kandungan alatan pemotong 2.3 alatan membenang 2.4 alatan pengukuran 2.5 alatan berkuasa 2.6 mesin...

SKR1102 4:10:41 PM

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Menggunakan Peralatan Bengkel

Image: www.specialized.netImage: https://www.ebay.com

1. Tujuan Menggunakan Peralatan Bengkel2. Pengenalan kepada peralatan tangan seperti:

2.1 Alatan Tangan Asas2.2 Alatan Pemotong2.3 Alatan Membenang2.4 Alatan Pengukuran2.5 Alatan Berkuasa2.6 Mesin Gerudi Tangan2.7 Mesin Canai Tangan2.8 Mesin Kimpalan Arka dan Gas

3. Pengenalan kepada kendalian Hoist & Floor jack

4. Pengenalan kepada asas lakaran geometri

KANDUNGAN

• Alatan tangan digunakan dalam proses melonggarkan dan

mengetatkan screw / bolt / nut dalam bidang Automotif.

• Alatan tangan mestilah sesuai dengan bahan dan tujuan

untuk mengelakkan kerosakan pada alat tangan, screw,

bolt, atau nut .

• Kemahiran mengendalikan alatan tangan dan faktor

keselamatan semasa menggunakan alatan juga perlu

dijaga.

TUJUAN MENGGUNAKAN PERALATAN BENGKEL Bolts, screws and nuts

Types of bolts

Through Bolt Tap Bolt Stud Bolt

Types of Nuts

Palnut Self-Locking Interference

Collar

Self-Locking

Hex Slotted Hex Castle

(or Castellated)

Acorn Square

Hexagonal

Head

Internal

Hex (Allen)Fluted Phillips Round

Head

Flat

Head

Fillister

Head

Oval

Head

Various Types of Screw heads

BOLTS, SCREWS & NUTS

Sumber: INOKOM

Bolt and nut size indication

B

B

B

Hexagonal bolt Hexagonal nut

M 10 x 1.25

Pitch

Nominal diameter (d)

Metric Thread

Thread nominal diameter D Diameter P Pitch B Width across flats

M5 5mm 0.8mm 8mm

M6 6mm 1mm 10mm

M8 8mm 1.25mm 12mm

M10 10mm 1.25mm or 1.5mm 14mm

Examples of General Bolts and Nuts

60°

Pitch p

A D

Bolt (External Thread) Nut (Internal Thread)

BOLTS & NUTS

Sumber: INOKOM

Bolt and nut tightening torque

1kg (Mass)

1 kg.f or 9.8N

(Weight or force)

1m 1 kg.f or 9.8N

(Force in this case)

10cm (0.1m)

10kg (100N)

100kg.f x 0.1m = 1kg.m

or

100N x 0.1m = 10N.m

10kg (100N)

20cm (0.2m)

100kg.f x 0.2m = 2kg.m

or

100N x 0.2m = 20N.m

Torque wrench

BOLTS, SCREWS & NUTS

Sumber: INOKOM

SKR1102 4:10:41 PM


Bolt property class Thread Pitch Standard tightening Torque (Nm.cm, lb.ft)

Head Mark 4 Head Mark 7

M5 0.8 3 ~ 4 (30 ~ 40, 2.2 ~ 2.9) 5 ~ 6 (50 ~ 60, 3.6 ~ 4.3)

M6 1.0 5 ~ 6 (50 ~ 60, 3.6 ~ 4.3) 9 ~ 11 (90 ~ 110, 6.5 ~ 8.0)

M8 1.25 12 ~ 15 (120 ~ 150, 9 ~ 11) 30 ~ 50 (300 ~ 500, 22 ~ 36)

M10 1.25 25 ~ 30 (250 ~ 300, 18 ~ 22) 60 ~ 80 (600 ~ 800, 43 ~ 58)

M12 1.25 35 ~ 45 (350 ~ 450, 25 ~ 33) 120 ~ 140 (1,200 ~ 1,400, 85 ~

100)

M14 1.5 75 ~ 85 (750 ~ 850, 54 ~ 61) 120 ~ 140 (1,200 ~ 1,400, 85 ~

100)

M16 1.5 110 ~ 130 (1,100 ~ 1,300, 80

~ 94)

180 ~ 210 (1,800 ~ 2,100, 130 ~

150)

M18 1.5 160 ~ 180 (1,600 ~ 1,800,

116 ~ 130)

260 ~ 300 (2,600 ~ 3,000, 190 ~

215)

M20 1.5 220 ~ 250 (2,200 ~ 2,500,

160 ~ 180)

360 ~ 420 (3,600 ~ 4,200, 260 ~

300)

M22 1.5 290 ~ 330 (2,900 ~ 3,300,

210 ~ 240)

480 ~ 550 (4,800 ~ 5,500, 350 ~

400)

M24 1.5 360 ~ 420 (3,600 ~ 4,200,

260 ~ 300)

610 ~ 700 (6,100 ~ 7,000, 440 ~

505)

BOLTS Sumber: INOKOM

Punch

Corrective steps against tightening failures

Pipe wrench

Removal of Broken Bolt

Screw Extractor

Removal of Broken Bolt remained within the thread

Using a screw extractor

Using another screw

Sumber: INOKOM

Washers, pins and keys

Plain Spring Lock External

Tooth Lock

Internal

Tooth Lock

Lock Washer

Washer Nut (or screwhead)

Lock Washer Flat Washer

Split pin Taper pin Straight pin Roll pin

Pins

Keys

Square key Flat key Woodruff key

WASHER, PINS & KEYS

Sumber: INOKOM

Correct usage of wrench and screwdriver

Safety Precautions

No good No good OK No good OK

Sumber: INOKOM

OPEN-END SPANNER

RATCHETING RING SPANNER

60° OFFSET RING SPANNER

10° OFFSET RING SPANNER

RING SPANNER

ALAT TANGAN ASAS

COMBINATION SPANNERS

OPEN-END AND RING SPANNEROPEN-END AND SOCKET

ALAT TANGAN ASAS

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EXTRA DEEP

SOCKET SPANNERS

DOUBLE HEXAGONAL

SINGLE HEXAGONALTORX DRIVE

ALAT TANGAN ASAS

RATCHET & SOCKET SET

EXTENSIONBREAKER

BREAKER

SOCKET ACCESSORIES

ALAT TANGAN ASAS

SPEED BRACE BAR

SLIDING HANDLE

UNIVERSAL JOINT

SOCKET ACCESSORIES

ALAT TANGAN ASAS

FLARE NUT

S-SHAPEC-SHAPE

SPECIAL RING SPANNERS

ALAT TANGAN ASAS

ADJUSTABLE SPANNER

ALAT TANGAN ASAS

PIPE WRENCHSTRAPWRENCH

ALAT TANGAN ASAS

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FLAT TIP

SCREWDRIVERS

PHILIPS

POZIDRIZ

ELECTRICAL

ALAT TANGAN ASAS

POZIDRIZ

ALAT TANGAN ASAS

TOOL KIT WHEEL BRACECROSS WHEEL BRACE

ALAT TANGAN ASAS

COMBINATION

PLIERS

LONG-NOSE

SLIP JOINT

BENT-NOSE

ALAT TANGAN ASAS

PLIERS

MULTI-GRIP

DIAGONAL-CUTTING

END-CUTTING

ALAT TANGAN ASAS

CIRCLIP PLIERS

CURVED EXTERNAL

CURVED INTERNAL

STRAIGHT EXTERNAL

STRAIGHT INTERNAL

INTERNAL EXTERNAL

ALAT TANGAN ASAS

SKR1102 4:10:41 PM


VICE-GRIP PLIERS

STANDARD GRIP

LONG NOSE

ALAT TANGAN ASAS

CLAMPS

G-CLAMP

SHEET METAL

SHEET METAL

PIPE CLAMP

ALAT TANGAN ASAS

WELDING CLAMP

ALAT TANGAN ASAS

HAMMERS

CROSSPEIN

BALLPEINMALLET

CROSSPEIN

ALAT TANGAN ASAS

BRONZE-TIP

PLASTIC HEAD

PANEL BEATER

ALAT TANGAN ASAS

SCRIBER/PENGGARIT DIVIDER

ALAT TANGAN ASAS

SKR1102 4:10:41 PM


T -WRENCH

ALAT TANGAN ASAS

SPARK PLUG OPENER

ALAT TANGAN ASAS

IMPACT SCREWDRIVER

ALAT TANGAN ASAS

ALLEN KEY Contoh Skru

Berkepala Heksagon

ALAT TANGAN ASAS

Image: https://www.harborfreight.com

AIR GUN

ALAT TANGAN ASAS

TYRE LEVER

Saiz kecil

Saiz besar

ALAT TANGAN ASAS

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SKR1102 4:10:41 PM


SCRAPER

ALAT TANGAN ASAS

CENTER PUNCH

(PENANDA PUSAT)

Hujung

Mata

BadanKepala

ALAT TANGAN ASAS

CENTER PUNCH

(PENANDA PUSAT)

ALAT TANGAN ASAS

CENTRE PUNCHES PIN PUNCHES

HACKSAW (GERGAJI BESI)

Bingkai

Hulu

BilahNat

Pelaras

ALATAN PEMOTONG

SIDE-CUTTING PLIERS

(PLAYAR PEMOTONG SISI)

ALATAN PEMOTONG

COLD CHISELS

ALATAN PEMOTONG

SKR1102 4:10:41 PM


FILES

ALATAN PEMOTONG

METAL SHEARS &BOLTCUTTERS

METAL CUTTING SHEARSBOLTCUTTERS

ALATAN PEMOTONG

ALATAN MEMBENANG

Tap and die

Taper

Plug

Bottoming

Cutting oil

Back out

half a turn

Turn one

turn forward

Round cutting die

ALATAN MEMBENANG

ALATAN MEMBENANG ALATAN MEMBENANG

SKR1102 4:10:41 PM


STEEL RULER (PEMBARIS KELULI )

ALATAN PENGUKURAN

ENGINEERING TRY SQUARE

( SESIKU L )

ALATAN PENGUKURAN

FEELER GAUGE (TOLOK PERASA)

ALATAN PENGUKURAN

Feeler, threading and plastic gauge Threading Gauge

Plastic Gauge

Sumber: INOKOM

Bilah

Kedalaman

Skala

UtamaSkala

Vernier

Skru

PengunciRahang Luar

Rahang Dalam

Badan

ALATAN PENGUKURAN

VERNIER CALIPER (ANGKUP VERNIER)

Vernier caliper

0

0

0

5

5

5

10

10

10

15

15

15

0

1

5

0.9mm Sliding vernier scale

1mm

Measurement5.0 mm

Fixed scale

Measurement5.1 mm

Measurement5.5 mm

Sliding vernier scale

Fixed scale

Indicating scale

Sumber: INOKOM

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SKR1102 4:10:41 PM


ALATAN PENGUKURAN ALATAN PENGUKURAN

Correct and incorrect usage of the Vernier Caliper

(Inside diameter) (Depth)

Incorrect usage

Regular scale jaw

Object to

be measured

Vernier scale jaw

Depth

stick

Regular scale

Correct usage

(Outside diameter)

A B C

A B C

ALATAN PENGUKURAN

Sumber: INOKOM

MICROMETER

1. Bingkai

2. Andas

3. Spindal

4. Pengunci Spindal

5. Sarung

6. Jidal

7. Richet

ALATAN PENGUKURAN

ALATAN PENGUKURAN

Micrometer

click

click click

Clamp lock

Sleeve

Anvil Spindle

Thimble

Tapered nut

Ratchet

stop

ALATAN PENGUKURAN

SKR1102 4:10:41 PM




MULTIMETER

AnalogDigital

ALATAN PENGUKURAN

BATTERY TESTER

ALATAN PENGUKURAN

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SKR1102 4:10:41 PM


HYDROMETER BATTERY

ALATAN PENGUKURAN

COMPRESSION TESTER

ALATAN PENGUKURAN

ALAT TANGAN ASAS

TYRE INFLATOR CONNECTOR

TYRE INFLATION GAUGE TYRE THREAD GAUGE

ALATAN PENGUKURAN

AUTOMOTIVE SCAN TOOL

ALATAN PENGUKURAN

AUTOMOTIVE STRAIGHT EDGE

ALATAN PENGUKURAN

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SKR1102 4:10:41 PM


CYLINDER BORE DIAL GAUGE

ALATAN PENGUKURAN

Dial gauge

Covering plate

Long pointer

Short pointer

Spindle

Measuring element

Measurement of runout

Measurement of bend

Dial Indicator with Magnetic base

Changeoverlever

Tightening portion

Post

Sumber: INOKOM

Cylinder gauge

Replacement Rod

Cylinder Gauge Set

Dial indicator

Extension adaptor

Grip

Replacement rod Guide plate

Setting Zero Position of Cylinder Gauge

How to read the scale Measurement of insidediameter of cylinder

Smaller

Bigger

Sumber: INOKOM

Feeler, threading and plastic gauge Threading Gauge

Plastic Gauge

Sumber: INOKOM

SURFACE PLATE

VEE BLOCKS

SKR1102 4:10:41 PM


IMPACT WRENCH

IMPACT SOCKET

ALATAN BERKUASA (POWER TOOL)

AIR IMPACT SCREWDRIVER

SCREW


BUFFING TOOLS


4. HAND POLISH MACHINE


CUTTING MACHINE

ALATAN BERKUASA (POWER TOOL) MESIN GERUDI TANGAN (HAND DRILL)

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SKR1102 4:10:41 PM


MESIN CANAI TANGAN (HAND GRINDER)

VISE (RAGUM)

LAIN-LAIN PERALATAN / MESIN

BEARING PULLER


TORQUE WRENCH

SKALA /

BACAAN TORQUE

VIDEO : KENDALIAN TORQUE WRENCH


Torque wrench and hydraulic press

Plate Type

Torque Wrench

Scale

Pointer

Preset Type

Torque Wrench

Vernier

Scale

Handle

Pressure gauge

Hydraulic pump

Cradle

lock pin


Sumber: INOKOM

1.9 Lain-lain Peralatan / Mesin

OIL FILTER OPENER

JENIS RANTAI

JENIS TALI

JENIS PENUTUP

JENIS GELANG

http://www.google.com.my/url?sa=i&source=images&cd=&cad=rja&uact=8&docid=IhRHXnFQhCOROM&tbnid=0LXIGdatIZPukM:&ved=0CAgQjRw4Eg&url=http://tacra.blogspot.com/2014_01_01_archive.html&ei=3JhpU_6vKc2yuATjpYCwBg&psig=AFQjCNHFfCQyUaFlKoVBYyfZ49Cs8rFSlA&ust=1399515740941807

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C:/Users/Toshiba/Desktop/SKK 1101/How to operate a torque wrench.mp4

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SKR1102 4:10:41 PM


PISTON RING COMPRESSOR


PISTON RING OPENER


VALVE COMPRESSOR

Valve


VALVE SEAL OPENER

Valve

Valve Seal

Valve Seat


VALVE LAPPER SET


TYRE VALVE CORE OPENER

Valve core


http://www.google.com.my/url?sa=i&source=images&cd=&cad=rja&uact=8&docid=S8u29DdmEnrZIM&tbnid=X8AWcYTYClPGOM:&ved=0CAgQjRw4Eg&url=http://www.sears.com/kd-tools-piston-ring-compressor/p-00994081000P&ei=QDxoU97FAsiLrQeH_IDADg&psig=AFQjCNGH8DeDd5TShihX3JE1YedMdLcpFg&ust=1399426496127388

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SKR1102 4:10:41 PM


WEIGHT TOOL PLIERS


TYRE REPAIR KITS


AUTOMOTIVE STETHOSCOPE


ENGINE STAND


MESIN KIMPALAN ARKA & GAS MESIN KIMPALAN ARKA & GAS

http://www.google.com.my/url?sa=i&source=images&cd=&cad=rja&uact=8&docid=62ydV-WBhgEUuM&tbnid=OUb52nstBD--jM:&ved=0CAgQjRw&url=http://shop.wiltec.info/product_info.php/language/EN/info/p6235_Draper-Wheel-Balancing-Weight-Pliers-Multipurpose-Tool-rubber-coating.html&ei=mOdoU96iBIW9ugT8-4LIAg&psig=AFQjCNEcpMnhvA0FXKx9XXak1ZtiW86vgQ&ust=1399470360342212

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SKR1102 4:10:41 PM


MESIN KIMPALAN ARKA & GAS MESIN KIMPALAN ARKA & GAS

MESIN KIMPALAN ARKA & GAS

ENGINE HOIST

VIDEO : KENDALIAN ENGINE HOIST

VIDEO : MENGIKAT BOLT ENGINE

KENDALIAN HOIST & FLOOR JACK

Garage jack, rigid rack and auto lift

Caster wheel

Handlebar

Saddle seat

Saddle seat arm

Rigid Rack Auto Lift

Lift

block

Lift

block

Sumber: INOKOM


FLOOR JACK

VIDEO : KENDALIAN FLOOR JACK


C:/Users/Toshiba/Desktop/SKK 1101/10-Ton Ram Folding Cherry Picker Engine Hoist from Eastwood.mp4

C:/Users/Toshiba/Desktop/SKK 1101/Proper Tie an Engine16.mp4

http://www.google.com.my/url?sa=i&source=images&cd=&cad=rja&uact=8&docid=e-PmTCbOtMIOoM&tbnid=vJC8MGXM1d2xsM:&ved=0CAgQjRw4Zw&url=http://www.4x4review.com/craftsman-4-ton-floor-jack-review/&ei=v5VoU9rvEMiErgf1-oHoCw&psig=AFQjCNHpM92hfMTB1-JB4l95nBeIat2L1w&ust=1399449407361165

C:/Users/Toshiba/Desktop/SKK 1101/How To Raise or Lift Your Car onto Jack Stands--AutoHow.TV.mp4

SKR1102 4:10:41 PM


CAR STAND


2 – POST LIFT

VIDEO : KENDALIAN ENGINE HOIST


4 – POST LIFT


SCISSOR LIFT


ASAS LAKARAN GEOMETRI ASAS LAKARAN GEOMETRI

http://www.google.com.my/url?sa=i&source=images&cd=&cad=rja&uact=8&docid=ZSByDooOxfZZ1M&tbnid=czoh21N0gNmATM:&ved=0CAgQjRw4VQ&url=http://www.allfordmustangs.com/forums/classic-tech/238092-placement-floor-jack-stands.html&ei=sJVoU4zfDMWsrAe0woBg&psig=AFQjCNEfNOPt75pKP0LBHAFswjO1LELA7w&ust=1399449392320672

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http://www.google.com.my/url?sa=i&source=images&cd=&cad=rja&uact=8&docid=6mEFQ1rguDQM9M&tbnid=BrWxpI-rNMwNdM:&ved=0CAgQjRw&url=http://www.bestbuyautoequipment.com/2-post-car-lift-forward-lift-i10-low-overhead-p/forward-i10.htm&ei=7JpoU-b2HoSQrgex2oGABQ&psig=AFQjCNEcWcsPHFXsSeMQ2u1lFZO6e3qBFw&ust=1399450732584180

http://www.google.com.my/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&docid=ZVJjUv-D6zkTuM&tbnid=Fw_2d1cul80gmM:&ved=0CAUQjRw&url=http://www.bendpak.com/car-lifts/two-post-lifts/&ei=yZtoU4blN8jarAe28YCYBA&bvm=bv.66111022,d.bmk&psig=AFQjCNEZGsK9D85rdpElaW8cTnkoQfxSGQ&ust=1399450865406924

http://www.google.com.my/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&docid=ZVJjUv-D6zkTuM&tbnid=Fw_2d1cul80gmM:&ved=0CAUQjRw&url=http://www.bendpak.com/car-lifts/two-post-lifts/&ei=yZtoU4blN8jarAe28YCYBA&bvm=bv.66111022,d.bmk&psig=AFQjCNEZGsK9D85rdpElaW8cTnkoQfxSGQ&ust=1399450865406924

C:/Users/Toshiba/Desktop/SKK 1101/automotive lift safety.mp4

http://www.google.com.my/url?sa=i&source=images&cd=&cad=rja&uact=8&docid=0fEHS6SXTh09MM&tbnid=bEHgETHq3eBhWM:&ved=0CAgQjRw&url=http://autoequipmen.blogspot.com/2011/03/four-post-auto-lift.html&ei=zZtoU8CXJoT_rAeqjoD4DQ&psig=AFQjCNFwNTl8mY5Jncje2A1k5LH5OZ4LCg&ust=1399450957688498

http://www.google.com.my/url?sa=i&source=images&cd=&cad=rja&uact=8&docid=itnEFZxPp610LM&tbnid=_8LVRcZfirdnbM:&ved=0CAgQjRw4eA&url=http://www.aegarageequipment.co.uk/acl-fourpostlifts.htm&ei=25toU_rLC8WIrQe7jYHICA&psig=AFQjCNGAkARPxulE2m-qJRcJtjmP_5PGsw&ust=1399450971239364

http://www.google.com.my/url?sa=i&source=images&cd=&cad=rja&uact=8&docid=d6JyoCFcepZfyM&tbnid=_o5-dq-S1ND6uM:&ved=0CAgQjRw4mgE&url=http://www.techplus.ie/store/product.php?id=390&ei=e5xoU8bELMXprAeV94CgBQ&psig=AFQjCNGfOfXlzQE-uVZsVXYLhS7dZFubeg&ust=1399451131908406

http://www.google.com.my/url?sa=i&source=images&cd=&cad=rja&uact=8&docid=BaGd2cL7X8sESM&tbnid=KvG7xfMwYnwBeM:&ved=0CAgQjRw4mAI&url=http://gzguangli.en.made-in-china.com/product-catalog/Car-Lift-1.html&ei=8pxoU42mN4OYrgf_5ICABQ&psig=AFQjCNEHU2TuCct7KmH2K8JyP6ray1ePGQ&ust=1399451250975213

SKR1102 4:10:41 PM




Elakkan menggunakan alatan yang tumpul atau rosak untuk

mengelakkan berlakunya kemalangan yang tidak diingini.

Alatan tangan mestilah sesuai dengan bahan dan tujuan

untuk mengelakkan kerosakan pada alat tangan, screw,

bolt, atau nut .

Sapukan minyak pada peralatan yang perlukan penjagaan

bagi mengelakkan ianya berkarat.

RUMUSAN

kandungan alatan pemotong 2.3 alatan membenang 2.4 alatan pengukuran 2.5 alatan berkuasa 2.6 mesin...

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