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    LAPORAN AKHIR IMPLEMENTASI PRAKTIKUM PROSES MANUFAKTUR 

    FRI - 051

     1102134420 – NURUL RIZKI PRATIWI

    1201144374 – MUH WAHYU YUSRAN

      1201144374 – MUHAMMAD FAHMI SIREGAR 

    Tanggal Praktikum:

    Senn ! 4"4"201#

    S$%& 1

    LABORATORIUM PROSES MANUFAKTUR 

    PROGRAM STUDI TEKNIK INDUSTRI

    FAKULTAS REKAYASA INDUSTRI

    UNIERSITAS TELKOM

    !"#$

    Di%u%un untuk M&m&nu'i Praktikum Pr(%&% Manu)aktur Ta'un A*aran !"#$+!"#,

    La-(rat(rium Pr(%&% Manu)aktur

    Di%u%un Ol&' :

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    Kata P&ngantar

    P'( S)'*'+ *, .,n(,&*,n *e.,/, T'$,n ),n M,$, E,! *,+en, ,&, +,$,&-N),

    ,.+,n ,*$+ .een&, .+,*&*' .+e ,n'%,*&'+ n /,.,& &e+ee,*,n /en,n ,*

    /,n &/,* '., (', *, '6,.*,n &e+, *,$ *e.,/, &e,n-&e,n /,n (', ,&en

    ,+,&+' .+e ,n'%,*&'+ ),n '/,$ en e+&, en,(,+ ,&e+ .+e

    ,n'%,*&'+ e,, n

    T'(',n /,+ .e',&,n ,.+,n n ,/,,$ 'n&'* een'$ ,,$ ,&' &', ,*$+ 

     .+,*&*' .+e ,n'%,*&'+ ),n ,/, / *,.' Te* Une+&) ('+',n Te*n* In/'&+

     .,/, ee&e+ 4

    Se, ,.+,n n /,.,& en(,/ ,$,n e,', ,&,' +e%e+en , &e,n-&e,n ),n

    en/,.,& ,&,*',$ P+e M,n'%,*&'+ /,n e+'n, , *&, e',

    A*$+ *,&, *, '6,.*,n e*,n /,n &e+, *,$!e, $, ,.+,n ,*$+ 

    .een&, *, n e+,n%,,&

    8,n/'n! 0# A.+ 201#

      Pen)''n

    2

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    F D,n&6......................................................................................................... 2

    G MPG =M,n', P'e Gene+,&+>...............................................................................!

    $.!.1 Langka' K&r*a 2an P&n*&la%ann3a 4-&%&rta 2(kum&nta%i5......................................!1

    #231 L,n*,$ Ke+(,..................................................................................................!1

    $.!.1.! D(kum&nta%i...................................................................................................!2

    $.1 Pr(2uk Ak'ir 2an Anali%i%.....................................................................................!

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    D,%&,+ G,,+ 

    Ga*+ar 2. 1 Dra,ing Pist-n Pin................................................................................. 2

    Ga*+ar 2. 2 Dra,ing C-nneting R-a/......................................................................!

    Ga*+ar 2. ! Dra,ing Part Pist-n................................................................................!

    Ga*+ar 2. $ina0 Ren/er Pist-n.................................................................................

    #

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    BAB # DESKRIPSI PRODUK 

    P&n ,/,,$ ',& ee+ ),n &e+.,,n / /,, e',$ n/e+  en .e,*,+,n

    /,, n/e+ $/+,'* ! .ne',&* ! /,n n/e+   ..,

    P&n e+'.,*,n ',&' *.nen en ),n e+%'n 'n&'* ene+, &e*,n,n $,

     .e,*,+,n ),n *e'/,n /&e+'*,n *e .+ en* e,' 6nne6&n +/! /,n .&n

     e+,, ,, /en,n +n .&n en*.+e*,n 6,.'+,n ,$,n ,*,+ /,n '/,+, ,,+ 

     e+&e*,n,n &n P&n (',,$ ),n e,*'*,n e+,*,n n,* &'+'n 'n&'* e,*'*,n *'

    *e+(, en

    M,&e+, ,&,' ,$,n ),n /'n,*,n /,, .e',&,n .&n ,/,,$ ,''n' *,+en,%,&n), +n,n Te&,. ,''n' '+n &e+,' ee* /,n e.'n), .e',n ),n &n

    'n&'* / (,/*,n e',$ .+&n ! ,*, /,+ &' .&n /6,.'+ /en,n ee+,., , ,n

    e.e+& *n! &e,,! /,n n*e ,,+ e$ *',&

    P&n e*e+(, /en,n 6,+, e+e+,* '+' ,* - ,* //,, n/e+ e+,, +n

     .&n P&n , e+e+,* &'+'n n,* *,+en, ,/, .+e ,n*,$ &en,, e$n, .&n ,

    &'+'n n,* *e'/,n /,+ ene+ e+,* .&n &'+'n n,* *e'/,n /+',$ en(,/ ene+ .'&,+ 

    /en,n ,/,n), &,n .&n *e'/,n /&e+'*,n *e .+ en* = Crank Shaft  >

    1

    http://id.wikipedia.org/wiki/Silinderhttp://id.wikipedia.org/w/index.php?title=Hidraulik&action=edit&redlink=1http://id.wikipedia.org/wiki/Pneumatikhttp://id.wikipedia.org/wiki/Pneumatikhttp://id.wikipedia.org/wiki/Pompahttp://id.wikipedia.org/wiki/Pompahttp://id.wikipedia.org/wiki/Pompahttp://id.wikipedia.org/wiki/Silinderhttp://id.wikipedia.org/w/index.php?title=Hidraulik&action=edit&redlink=1http://id.wikipedia.org/wiki/Pneumatikhttp://id.wikipedia.org/wiki/Pompa

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    BAB ! 0OMPUTER AIDED DESIGN 40AD5

    21 D+,9n

    Gambar 2. 1 Drawing Piston Pin

    2

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    Gambar 2. 2 Drawing Connecting Road

      Gambar 2. 3 Drawing Part Piston

    !

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    BAB 1 PRO0ESS PLANNING

    31 R'&n S$ee&

    #

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    8 P+%n

    Gambar 4. 2 !roses !ro"ing 1

    Gambar 4. 3 Proses Pro"ing

    &

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    : P6*e&n

    Gambar 4. 4 Proses Poc#eting 1

    Gambar 4. 5 Proses Poc#eting 2

    '

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    42 An, P+e :AM

    A F,6n

    Gambar 4. $ Geometri Proses Facing

    Gambar 4. % &oos Proses Facing

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    Gambar 4. ' &ec(noog) Proses Facing

    An, @

    D,+ $, ', .,/, S/:AM! /,.,& /,n, ,$9, .+e  facing e+,n'n e,, 24

    en& 07 /e&*! tool  e+e+,* e,n),* 2 *,! /,n tool ),n /'n,*,n ,/,,$  face mill 

     e+/,e&e+ 40

    1

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    8 P+%n P+%n 1

    Gambar 4. * Geometri Proses Pro"ing 1

    Gambar 4. 1+ &oos Proses Pro"ing 1

    11

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    Gambar 4. 11 &ec(noog) Proses Pro"ing 1

    Ana0isis

    D,+ $, ', .,/, S/:AM! /,.,& /,n, ,$9, .+e profiling 1 e+,n'n

    e,, 1 (, 13 en& 01 /e&*! tool e+e+,* e,n),* 5#< *,! /,n tool ),n /'n,*,n

    ,/,,$ end mill e+/,e&e+ #

    P+%n 2

    Gambar 4. 12 Geometri Proses Pro"ing 2

    12

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    Gambar 4. 13 &oos Proses Pro"ing 2

    Gambar 4. 14 &ec(noog) Proses Pro"ing 2

    Ana0isis

    D,+ $, ', .,/, S/:AM! /,.,& /,n, ,$9, .+e profiling e+,n'n e,,

    27 en& 52 /e&*! tool e+e+,* e,n),* 1

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    : P6*e&n P6*e&n 1

    Gambar 4. 15 Geometri Proses Poc#eting 1

    Gambar 4. 1$ &oos Proses Poc#eting 1

    1

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    Gambar 4. 1* &oos Proses Poc#eting 2

    Gambar 4. 2+ tec(noog) Proses Poc#eting 2

    Ana0isis

    D,+ $, ', .,/, S/:AM! /,.,& /,n, ,$9, .+e pocketing 2  e+,n'n

    e,, 0# en& /,n 0# /e&*! tool e+e+,* 53 *,! /,n tool ),n /'n,*,n ,/,,$ end mill

     e+/,e&e+ #

    An, Kee'+'$,n @

    D,+ $, ', .,/, S/:AM! /,.,& /,n, ,$9, .+/'* Piston e,&*,n &, .+e

     .een,n! ),&' facing, pocketing, /,n profiling. Seen&,+, 'n&'* tools ),n /'n,*,n ,/,,$

     face mill /,n end mill 

    1%

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    BAB 7 N0 0ODE

    51 N: :/e F,6n S&6* 1#0;

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    G00 G0 0 Y0

    Y-

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    G01 0

    G00 Y10

    M

    MAIN PROGRAM

    ?00051

    T1 M0#

    G00 G0 G54 0 Y-75 S400 M03

    G43 H01 Z5 M0

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      *e'/,n ! .&n  stock   " ,$,n *,)' /en,n en'n,*,n e+,( e', /en,n

    '*'+,n

      Gambar $. 2 Pemotongan /enda er0a

    6 ,$,n *,)' ),n &e,$ /.&n *e'/,n / (e.& en'n,*,n  fixture  Fixture

    e+'.,*,n ,,& ,n&' ,,+ en/, *e+(, .+e!  Fixture  / 'n,*,n .,/, ,,& .+e

    drilling.

      Gambar $. 3 Pemasangan Fit,re Pada /enda er0a

    21

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    / Se,n('& n), ,/,,$ .+e drilling, ),&' .+e .e',&,n ',n .,/, en/, *e+(,

    8en/, *e+(, ),n &e,$ /.,,n fixture / &e.,&*,n .,/, drilling tools.

    Gambar $. 4 Proses Driing

    $.! P&m&%inan

    #21 Men /,n Pe+,,&,n

    - A+&%& MA:H3

    - CNC Router Engraer  

    , CNC Control !ox 

      "nertor  

    6 Coolant

    - S,+'n T,n,n

      - K,6, M,&,

      - Ke+&, P,+ 

      - ?en

      - Pen(e.&

    - 8en/, Ke+(,

    22

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    $.!.! S()t/ar& MA0H 1

    Gambar $. 5 rtsot MC3

    M,6$3 ,/,,$ %&9,+e ),n /*e,n*,n e$ A+&%& 'n&'* user  /'n,*,n 'n&'* 

    en,%+*,n " en/e%n*,n ,,n .+/'* ),n &e,$ /&e+(e,$*,n *e /,, G-:/e ),n

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    2!

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    AMA:H3 P++, R'n

    Gambar $. $ MC3 Program R,n

    2

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    8 M,n', D,&, In.'& =MDI>

    Gambar $. % MC3 MDI

     

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    2#

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    D ?%%e& 

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    E Se&&n

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    F D,n&6

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    ),n e+e/,

    2

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    G MPG =M,n', P'e Gene+,&+>

    Gambar $. 12 MC3 -ettings

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    !

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    $.!.1 Langka' K&r*a 2an P&n*&la%ann3a 4-&%&rta 2(kum&nta%i5

    #231 L,n*,$ Ke+(,

    A/,.'n ,n*,$ *e+(, n), ,/,,$ @

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    en

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    $.!.1.! D(kum&nta%i 

    Gambar $. 13 Do#,mentasi !roses Pemesinan

    !2

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    Gambar $. 14 Do#,mentasi Proses Pemesinan

    !!

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    $.1 Pr(2uk Ak'ir 2an Anali%i%

    !

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    !#

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    Gambar $. 15 Prod,# #(ir 

    !%

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    An, @

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