nokia lumia 820 rm 824 825 l1l2 service manual v1.0

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Check the repair policy before performing any mechanical repair on Service Level 1&2! Service Manual for L1 and L2 Nokia Lumia 820 RM-824, RM-825 Key features Windows Phone 8 1.5 GHz dual-core processor (Qualcomm Snapdra gon S4) 8 GB internal flash memory, MicroSD card slot EGSM, WCDMA HSPA and 4G LTE Near Field Communica tion (NFC) technology Wireless charging (Qi standard) available with an accessory (Wireless Charging Shell for Lumia 820) Version 1.0 Exploded view Disassembly steps Assembly hints Solder components Service devices Product controls and interfaces Service concept Phone reset ©2012 Nokia | Nokia Internal Use only | All Rights Reserved. More More More More More More More More

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Page 1: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

http://slidepdf.com/reader/full/nokia-lumia-820-rm-824-825-l1l2-service-manual-v10 1/31

Check the repairpolicy before

performing anymechanical repairon Service Level

1&2!

Service Manual for L1 and L2

Nokia Lumia 820RM-824, RM-825

Key features

Windows Phone 81.5 GHz dual-core processor (Qualcomm Snapdragon S4)8 GB internal flash memory, MicroSD card slotEGSM, WCDMA HSPA and 4G LTENear Field Communication (NFC) technologyWireless charging (Qi standard) available with an accessory(Wireless Charging Shell for Lumia 820)

Version 1.0

xploded view Disassembly steps Assembly hints

older components Service devices Product controls and interfaces

ervice concept Phone reset

©2012 Nokia | Nokia Internal Use only | All Rights Reserved.

More More More

More More More

More More

Page 2: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Service Manual Level 1 and 2

Nokia Lumia 820RM-824, RM-825

Version 1.0

Exploded view

A-COVERI0002

EARPIECEI0003

LIGHT SWAP PWB

I0005

AV FLEXI0009

CHASSISI0011

LED FLASHI0014

CAMERAI0022

CAMERA DECOI0013

NFC ANTENNAI0021

VOLUME KEYSI0018

CAMERA KEYI0019

SIDE KEY FLEXI0010

HEAT SPREADERI0004

TOUCH WINDOWI0001

IHF SPEAKERI0007

IHF ADHESIVEI0008ANTENNAI0012

TYPE LABELI0006

BATTERY COVERI0020

SCREW TORX+ SIZE 4RF1.4 X 4.8I0016

SCREW TORX+ SIZE 4

M1.0 X 4.8I0015

SCREW TORX+ SIZE 4RF1.0 x 3.5

I0017

LIGHT SWAP PACKAGE(I0005 - I0006)4

CHASSIS ASSEMBLY(I0007 -I0012)5

DISPLAY2

DISPLAY SUPPORT ASSEMBLY(I0004)3

A-COVER ASSEMBLY(I0001 -I0002)

BATTERY COVER ASSEMBLY(I0018 -I0021) 6

v1.0Only availableas assembly

Not reuseableafter removal

Repair/swaponly in level 3

©2012 Nokia | Nokia Internal Use only | All Rights Reserved.

Page 3: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Service Manual Level 1 and 2

Nokia Lumia 820RM-824, RM-825

Version 1.0

Disassembly steps

For disassembling you need the Nokia Standard toolkit version 2. You will also need the camera removaltool SS-210. If the device is brought to service due to problems with NFC or wireless charging, please

collect the BATTERY COVER as well.

Before starting the disassembly, make sure that the device is powered off. Protect the TOUCH WINDOWwith protective film.

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Start releasing the BATTERY COVER by pushing down the top right corner.

Then release the top left corner so that the main body comes out of the BATTERY COVER ASSEMBLY.

Page 5: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Lift up the main body from the bottom end.

The BATTERY COVER can now be separated from the main body.

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8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Unscrew the three TORX+ size 4 screws in the order shown. Do not use them again. Discard them.

Unscrew the four TORX+ size 4 screws in the order shown.

Page 7: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Unscrew the four TORX+ size 4 screws in the order shown.

Lift up and remove the CHASSIS ASSEMBLY.

Page 8: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Remove the CAMERA by using the camera removal tool SS-210. First place the SS-210 on top of theCAMERA. Press down carefully the black plastic parts of the SS-210. And then press down the metalsheets until the camera retaining clips are released.

Grab the sides of the SS-210 and lift up to remove the CAMERA.

Page 9: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Open the TOUCH CONNECTOR with the SS-93. Be careful not to damage the connector or any nearbycomponents.

Use the SS-93 to open the DISPLAY CONNECTOR. Be careful not to damage the connector or any nearbycomponents.

Page 10: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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The ENGINE BOARD can now be lifted up.

Use the SS-93 to lever out the IHF SPEAKER.

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Use tweezers to remove the IHF SPEAKER.

Remove and discard the adhesive remains from the speaker slot.

Page 12: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Use tweezers to remove the EARPIECE.

To separate the A-COVER and the DISPLAY, release the three shown clips.

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Release also the clips from the other side.

Carefully lever out the DISPLAY with the SS-93.

Page 14: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Lift up and remove the DISPLAY.

Protect the DISPLAY with protective film.

Page 15: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Use the SS-93 to detach the CAMERA DECO.

Remove the CAMERA DECO.

Page 16: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Make sure the adhesive residue is removed.

Release the LED FLASH from the CAMERA DECO with the SS-93 and remove it with tweezers.

Page 17: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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The Nokia Lumia 820 disassembly procedure is complete.

-END OF DISASSEMBLY-

©2012 Nokia | Nokia Internal Use only | All Rights Reserved.

Page 18: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Service Manual Level 1 and 2

Nokia Lumia 820RM-824, RM-825

Version 1.0

Assembly steps

For assembling you need the Nokia Standard toolkit version 2.

Place the LED FLASH to the CAMERA DECO with tweezers.

Page 19: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Gently press the LED FLASH to activate the adhesive.

Place the CAMERA DECO to the CHASSIS and press down to activate the adhesive.

Page 20: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Check from the other side of the CHASSIS that the clip holding the CAMERA DECO is attached.

When assembling the EARPIECE, make sure it is correctly aligned and the shown pins are facing the rightway.

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8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Page 22: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Lower down the bottom end of the DISPLAY and press it gently.

Remove the remaining protective film from the HEAT SPREADER. Place the top end of the DISPLAYSUPPORT to the A-COVER as shown.

Page 23: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Lower down the bottom end of the DISPLAY SUPPORT and press it gently.

Fasten the four TORX+ size 4 screws in the order shown to the torque of 6 Ncm.

Page 24: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Fasten the four TORX+ size 4 screws in the order shown to the torque of 6 Ncm.

Fasten the four TORX+ size 4 screws in the order shown to the torque of 13 Ncm.

©2012 Nokia | Nokia Internal Use only | All Rights Reserved.

Page 25: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Service Manual Level 1 and 2

Nokia Lumia 820RM-824, RM-825

Version 1.0

Solder components

X2002

X2160X4400

X1471

X1002 X6301

X3300

X7811X7804

F1400 X1000F1300

X1400G4200 X7800X7809

X1001X7810

X1302

X1301

X1303

X2161 X2162

LEDFuse

Camerafuse

Groundingspring

Groundingspring

Groundingspring

BT/WLANGND spring

AVConnector

Speakerspring

LEDGND spring

LEDspring

LEDspring

Speakerspring

MIMO AntennaGND spring

MIMO Antennaspring

Micro USB

connector

Batteryconnector

MIMO AntennaGND spring

Sidekeyconnector

LED flashGND spring

LED flash

spring

Camerasocket

GPSGND spring

RTCCapacitor

Main antennaspring

BOTTOM

©2012 Nokia | Confidential | All Rights Reserved.

Page 26: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Service Manual Level 1 and 2

Nokia Lumia 820RM-824, RM-825

Version 1.0

Service devices

CA-101 Service cable AC-50 USB charger BP-5T

SS-210 Camera removal tool Nokia Standard Toolkit (v2)

For more information, refer to the Service

Bulletin (SB-011) on Nokia Online. Supplier or

manufacturer contacts for tool re-order can be

found in “Recommended service equipment”

document on Nokia Online.

©2012 Nokia | Nokia Internal Use only | All Rights Reserved.

Page 27: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

8/16/2019 Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Service Manual Level 1 and 2

Nokia Lumia 820RM-824, RM-825

Version 1.0

Product controls and interfaces

1

3

5

7

2

4

14

15

16

6

9

10

8

11

12

13

Ver. 1.0

4 — Ambient light & Proximitysensors

3 — Front camera

2 — Earpiece

1 — 3.5 mm universal audioconnector

10 — Micro USB connector

9 — Microphone

8 — Search key

7 — Start key

6 — Back key

5 — Touch screen

11 — Loudspeaker

12 — Camera

13 — Camera flash

14 — Volume keys

15 — Power/Lock key

16 — Camera key

©2012 Nokia | Nokia Internal Use only | All Rights Reserved.

Page 28: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Service Manual Level 1 and 2

Nokia Lumia 820RM-824, RM-825

Version 1.0

Service concept

Flashing concept

Transceiver

Service

softwareCA-101

Care Dummy Battery

with power supply

via Nokia charger

or product

specific battery

©2012 Nokia | Nokia Internal Use only | All Rights Reserved.

Page 29: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Service Manual Level 1 and 2

Nokia Lumia 820RM-824, RM-825

Version 1.0

Phone reset

Option 1: About menu

- Use this option if the consumer knows the lock code- This option warns the consumer about data loss!- Tap Settings > About > reset your phone

Hardware reset

If the phone hardware is jammed, you should firstrecommend that the consumer performs a hardware reset.The hardware reset does not reset the Windows Live ID orremove any consumer data.

To perform a hardware reset remove the battery andreinsert it. Boot up the phone normally.

Software / operating system (OS) resetThe software / operating system (OS) reset returns the phone to its out-of-the-box state. Note thatthis procedure erases all consumer data! Always first try to perform a hardware reset.

Page 30: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Step 1Make sure the phone is turnedOff. Press and hold the Volumedown and Power keys until anexclamation mark is shown on thescreen

Step 2Input the following keycombination:1. Volume up

2. Volume down3. Power4. Volume down

Step 3The phone will reset and boot upautomatically. Please note thatthis may take several minutes.

Option 2: Hardware key combination

- Use this option if the phone is locked and the consumer does not know the code- Note: no warning about data loss!- Do not advertise this feature to consumers!

Follow next steps to perform OS reset with phone keys.

Page 31: Nokia Lumia 820 RM 824 825 L1L2 Service Manual v1.0

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Service Manual Level 1 and 2

Nokia Lumia 820RM-824, RM-825

Version 1.0

Version history

Version Date Description

1.0 10.10.2012 First published version

©2012 Nokia | Nokia Internal Use only | All Rights Reserved.