Worldwide Offices MALAYSIA

KUALA LUMPUR (HQ)

L-05-01, No.2 Jalan Solaris,Solaris Mont' Kiara.50480 Kuala Lumpur, Malaysia.T +603 6203 7771F +603 6203 7772

PENANG

96, Persiaran Bayan Indah, Bayan Bay, Sg Nibong, 11900 Penang, Malaysia.T +604 644 5898F +604 643 8893

MELAKA

15, 1-15, 2-15, Jalan Bachang Jaya 1, Taman Bachang Jaya, Off Jalan Tun Fatimah, 75250 Melaka, Malaysia.T +606 335 3764/66F +606 335 3805

JOHOR

140, Jalan Kenanga 29/6, Taman Indah Pura, 81000 Kulai, Johor, Malaysia.T +607 663 1720/21 F +607 663 1782

SINGAPORE

6001 Beach Road, #10-11, Golden Mile Tower, Singapore 199589.T +65 6726 6648F +65 6726 8552

CHINA

SHANGHAI

Room 635, JinXiu Building, No.1187,WuZhong Road, Shanghai, 201103 China.T +86 21 5490 2016F +86 21 6405 2002

SHEN ZHEN

B219 (2nd Floor), Huafeng Business Building,1st Q ianjing Road, Baoan 25th District, Shen Zhen,518101 China.T +86 755 2694 0020F +86 755 2694 0177

Mexter Group of Companies

HOLDING COMPANY

Mexter Technology Berhad (647673-A)

MAJOR SUBSIDIARY COMPANIES

Mexter MSC Sdn Bhd (598254-T)

Mexter (M) Sdn Bhd (246805-P)

Mexter (S) Pte Ltd (200103514-Z)

Mexter International LimitedMexComm Sdn Bhd (777810-D)

MEXTER e-Manufacturing ServicesManufacturing Performance Management

We Do IT Better

Getting in touch with us

To talk to us about how we can help your business stay ahead with our services and for other enquiries, kindly email us as follows:

For corporate enquiries, corporate@mexter.com.myFor sales and marketing enquiries, sales@mexter.com.myFor career enquiries, hrd@mexter.com.my

You may also visit our corporate website at www.mexter.com.my for further details of our company profile and range of services.

Manufacturers today are faced with the unenviable challenge of reducing manufacturing costs, increasing production rates and producing higher quality products. New industry trends like shorter product life-cycles, time-to-market, and time-to-volume have greatly increased the complexity of products and the plants required to build them. Add to that the need to comply with safety, health and environmental standards and the increasing demand from customers for product and production traceability, and it is clear that manufacturers need all the help they can get to stay ahead of the competition and keep their customers coming back.

ManufacturingEnterprise

ProductionQuality

Maintenance

Supply Chain

Managing Manufacturing Performance

Mexter e-Manufacturing Services focuses on helping high volume discrete and hybrid manufacturers to better plan, schedule, monitor and control their production assets and processes with 3 clear objectives in mind: to reduce manufacturing costs, drive up product quality and achieve production output targets on a continuous improvement curve. The development of our solution suite of performance enhancers were based on the best practices of world-class manufacturers through their Lean Manufacturing, Six Sigma Quality Control, Total Productive Maintenance and Total Quality Management programs.

Our Business Focus

Production Management • Machine Utilization• Cycle Time• Constraints/Bottlenecks• Line Balancing

Process Enforcement• Remote Parametric Settings on Control Equipment• Verification and Download of Recipe to PLC/Eqmt• Route Control• Forced Operator Actions

Gateway to Enterprise Systems• BOM Verification and Download• Material /Component Requisition• Information Backflush • Work Order Processing• Automated Mat Pull from Suppliers

Visualization/Reporting• Manufacturing Performance• KPI Dashboarding

Automate Quality Control• Closed Loop Control on Measurements• Incoming Material Quality Check• Inline Component Verification

Manufacturing Indices• Jobs per Hour• Parts per Hour• Output Rates• First Time Pass Quality • Losses• Machine States• Machine MTBF, MTTR, OEE

Inventory Management• Issue Raw Material Control• Replenish Material Verification• Pre-alert Low Material Quantity

WIP Tracking• Work Order Tracking• Buffer Monitoring• Rework Tracking

Genealogy & Traceability• Birth Record & Product Traceability• Process Traceability• Raw Mat/Component Level Traceability• In-process and Final Tests Traceability • Tools and Assets Usage Traceability

Tracking Losses • Speed Losses• Scheduled Downtime• Unscheduled Downtime• Quality Losses

Data Collection• OPC/PLC• Direct Comm Interfaces• Hardwired I/O• Barcoding/RFID• Manual Data Entry

Asset Maintenance• Unscheduled Downtime Tracking• Speed Losses Tracking• Predictive Maintenance• Preventive Maintenance• Tools Management

Tracking Process Quality• Process Capability, CpK & Optimization• Scrap and Reject Tracking

Why do manufacturers need Manufacturing Performance Management (MPM)?The Market Scenario

MexMPM tools are used for:

• Real-time data collection• Real-time process and quality enforcement using closed loop measurements and controls• Real-time tracking and visualization of Manufacturing Intelligence Data such as First Pass Yield, Scrap/Rework, JPH, PPH, OEE etc.

What Is Manufacturing Performance Management?Manufacturing Performance Management (MPM) is a set of tools designed to help manufacturers continually extract better performance from their manufacturing assets in order to get as close as possible to the ideal manufacturing state: 100% throughput at the lowest possible cost with zero defect quality.

MPM tools are complementary with Manufacturing Execution System (MES) and provide the crucial linkages along the production value chain and across the extended enterprise as a gateway for the bi-directional exchange of data, and control messages between Manufacturing Assets and Enterprise IT systems such as ERP, SCM, CMMS and APS. Mexter's end-to-end MPM strategy, codenamed MexMPM, is built to deliver the 3I’s of Real-time Production Management – Interface, Illuminate and Improve.

• Interface – Connect plant assets and IT systems• Illuminate – See clearly in real-time: what, when, how and why there are performance losses• Improve – Eliminate performance losses

INTE

RFA

CE

ILLUMINATE

IM

PROVE

Real-time Manufacturing Intelligence• Costs • Productivity • Throughput • Quality • Traceability • Maintenance

Real-time Closed Loop Enforcement & Control • Work Order • Recipe • Material • Route • Tooling • Work Process • QA & QC • SPC/APC

Real-time Data Collection and Validation• OPC • PLC • Equipment Comm Protocols • Hardwired I/O • Barcoding/RFID • Manual Data Entry

Driving Continuous Improvement• Lean Manufacturing• Six Sigma Quality• Total Productive Maintenance (TPM)• Total Quality Management (TQM)

MP

M

Enterprise IT • ERP • MRP • SCM • CRM • APS • CMMS

Plant Assets• Equipment • Tools • Feeders • Handlers • Testers

MexMPM bridges Plant Assets and Enterprise IT Systems to drive Continuous Improvement Programs

MexMPM Features• Standard application development framework based on Microsoft. Net architecture for scalability and plug-in support for other applications.• Open database connectivity supports MSSQL and Oracle among others.• The solution is modular and software modules can be deployed as a complete suite or on a piece-meal basis.• Scripting engine for data collection from plant assets are open to users to reduce support and rollout costs.• Multi-lingual support.• Non-OPC assets (low automation) can be linked by using MexMPM HMI terminals with Ethernet, I/Os, Barcode and Serial Interfaces.• MexMPM is complemented by other data collection and closed-loop control hardware designed to fit specific vertical industries for a total solution.• Enables direct links with other Enterprise Applications through use of XML technology.

Return On InvestmentLean Manufacturing, Six Sigma Quality Control, Total Productive Maintenance and Total Quality Management Programs are people and information driven. Customers have reported that using a tool like MexMPM has enabled the following results:• Scrap/Reject down by 5% to 15% • Capacity up by 15% to 35%• Output up by 5% to 15% • Rework down by 5% to 15%

MexMPM drives these continuous improvement programs by helping people to see clearly, prioritize and take the right actions that will get them the most results. In most applications, MexMPM can directly and independently prevent some of these plant losses from happening in the first place through closed loop real-time system responses to the data as it is collected.

From the time materials are received to the time final products are shipped, MexMPM enables you to better: • Manage the supply chain from raw materials right up to the consumer.• Enforce in-house quality and process flow.• Prevent the high costs of product defects.• Reduce the magnitude of warranty costs and product recalls. • Provide an audit trail on processes, raw materials & components, machinery, operators and production efficiencies.• Comply with the laws and legislations of different countries for traceability and liability issues.

Direct Benefits Of MexMPM

• Improve customer’s confidence in your manufacturing processes.• Make faster and better commit-to-customer decisions through real- time information.• Extract cost savings for your Lean Manufacturing initiatives.• Extract more value from Manufacturing Execution Systems (MES), Supply Chain Management (SCM) and Enterprise Resources Planning (ERP) solutions.• Achieve high quality defect-free manufactured products.• Achieve higher output with less time and less resources.

Why Choose Mexter?

Because You Can Depend On Us.• We know MPM. We’ve been doing it since 1992.• We have a good track record. World-class manufacturers use our MexMPM solutions to deliver quality products AND save on cost.• Our solutions are scaleable. We tailor our solutions to suit your environment now and scale them up when needed.• We are near you. We have an international presence to meet your support requirements.• We have Vertical Industry Focus teams who have adapted the MPM and developed dozens of applications for specific industries.The ultimate value proposition behind MexMPM is, to give our clients the Peace of Mind to focus on achieving excellent business results.