form survey report

GELIGA SLIPWAY SDN. BHD. GELIGA SLIPWAY SDN. BHD.LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG

24000 KEMAMAN , TERENGGANU . 24000 KEMAMAN , TERENGGANU .TEL : 09 - 8593673 , 859 6161 FAX : 09 8594869 TEL : 09 - 8593673 , 859 6161 FAX : 09 8594869

LAPURAN PEMERIKSAAN KEPADA : NO. REPORT : 406 R

ORIGINATOR :

ALFA LAVAL SYSTEM

KEROSAKAN :

5. a) Kerja -kerja membuang cat. b) Gauge rosak.

6. Evaporator Section - 8000 HR Routine a) Plate evaporator kemek dan haus. b) Front cover gasket terkoyak.

7. Condense Section - 8000 HR Routine a) Plate kondenser kemek dan haus.

8. Pressure test of Separator a) Valve rosak

9. Pump & Sistem Fitting a) Salt water supply pump i. Imppeller rosak ii. Mechanical seal pecah b) Ejector/Cooling water pump i. Mechanical seal pecah c) Brine Pump i. Mechanical seal pecah d) Unloaded Valve tidak berfungsi e) Pipe/Hose pecah dan kemek

CADANGAN :

5. b) Menukar gauge yang baru.

6. a) Menukar plate evaporator yang baru. b) Menukar gasket fron cover.

7. a) Menukar plate kondenser.

8. a) Menggantikan valve yang baru.

MDL NO : SDL - 16

KAPAL : KD GEMPITA TARIKH : 01 FEB 2012

GELIGA SLIPWAYGELIGA SLIPWAY 107844-T



LAPURAN PEMERIKSAAN


9. a) Salt Water Supply Pump i. Menukar Imppeller ii. Menukar mechanical seal yang baru. b) Ejector/Cooling water pump i. Menukar mechanical seal yang baru. c) Brine Pump i. Menukar mechanical seal yang baru. d) Menukar unloaded valve yang baru. e) Menggantikan pipe/hose yang rosak dengan yang baru.

ALAT GANTI :

5. a) Pressure Gauge 1 in no b) Compound Gauge 1 in no c) Temperature Gauge 1 in no

6. a) Plate EV 14 nos b) Plate ED 14 nos c) Plate SS 1 in no d) Plate EE 1 in no e) Gasket Front Cover 1 in no

7. a) Plate KV 14 nos b) Plate KD 14 nos

8. a) Inlet Valve 2 nos b) Outlet Valve 2 nos

9. a) Imppeller 1 in no b) Mechanical Seal 1 in no c) Mechanical Seal 1 in no d) Mechanical Seal 1 in no e) Unloaded Valve 1 in no f ) Neoprene Gasket 2 mm - 2 m g) Gasket 4 mm - 2 m h) Clamp 8 nos I ) Hose Pipe :



LAPURAN PEMERIKSAAN


Inside Diameter, ID ( mm ) Length ( cm )

20 mm 180 cm140 mm 2,000 cm50 mm 1,200 cm

I) White Tape 80 nos j) Bolts & Nuts : a. M16 x 65 mm 34 nos b. M11.7 x 50 mm 18 nos c. M11.7 x 35 mm 18 nos d. M10 x 30 mm 14 nos e. M9.7 x 65 mm 10 nos f . M9.7 x 40 mm 10 nos g. M9.7 x 35 mm 26 nos h. M9.7 x 30 mm 14 nos I . M9.7 x 25 mm 14 nos j . M9.5 x 15 mm 18 nos k. M8 x 25 mm 14 nos l. M6.7 x 35 mm 10 nos m. M6.7 x 20 mm 18 nos n. M6 x 25 mm 10 nos

o. M6 x 20 mm 18 nos k) Ball Valve

1½ / 150 " 1½ / 125 " ½ " 1½ / 125 "

5 1 2 1

HARGA BAGI TENAGA KERJA & ALAT GANTI :

Tenaga kerja : L/S RM 3,800.00

5. a) Pressure Gauge - 1 no X 1 RM 550.00 b) Compound Gauge - 1 no X 1 RM 950.00 c) Temperature Gauge X 1 RM 700.00

6. a) Plate EV X 14 RM 9,100.00 b) Plate ED X 14 RM 9,100.00 c) Plate SS X 1 RM 650.00 d) Plate EE X 1 RM 650.00 e) Gasket Front Cover X 1 RM 950.00



LAPURAN PEMERIKSAAN


7. a) Plate KV X 14 RM 9,100.00 b) Plate KD X 14 RM 9,100.00

8. a) Inlet Valve X 2 RM 1,200.00 b) Outlet Valve X 2 RM 1,200.00

9. a) Imppeller X 1 RM 9,500.00 b) Mechanical Seal X 1 RM 4,800.00 c) Mechanical Seal X 1 RM 2,600.00 d) Mechanical Seal X 1 RM 1,900.00 e) Neoprene Gasket f ) Gasket g) Clamp h) Hose Pipe :

WAKIL LIMBUNGAN DISAHKAN OLEH

TANDATANGAN TANDATANGAN

NAMA AHMAD TAJUDIN IBRAHIM NAMAPENOLONG PENGURUS III

TARIKH TARIKH



LAPURAN PEMERIKSAAN


GELIGA SLIPWAY SDN. BHD.LOT 1046, JALAN TAMAN DESA AWANA BUKIT KUANG

24000 KEMAMAN , TERENGGANU .TEL : 09 - 8593673 , 859 6161 FAX : 09 8594869




ORIGINATOR :

SEA WATER SYSTEM & FITTINGS

KEROSAKAN :

3. EDUCTOR a) Nozzle eductor patah dan haus b) Gasket pecah c) 'O' Seal rosak d) Coupling rosak e) Nozzle paip haus f ) Bolts & Nuts

CADANGAN :

a) Supply nozzle eductor b) Supply gasket c) Supply 'O' Seal d) Supply coupling e) Supply nozzle pipe f ) Bolts & Nuts

ALAT GANTI :

a) Nozzle Eductor b) Gasket c) 'O' Seal d) Coupling e) Nozzle Pipe

MDL NO : SDL - 16


f ) Bolts & Nuts :


a. M10 x 65 mm 12 in nos b. M10 x 45 mm 12 in nos c. M8 x 70 mm 10 in nos g) Ball valve : a. DN 32 1 in no

HARGA TENAGA KERJA & ALAT GANTI :

Tenaga kerja : L/S

KOS PEMBAIKAN KESELURUHAN :

JUMLAH : RM 5,800.00

WAKIL LIMBUNGAN DISAHKAN OLEHTANDATANGAN TANDATANGANNAMA AHMAD TAJUDIN IBRAHIM NAMA

PENOLONG PENGURUS III

TARIKH TARIKH



LAPURAN PEMERIKSAAN

KEROSAKAN :

3. EDUCTOR a) Nozzle eductor patah dan haus b) Gasket pecah c) 'O' Seal rosak d) Coupling rosak e) Nozzle paip haus f ) Bolts & Nuts

CADANGAN :

a) Supply nozzle eductor b) Supply gasket c) Supply 'O' Seal d) Supply coupling e) Supply nozzle pipe f ) Bolts & Nuts

ALAT GANTI :

a) Nozzle Eductor b) Gasket c) 'O' Seal d) Coupling e) Nozzle Pipe

01 FEB 2012

107844-T

HARGA TENAGA KERJA & ALAT GANTI :

KOS PEMBAIKAN KESELURUHAN :

JUMLAH : RM 5,800.00

DISAHKAN OLEH




ORIGINATOR :

FUEL & LUBRICANT SYSTEM

KEROSAKAN :

a) Shaft haus b) Pin patah c) Distance plate haus d) Gasket rosak e) 'O' Seal rosak

g) Circlip patah h) Support Impeller gear haus

CADANGAN :

a) Supply Shaft b) Supply Pin c) Supply Distance plate d) Supply Gasket e) Supply 'O' Seal

g) Supply Circlip h) Supply Support Impeller gear

ALAT GANTI :

MDL NO : SDL - 16


1. FUEL TRANSFER PUMP

f ) Shaft sleeve haus

f ) Supply Shaft sleeve


a) Shaft 3 in nos b) Pin 3 in nos c) Distance plate 3 in nos d) Gasket 3 in nos e) 'O' Seal 3 in nos

3 in nos g) Circlip 3 in nos h) Support Impeller gear 12 in nos i ) Bolts & Nuts : a. M12 x 30 mm 18 in nos b. M8 x 57 mm 18 in nos c. M10 x 45 mm 30 in nos d. M10 x 58 mm 18 in nos e. M10 x 38 mm 18 in nos f . M10 x 26 mm 18 in nos

KEROSAKAN :

a) Teflon seal haus b) Teflon ball valve haus c) Handle patah dan tercabut d) Ball valve haus

CADANGAN :

a) Membekalkan ball valve

ALAT GANTI :

a) Ball Valve

DN 40 DN 25 DN 18 DN 15 NT 100 1/150 10/NT 16 < VALVE

25 6 5 6 6 3 3 3

b) Bolts & Nuts : a. M10 x 80 mm 106 in nos b. M8 x 70 mm 12 in nos c. M8 x 16 mm 30 in nos d. M8 x 60 mm 24 in nos

f ) Shaft sleeve

2. SYSTEM VALVE

e. M6 x 40 mm 42 in nos

KEROSAKAN :

a) Pipe kemek dan haus b) Adaptor thread haus c) Joint retak

CADANGAN :

a) Membekalkan pipe yang baru b) Menukar adaptor thread c) Menukar joint yang telah retak

ALAT GANTI :

a ) Ukuran Paip

SPECIFICATIONS 1 2 3 4 5 6 7 8

OD ( mm ) 42 35 28 22 15 12 10 8

LENGTH ( m ) 60 3 19 32 6 25 3 20

ADAPTOR ( nos ) 56 4 24 40 8 35 8 19

BEND 120 10 52 64 16 52 0 0

'T' JOINT ( nos ) 10 0 8 0 0 0 0 9

8 0 0 0 0 0 0 0

MATERIAL copper pipe

b) Bolts & Nuts a. M20 x 70 mm 10 in nos b. M12 x 55 mm 40 in nos c. M8 x 30 mm 14 in nos d. M6 x 30 mm 14 in nos e. M6 x 18 mm 14 in nos

KEROSAKAN :

3. FUEL PIPES

'+' JOINT ( nos )

4. PRESSURE GAUGE ( 4 IN NOS )

Semasa kerja-kerja pembongkaran dilakukan, terdapat beberapa kerosakan seperti : a) Gauge tidak berfungsi b) Adaptor thread haus

CADANGAN :

a) Menukar gauge yang baru b) Menggantikan adaptor thread yang baru

ALAT GANTI :

a) Pressure gauge 4 in nos b) Adaptor 4 in nos

KEROSAKAN :

Semasa kerja-kerja pembongkaran dilakukan, terdapat beberapa kerosakan seperti : a) Filter element rosak dan berkarat b) Adaptor thread haus c) Bolt & Nuts thread longgar d) Filter mash berkarat

CADANGAN :

a) Menukar filter element b) Menggantikan adaptor thread yang baru c) Menukar bolt & nuts thread d) Menukar filter mash

ALAT GANTI :

a) Filter element Size A 12 in nos Size B 3 in nos b) Adaptor 6 in nos c) Filter mash 3 in nos d) Bolts & Nuts : a. M12 x 40 mm 12 in nos b. M12 x 50 mm 76 in nos

5. FILTER & FILTER HOUSING

c. M12 x 80 mm 15 in nos d. Oil Ring (6 mm x 140 mm) (ID) 3 in nos

KEROSAKAN :

Semasa kerja-kerja pembongkaran dilakukan, terdapat beberapa kerosakan seperti : a) Oil seal bocor b) Circlip patah c) 'O' Seal rosak d) Gasket pecah e) Adaptor thread longgar

CADANGAN :

a) Menukar oil seal yang bocor b) Menggantikan circlip c) Menukar 'O' Seal yang baru d) Menggantikan gasket e) Menukar adaptor thread

ALAT GANTI :

a) Oil Seal 3 in nos b) Circlip 3 in nos c) 'O' seal 3 in nos d) Gasket 3 in nos e) Adaptor 3 in nos

KEROSAKAN :

Semasa kerja-kerja pembongkaran dilakukan, terdapat beberapa kerosakan seperti : a) Non-return valve tidak berfungsi b) Adaptor thread longgar c) Rubber diagphram pecah d) Bolts & Nuts thread longgar

CADANGAN :

6. LUB OIL PUMP (3 IN NOS)

7. DIRTY OIL PUMP (1 IN NO)

a) Menukar non-return valve yang tidak berfungsi b) Menukar adaptor thread c) Menggantikan rubber diagphram d) Menggantikan bolts & nuts thread yang longgar

ALAT GANTI :

a) Non- Return Valve 1 in no b) Adaptor 2 in nos c) Rubber diagphram 1 in no d) Bolts & Nuts : a. M8 x 30 mm 6 in nos

a) Ukuran paip

ITEMS OD LENGTH (cm) ADAPTOR (nos) BAND (nos)

1 . 57 195 2 2

2 . 57 100 2 2

3 . 57 100 2 3

4 . 57 100 3 3

5 . 57 160 2 4

6 . 57 120 3 3

7 . 57 120 3 4

8 . 57 150 3 4

9 . 42 80 2 2

10 . 42 80 2 0

11 . 35 85 2 1

12 . 35 175 2 4

13 . 35 275 2 4

14 . 28 175 2 3

15 . 30 60 1 2

16 . 22 230 2 2

17 . 19 50 0 4

b) Ball valve a. NT 100 3 in nos

8. LUB OIL SYSTEM



TARIKH TARIKH




ORIGINATOR :

COMPRESSOR AIR SYSTEM & FITTINGS

Capacity : 40 bar Type : W 35 WATER-COOLED Location : Engine room

A. Port Air Compressor

KEROSAKAN :

a) Liner calar dan berkarat b) Sea water pump pecah c) Connecting rod patah d) Groved ball bearing pecah e) Concentred valve rosak f ) Suction valve rosak g) Delivery valve rosak

I ) Gauge rosak j ) Crankshaft bengkok k) Safety valve 1st stage rosak l) Safety valve 2nd stage rosak m) Copper dics patah n) Gasket koyak o) Oil scraper ring patah p) Piston ring patah q) Lubrication oil expired r ) Connection rod bearing kemek dan calar

MDL NO : SDL - 19


1. AIR COMPRESSOR ( 2 IN NOS )

Maker : HATLAPA

h) Oval flange pecah


CADANGAN :

Menukar semua alat ganti seperti yang tersenarai di atas.

ALAT GANTI :

a) Liner 1 in no b) Sea water pump 1 in no c) Connection rod 1 in no d) Groved ball bearing 1 in no e) Concentred valve 1 in no f ) Suction valve 1 in no g) Delivery valve 1 in no

1 in no I ) Gauge 2 in nos j ) Crankshaft 1 in no k) Safety valve 1st stage 1 in no l) Safety valve 2nd stage 1 in no m) Copper dics 4 in nos n) Gasket 1 set o) Oil scraper ring 1 in no p) Piston ring 5 in nos q) Lubrication oil 3 ltrs r ) Connecting rod bearing 1 in no s) Bolts & Nuts : a. M12 x 30 mm 8 in nos d. M8 x 65 mm 14 in nos c. M8 x 25 mm 42 in nos d. M8 x 20 mm 26 in nos e. M10 x 30 mm 22 in nos t ) Stud & Nuts a. M12 x 90 mm 14 in nos b. M8 x 45 mm 14 in nos c. M10 x 85 mm 22 in nos d. M12 x 40 mm 14 in nos

B. Stbd Air Compressor

KEROSAKAN :

h) Oval flange

a) Groved ball bearing pecah b) Connecting rod bearing kemek dan calar c ) Gauge rosak d) Concentred valve rosak e) Safety valve 1st stage rosak f ) Safety valve 2nd stage rosak g) Copper dics patah h) Piston ring patah I ) Gasket koyak j ) Lubrication oil expired k) Scraper ring patah

CADANGAN :


ALAT GANTI :

a) Groved ball bearing 1 in no b) Connection rod bearing 1 in no c ) Gauge 2 in nos d) Concentred valve 1 in no e) Safety valve 1st stage 1 in no f ) Safety valve 2nd stage 1 in no g) Copper dics 4 in nos h) Piston ring 5 in nos I ) Gasket 1 set j ) Lubrication oil 3 ltrs k) Scraper ring 1 in no l ) Bolts & Nuts : a. M12 x 30 mm 8 in nos d. M8 x 65 mm 14 in nos c. M8 x 25 mm 42 in nos d. M8 x 20 mm 26 in nos e. M10 x 30 mm 22 in nos m) Stud & Nuts a. M12 x 90 mm 14 in nos b. M8 x 45 mm 14 in nos c. M10 x 85 mm 22 in nos d. M12 x 40 mm 14 in nos

KEROSAKAN :

a) Valve tidak berfungsi

CADANGAN :

a) Menukar valve yang baru

ALAT GANTI :

a) Relief Valve 7.7 bar 3 in nos b) Relief Valve 32 bar 1 in no c) Relief Valve 44 bar 2 in nos

KEROSAKAN :

a) Gauge tidak berfungsi

CADANGAN :

a) Menukar gauge yang baru

ALAT GANTI :

a) Gauge 4 in nos

KEROSAKAN :

a) Filter element koyak

CADANGAN :

2. RELIEF VALVE ( 6 IN NOS )

3. GAUGE ( 4 IN NOS )

4. DRIER ( 1 IN NO )

a) Menukar filter element

ALAT GANTI :

a) Filter Element 1 in no

KEROSAKAN :

a) Terdapat beberapa bahagian piping dan fitting rosak dan tidak berfungsi.

CADANGAN :

b) Menukar piping dan fitting yang rosak.

ALAT GANTI :

a) Ukuran pipe :

SPESIFIKASI 1 2 3 4 5 6 7 8

PIPE ( SAIZ 8 MM - 800 CM )ADAPTOR 9 'T' JOINT 5ELBOW 0FLANGE 0

VALVE 0PIPE ( SAIZ 10 MM - 2,765 CM )

ADAPTOR 45 'T' JOINT 12ELBOW 12FLANGE 6

VALVE 3


5. SYSTEM PIPING & FITTING

VALVE 3

NON RETURN VALVE 2

PIPE ( SAIZ 15 MM - 1,150 CM )ADAPTOR 6 'T' JOINT 0ELBOW 6FLANGE 0

VALVE 0


VALVE 13


VALVE 0


VALVE 0


VALVE 0*Note : Semua spesifikasi pipe dan fitting diatas adalah dalam kuantiti ( nos )

b) Flexible hose ( 3500 psi ) 2 in nos Length : 1 m x 2 nos ID : 1/2 "

6. PNEUMATIC SHUT-OFF VALVE SYSTEM ( 5 IN NOS )

KEROSAKAN :

a) Actuator seal kit calar dan haus b) Piping bengkok, pecah dan berkarat

CADANGAN :

a) Menukar Actuator Seal Kit yang baru b) Menukar piping yang baru

ALAT GANTI :

a) Actuator Seal Kit 5 in nos b) Size Piping :

OD LENGTH ( cm ) T ' JOINT ADAPTOR

( mm ) ( cm ) ( nos ) ( nos )

8 8 8 8

KEROSAKAN :

a) Ujian hydrostatic untuk Air Bottle b) Valve Teflon dan seal rosak

CADANGAN :

a) Melakukan ujian hydrostatic terhadap Air Bottle b) Menukar baru valve seal dan teflon seal

ALAT GANTI :

a) Valve Seal 6 set b) Teflon Seal 6 set c) White Tape 6 rolls

7. AIR BOTTLE ( 6 IN NOS )

8. EMERGENCY AIR COMPRESSOR

KEROSAKAN :

a) Groved ball bearing pecah b) Connection rod bearing patah c) Gauge pecah d) Safety valve 1st stage rosak e) Safety valve 2nd stage rosak f ) Copper dics patah g) Piston ring patah h) Gasket koyak I ) Shaft pulley retak j ) Pulley pecah k) Rubber coupling pecah l ) Lubrication oil expired

CADANGAN :


ALAT GANTI :

a) Groved ball bearing 2 in nos b) Connection rod bearing 1 in no c) Gauge 2 in nos d) Safety valve 1st stage 1 in no e) Safety valve 2nd stage 1 in no f ) Copper dics 8 in nos g) Piston ring 5 in nos h) Gasket 1 in no I ) Shaft pulley 1 set j ) Pulley 1 in no k) Rubber coupling 1 in no l ) Lubrication oil 3 ltrs m) Bolts & Nuts : a. M8 x 25 mm 12 in nos b. M8 x 16 mm 10 in nos c. M6 x 18 mm 9 in nos n) Stud & Nuts : a. M12 x 90 mm 10 in nos b. M12 x 47 mm 10 in nos

c. M10 x 38 mm 10 in nos o) Allen Key : a. M8 x 20 mm 18 in nos

Repair valve component by services routine kit 2x.

A. PNEUMATIC SYSTEM CENTRE MAIN ENGINE.

1) Throttle system( Mcr control)

i. Semi rotary valve seal leak. ii. Scratch at body housing rotary valve.

iii. Valve component due services. 2) Throttle system (Bridge control)

i. Semi rotary valve seal leak. ii. Valve component due services.

MATERIAL / SPARE LIST

i. Repair 1x semi rotary valve by build up housing. ii. Renew 2x semi rotary valve seal.

3) Exhaust flap for above and underwater control. i. Pneumatic cylinder actuator underwater malfunction at normal operated. ii. Pneumatic cylinder actuator above water shaft badly corroded.

iii. Underwater cylinder actuator Piston seal leaking. iv. Above water cylinder actuator Shaft seal housing leak. v. Adaptor broken.

vi. Mounting for flap handle broken. MATERIAL / SPARE LIST

i. Renew 1x pneumatic actuator cylinder for above water complete. ii. Renew 1x pneumatic actuator cylinder for underwater complete.

iii. Renew 4x Adaptor for piping system. iv. Renew 2x mounting for flap handle.

Repair inside component by 1x overhaul routine kit.

4) Air reducer 40 to 6.5 bars. i. Body housing crack at gauge thread.

ii. Gauge not function. iii. Safety relief valve worn out. iv. Diaphragm worn out. v. Plunger stuck and seal leaking.

vi. All seal and component due for services. MATERIAL /SPARE LIST

i. Renew 1 x Body housing. ii. Renew 1x gauge 1 to 10 bars.

iii. Renew 1 x relief pressure valve for 7 bars.


4) Air reducer 40 to 6.5 bars. i. Body housing crack at gauge thread.

ii. Gauge not function. iii. Safety relief valve worn out. iv. Diaphragm worn out. v. Plunger stuck and seal leaking.

vi. All seal and component due for services. MATERIAL /SPARE LIST

i. Renew 1 x Body housing. ii. Renew 1x gauge 1 to 10 bars.

iii. Renew 1 x relief pressure valve for 7 bars.

Renew 1x safety relief pressure valve for 6.5 bars.

5) Plug in unit control i. All seal for 3/2 way valve board circuit due services. ii. 2 units 3/2 ways valve for exhaust flap control unable to control flap.

iii. 1 unit Delay valve for gearbox malfunction. iv. 1 unit Safety relief pressure valve for 6.5 bars malfunction.


i. Renew all circuit board seal. ii. Renew 2x 3/2 ways valve for exhaust flap control.

iii. Renew 1x delay valve for gearbox.

Ball joint broken.

6) Pneumatic cylinder for gearbox control. I. O ring for piston seal worn out.

II. Shaft seal worn out. III. Adaptor loose thread.

Renew 1x ball joint.

MATERIAL / SPARE LIST i. Renew 4x O ring for piston seal.

ii. Renew 1x shaft seal. iii. Renew 1x adaptor.

7) Selector valve for throttle. i. 3x Teflon seal worn out. ii. Seal and plunger due services.


i. Renew 3x Teflon seal. ii. Repair selector valve by 1x repair kit complete.

Repair valve component by 2x services routine kit.

B. PNEUMATIC SYSTEM STBD MAIN ENGINE.


I. Semi rotary valve seal leak. II. Valve component due services.

2) Throttle system (Bridge control)



I. Renew 2x semi rotary valve seal.


B. PNEUMATIC SYSTEM STBD MAIN ENGINE.



2) Throttle system (Bridge control)



I. Renew 2x semi rotary valve seal.

3) Exhaust flap for above and underwater control. I. Pneumatic cylinder actuator underwater low working pressure.

II. Pneumatic cylinder actuator above water not Function. III. Body housing badly corroded. IV. Actuator cylinder mounting broken.


I. Renew 1x pneumatic actuator cylinder for above water complete. II. Renew 1x pneumatic actuator cylinder for underwater complete.

III. Renew 2x mounting for actuator cylinder.


4) Air reducer 40 to 6.5 bars. I. Gauge not function.

II. Safety relief valve not function at 10 bars burst. III. Diaphragm badly leaks. IV. Plunger seal worn out. V. All seal and component due for services.

MATERIAL /SPARE LIST

I. Renew 1x gauge 1 to 10 bars. II. Renew 1 x relief pressure valve for 7 bars.

5) Plug in unit control I. All seal for 3/2 way valve board circuit due services.

II. 1 unit 3/2 ways valve for exhaust flap control leaking. III. 1 unit Delay valve for gearbox low working pressure. IV. 1 unit Safety relief pressure valve for 6.5 bars malfunction.


I. Renew all circuit board seal. II. Renew 1x 3/2 ways valve for exhaust flap control.

III. Renew 1x delay valve for gearbox. IV. Renew 1x safety relief pressure valve for 6.5 bars.

Renew 1x shaft seal.

6) Pneumatic cylinder for gearbox control. I. ring for piston seal worn out.

II. Shaft seal worn out. MATERIAL / SPARE LIST

I. Renew 4x O ring for piston seal.

7) Selector valve for throttle. I. 3x Teflon seal worn out.

II. Seal and plunger due services. MATERIAL / SPARE LIST

I. Renew 3x Teflon seal. II. Repair selector valve by repair kit complete.





C. PNEUMATIC SYSTEM PORT MAIN ENGINE.


I. Semi rotary valve seal leak. II. Teflon and seal for governor air control valve leak.

III. Valve component due services. 2) Throttle system (Bridge control)



I. Renew 2x semi rotary valve seal. II. Repair governor air control valve by 1x repair kit.

3) Exhaust flap for above and underwater control. I. Pneumatic cylinder actuator underwater malfunction at normal operated.

II. Pneumatic cylinder actuator above water shaft badly corroded. III. Underwater cylinder actuator Piston seal leaking. IV. Above water cylinder actuator Shaft seal housing leak. V. Mounting for flap handle broken.


I. Renew 1x pneumatic actuator cylinder for above water complete. II. Renew 1x pneumatic actuator cylinder for underwater complete.

III. Renew 2x mounting for flap handle.

4) Air reducer 40 to 6.5 bars. ** Reducer was issued to KD HANDALAN by RMN, suggest to renew air reducer complete for port main engine.


II. 1 unit 3/2 ways valve for exhaust flap control not Function. III. 2 unit blank off valve worn out. IV. 2x safety relief valve for throttle control not function.



III. Renew 2x blank off valve. IV. Renew 2x safety relief pressure valve 6.5 bars for throttle control.

I. Ukuran piping setelah di tambah bahagian port,stbd dan center.

OD LENGTH ADAPTOR "T" JOINT " + " JOINT ELBOW FLEXIBLE ( mm ) ( m ) ( nos ) ( nos ) ( nos ) ( nos )

10 600 380 185 3040 90

6 200 210 125 20

* Cooper tube : 600 meter II. Ball Valve

DN 15 DN 20 NT 1008 6 4



TARIKH TARIKH

D. PNEUMATIC PIPING SYSTEM MAIN ENGINE

HOST 1/2 ( nos )


II. 1 unit 3/2 ways valve for exhaust flap control not Function. III. 2 unit blank off valve worn out. IV. 2x safety relief valve for throttle control not function.



III. Renew 2x blank off valve. IV. Renew 2x safety relief pressure valve 6.5 bars for throttle control.

6) Pneumatic cylinder for gearbox control. I. Ring for piston seal worn out.

II. Shaft seal worn out. MATERIAL / SPARE LIST

I. Renew 4x O ring for piston seal. II. Renew 1x shaft seal.







ORIGINATOR :

NBCD EQUIPMENT & SYSTEM FITTING

Maker : JOHKOPINGS MEKANISISA WERKSTAD Capacity : 36 m3/ hr Type : JMW 064Z 16 33/3/SILO GRM 120 Location : Engine Room

KEROSAKAN :

a) Impeller kemek dan haus b) Impeller cap screw head haus c) Impeller washer berkarat d) Gasket pump housing rosak e) Gasket pump mounting rosak f ) Impeller key haus g) Shaft seal rosak h) Stand bolt spring washer rosak I ) Drain plug longgar j ) Stand bolt thread longgar k) Insert ring rosak l ) Rubber mounting rosak m)Mounting plate berkarat dan nipis n) Rubber bellow rosak o) Pressure gauge rosak p) Copper tube untuk pressure gauge q) ' T ' joint thread longgar r ) Pump casing terhakis

CADANGAN :

MDL NO : SDL - 21


1. Fire Fighting Pumps ( 3 in nos )


Menukar semua alat ganti seperti yang tersenarai di atas kecuali bahagian ( r ), di mana Pump Casing perlu di gilap semula.

ALAT GANTI :

a) Impeller kemek 3 in nos b) Impeller cap screw 3 in nos c) Impeller washer 3 in nos d) Gasket pump 3 in nos e) Gasket pump mounting 3 in nos f ) Impeller key 3 in nos g) Shaft seal 3 in nos h) Stand bolt spring washer 1 in no I ) Drain plug 6 in nos j ) Stand bolt thread 1 in no k) Insert ring 3 in nos l ) Rubber mounting 12 in nos

m)Mounting plate 3 in nos n) Rubber bellow 6 in nos o) Pressure gauge 3 in nos p) Copper tube 6 mm x 6 m q) ' T ' joint thread 3 in nos r ) Bolts & Nuts : a. M16 x 60 mm 18 in nos b. M16 x 45 mm 18 in nos c. M14 x 70 mm 30 in nos d. M12 x 43 mm 9 in nos ( Allen Key ) e. M12 x 30 mm 18 in nos f . M12 x 35 mm 18 in nos

KEROSAKAN :

a) Piping kemek dan berkarat b) Adaptor thread longgar c) Flange rosak d) ' O ' ring rosak e) ' T ' joint berkarat

2. CO2 FIRE EXTINGUISHER SYSTEM

f ) ' + ' joint thread berkarat dan longgar

CADANGAN :

a) Menukar piping yang kemek dan berkarat b) Menggantikan adaptor thread yang longgar c) Menukar flange d) Menggantikan ' O ' ring e) Menggantikan ' T ' joint yang berkarat

ALAT GANTI :

a) Piping 1 in no b) Adaptor thread 1 in no c) Flange 1 in no d) ' O ' ring 1 in no e) ' T ' joint 1 in no

1 in no

Ukuran alat ganti :

OD LENGTH ( cm ) T ' JOINT ADAPTOR BEND + JOINT

( mm ) ( cm ) ( nos ) ( nos ) ( nos ) ( nos )49 210 2 3 3 049 150 5 4 1 042 245 0 2 4 042 290 0 1 5 442 196 0 2 3 042 145 0 2 4 028 150 0 2 6 028 156 0 2 4 028 445 0 2 9 0

15 450 0 4 10 0



TARIKH TARIKH

f ) Menukar ' + ' joint thread yang berkarat dan longgar

f ) ' + ' joint thread



LAPURAN PEMERIKSAAN

Maker : JOHKOPINGS MEKANISISA WERKSTAD Capacity : 36 m3/ hr Type : JMW 064Z 16 33/3/SILO GRM 120 Location : Engine Room

KEROSAKAN :

a) Impeller kemek dan haus b) Impeller cap screw head haus c) Impeller washer berkarat d) Gasket pump housing rosak e) Gasket pump mounting rosak f ) Impeller key haus g) Shaft seal rosak h) Stand bolt spring washer rosak I ) Drain plug longgar j ) Stand bolt thread longgar k) Insert ring rosak l ) Rubber mounting rosak m)Mounting plate berkarat dan nipis n) Rubber bellow rosak o) Pressure gauge rosak p) Copper tube untuk pressure gauge q) ' T ' joint thread longgar r ) Pump casing terhakis

CADANGAN :

01 FEB 2012

107844-T

Menukar semua alat ganti seperti yang tersenarai di atas kecuali bahagian ( r ), di mana Pump Casing perlu di gilap semula.

ALAT GANTI :

KEROSAKAN :

a) Piping kemek dan berkarat b) Adaptor thread longgar c) Flange rosak d) ' O ' ring rosak e) ' T ' joint berkarat

CADANGAN :

a) Menukar piping yang kemek dan berkarat b) Menggantikan adaptor thread yang longgar c) Menukar flange d) Menggantikan ' O ' ring e) Menggantikan ' T ' joint yang berkarat

ALAT GANTI :

Ukuran alat ganti :

DISAHKAN OLEH

GELIGA SLIPWAY SDN. BHD.PERMOHONAN ALATGANTI

KM BIDONG

NO.SDL/AKDL/1st SUPP/A&A NO LAPURAN : TARIKH

GS /SRMM/KMBG/1004/04/E-01 20.05.2006PERALATAN : PENYELARAS : NO. KERJA :

BILGES PUMP SUSMA -

SIRI PERALATAN/ALATGANTI NO KENALAN KTI CATITAN

1 Repair kit 3 nos2 Bearing 3206A ZZ 3 nos3 Bearing 6207A ZZ 3 nos4 Cover end plate 3 nos5 Shaft 3 nos6 Belting A 42 3 nos7 Cam 3 nos8 Body pump 50202-8000 2 nos9 Complete pump 50202-8000 2 nos

WAKIL LIMBONGAN WAKIL PEMILIK

TANDATANGAN : TANDATANGAN:

NAMA : AHMAD TAJUDIN IBRAHIM NAMA :


TARIKH : TARIKH:


KM BIDONG



SUMP TANK PUMP SUSMA -


1 Mechanical seal kit ceramic MPK SKO 11 2 set 2 Thrower RR CP 11 4200 2 nos3 Bearing (large) A 170202 B 2 nos4 Bearing (small) OO CP 11 3400 2 nos5 Rubber o ring RR CP 11 2010 2 nos6 Rotor shaft CP 11 2500 SF 2 nos7 Circlip CP 11 5500 MG 2 nos8 Stator SR -Synthetic rubber CP 11 2200 RR 2 nos9 Brass non return valve NP 2 nos

10 Brass nipple DN 19 NP 4 nos





TARIKH : TARIKH:


KM BIDONG



ACU COOLING PUMP - 1 IN NOS SUSMA -


1 Complete pump - Jabsco 5200-2011 1 set2 Pulley 7" A 1 no3 Belting A42 1 no4 Brass nipple - DN 38 1 no5 Pressure geuge 3" range 0-50 psi 1 no





TARIKH : TARIKH:


KM BIDONG



FUEL TRANSFER PUMP - 1 NOS SUSMA -


1 Shaft 1 set2 Impeller 1 no3 Bearing 2 no4 Distance ring 1 no5 Port place cover 1 no6 Port place peg 1 no7 Gland packing 1 no8 Pressure gauge 3" range 0-80 psi 1 no





TARIKH : TARIKH:


KM BIDONG



LUB OIL PRIMING PUMP - 2 NOS SUSMA -


1 Shaft 2 no2 Bearing LRJ 5/8 8 no3 Gland packing - 6mm x 50mm 8 no4 Stud bolt & nut - M6 x 25mm 4 no5 Gasket 0.8mm x 140mm x 75mm 4 no6 S/s bolt nut M8 x 30mm 16 sets7 Non return valve ND 25 2 no8 Rubber coupling 2 no





TARIKH : TARIKH:


KM BIDONG



FRESHWATER PUMP - 1 IN NOS SUSMA -


1 Repair kit 1 set2 Bearing housing 1 no3 Bearing 6207 2 RST 1 no4 Cover end plate 1 no5 Shaft 1 no6 Rubber & Coupling 1 set7 Brass nipple DN 19 2 no8 Non return valve 1 no9 Pressure gauge - range 0-50 psi 1 no

10 Automatic pressure switch 1 no11 Mechanical seal 1 set





TARIKH : TARIKH:


KM BIDONG



SEMI ROTARY HAND PUMP - 6 NOS SUSMA -


1 Non return valve -32mm 1 no2 Gasket 1mm x 250mm 6 no3 Packing gland 3mm x 250mm 2 no4 S/steel bolt nut M8 x 25mm 24 set5 S/steel bolt nut M12 x 40mm 12 set





TARIKH : TARIKH:


KM BIDONG



ACU SPLIT UNIT SUSMA -


1 ACU SPLIT UNIT 1 set

Model : Toshiba RAS 3M 23Y ACY 6.7 kw





TARIKH : TARIKH:


KM BIDONG



GALLEY DEEP FREEZE SUSMA -


1 TRV Danfoss R12 TF2 068Z3202 40/+10 cel 1 no2 Orifice - no 0.3 1 no3 Filter drier 2 no4 Combine HP & LP Control switch 1 set5 Rubber seal door 10 mtr6 Freon R 12 1 btl7 Nitrogen 1 btl8 Fan & motor 1 set





TARIKH : TARIKH:


KM BIDONG



ACU SYSTEM MAIN UNIT SUSMA -


1 Suction strainer assembly 5F 30-132 1 no2 Oil filter assembly 5F 30-2635 1 no3 Shaft seal - rotary sleeve PSN K 20 1567 1 set4 Cover plate 5F 30-A832 1 no5 Oil pump package 5F 30-A272 1 no6 Connecting rod bearing half 5F 30-1002 6 no7 Bearing washer (bronze) 5F 30-1741 2 no8 Piston & pin package 5F 30-482 3 no9 Piston ring - compression 5F 30-1071 6 no

10 Piston ring - oil 5F 30-1091 6 no11 Suction valve disc 5F 30-1142 3 no12 Suction valve spring 5F 30-1791 18 no13 Unloaded lifter spring 5F 30-1151 12 no14 Seal end main bearing 5F 30-384 2 no15 Pump end main bearing 5F 30-384 2 no16 Capacity control valve EBO 2AD-002 1 no17 Flexible hose KA 73RR-025 1 no

18 Overhaul kit gasket 5F 30-660001 1 set19 Brass elbow 45 deg CA17 JA 101 1 no20 Crankshaft 05HG 660005 1 no





TARIKH : TARIKH:


KM BIDONG



ACU SYSTEM MAIN UNIT SUSMA -


Accessories fitting ACU

1 Thermo expansion valve -TCLE 7 1/2 FW 1 no2 Solenoid valve - ALCO 200 RB 240V 1 no3 Filter drier - ALCO AK 163 3/4" 2 no4 HP Control switch - manual reset 1 no5 LP Control switch - manual reset 1 no6 HP Gauge 1 no7 Compound & LP Gauge 1 no8 Lub oil gauge 1 no9 Vibration isolator mounting 4 no

10 Belting B61 2 no11 Solenoid valve - ALCO 200 RB 240V 2 mtr12 Compressor oil - SUNISO 4 GS 1 gln13 Freon R12 3 btl

14 Flow sight glass - 3/4" 1 no15 Insulation amarflex - 38mm 1 mtr





TARIKH : TARIKH:

Kerja- kerja halangan membuka dan memasang semula perkara-perka berikut di aft mess

Bow plating dilokasi berikut didapati berlubang, karat dan nipis. Plating telah ditukar sebagaimana spesifikasi.

Freshwater piping system didapati bocor, pecah dan usang. Paip telah dibaharui sebagaimana asal.

Kerja-kerja halangan membuka dan memasang semula perkara berikut:-

Piping telah dibaharui sebagaimana asal.

spesifikasi

DEFLECTION READING

Mengambil bacaan deflection seperti berikut:-

Stbd side

WTB 3 WTB 14WTB 30 WTB 40840 865 981 887

Port side

WTB 3 WTB 14WTB 30 WTB 40830 858 947 823

Note: Semua bacaan dalam mm.

form survey report

Documents

susmano kenalan

1x repair

geliga slipway

material spare

diaphragm

groved ball

fuel transfer

repair kit