate in preparing Industrial Automation Fabrication & Sub Assembling product packaging supervision report

Safety:




iv. Enforce safety & health rules and

91


Environmental

Training Hours

Delivery Mode

Assessment Criteria

regulations v. Ensure safe working

condition. vi. Promote good safety &

health practice at workplace.

Environment:





6.Perform

Industrial Automation Fabrication & Sub Assembling product approval process.

i. Industrial Automation Syst.

Fabrication product sub-assembly listing check.

ii. Industrial Automation Syst. Fabrication product tagging check.

iii. Industrial Automation Syst. Fabrication product documentation monitoring.

iv. Industrial Automation Syst. Fabrication& sub-assembly product documentation and drawing.

vi. Industrial Automation Syst.

Industrial Automation Syst. Fabrication product sub-assembly listing confirmed.

Industrial Automation Syst. Fabrication product

92


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Fabrication & sub-assembly product delivery documentation

vii. Industrial Automation Syst. Fabrication & sub-assembly product delivery approval.

viii. Industrial Automation Syst. Fabrication& sub-assembly product log

book.

tagging confirmed.

Industrial Automation Syst. Fabrication product documentation accomplished.

Industrial Automation Syst. Fabrication& sub-assembly product documentation and drawing confirmed.

Industrial Automation Syst. Fabrication & sub-assembly product delivery

i. Check Industrial

Automation Syst. Fabrication product sub-assembly listing.

ii. Monitor Industrial Automation Syst. Fabrication product tagging.

iii. Monitor Industrial Automation Syst. Fabrication product documentation

iv. Check Industrial Automation Syst. Fabrication& sub-assembly product documentation and drawing.

vi. Prepare Industrial

93


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Automation Syst. Fabrication & sub-assembly product delivery documentation

vii. Obtain Industrial Automation Syst. Fabrication & sub-assembly product delivery approval.

viii. Update Industrial Automation Syst. Fabrication& sub-assembly product log book.

documentation produced.

Industrial Automation Syst. Fabrication & sub-assembly product delivery approval signed.

Industrial Automation Syst. Fabrication& sub-assembly product updated log book produced.

Attitude: i. Detail in checking

Industrial Automation Syst. Fabrication product sub-assembly listing.

ii. Objective focused in monitoring Industrial Automation Syst. Fabrication product tagging.

iii. Objective focused in monitoring Industrial Automation Syst. Fabrication product documentation

94


Environmental

Training Hours

Delivery Mode

Assessment Criteria

iv. Detail in checking Industrial Automation Syst. Fabrication& sub-assembly product documentation and drawing.

vi. Detail in preparing Industrial Automation Syst. Fabrication & sub-assembly product delivery documentation

vii. Diplomacy in obtaining Industrial Automation Syst. Fabrication & sub-assembly product delivery approval.

viii.Accurate in updating Industrial Automation Syst. Fabrication& sub-assembly product log book.

Safety:




iv. Enforce safety & health rules and

95


Environmental

Training Hours

Delivery Mode

Assessment Criteria

regulations v. Ensure safe working



Environment:






01.07 Utilize database applications to locate and process

information 01.08 Utilize spreadsheets applications to locate and process

information 01.09 Utilize business graphic application to process information. 01.10 Apply a variety of mathematical techniques 01.11 Apply thinking skills and creativity. 02.09 Prepare flow charts 02.10 Prepare reports and instructions 02.11 Convey information and ideas to people.


96

03.09 Manage and improve performance of individuals. 03.10 Provide consultation and counselling 03.11 Monitor and evaluate performance of human resources. 03.12 Provide coaching/on-the-job training. 03.13 Develop and maintain team harmony and resolve conflicts. 03.14 Facilitate and coordinate teams and ideas. 03.15 Liaise to achieve identified outcomes. 03.16 Identify and assess client/customer needs. 03.17 Identify staff training needs and facilitate access to training. 04.06 Allocate work 04.07 Negotiate acceptance and support for objectives and

strategies. 05.01 Implement project/work plans 05.02 Inspect and monitor work done and/or in progress. 06.07 Develop and maintain networks environment



1. LCD Projector or other type of projector with white screen. 2. Computer Set with words processing & Graphic software. 3. Sample documents 4. Stationary

1:25 1:25 1:5 As required.

REFERENCES

1. Rajender Singh, New Age International, 2006, Introduction to Basic Manufacturing Process and Workshop Technology ISBN:

9788122418460 2. Syamal Mukherjee , Prentice-Hall; 1 Ed. (2010), Metal Fabrication Technology ISBN: 978-8120340909.

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Rajender+Singh%22&source=gbs_metadata_r&cad=7

http://www.amazon.com/Metal-Fabrication-Technology-Syamal-Mukherjee/dp/8120340906/ref=sr_1_1?s=books&ie=UTF8&qid=1376895747&sr=1-1

97

3. Nava Setter , Springer, 2006, Electroceramic-Based MEMS: Fabrication-Technology and Applications ISBN: 9780387233192 4. Denise Robitaille, Paton Press LLC, 2005, Document Control: A simple Guide To Managing Documentation, ISBN: 1-932828-03-6 5. Mike Jones, 2012, First Steps in Documentation for the Small Business - Book 4 Business Operations, ISBN: 9781476270340 6. Jeffrey Robert Stewart, Glencoe, 1995 Professional Records Management, ISBN: 9780028010281 7. Michael Netzley & Graig Snow, Prentice Hall 1st. Ed. 2001, Guide to Report Writing ISBN 978-0130417718 8. John Bowden, Writing a Report- How to Accurate in preparing, Write & Present Really Effective, ISBN 978-1845284701 9. Michael Netzley & Graig Snow, Prentice Hall 1st. Ed. 2001, Guide to Report Writing ISBN 978-0130417718 10. John Bowden, Writing a Report- How to Accurate in preparing, Write & Present Really Effective, ISBN 978-1845284701 11. Richard Shell, Taylor & Francis, 2000, Handbook Of Industrial Automation, ISBN: 9780824703738 12. Clarence T. Jones, Brilliant-Training, 1996, Patrick-Turner's Industrial Automation Dictionary, ISBN: 9781889101019 13. David Evans, Cengage Learning EMEA, 5th.Ed. 2001, Supervisory Management: Principles and Practice, ISBN: 9780826457332 14. Donald C. Mosley, Jr., Paul H. Pietri, Jr. Mosley, Cengage Learning, 8th.Ed. 2010, Supervisory Management: The Art of Inspiring,


9788120336025. 16. Samuel K M. Ho, London : International Thomson Business Press,1999. Operations and quality management, ISBN: 9781861523983

https://www.smashwords.com/profile/view/smartbusinessdocs

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Jeffrey+Robert+Stewart%22&source=gbs_metadata_r&cad=6









98





Competency Unit Title INDUSTRIAL AUTOMATION INSTALLATION SUPERVISION

Learning Outcome The person who is competent in this CU shall be able to supervise the industrial automation installation process according to the prescribed specification, complying with the prescribed quality standards and safety requirements, accurate, smooth finishing and function able, within the given time frame at optimum cost and achieved the pre set objectives in accordance with the organization requirements. Upon completion of this competency unit, trainees will be able to:

Perform Industrial Automation System installation instruction issuance.

Perform Industrial Automation System installation requirements inspection

Perform Industrial Automation System installation implementation inspection

Supervise Industrial Automation System trial run

Evaluate Industrial Automation System installation

Perform Industrial Automation installation supervision report preparation.



Environmental

Training Hours

Delivery Mode

Assessment Criteria

1. Perform

Industrial Automation System

i. Industrial Automation System installation instruction official format

ii. Industrial Automation System installation

Lecture Industrial

Automation System installation

99


Environmental

Training Hours

Delivery Mode

Assessment Criteria

installation Instruction issuance

instruction official direction

iii. Industrial Automation System installation instruction content requirement

iv. Industrial Automation System installation instruction issuance process

v. Industrial Automation System installation instruction issuance recording requirement

instruction format used.

Industrial Automation System installation instruction direction spelled.

Industrial Automation System installation instruction content produced.

Industrial Automation System installation instruction issuance executed.

Industrial Automation System installation instruction issuance record

produced.

i. Utilize Industrial Automation System installation instruction format

ii. Obtain Industrial Automation System installation instruction direction

iii. Prepare Industrial Automation System installation instruction content

iv. Carry out Industrial Automation System installation

Practical

100


Environmental

Training Hours

Delivery Mode

Assessment Criteria

instruction issuance

v. Record Industrial Automation System installation instruction issuance

Attitude:

i. Meticulous in utilizing Industrial Automation System installation instruction format

ii. Focus in obtaining Industrial Automation System installation instruction direction

iii. Objective focused in preparing Industrial Automation System installation instruction content

iv. Confidence in carrying out Industrial Automation System installation instruction issuance

v. Accurate in recording Industrial Automation System installation instruction issuance

101


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Safety:







Environment:




2. Perform

Industrial Automation System installation Requirement

i. Industrial Automation System installation objective

ii. Industrial Automation System installation specification

iii. Industrial Automation

Lecture Industrial

Automation System installation objective achived.

102


Environmental

Training Hours

Delivery Mode

Assessment Criteria

s inspection System installation procedure

iv. Industrial Automation System Installation plan requirement

v. Industrial Automation System installation check list

vi. Industrial Automation System installation tools, equipments and machineries requisites

vii. Industrial Automation installation record systems requirement

viii. Corrective Action Requisition Procedure

ix. Corrective Installation Record System procedure

i. Industrial Automation System installation verification requirements

Industrial Automation System installation specification, Industrial Automation System installation procedure confirmed.

Industrial Automation System Installation plan ascertained.

Industrial Automation System installation Check list, Industrial Automation System installation tools, equipments and machineries, Industrial Automation installation record systems, Corrective Action

i. Observe Industrial

Automation System installation objective.

ii. Check Industrial Automation System installation specification

iii. Check Industrial Automation

Practical

103


Environmental

Training Hours

Delivery Mode

Assessment Criteria

System installation procedure

iv. Determine Industrial Automation System Installation plan

v. Check Industrial Automation System installation Check list

vi. Check Industrial Automation System installation tools, equipments and machineries

vii. Check Industrial Automation installation record systems.

viii. Check Corrective Action Requisition Procedure.

ix. Check Corrective Installation Record Systems.

x. Verify Industrial Automation System installation Requirements

Requisition Procedure, Corrective Installation Record Systems confirmed.

Industrial Automation System endorsed.

104


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Attitude: i. Focus Industrial

Automation System installation objective.

ii. Detail in checking Industrial Automation System installation specification

iii. Detail in checking Industrial Automation System installation procedure

iv. Systematic in determining Industrial Automation System Installation plan

v. Detail in checking Industrial Automation System installation Check list

vi. Detail in checking Industrial Automation System installation tools, equipments and machineries

105


Environmental

Training Hours

Delivery Mode

Assessment Criteria

vii. Detail in checking Industrial Automation installation record systems.

viii. Detail in checking Corrective Action Requisition Procedure.

ix. Detail in checking Corrective Installation Record Systems.

x. Detail in verifying Industrial Automation System installation Requirements

Safety: i. Ensure data safety. ii. Ensure safe work





vi. Promote good safety

106


Environmental

Training Hours

Delivery Mode

Assessment Criteria

& health practice at workplace.

Environment:




3. Perform Industrial Automation System installation implementation inspection


System installation specification

ii. Installation Program specification

iii. Corrective Installation Systems specification

iv. Installation standard operating procedure

v. Installation implementation technique

vi. mechanical part installation program administration

Part Assembling requisite

Part Greasing requisite

Part Lubricating requisite

Part Joining requisite

Part Aligning requisite

Industrial Automation System installation specification confirmed.

Installation program specification confirmed,

Corrective installation systems specification installation standard operating procedure, installation implementation

107


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Part Levelling requisite

Part Gap setting requisite

Part Limit setting requisite

vii. electrical part installation program monitoring process

Part Power Supply Termination process

Part Wiring process

Part Insulating process

Part Grounding process

Part Terminal connection process

Part Communication connection process

viii. Pneumatic / hydraulic part installation Program monitoring process

Part air supply connection tubing requirement

Part power pack supply connection requirement

Part Cylinder stroke adjustment requirement

Part switch alignment limit setting

ix. Software uploading method

technique confirmed.

Mechanical part installation program accomplished, part Assembling, part Greasing, part Lubricating, part Joining, part Aligning, part Levelling, part Gap setting, part Limit setting confirmed.

Electrical part installation program accomplished, part Power Supply Termination, part Wiring, part Insulating, part Grounding, part Calibration, part Terminal Connection, part Communication Connection confirmed.

108


Environmental

Training Hours

Delivery Mode

Assessment Criteria

x. Automation System Installation implementation report production method

Pneumatic / hydraulic part installation Program accomplished, part air supply connection tubing, part power pack supply connection, part Cylinder stroke adjustment, part switch alignment limit confirmed.

Software uploading executed.

Industrial Automation System installation implementation report produced.

i. Check Industrial

Automation System installation specification

ii. Check Installation Program specification

iii. Corrective Installation Systems specification.

iv. Check installation standard operating procedure.

v. Check installation implementation technique.

vi. Monitor mechanical part installation program

vii. Monitor electrical part installation program

viii. Monitor pneumatic / hydraulic part installation Program

x. Carryout software uploading

109


Environmental

Training Hours

Delivery Mode

Assessment Criteria

xi. Generate Industrial Automation System installation implementation report


Industrial Automation System installation specification

ii. Detail in checking Installation Program specification

iii. Detail in checking Corrective Installation Systems specification.

iv. Detail in checking installation standard operating procedure.

v. Detail in checking installation implementation technique.

vi. Objective focused in monitoring mechanical part installation program

vii. Objective focused in monitoring electrical part installation

110


Environmental

Training Hours

Delivery Mode

Assessment Criteria

program Viii. Objective focused in

monitoring pneumatic / hydraulic part installation Program

x. Focus in carrying out software uploading

Generate Industrial Automation System installation implementation report Safety:







Environment:



111


Environmental

Training Hours

Delivery Mode

Assessment Criteria


4. Supervise Industrial Automation System trial run

i. Industrial Automation System trial run official instruction

ii. Industrial Automation System trial run requirement

iii. Industrial Automation System trial run procedure

iv. Industrial Automation System trial run tools, equipment and machineries

v. Mechanical test monitoring

Mechanical test objective

Mechanical testing procedure compliance

Mechanical testing techniques application.

Mechanical testing irregularities

vi. Electrical test monitoring,

electrical test objective

electrical testing procedure

electrical testing techniques application

Industrial Automation System trial run instruction, Industrial Automation System trial run requirement, Industrial Automation System trial run procedure, and Industrial Automation System trial run tools, equipment and machineries confirmed.

Mechanical test accomplished, mechanical test objective achieved, mechanical testing procedure compliance,

112


Environmental

Training Hours

Delivery Mode

Assessment Criteria

electrical testing irregularities

vii. Pneumatic and hydraulic test requirement

Pneumatic and hydraulic test objective

Pneumatic and hydraulic testing procedure compliance requirement

Pneumatic and hydraulic testing techniques application

Pneumatic and hydraulic testing irregularities check list

viii. Instrument test requirement

Instrument test objective

Instrument testing procedure compliance requirement

Instrument testing techniques application

Instrument irregularities testing requirement

ix. Industrial Automation System trial run requirement

System test objective

System testing procedure compliance

mechanical testing techniques application displayed, mechanical testing irregularities confirmed.

Electrical test accomplished, electrical test objective achieved, electrical testing procedure compliance, electrical testing techniques application displayed, electrical testing irregularities confirmed.

Pneumatic and hydraulic test accomplished, pneumatic and hydraulic test objective achieved,

113


Environmental

Training Hours

Delivery Mode

Assessment Criteria

requirement

System testing techniques application

system irregularities testing requirement

x. Industrial Automation System maintenance trial run record revision process

System test objective

System testing procedure compliance

System testing techniques applied.

System testing irregularities

Industrial Automation System trial run report.

Group trial run data tabulation

Test result Data behaviour interpretation

Indication interpretation

Trial run result compilation

xi. Industrial Automation System trial run report generation.

pneumatic and hydraulic testing procedure compliance, pneumatic and hydraulic testing techniques application displayed, pneumatic and hydraulic testing irregularities confirmed.

Instrument test accomplished, instrument test objective achieved, instrument testing procedure compliance, instrument testing techniques application displayed, instrument testing irregularities confirmed.

i. Check Industrial

Automation System trial run instruction

114


Environmental

Training Hours

Delivery Mode

Assessment Criteria

ii. Check Industrial Automation System trial run requirement

iii. Check Industrial Automation System trial run procedure

iv. Check Industrial Automation System trial run tools, equipment and machineries

v. monitor mechanical test

vi. Monitor electrical test

vii. Monitor pneumatic and hydraulic test

viii. Monitor instrument test

ix. Monitor Industrial Automation System trial run

x. Review Industrial Automation System maintenance trial run record

xi. Prepare Industrial Automation System trial run report.

xii. Generate Industrial

Industrial Automation System trial run accomplished, system test objective achieved, system testing procedure compliance, system testing techniques application displayed, system irregularities testing confirmed.

Industrial Automation System maintenance trial run record endorsement

signed.

Industrial Automation System trial run report produced,

115


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Automation System trial run report.

Group trial run data table produced, test result data behaviour interpreted, test result indicators interpreted, trial run result conclusion produced, and Industrial Automation System trial run report

produced.

Attitude:

i. Detail in checking Industrial Automation System trial run instruction

ii. Detail in checking Industrial Automation System trial run requirement

iii. Detail in checking Industrial Automation System trial run procedure

iv. Detail in checking Industrial Automation System trial run tools, equipment and machineries

v. Objective focused in monitoring mechanical test

vi. Objective focused in monitoring electrical test

vii. Objective focused in monitoring pneumatic and hydraulic test

viii. Objective focused in

116


Environmental

Training Hours

Delivery Mode

Assessment Criteria

monitoring instrument test

ix. Objective focused in monitoring Industrial Automation System trial run

x. Detail in reviewing Industrial Automation System maintenance trial run record

xi. Factual in preparing Industrial Automation System trial run report.

Safety:







117


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Environment:

iv. Ensure energy saver office equipments.

v. Reduce energy wastage.

vi. Practice paperless office.

5. . Evaluate Industrial Automation System installation


System installation evaluation objective determinant

ii. Industrial Automation System installation performance indicators specifications

iii. Industrial Automation System installation performance measurement

iv. performance gap assessment

v. Strength and weaknesses ratio

vi. Improvement program formulation

vii. Industrial Automation System installation evaluation report production

Industrial Automation System installation evaluation objective ascertained.

Industrial Automation System installation performance indicators interpreted.

Industrial Automation System installation performance graded.

118


Environmental

Training Hours

Delivery Mode

Assessment Criteria

i. Determine Industrial Automation System installation evaluation objective

ii. Examine Industrial Automation System installation performance indicators

iii. Measure Industrial Automation System installation performance

iv. Analyze performance gap

v. Identify strength and weaknesses

vi. Formulate proposed improvement program.

vii. Generate Industrial Automation System installation evaluation report.

Performance gap interpreted.

Strength and weaknesses spelled.

Proposed improvement program produced.

Industrial Automation System installation evaluation report produced.

Attitude: i. Focused in

determining Industrial Automation System installation evaluation

119


Environmental

Training Hours

Delivery Mode

Assessment Criteria

objective ii. Precise in

determining Industrial Automation System installation performance indicators

iii. Fair in measuring Industrial Automation System installation performance

iv. Factual in analyzing performance gap

v. Factual in identifying strength and weaknesses

vi. Creative in formulating proposed improvement program.

vii. Accurate in generating Industrial Automation System installation evaluation report.

Safety:



120


Environmental

Training Hours

Delivery Mode

Assessment Criteria





Environment:




121


Environmental

Training Hours

Delivery Mode

Assessment Criteria

6. Perform automation installation supervision report preparation

i. Report structure ii. Report format. iii. Industrial Automation

System trial run report analysis

iv. Industrial Automation System installation implementation report analysis

v. Industrial automation installation supervision report content preparation.

vi. Industrial automation installation report generation.

Report structure produced.

Report format ascertained.

Industrial Automation System trial run report interpreted.

Industrial Automation System installation implementation report interpreted.

Industrial automation installation supervision report content produced.

Industrial automation installation supervision report produced.

i. Design report

structure ii. Determine report

format. iii. Analyze Industrial

Automation System trial run report.

iv. Analyze Industrial Automation System installation implementation report

v. Prepare Industrial automation

122


Environmental

Training Hours

Delivery Mode

Assessment Criteria

installation supervision report content.

vi. Generate Industrial automation installation supervision report.

Attitude: i. Creative in designing

report structure ii. Specific in

determining report format.

iii. Analytical in analyzing Industrial Automation System trial run report.

iv. Analytical in analyzing Industrial Automation System installation implementation report

v. Factual in preparing Industrial automation installation supervision report content.

vi. Accurate in generating Industrial automation

123


Environmental

Training Hours

Delivery Mode

Assessment Criteria

installation supervision report.

Safety:







Environment:




124



01.07 Utilize database applications to locate and process information 01.08 Utilize spreadsheets applications to locate and process

information 01.09 Utilize business graphic application to process information. 01.10 Apply a variety of mathematical techniques 01.11 Apply thinking skills and creativity. 02.09 Prepare flow charts 02.10 Prepare reports and instructions 02.11 Convey information and ideas to people. 03.09 Manage and improve performance of individuals. 03.10 Provide consultation and counselling 03.11 Monitor and evaluate performance of human resources. 03.12 Provide coaching/on-the-job training. 03.13 Develop and maintain team harmony and resolve conflicts. 03.14 Facilitate and coordinate teams and ideas. 03.15 Liaise to achieve identified outcomes. 03.16 Identify and assess client/customer needs. 03.17 Identify staff training needs and facilitate access to training. 04.06 Allocate work 04.07 Negotiate acceptance and support for objectives and strategies. 05.01 Implement project/work plans 05.02 Inspect and monitor work done and/or in progress. 06.07 Develop and maintain networks


125



1. LCD Projector or other type of projector with white screen. 2. Computer Set with words processing & Graphic software. 3. Basic machine workshop 4. Basic electronic test equipment 5. Safety attire 6. Sample Documents 7. Stationary

1:25 1:25 1:25 1:5 1:1 1:5 As required.

REFERENCES

1. Denise Robitaille, Paton Press LLC, 2005, Document Control: A simple Guide To Managing Documentation, ISBN: 1-932828-03-6

2. Mike Jones, 2012, First Steps in Documentation for the Small Business - Book 4 Business Operations, ISBN: 9781476270340 3. Jeffrey Robert Stewart, Glencoe, 1995 Professional Records Management, ISBN: 9780028010281 4. Michael Netzley & Graig Snow, Prentice Hall 1st. Ed. 2001, Guide to Report Writing ISBN 978-0130417718 5. John Bowden, Writing a Report- How to Accurate in preparing, Write & Present Really Effective, ISBN 978-1845284701

https://www.smashwords.com/profile/view/smartbusinessdocs

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Jeffrey+Robert+Stewart%22&source=gbs_metadata_r&cad=6

126





Competency Unit Title INDUSTRIAL AUTOMATION SYSTEMS MAINTENANCE SUPERVISION

Learning Outcome The person who is competent in this CU shall be able to supervise the industrial automation system maintenance process according to the prescribed specification, complying with the prescribed quality standards and safety requirements, within the given time frame at optimum cost, able to minimize rate of operation idle time on maintenance on breakdown and achieved the pre set objectives in accordance with the organization requirements. Upon completion of this competency unit, trainees will be able to:

Perform Industrial Automation System maintenance Instruction issuance

Perform Industrial Automation System maintenance requirements inspection

Perform Industrial Automation System maintenance implementation inspection

Supervise Industrial Automation System maintenance testing

Prepare Industrial Automation System maintenance test report.

Evaluate Industrial Automation System maintenance



Environmental

Training Hours

Delivery Mode

Assessment Criteria

i. 1. Perform

Industrial Automation

i. Industrial automation

system maintenance instruction format

Lecture

industrial automation

127


Environmental

Training Hours

Delivery Mode

Assessment Criteria

System maintenance Instruction issuance

ii. Industrial automation system maintenance instruction direction

iii. Industrial automation system maintenance instruction content preparation.

iv. Industrial automation system maintenance instruction issuance

system maintenance instruction format used, industrial automation system maintenance instruction direction spelled, and industrial automation system maintenance instruction content produced.

Industrial automation system maintenance instruction issuance

i. Utilize industrial

automation system maintenance instruction format

ii. Obtain industrial automation system maintenance instruction direction

iii. Prepare industrial automation system maintenance instruction content

iv. Carry out industrial automation system maintenance instruction issuance

v. Record industrial automation system maintenance instruction issuance

Practical

128


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Attitude: i. Creative in utilizing

industrial automation system maintenance instruction format

ii. Resourceful in obtaining industrial automation system maintenance instruction direction

iii. Informative in preparing industrial automation system maintenance instruction content

iv. Confidence industrial automation system maintenance instruction issuance

v. Accurate in recording industrial automation system maintenance instruction issuance

Safety:



safety on all

executed

industrial automation system maintenance instruction issuance record produced.

129


Environmental

Training Hours

Delivery Mode

Assessment Criteria

electrically powered equipment.




Environment:




2. Perform

Industrial Automation System maintenance requirements inspection

i. Industrial Automation System maintenance objective.

ii. Industrial Automation System maintenance specification

iii. Industrial Automation System maintenance procedure

iv. Industrial Automation System Total Preventive Maintenance (TPM) plan

Industrial

Automation System maintenance objective achieved, Industrial Automation System maintenance specification,

130


Environmental

Training Hours

Delivery Mode

Assessment Criteria

v. Industrial Automation System maintenance wear and tear spare part list

vi. Industrial Automation System maintenance Check list

vii. Industrial Automation System maintenance tools, equipments and machineries

viii. Industrial Automation TPM record systems.

i. Corrective Maintenance Standard Operating Procedure

ii. Corrective Action Requisition Procedure.

iii. Corrective Action frequency analysis.

ix. Corrective Maintenance Record Systems.

x. Industrial Automation System maintenance Requirements

Industrial Automation System maintenance procedure confirmed, Industrial Automation System Total Preventive Maintenance (TPM) plan ascertained, Industrial Automation System maintenance wear and tear spare part list, Industrial Automation System maintenance Check list, Industrial Automation System maintenance tools, equipments and machineries

i. Observe Industrial

Automation System maintenance objective.

ii. Check Industrial Automation System maintenance specification

Practical

131


Environmental

Training Hours

Delivery Mode

Assessment Criteria

iii. Check Industrial Automation System maintenance procedure

iv. Determine Industrial Automation System Total Preventive Maintenance (TPM) plan

v. Check Industrial Automation System maintenance wear and tear spare part list

vi. Check Industrial Automation System maintenance Check list

vii. Check Industrial Automation System maintenance tools, equipments and machineries

viii. Check Industrial Automation TPM record systems.

ix. Gather Corrective Maintenance Standard Operating Procedure

x. Check Corrective Action Requisition

and Industrial Automation TPM record systems confirmed,

Corrective Maintenance Standard Operating Procedure obtained, Corrective Action Requisition Procedure, Corrective Action frequency analysis and Corrective Maintenance Record Systems confirmed.

Industrial Automation System maintenance Requirements confirmed.

132


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Procedure. xi. Check Corrective

Action frequency analysis.

xii. Check Corrective Maintenance Record Systems.

xiii. Verify Industrial Automation System maintenance Requirements

Attitude: i. Focus in observing

Industrial Automation System maintenance objective.

ii. Detail in checking Industrial Automation System maintenance specification

iii. Detail in checking Industrial Automation System maintenance procedure

iv. Objective focused in determining Industrial Automation System Total Preventive Maintenance (TPM) plan

v. Detail in checking

133


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Industrial Automation System maintenance wear and tear spare part list

vi. Detail in checking Industrial Automation System maintenance Detail in checking list

vii. Detail in checking Industrial Automation System maintenance tools, equipments and machineries

viii. Detail in checking Industrial Automation TPM record systems.

ix. Resourceful in gathering Corrective Maintenance Standard Operating Procedure

x. Detail in checking Corrective Action Requisition Procedure.

xi. Detail in checking Corrective Action frequency analysis.

xii. Detail in checking Corrective Maintenance Record Systems.

xiii. Systematic in verifying Industrial Automation

134


Environmental

Training Hours

Delivery Mode

Assessment Criteria

System maintenance Requirements

Safety:







Environment:




135


Environmental

Training Hours

Delivery Mode

Assessment Criteria

3. Perform

Industrial Automation System maintenance implementation inspection

i. Industrial Automation System maintenance specification

TPM Program specification

Corrective Maintenance Systems specification.

ii. TPM standard operating procedure compliances.

iii. TPM implementation technique application

iv. Mechanical part TPM Program

Greasing inspection

Lubricating inspection

Aligning inspection

Tightening inspection

Replacing inspection

Trouble shooting inspection

Backlash setting inspection

v. Electrical part TPM Program

Winding check.

Continuity

Insulation check

Voltage level check

Current leakage check

Grounding checking

Lecture

Industrial Automation System maintenance specification, TPM Program specification and Corrective Maintenance Systems specification confirmed.

TPM standard operating procedure compliances, TPM implementation technique application mechanical part TPM Program accomplished, Greasing process,

136


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Calibration check

Trouble shooting check vi. Pneumatic / hydraulic

part TPM Program

Leaking check

Pressure check

Blocking check

Oil level check xvi. Robotic TPM Program

monitoring.

Troubleshoot robot electrical system

Maintain robot mechanical mechanism

vii. Instrument TPM Program

Calibration check

Continuity check

Voltage level check.

Current leakage check

Trouble shooting check viii. Correction Action

Request Order.

Corrective Action Request jobsheet

Corrective Action Request order.

Corrective Action Request feedback

Corrective Action

Lubricating process, Aligning process, Tightening process, Replacing process , backlash setting process and troubleshooting process confirmed.

Electrical part TPM Program accomplished, Winding process, Continuity, Insulation, Voltage level, Current leakage, Grounding checking, instrument Calibration and Trouble

137


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Request Report

Corrective Action Request Logbook

ix. Industrial Automation System maintenance implementation report

shooting confirmed.

Pneumatic / hydraulic part TPM Program accomplished, Leaking, Pressure and Blocking handling confirmed, and Oil level checking confirmed.

Robotic TPM Program accomplished, robot electrical system troubleshooting executed, robot mechanical mechanism maintenance monitoring executed.

Instrument TPM

i. Check Industrial

Automation System maintenance specification

ii. Monitor TPM standard operating procedure compliances.

iii. Monitor TPM implementation technique application

iv. monitor mechanical part TPM Program

v. monitor electrical part TPM Program

vi. monitor pneumatic / hydraulic part TPM Program

vii. Monitor robotic TPM Program

viii. monitor instrument TPM Program

ix. Monitor Correction Action Request

Practical

138


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Order. x. Generate Industrial

Automation System maintenance implementation report

Program accomplished, instrument Calibration, Continuity test, Voltage level, Current leakage and Troubleshooting process confirmed.

Corrective Action Request Order accomplished, Corrective Action Request job sheet received, Corrective Action Request order performed, Corrective Action Request feedback obtained,


Industrial Automation System maintenance specification

ii. Objective focused in monitoring TPM standard operating procedure compliances.

iii. Objective focused in monitoring TPM implementation technique application

iv. Objective focused in monitoring mechanical part TPM Program

v. Objective focused in monitoring electrical part TPM Program

vi. Objective focused in monitoring pneumatic / hydraulic part TPM Program

139


Environmental

Training Hours

Delivery Mode

Assessment Criteria

vii. Objective focused in carrying out Robotic TPM Program

viii. Objective focused in monitoring instrument TPM Program

ix. Objective focused in monitoring Correction Action Request Order.

x. Accurate in generating Industrial Automation System maintenance implementation report

Safety:







Corrective Action Request Report closed and Corrective Action Request Logbook updated.

Industrial Automation System maintenance implementation report generated.

140


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Environment:




4. Supervise

Industrial Automation System maintenance testing

i. Mechanical test

Test objective

Testing procedure compliance

Testing techniques applied.

Testing irregularities ii. Electrical test

Test objective

Testing Procedure compliance


Testing irregularities iii. Pneumatic and hydraulic

test

Test objective



Lecture Mechanical test accomplished, mechanical test objective achieved, mechanical testing procedure compliance ensured and mechanical testing techniques used, mechanical testing irregularities confirmed.

Electrical test accomplished,

141


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Testing irregularities

iv. Instrument test

Test objective



Testing irregularities

v. Industrial Automation System maintenance test record

electrical test objective achieved, electrical testing procedure compliance ensured, electrical testing techniques used and electrical testing irregularities confirmed

Pneumatic and hydraulic test accomplished, pneumatic and hydraulic test objective achieved, pneumatic and hydraulic testing procedure compliance ensured, pneumatic and

i. monitor mechanical

test ii. monitor electrical

test iii. monitor pneumatic

and hydraulic test iv. monitor instrument

test v. Inspect Industrial

Automation System maintenance test record

Practical

Attitude: i. Objective focused in

monitoring mechanical test

142


Environmental

Training Hours

Delivery Mode

Assessment Criteria

ii. Objective focused in monitoring electrical test

iii. Objective focused in monitoring pneumatic and hydraulic test

iv. Objective focused in monitoring instrument test

v. Systematic in inspecting Industrial Automation System maintenance test record

Safety:







hydraulic testing techniques used and pneumatic and hydraulic testing irregularities confirmed.

Instrument test accomplished, instrument test objective achieved, instrument testing procedure compliance ensured, instrument testing techniques used and instrument testing irregularities confirmed.

143


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Environment:




5. Prepare

Industrial Automation System maintenance test report.

i. Group test data ii. Test data scattered

diagram iii. Test tolerance line. iv. Data behaviour v. Indicators translation v. Test result conclusion vi. Industrial Automation

System maintenance test report.

Lecture Group test data displayed, test data scattered diagram plotted, test tolerance line produced, data behaviour described, indicators interpretedd, test result ascertained, and Industrial Automation System maintenance test report

i. Tabulate group

test data ii. Plot test data

scattered diagram iii. Plot test tolerance

line. iv. Describe data

behaviour v. Translate

indicators v. Conclude test

result.

Practical

144


Environmental

Training Hours

Delivery Mode

Assessment Criteria

vi. Generate Industrial Automation System maintenance test report.

produced.

Attitude: i. Systematic in

tabulating group test data

ii. Accurate in plotting test data scattered diagram

iii. Accurate in plotting test tolerance line.

iv. Analytical in describing data behaviour

v. Accurate in translating indicators

v. Precise in concluding test result.

vi. Accurate in generating Industrial Automation System maintenance test report.

145


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Safety:







Environment:

iv. Ensure energy saver office equipments.

v. Reduce energy wastage.

vi. Practice paperless office.

6. Evaluate

Industrial Automation System maintenance


System maintenance evaluation objective

ii. Industrial Automation System maintenance performance indicators

Lecture . Industrial Automation System maintenance evaluation objective

146


Environmental

Training Hours

Delivery Mode

Assessment Criteria

iii. Industrial Automation System maintenance performance

iv. Performance gap v. Identify strength and

weaknesses vi. Proposed improvement

program. vii. Industrial Automation

System maintenance evaluation report.

ascertained, Industrial Automation System maintenance performance indicators interpreted, Industrial Automation System maintenance performance graded, performance gap interpreted, strength and weaknesses ascertained, proposed improvement program produced, Industrial Automation System maintenance evaluation report produced.

i. Determine Industrial

Automation System maintenance evaluation objective

ii. Examine Industrial Automation System maintenance performance indicators

iii. Measure Industrial Automation System maintenance performance

iv. Analyze performance gap

v. Identify strength and weaknesses

vi. Formulate proposed improvement

Practical

147


Environmental

Training Hours

Delivery Mode

Assessment Criteria

program. vii. Generate Industrial

Automation System maintenance evaluation report.

Attitude:

i. Focus in determining Industrial Automation System maintenance evaluation objective

ii. Detail in examining Industrial Automation System maintenance performance indicators

iii. Accurate in measuring Industrial Automation System maintenance performance

iv. Detail in analyzing performance gap

v. Focus in identifying strength and weaknesses

vi. Systematic in formulating proposed improvement program.

vii. Accurate in generating Industrial Automation System maintenance evaluation report.

148


Environmental

Training Hours

Delivery Mode

Assessment Criteria

i. Safety: i. Ensure data safety. ii. Ensure safe work






Environment:




149



01.07 Utilize database applications to locate and process information 01.08 Utilize spreadsheets applications to locate and process

information 01.09 Utilize business graphic application to process information. 01.10 Apply a variety of mathematical techniques 01.11 Apply thinking skills and creativity. 02.09 Prepare flow charts 02.10 Prepare reports and instructions 02.11 Convey information and ideas to people. 03.09 Manage and improve performance of individuals. 03.10 Provide consultation and counselling 03.11 Monitor and evaluate performance of human resources. 03.12 Provide coaching/on-the-job training. 03.13 Develop and maintain team harmony and resolve conflicts. 03.14 Facilitate and coordinate teams and ideas. 03.15 Liaise to achieve identified outcomes. 03.16 Identify and assess client/customer needs. 03.17 Identify staff training needs and facilitate access to training. 04.06 Allocate work 04.07 Negotiate acceptance and support for objectives and strategies. 05.01 Implement project/work plans 05.02 Inspect and monitor work done and/or in progress. 06.07 Develop and maintain networks


150



1. LCD Projector or other type of projector with white screen. 2. Computer Set with words processing 3. Testing equipment 4. Safety attire 5. Sample Maintenance form and check sheet 6. Automation Engineering work tool set. 7. Industrial Automation Systems Model set 8. Industrial Automation Systems maintenance materials 9. Stationary

1:25 1:25 1:5 1:1 1:1 1:1 1:5 As required. As required.

REFERENCES

1. Terry Wireman, Industrial Press Inc.,2nd.Ed. 2004 Total productive maintenance, ISBN: 9780831131722 2. Matthew P. Stephens, Purdue University Press, 2010 Productivity and Reliability-based Maintenance Management, ISBN:

9781557535924 3. Telang/telang, PHI Learning Pvt. Ltd., 2010, Comprehensive Maintenance Management - Policies, ISBN: 9788120339538 4. Rajender Singh, New Age International, 2006, Introduction to Basic Manufacturing Process and Workshop Technology ISBN:

9788122418460 5. Syamal Mukherjee , Prentice-Hall; 1 Ed. (2010), Metal Fabrication Technology ISBN: 978-8120340909. 6. Nava Setter , Springer, 2006, Electroceramic-Based MEMS: Fabrication-Technology and Applications ISBN: 9780387233192 7. Richard J. Tersine, PTR Prentice Hall,4th.Ed. 1994, Principles of Inventory and Materials Management, ISBN: 9780134578880 8. Michael Netzley & Graig Snow, Prentice Hall 1st. Ed. 2001, Guide to Report Writing ISBN 978-0130417718 9. John Bowden, Writing a Report- How to Accurate in preparing, Write & Present Really Effective, ISBN 978-1845284701

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Terry+Wireman%22&source=gbs_metadata_r&cad=11

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Matthew+P.+Stephens%22&source=gbs_metadata_r&cad=8

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Telang/telang%22&source=gbs_metadata_r&cad=6

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Rajender+Singh%22&source=gbs_metadata_r&cad=7

http://www.amazon.com/Metal-Fabrication-Technology-Syamal-Mukherjee/dp/8120340906/ref=sr_1_1?s=books&ie=UTF8&qid=1376895747&sr=1-1

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Richard+J.+Tersine%22&source=gbs_metadata_r&cad=7

151




Noss Title INDUSTRIAL AUTOMATION ENGINEERING

Competency Unit Title INDUSTRIAL AUTOMATION ENGINEERING UNIT SUPERVISORY FUNCTION

Learning Outcome The person who is competent in this CU shall be able to lead industrial automation unit functions, ensure the optimum usage of manpower and all other allocated resources to provide a specified services and products, maintain specified level of service quality and productivity improvement, employee job satisfaction and confidence, and achieved pre-determined objectives in accordance with the organizational requirements. Upon completion of this competency unit, trainees will be able to :

Perform Industrial Automation Engineering Support Service routine briefing.

Perform subordinate performance appraisal exercise

Optimize manpower utilization

Perform Industrial Automation Engineering support service unit performance measurement.

Perform Industrial Automation Engineering support service performance problem solving

Perform work area housekeeping resources allocation

Monitor work area housekeeping activities.

Competency Unit ID HRM-XXX-5 Level 3 Training Duration 200 Hours Credit Hours 20


Environmental

Training Hours

Delivery Mode

Assessment Criteria

1. Perform Industrial Automation Engineering Support

i. Industrial Automation Engineering Support Service routine briefing delivery

ii. Team members gathering

Lecture

Pre-casting preparation operation

152


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Service routine briefing.

iii. Induction set/motivation delivery

iv. Industrial Automation Engineering objective explanation.

v. Current operation performance status.

vi. Operational activities changes

vii. Operation starting briefing conclusion

viii. Occupational safety & health briefing.

ix. Personal Protective Equipment.

x. Occupational safety & health objective explanation

xi. Occupational safety & health issues.

xii. Safety & health awareness generation

xiii. Occupational safety & health briefing conclusion

xiv. Operation and occupational safety & health briefing record.

xv. Operation briefing record sheet.

briefing executed, Industrial Automation Engineering team members met, induction set/motivation received, Industrial Automation Engineering objective visualised, current operation performance status understood, critical issues understood, operational activities changes conveyed, and operation starting briefing concluded.

i. Prepare Industrial Practical

153


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Automation Engineering Support Service routine briefing requirements.

ii. Deliver Industrial Automation Engineering Support Servicebriefing

iii. Deliver occupational safety and health briefing.

iv. Conclude Industrial Automation Engineering Support Service routine briefing Obtain Operation briefing record sheet.

v. Announce Operation resumption declaration.

Personal Protective Equipment checked, occupational safety & health objective interpreted, occupational safety & health issues highlighted, safety & health awareness produced, occupational safety & health briefing concluded.

Operation briefing record sheet collected, Operation briefing record sheet

furnished, operation resumption declaration

Attitude:

i. Objective Focused in

preparing Industrial Automation Engineering Support Service routine briefing requirements.

ii. Informative in delivering Industrial Automation

154


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Engineering Support Servicebriefing

iii. Informative in delivering occupational safety & health briefing.

iv. Factual in concluding Industrial Automation Engineering Support Service routine briefing Obtain Operation briefing record sheet.

v. Confidence in announcing Operation resumption declaration.

Safety:






vi. Promote good safety

received.

155


Environmental

Training Hours

Delivery Mode

Assessment Criteria

& health practice at workplace.

Environment:




2. Perform subordinate performance appraisal exercise

I. Subordinate performance

appraisal exercise instruction.

ii. Prepare subordinate performance appraisal exercise.

iii. Conduct subordinate performance appraisal exercise

iv.Performance appraisal interview

v.Subordinate's performance measurement data.

vi.Performance measurement briefing procedure and methodology.

vii.Subordinate's

performance measurement data.

viii.Compute performance

Lecture

Subordinate performance appraisal exercise instruction interpreted, Instruction Source, Instruction authority and Instruction validity confirmed, Instruction content interpreted, and subordinate performance appraisal

156


Environmental

Training Hours

Delivery Mode

Assessment Criteria

achievement score index against key performance indicator index.

ix. Subordinate's strength. x. Subordinate's weaknesses

discussion. xi. Working environment

performance factors discussion.

xii.Performance improvement measures.

xiii. Subordinate performance appraisal discussion findings.

xiv.Subordinate performance evaluation score ranking.

xv. Subordinate performance appraisal score validity justification.

xvi. Subordinate performance appraisal exercise report.

xvii. Subordinate performance appraisal exercise report

exercise instruction acceptance signed.

Subordinate performance appraisal exercise requirementslisted, Departmental strategic plan document, Team performance record, Subordinate performance record, Subordinate performance measurement record and Pre-set key performance indicators displayed.

Subordinate performance appraisal exercise and

i. Examine subordinate

performance appraisal exercise instruction.

Practical

157


Environmental

Training Hours

Delivery Mode

Assessment Criteria

ii. Prepare subordinate performance appraisal exercise requirements.

iii. Conduct subordinate performance appraisal exercise

iv. Conclude subordinate performance appraisal discussion findings.

v. Submit subordinate performance appraisal exercise report.

performance appraisal interview executed, subordinate's performance measurement data displayed, performance measurement procedure and methodology interpreted, and subordinate's performance measurement agreed, performance achievement score index against key performance indicator index computed, subordinate's strength, subordinate's weaknesses, working environment

Attitude:

i. Detail in examining subordinate performance appraisal exercise instruction.

ii. Objective focused in preparing subordinate performance appraisal exercise

iii. Factual in conducting subordinate performance appraisal exercise.

iv. Factual in concluding

158


Environmental

Training Hours

Delivery Mode

Assessment Criteria

subordinate performance appraisal discussion findings.

v. Confidence in submitting subordinate performance appraisal exercise report.

Safety:







Environment:




performance factors and performance improvement measures agreed.

Subordinate performance appraisal discussion findings finalised, Subordinate performance evaluation score ranking displayed and subordinate performance appraisal score validity justification produced.

Subordinate performance appraisal exercise report accepted, subordinate performance appraisal

159


Environmental

Training Hours

Delivery Mode

Assessment Criteria

office. exercise report produced, prescribed subordinate performance appraisal exercise report form used, subordinate performance appraisal exercise report submission procedure completed, and subordinate performance appraisal exercise report submission executed..

3. Optimize

manpower utilization

i. Manpower utilization

instruction. Industrial automation

operation standard hours & cycle time list requirements.

Industrial automation operation standard

Lecture manpower

utilization instruction Interpreted, Instruction Source, Instruction

160


Environmental

Training Hours

Delivery Mode

Assessment Criteria

hours & cycle time list.

Set activities standard duration computation.

Industrial automation operation standard hours & cycle time list reference table generation.

Team members job clocking data.

vii. Manpower efficiency status.

Actual work duration against standard hours and cycle time computation.

Avoidable manpower idling duration computation.

Unavoidable manpower idling duration computation.

Statistical industrial automation operation standard hours & cycle time status table preparation.

Statistical industrial automation operation standard hours & cycle time status table

authority and Instruction validity confirmed, Instruction content Interpreted and subordinate performance appraisal exercise instruction acceptance acknowledged.

Industrial automation operation standard hours & cycle time list requirements produced, industrial automation operation standard hours & cycle time list listed,

161


Environmental

Training Hours

Delivery Mode

Assessment Criteria

submission. xiii. Unit manpower

distribution,

Work Assignment allocation trend analysis.

Industrial automation unit capacity.

Manpower utilization balancing exercise.

Unit manpower distribution analysis.

xviii. Revised unit manpower requirements and distribution proposal.

Xix. Revised unit manpower requirements and distribution proposal generation.

xx. Revised unit manpower requirements and distribution proposal document preparation.

xxi. Revised unit manpower requirements and distribution proposal document submission.

Revised unit manpower requirements and distribution proposal generation.

set activities standard duration finalised, industrial automation operation standard hours & cycle time list reference table produced, and team members job clocking data listed.

Manpower efficiency status, actual work duration against standard hours and cycle time, avoidable manpower idling duration and unavoidable

162


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Revised unit manpower requirements and distribution proposal document preparation.

Revised unit manpower requirements and distribution proposal document submission.

manpower idling duration finalised, statistical industrial automation operation standard hours & cycle time status table submission acknowledged,

Unit manpower distribution revision displayed, assignment allocation trend interpreted, industrial automation unit capacity interpreted, manpower utilization balancing exercise

i. Examine manpower

utilization instruction.

ii. Prepare industrial automation operation standard hours & cycle time list requirements.

iii. Compute Manpower efficiency status.

iv. Revise unit manpower distribution

v. Submit revised unit manpower requirements and distribution proposal.

Practical

Attitude: i. Detail in examining

manpower utilization

163


Environmental

Training Hours

Delivery Mode

Assessment Criteria

instruction. ii. Accurate in preparing

industrial automation operation standard hours & cycle time list requirements.

iii. Accurate in computing manpower efficiency status..

iv. Reasonable in revising unit manpower distribution

v. Objective focused in submitting revised unit manpower requirements and distribution proposal.

vi. Objective focused in submitting revised unit manpower requirements and distribution proposal document.

Safety:




executed, unit manpower distribution analysis finalised.

Revised unit manpower requirements and distribution proposal submission acknowledged, revised unit manpower requirements and distribution proposal produced, revised unit manpower requirements and distribution proposal document produced, revised unit manpower requirements

164


Environmental

Training Hours

Delivery Mode

Assessment Criteria




Environment:




and distribution proposal document submission acknowledged.

4. Perform Industrial Automation Engineering support service unit performance measure

ment.


Engineering support service unit performance dash board.

Performance objective determinant.

Performance control parameter.

Performance standard

Key performance indicator

ii. Industrial Automation Engineering support service record.

Lecture

Industrial Automation Engineering support service unit performance dash board produced, performance objective, performance control parameter, performance

165


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Actual operation result against planned target measurement.

Current Industrial Automation Engineering support service performance status computation

Statistical performance control chart.

Performance gap.

Study reported operational issues.

xi. Overall Industrial

Automation Engineering support service performance report.

Report structure

Report format

Report content

standard and key performance indicator ascertained.

Industrial Automation Engineering support service unit record interpreted, actual operation result against planned target graded, current Industrial Automation Engineering support service performance status produced, statistical performance control chart produced, performance

i. Establish Industrial

Automation Engineering support service unit performance dash board.

ii. Examine Industrial Automation Engineering support

Practical

166


Environmental

Training Hours

Delivery Mode

Assessment Criteria

service unit record. iii. Generate overall

Industrial Automation Engineering support service performance report.

gap ascertained, reported operational issues understood.

Overall Industrial Automation Engineering support service performance report, report structure, report format and report content produced.

Attitude:

i. Objective focused in establishing Industrial Automation Engineering support service unit performance dash board.

ii. Detail in examining Industrial Automation Engineering support service unit record.

iii. Accurate in generating overall Industrial Automation Engineering support service performance report.

Safety:


167


Environmental

Training Hours

Delivery Mode

Assessment Criteria






Environment:




5. Perform Industrial Automation Engineering support service performance


Engineering support service performance issues diagnostic.

Team members meeting.

Performance gaps analysis

Resistance to

Lecture Industrial Automation Engineering support service performance issues listed, team members met,

168


Environmental

Training Hours

Delivery Mode

Assessment Criteria

problem solving

performance exploration

Source of performance problem identification

ii. Industrial Automation Engineering support service performance problem proposed solution

Alternative solution development

viii.Best solution selection.

Selected solution refining.

Proposed solution justification.

Proposed solution implementation endorsement

iii. Industrial Automation Engineering support service performance problem solution implementation.

Industrial Automation Engineering support service performance problem solution delegation

performance gaps interpreted, resistance to performance listed, source of performance problem listed.

Industrial

Automation Engineering support service performance problem proposed solution produced, alternative solution listed, best solution ascertained, selected solution refined, proposed solution

169


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Industrial Automation Engineering support service performance problem solving activities coordination.

Industrial Automation Engineering support service performance problem solving process.

iv. Industrial Automation Engineering support service performance issues status check.

confirmed, proposed solution implementation endorsement signed.

Industrial

Automation Engineering support service performance problem solution executed, Industrial Automation Engineering support service performance problem solution responsibility delegated, Industrial Automation Engineering support

i. Diagnose Industrial

Automation Engineering support service performance issues.

ii. Establish Industrial Automation Engineering support service performance problem proposed solution

iii. Implement Industrial Automation Engineering support service performance

Practical

170


Environmental

Training Hours

Delivery Mode

Assessment Criteria

problem solution iv. Obtain Industrial

Automation Engineering support service performance issues status.

service performance problem solving activities coordinated, Industrial Automation Engineering support service performance problem solving progress noted and Industrial Automation Engineering support service performance problem resolved and record produced.

Attitude:

.i. Investigative in diagnosing Industrial Automation Engineering support service performance issues.

ii. Creative in establishing Industrial Automation Engineering support service performance problem proposed solution

iii. Objective focused in i8mplementing Industrial Automation Engineering support service performance problem solution

Safety:


171


Environmental

Training Hours

Delivery Mode

Assessment Criteria






Environment:




6. Perform work area housekeeping resources allocation

i. Work area

housekeeping cleaning volume and frequencies computation

General cleaning activities.

Operation process cleaning activities.

Periodical area

Lecture Work area

housekeeping cleaning volume and frequencies, general cleaning activities volume and frequencies ,

172


Environmental

Training Hours

Delivery Mode

Assessment Criteria

cleaning activities.

Ad Hoc cleaning activities.

vi. Work area housekeeping manpower requirements computation

General Floor cleaning man hour rate

Work station cleaning man hour rate

Work bench man hour rate

Machineries cleaning man hour rate

Conveyor cleaning man hour rate

Material storage cleaning man hour rate

Process materials storage cleaning man hour rate

Process materials waiting apron cleaning man hour rate

Passageway cleaning man hour rate

s Common area

Air cleaning man hour rate

vii. Work area housekeeping

production process cleaning activities , volume and frequencies, periodical area cleaning activities volume and frequencies and Ad Hoc cleaning activities volume and frequencies list produced

Work area housekeeping manpower requirements, general Floor cleaning man hour rate, work station cleaning man hour rate, work bench man hour rate, machineries

173


Environmental

Training Hours

Delivery Mode

Assessment Criteria

tools, equipment and materials requirement.

Wet cleaning process

Dry cleaning process

Oil cleaning process

Blow cleaning process

Machinery cleaning process

Work bench cleaning process.

Conveyor cleaning process

General cleaning process

viii. Work area housekeeping roster generation

Total work area housekeeping man hours computation.

Total work area housekeeping manpower computation.

Work area housekeeping work grouping assignment.

work area operating days.

Work area housekeeping roster

cleaning man hour rate, conveyor cleaning man hour rate, raw Material Storage cleaning man hour rate, process materials storage cleaning man hour rate, process materials waiting apron cleaning man hour rate. passageway cleaning man hour rate, s common area and air cleaning man hour rate list produced.

Work area housekeeping tools,

174


Environmental

Training Hours

Delivery Mode

Assessment Criteria

development. ix. Allocate work area

housekeeping resources.

Work area housekeeping manpower distribution.

W area housekeeping materials allocation plan development.

Work area housekeeping tools and equipment allocation plan development

Work area housekeeping tools, equipment and materials requisition generation.

equipment and materials (TEM) requirements, wet cleaning process TEM requirements, dry cleaning process TEM requirements, oil cleaning process TEM requirements, blow cleaning process TEM requirements, machinery cleaning process TEM requirements, work bench cleaning process. TEM requirements, furnace cleaning process TEM requirements, conveyor cleaning process TEM

i. Compute work area

housekeeping cleaning volume and frequencies

ii. Compute work area housekeeping manpower requirements

iii. Examine work area housekeeping tools, equipment and

Practical

175


Environmental

Training Hours

Delivery Mode

Assessment Criteria

materials requirements

iv. Generate work area housekeeping roster.

v. Allocate work area housekeeping resources.

requirements and general cleaning process TEM requirements listed.

Work area housekeeping roster produced, total work area housekeeping man hours and total work area housekeeping manpower produced, work area housekeeping work grouping listed, work area operating days ascertained and work area housekeeping roster produced.

Attitude:

i. Accurate in computing work area housekeeping cleaning volume and frequencies

ii. Accurate in computing work area housekeeping manpower requirements

iii. Detail in examining work area housekeeping tools, equipment and materials requirements

iv. Clear in generating work area housekeeping roster.

v. Fair in allocating work area housekeeping resources.

176


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Safety:







Environment:



Practice paperless office.

Work area housekeeping resources distributed, work area housekeeping manpower distribution produced, work area housekeeping materials allocation plan and work area housekeeping tools and equipment allocation plan produced, work area housekeeping tools, equipment and materials requisition submission confirmed.

177


Environmental

Training Hours

Delivery Mode

Assessment Criteria

7. Monitor work area housekeeping

activities.

i. Work area housekeeping

inspection requirements

Work area Housekeeping objective

Work area Housekeeping parameters.

Work area Housekeeping activities list.

Work area housekeeping specification.

Work area housekeeping inspection checklist.

ii. Work area housekeeping activities.

General Floor cleaning

Work station cleaning

Work bench

Machineries cleaning

Raw Material Storage cleaning

Process materials storage cleaning

Process materials waiting apron cleaning.

Passageway cleaning

Work area housekeeping inspection requirements produced, work area Housekeeping objective achieved, work area Housekeeping parameters covered, work area Housekeeping activities list confirmed, work area housekeeping specification used and work area housekeeping inspection checklist used.

Work area housekeeping activities, general floor cleaning , work station

178


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Air cleaning iii. Work area housekeeping

evaluation.

Work area housekeeping objective.

Work area housekeeping key performance indicators.

Work area housekeeping performance

Performance gap

Work area housekeeping evaluation result.

iv. Work area housekeeping inspection report.

cleaning, work bench, machineries cleaning, raw Material Storage cleaning, process materials storage cleaning, process materials waiting apron cleaning, passageway cleaning and air cleaning activities verified.

Work area housekeeping graded, Work area housekeeping objective achieved, Work area housekeeping key performance

i. Prepare work area

housekeeping inspection requirements

ii. Inspect work area housekeeping activities.

iii. Evaluate work area housekeeping

iv. Develop work area housekeeping inspection report.

179


Environmental

Training Hours

Delivery Mode

Assessment Criteria

Attitude:

i. Objective focused in preparing work area housekeeping inspection requirements.

ii. Thorough in inspecting work area housekeeping activities.

iii. Factual in evaluating work area housekeeping

iv. Informative in developing work area housekeeping inspection report.

Safety:





v. Ensure safe working

indicators used, work area housekeeping performance announced, performance gap interpreted and work area housekeeping evaluation findings produced.

Work area housekeeping inspection report produced, report structure produced, report format used, report content produced and report endorsement signed.

180


Environmental

Training Hours

Delivery Mode

Assessment Criteria



Environment:



Practice paperless office.



04.08 Develop and negotiate staffing plans 04.09 Prepare project/work plans 04.10 Utilize science and technology to achieve goals 05.03 Allocate and record usage of financial and physical resources 05.04 Delegate responsibilities and/or authority 05.05 Coordinate contract and tender activities

06.08 Identify and analyse effect of technology on the environment


181



1. LCD Projector or other type of projector with white screen. 2. Computer Set with words processing & Graphic software. 3. Sample of raw data and draft of documents. 4. Sample of Supervision checklist 5. Performance appraisal form 6. Stationery

1:25 1:1 1:5 1:1 1:1 As required

REFERENCES

1. David Evans, Cengage Learning EMEA, 5th.Ed. 2001, Supervisory Management: Principles and Practice, ISBN: 9780826457332 2. Donald C. Mosley, Jr., Paul H. Pietri, Jr. Mosley, Cengage Learning, 8th.Ed. 2010, Supervisory Management: The Art of Inspiring,


9788120336025. 4. Samuel K M. Ho, London : International Thomson Business Press,1999. Operations and quality management, ISBN: 9781861523983 5. Michael L. Greenwald, Longman Publishing Group, 2001, Evaluating a Performance, ISBN: 9780321095411

6. William J. Rothwell, H. C. Kazanas, Pfeiffer,2nd Edition,2004, Improving On-the-Job Training: How to Establish and Operate a Comprehensive OJT Program, , ISBN: 978-0-7879-7373-5

7. Karen Lawson, American Society for Training and Development,1997, Improving On-the-Job Training and Coaching, ISBN:

9781562860622

8. Charles M. Cadwell, Ida M. Halasz, American Correctional Association, 1999, On-the-Job Training: The Key to Staff Success, ISBN:

9781569911044

9. Raymond A. Noe, McGraw-Hill/Irwin,2nd.Ed. 2002, Employee training and development, ISBN: 9780072436617

10. Ronald L Jacobs, Berrett-Koehler Publishers; 2nd edition 2003, Structured On-the-Job Training: Unleashing Employee Expertise into the Workplace, ISBN: 978-1576752425

11. Heeringa SG.,West BT, Berglund PA., CRC Press,2010, Applied Survey Data Analysis, ISBN: 978-1-4200-8066-7 12. Richard Shell, Taylor & Francis, 2000, Handbook Of Industrial Automation, ISBN: 9780824703738 13. Clarence T. Jones, Brilliant-Training, 1996, Patrick-Turner's Industrial Automation Dictionary, ISBN: 9781889101019







http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Michael+L.+Greenwald%22&source=gbs_metadata_r&cad=6

http://www.wiley.com/WileyCDA/Section/id-302475.html?query=William+J.+Rothwell

http://www.wiley.com/WileyCDA/Section/id-302475.html?query=H.+C.+Kazanas

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Karen+Lawson%22&source=gbs_metadata_r&cad=9

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Charles+M.+Cadwell%22&source=gbs_metadata_r&cad=3

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Ida+M.+Halasz%22&source=gbs_metadata_r&cad=3

http://www.google.com.my/search?tbo=p&tbm=bks&q=inauthor:%22Raymond+A.+Noe%22&source=gbs_metadata_r&cad=7

