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Internship in Nestle Pakistan-SKP Factory

Supervisor: Miss Iqra Ashraf & Mr. MohsinArea: Engineering UtilitiesAssistance: Plant Managers/Team Leaders of different Plants.Area: MRU&STD, D&J, Chilled Dairy, WaterInternshipIntern: Hafiz Muhammad Bilal (Mechatronics Engineer) from University of Engineering & Technology, Lahore1

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Safety Training:Safety is not a slogan, its a way of Life

Plant Safety requirement during visit.LOTO ProcedureDanger AlarmsNestle guidelines for plants visitIntroduction to 5SIntroduction to PPEs

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Projects:Single Line Diagram P&ID of Compressors Raw water pumps automationBoilers instruments calibrationOnline data receiving of flow meters

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Project1:Single Line Diagram (SLD):Assigned proper tag to each breakerFormat of tag: Output of breaker-Transformer-Panel Building-Panel #.Lock #Re-numbering of panels of all Control RoomsUpdated Excel SheetUpdated SLD on AutoCADFormat on AutoCAD:

Made a detailed REPORT describing each step of project and learning outcomes.Learnt about power distribution and made a report on it.4ACB or MCCBCurrent RatingMakeModelTag

Project2:Piping & Instrumentation Diagram (P&ID):Updated P&ID of SABROE, ATLAS & GEA Compressors.Line tracing & proper tagging for identification.Updated Excel sheets of all pipes, instruments and valves etc.Made a detailed REPORT describing each step of project and learning outcomes.

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Project3:WWRO Pumps Control:Cable Sizing calculationContact with Nestle vendor (Nafees Cables) and received Cable Charts.Suggested proper LT Room for supply considering cost optimization and efficiency.Suggested proper room for VFD panel.Made a detailed REPORT describing each step of project and learning outcomes.

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Project4:Boilers Instruments Calibration:Learnt about calibration of instruments.Calibrated Boiler instruments i.e. Pressure transmitters, pressure gauges & temperature transmitters etc.Made a detailed REPORT describing each step of project and learning outcomes.7

Project5:Online data receiving of Flow Meters:Inspected flow meters of Raw Water, Steam and Compressed Air by tracing Profibus.Suggested place of new installed flow meters in Profibus.Differentiated between DP & PA Profibus.Checked Profibus termination.Updated excel sheet by including new installed flow meters.Made a detailed REPORT describing each step of project and learning outcomes.

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Utilities Area Visit:Compressors SABROE CompressorsATLAS COPCO CompressorsGEA CompressorsPrepare a detailed REPORT on the working of all compressors and made Process Flow Diagrams of each.All Control Rooms (HT & LT) and learnt about control panels, circuit breakers and their technical terminologies.Transformer RoomDeveloped a Power Distribution Flow Diagram.

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PLC:Basic components of PLCTypes of PLCPLC Programming Software'sHMI Software's Studied some Ladder Logic codes on RS Logix500.

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Plant Orientation:Visited all plants:MRU&STDWaterDairy & JuiceTetra HallChilled DairyPLE HallDeveloped Process Flow Diagrams of each plant.Made a detailed REPORT describing each process and Working Principles of all machines.

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MRU:12

STD:13

Water Treatment Plant:

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Juice Plant:15

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Tetra Hall:17

Chilled Dairy:18

Questions & Answers 19

Thanks!!!20

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