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WELCOME
SEMINAR ON
COLD SUPPLY CHAIN
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OVERVIEW OF COLD CHAIN
STATUS OF COLD CHAIN ININDIA
MARKET POTENTIAL
GROWTH DRIVERS
KEY CHALLENGES
GOVERNMENT INITIATIVES
RECENT TRENDS
CONCLUSION
FLOW OF PRESENTATION
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Basically a supply chain provides series of facilities likecontrolled temperature & RH.
Cold Chain retains the longevity of
Product characteristics
Active ingredients Nutritive value
Freshness
COLD SUPPLY CHAIN
Cold supply chain may be defined as a logistic
system that provides a series of facilities formaintaining ideal storage conditions forperishables from the point of production to thepoint of consumption (end user).
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supply chain
Cold supply chain
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1. Appearance
2. Taste and Flavour
3. Freshness
4. Ripening stage
5. Price
6. Nutrition Value
7. Shelf Life 4
WHY COLD CHAIN..???
Buying Behaviour
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THE MIRACLE OF COLD CHAIN The apples that are available in todays supermarkets in India
could be as old as six months- six year and could have beengrown in apple orchards in New Zealand and stored in aControlled Atmosphere.
They would look and taste as if they were plucked from theapple orchard yesterday.
5Source:http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010
http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010http://www.slideshare.net/cmaheshwar/cold-chain-summit-17-18-december-2010 -
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PRODUCTS
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Fruits &vegetables
Milk & milkproducts
Ice cream &confectionery
Flowers
Meat & fisheryproducts
Ready-to-eat / cook
Pharmaceuticals
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Procurement and delivery systems
Pre-cooling facilities
Refrigerated vehicles
Cold stores / C A stores
Grading, sorting and packaging
Warehouses
Information systems7 7
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COLD CHAIN: FLOW CHART (MEAT)
8Sheep / Goat farm
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TEMPERATURE CONTROLLED ENVIRONMENTS
Dry ice: Pharmaceuticals
Gel packs: Chilled products (2- 8oc)
Eutectic plates.
Liquid nitrogen
Quilts.
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TEMPERATURE STANDARDS FOR THE PRODUCTS
EFFECT OF STORAGE ON EATING QUALITY
Source:FICCI report
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SHELF LIFE OF SOME FRUITS &
VEGETABLES (IN DAYS)
Source: Avalon Consulting Research
Mostsensitive
Moderatelysensitive
Leastsensitive
Potato Apple BeetTomato Orange Carrot
Cucumber Carrot TurnipBanana Peas DateBeans Cauliflower Cabbage
CommodityLowest temp.
(oC)
Banana 12.8Beans 12.8
Cucumber 7.2
Mangoes 7
Potato 3.3
F&V SENSITIVITY TO CHILLING
CHILLING INJURY
Source: crosstree.info/Documents11
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FACTS ABOUT INDIA :HUGE POTENTIAL Largest producer of milk with 121.5 million tonnes. (www.financialexpress.com)
Second largest producer of fruits with 75.7 million tonnes. (NHB)
Second largest producer of vegetables with 141.3 million tonnes. (NHB)
Produces 6.5 million tonnes of meat and poultry. (www.mofpi.nic.in)
Fish production of 6.1 million tonnes. (www.fishnewseu.com/)
Huge fresh Product production but Only 2% share in world trade.
Out of total fruit and vegetable produce, nearly 30 per cent getswasted.(http://www.fhel.co.in)
Fifth largest retail market. 12
http://www.fishnewseu.com/http://www.fhel.co.in/http://www.fhel.co.in/http://www.fishnewseu.com/ -
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STATUS OF COLD SUPPLY CHAIN Estimated market turnover Rs. 13,000 crore, in 2011 & expected to touch Rs
62,000 crore by 2015 with the growth rate of 22-25 per cent.
India has cold storage capacity of 21.7 million tonnes,( 5,101 units) against therequirement of out of 31 million tonnes.
Cold storage facility is there only for 10% of the fresh produce.
The value of reefer transportation business in India is estimated at about Rs.1100 crores ($ 250 million).
About 104 million tonnes of perishable transportation in a country, out of whicharound 4 million tones through reefer transport.
About 55000 reefer vehicles are involved in perishable products transportationof which dairy constitute about 80%, only 11000 reefer vehicles for all other
categories. 13Source: indiacoldchainexpo.com
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Diversified food basket
Huge Opportunity to supply fresh produce worldwide (fruits/ vegetables /organic food)
Set up of a Food Security bill.
Cold chain investment $2billion expected growth is $9.09 billion by 2015
Revenue by export
According to industry analysts, integrated cold chains would help India in savingRs. 750 bn (75000 crore) annually by avoiding wastage of perishable horticulture
produce (30%), besides garnering additional export revenue of Rs. 250 bn.
The post harvest losses of fruits and vegetables alone in India is more than thetotal production of fresh fruits and vegetables in Great Britain.
IMPORTANCE OF COLD CHAIN IN INDIA
14Source:www.coldchainexpo.com
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PERCENT WASTAGE OF FRUIT & VEGETABLES
15Source:http://www.facts-about-india.com/transportation-in-India.php
Products within stateoutside state within district local market Total
Onion 2 1 2 6 11
Potato 2 2 3 4 11
Okra 2 2 1 8 13Banana 3 4 4 9 20
Tomato 2 2 2 14 20
verage 3 2 1 8 14
http://www.facts-about-india.com/transportation-in-India.phphttp://www.facts-about-india.com/transportation-in-India.phphttp://www.facts-about-india.com/transportation-in-India.phphttp://www.facts-about-india.com/transportation-in-India.phphttp://www.facts-about-india.com/transportation-in-India.phphttp://www.facts-about-india.com/transportation-in-India.phphttp://www.facts-about-india.com/transportation-in-India.phphttp://www.facts-about-india.com/transportation-in-India.phphttp://www.facts-about-india.com/transportation-in-India.phphttp://www.facts-about-india.com/transportation-in-India.php -
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COLD CHAIN: MARKET SIZE & POTENTIAL
The Indian Cold Chain
Industry is 88 % is storageand rest of12 % istransportation.
Total market size of $ 2.6billion (Rs 13,000 crore)
Cold chain has potential
to grow to $ 12.4 billion(Rs 62,000 crore) by2015
will grow at 22-25%
annually
0.0
2.0
4.0
6.0
8.0
10.0
12.0
2007-08 2010-11 2014-15
2.3
4.4
10.7
0.30.6
1.7
Market Size Estimates of cold chain in $billion
Cold Storage Cold Transportation
Source:www.marketreports.com/ 16
COLD CHAIN
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Segment
Uses refrigeratedtrucks, vans,rails, cargo,
containers.
Consist ofrefrigeratedwarehouses, CA, Cold
storages
Surface storage Refrigerated Transport
TransportationStorage quality
Transportation fromfield to consumer
To assure technical&quality parameters to
ensure shelf life
Key
activities
COLD CHAIN
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COLD STORAGES: CAPACITY
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Total installed capacity of 21.7 million tonnes and additional capacity of 114million tonnes is required by 2015
Larger capacity per installed units are required (at production as well asconsumption centers)
Availability (2011): 5101 Requirement (2015): 24323
5101
9963
24323
22
47
136
0
2040
60
80
100
120
140160
0
5000
10000
15000
20000
25000
30000
2007-08 2010-11 2014-15
Capacity & Requirement
No. of units Capacity in Million MT
Source: http://www.snowman.in/
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COLD STORAGES IN INDIA
Uttar Pradesh is the leading
state with the maximumnumber of cold storages in thecountry, followed byMaharashtra & West Bengal
In terms of the total capacity,Uttar Pradesh stands first withthe total capacities of 8.93
million MT, followed by WestBengal (5.34 million MT,)together account for more than60 percent of the cold storagecapacity of the country.
State wise Distribution and Total Installed Cold Storage Capacity1567
437 434 420 374276 243 238 179 138
795
0
1000
2000
3000
4000
50006000
7000
8000
9000
10000
0
200
400
600
800
1000
1200
1400
1600
1800
Capacityin00
0'MT
NumbersofColdSt
orageUnits
Number Capacity in 000' MT
% Share of States in All India Total Installed Capacities
19Source: indiacoldchainexpo.com
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COLD STORAGES
Types of Cold Storage Ownership
Controlled Atmosphere (CA) Storages There are very limited players in the country who is having the CA
facility for perishable commodities. Total CA facility available is40000 tonnes.
Adani Agrifresh It has 3 CA facilities of 6000 MT each in HP forapples
Fresh & Healthy It has a CA facility of 12,000 MT for apples.
DevBhumi Has a CA facility of 5000 MT for apples, strawberry andears.
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Sector Private Co-operative
Public
Number 4590 358 134
Percentage 90 7 3
Avg.capacity /
Plant(tonnes)
4480 2652 716
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West Bengal has the highest averagecapacity of 12,304 MT per cold
storage, followed by Uttar Pradeshwith 5,700 MT per cold storage andMadhya Pradesh with 4,261 MT percold storage.
The all India capacity utilization of
cold storages is about 58 percent.
Andhra Pradesh has the highestcapacity utilization at about 92percent while West Bengal has the
lowest capacity utilization at about 29percent.
State-wise Average Capacity of Cold Storage Units (in MT)
STATE WISE CAPACITIES & UTILISATION OF COLD STORAGES
5700
1169
12304
31852604 2974
1614
38264261
1835 1837
0
2000
4000
6000
8000
10000
12000
14000
Avg.CapacityinMT
46%51%
55% 52%
92%
60%
29%35%
43% 48%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Average Capacity Utilization of Cold Storage
21Source: fcaoi.org/aboutus.html
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COMMODITY WISE DISTRIBUTION OF COLD STORAGES
Commodity Percent of cold
Storages
Potato 87.82
Multi purpose 9.63
Fruit &
vegetable
1.07
Fish 0.73Meat 0.15
Dairy & milk 0.68
Others 0.36
Total 100
Source: http://www.potatoindia.com/
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Potato, 87.82
Multi-purpose,9.63
Fruits &Vegetables, 1.07
Fish,0.37
Meat, 0.15Dairy, 0.68
Other, 0.36
Commodity wise distribution of coldstorages in India
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COLD STORAGE UTILIZATION
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01020304050
60708090
100Monthly Capacity Utillization in %
%
Average
Source:www.acrconsultants.net
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COLD STORAGE REQUIREMENTS
The storage requirementvaries from commodity tocommodity.
Generally, a humidity level of85 95 percent and different
temperature levels arerequired for storing differentcommodities.
Commodities Storage Temp oC Relative Humidity % Storage Life
Apple 0 to 2 90 95 7 26 weeks
Grapes -1 to 0 85 90 4 6 Weeks
Mangoes 7 to 10 90 95 4 6 weeks
Oranges 4 to 6 90
95 9
13 weeks
Papaya 13 to 15 85 90 1 3 weeks
Pears -1 to 0 90 95 2 4 weeks
Pomegranate 8 to 10 90 95 2 months
Guava 7 to 10 85 90 2 3 weeks
Banana 13 to 15 90 95 2 3 weeks
Litchi 2 to 7 90 95 3 4 weeks
Cabbage 0 to 2 90
95 9
13 weeksCarrots 0 to 2 85 90 13 17 weeks
Cauliflower 1 to 2 85 90 4 6 weeks
Cucumber 10 to 13 85 90 10 20 days
Onions dry 0 65 70 1 8 months
Onions green 0 to 2 85 90 17 26 weeks
Peas Green 0 to 2 90 95 2 3 weeks
Potatoes 1 to 4 85 90 26 35 weeks
Okra 7
10 90
95 1
2 weeksTomato Green 10 to 13 85 90 2 4 weeks
Tomato Ripe 4 to 7 85 90 7 10 days
Brinjal 8 to 10 85 90 3 4 weeks
Cut Roses -1 to 4 95 98 2 4 weeks
Meat & Poultry 4 to 6 80 90 7 10 days
Fish & Marine 0 - 4 90 95 15 20 days
Liquid Milk 1 to 4 - 7 10 days
Ice Cream -14 to -18 - 6 9 months
Butter 2 to 4 - 9 12 months
Typical Cold Storage Requirement
24Source: www.concorindia.com/
TRANSPORTATION OF FRESH PRODUCTS
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AIRFLOW INSIDE REEFER CONTAINER 25
Mode of Transport percentageUnrefrigerated mode; traditional packing 82
Unrefrigerated mode; cartons and boxes 13
Refrigerated mode 4
Freezer mode 1
TRANSPORTATION OF FRESH PRODUCTS
Averton consultency report 2009
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Reefer Transport
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0
20000
40000
60000
80000
100000
120000
140000
2007-08 2010-11 2014-15
25000
54925
120670
Reefer Vehicles EstimatesKey facts:
55000 reefer vehicle forperishables
Dairy reefer has 44000vehicles, only 11000 leftfor rest of perishables.
Additional reefer vehiclerequirement of 1.2 lakh by2015
Source:
http://www.vtransgroup.com/
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AIR CARGO
Tax relaxation by Government ofIndia for private air cargo.
Major commodities transportedare flowers, fruits & vegetables
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Source: www.aircargonews.net
Year Domestic International Total
2002-03 0.33 0.65 0.98
2006-07 0.53 1.02 1.55
2010-11 0.92 1.98 2.90
2014-15 1.78 4.83 6.61
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
2002-03 2006-07 2010-11 2014-15
0.33 0.53
0.92
1.78
0.65
1.02
1.98
4.83
Air Cargo Transport in India (milliontonnes)
Domestic International
Air Cargo Transport in India (million tonnes)
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GROWTH DRIVERS
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Shift towards horticultural crops
Growth in organized food retail Increasing growth of food processing & Changing food
habits(ready to eat & cook )
Rising middle class population & disposable income
Innovative technologies in cold chain
Infrastructure status to cold chain
Government initiatives
Third party logistics
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CHALLENGES Inadequate Infrastructure.
High capital investment., Operating cost (Rs. 80-90/ cubic feet)
Inadequate Power supply.
Less cold storages at airports, Railway station
Constricted cargo space on flights.
Uneven distribution of cold chains.
Short duration storages.
Seasonal production and irregular supply.
Lack of advance technologies & trained human resource.
Improper handling of produce results high level of wastage and 29
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MAJOR PLAYERS (INDIA)Snowman
Crystal logistics.Refcon Carriers
Bulkani deep freeze
Glacio cold chain
Container Corporationof India (Concor)
Indraprastha ColdChain
Fresh and HealthyEnterprises Ltd (FHEL)
Weber distribution
R.K. Foodland
Trans cold chain
Sensitech
Apollo Everest KoolSolutions
Kausar India Ltd.M/s. Dev Bhumi
Cold Chain Pvt. Ltd
Everast Cold
Storage.Future Logistics.
XPS Cold Chain.
And Many more
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UNION BUDGET 2011
http://everest-cold.com/index.phphttp://everest-cold.com/index.phphttp://www.sensitech.com/index.html -
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UNION BUDGET 2011 Cold chains, as an infrastructure sub-sector.
100 per cent foreign direct investment
Customs duty reduced to 2.5% to set up cold storages.
Exemption of excise duty (16 %) on air conditioning equipment/ conveyor belts for cold storages.
Duty-free import of refrigeration unit, which is required to make refrigerated vans or trucks.
In the budget 24 projects with a total capacity of1.4 lakh tonnes have been sanctioned under theNational Horticultural Mission.
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FYP11Integrated cold chain facilities and strategic distribution centres.
Building 30 mega food parks.
Government subsidy of about Rs 380 crore.
RAILWAY BUDGET 2011: Provision for creation of cold storages for perishable goods atcertain select stations in partnership with the private sector.
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GOVERNMENT POLICY & INITIATIVES
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GOVERNMENT POLICY & INITIATIVES NHM provided financial assistance of Rs 44.87 crore for the
establishment of 156 cold storages (2005 - 06 to 2009 -10).
NHB provided assistance for the establishment of 2,172 coldstorages with subsidy of Rs 604.60 crore from (1999 2010).
APEDA provides assistance for setting up of integrated packhouses which include pre-cooling, sorting, grading and coldstorage facilities.
Setting up of National Centre for Cold Chain Development(NCCD). NCCD Activities are: Training and Capacity Building Research and Development Building standards through International benchmarking
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C S
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CURRENT TRENDSEmerging companies GovernmentInitiatives
Singapore Companies Luvata
Gailtal,sterreich
General Electric Punj Lloyd
Dev Bhumi Cold Chain
Pvt. Ltd. Spire carriers
Everest Cool Solutions
GATI Ltd.
InfrastructureSchemes(CCIS)
Development ofStrategic Distribution
Centers (SDC) Creation of National
Green Grid
PROGRAMMES1. Cold chain summit
2. Cold Chain Expo (ICE)
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NATIONAL GREEN GRID - THE CONCEPT
Baltimore(Maryland state, United States) 34
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GOVT. CAN DO THIS?
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Creation of integrated cold chain logistics infrastructure
Technology upgradation.
Capital investmet - private sector participation, FDI
Aid in acquisition of land to set up facilities for cold storage,
food processing, etc.
Examine FDI restrictions in retail
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MARKET POTENTIAL OF F&V
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0
5
10
15
20
2530
35
40
45
50
2006-07 2010-11 2014-15
3
13
26
4446
48Market Size in $ billions
Processed Nonprocessed
Market size will grow from $ 46billions in 2010 to $ 48 billionsby 2015 @ 6% growth rate.
Value contribution ofprocessed F&V would grow
from 13% in 2010 to 26% in2015
High level of processing willneed robust Cold Chain with
respect to: Regular Supply Storage of raw Finished
Product Maintaining the Quality Source: www.marketreports.com/
DOMESTIC V COLD SUPPLY CHAIN (FRUIT & VEGETABLES )
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DOMESTIC Vs COLD SUPPLY CHAIN (FRUIT & VEGETABLES )
FarmerCommission
AgentWholesaler
Processor
Auction, Storage
at Mandi
Retailer
Conventional/
Reefer Transport
Conventional
Transport
Consumer
Farmer CommissionAgent Wholesaler
Retail Chains
District
Warehouse /
Distribution
Centre
Retail Outlet1
Retail Outlet 2
Retail Outlet 3
Retail Outlet 4
Retail Chains
ProcurementCentres
Consumer
Conventional
Transportation
Conventional/
Reefer Transport
Ambient/ Air
Cooled Storage
Conventional/
Reefer Transport
Pack House/ Cold
Storage
Conventional/ Reefer TransportationConventional
Transportation
FarmerCommission
Agent
Wholesaler/
Exporter
Processing
Grading /
Sorting
Procurement Centre(Pack House/ Cold
Room)
Export
TerminalImporter
Reefer
Transport
Pre-cooling/Cold Storage
Pack House/Cold Storage
Reefer
TransportReefer
Transport
Reefer
Transport
Reefer
Transport
DOMESTIC
RETAIL
EXPORT
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APPLEJammu and Kashmir
Himachal
Pradesh
PunjabUttarakhand
Delhi
Haryana
Uttar Pradesh
Rajasthan
GujratMadhyaPradesh
Bihar
Sikkim
West
Bengal
Arunachal
Pradesh
Nagaland
MizoramTripuraJharkhand
OrissaChattisgarh
Maharashtra
GoaKarnatak
a
Andhra Pradesh
Tamil NaduKerala
Production Areas
1222
268
123
10
0
200
400
600
800
1000
1200
1400
J & K HP Uttranchal Arunachal
Pradesh
In000'MT
Apples Production in India (000'MT)
Major producing states of apples are
Jammu &Kashmir 70%
HP 20% Uttarakhand - 6 % Arunachal Pradesh rest of the
apples
The total production is 16 lakh metric tonnes.
Harvesting season is June end to October.
I. DOMESTIC SUPPLY CHAIN
Farmers Retailers
Ambient/ Air-cooled Stores
Conventional
TransportCorporates
Commission
Agents
Distributor
Centres
Wholesalers
Packaging/ CA/ ColdStorage
Reefer
TransportReefer
Transport
Auction at Mandi/ ColdStorage/ CA/Pack House
Packed in wooden boxes and transported in normal trucks/ jeeps to storage centres (near to productionareas)
At storage centres, apples are sorted & graded and packed in corrugated fibre board (CFB) cartons of 10-20 kgs
Apples are generally stored in cold storage/ CA storage both at near production and consumption centres These cold storages/ CA are owned by commission agents/ big traders/corporate
Apples are transported in both normal trucks and refrigerated trucks8
APPLE (C td )
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APPLE (Contd)II. EXPORT SUPPLY CHAIN
FarmerCommission
Agent
Wholesaler/
Exporter
Processing
Grading / Sorting /
Packaging
Procurement Centre (Pack
House/ Cold Room)
Export Terminal Importer
Reefer Transport
Pre-cooling/ Cold
Storage
Pack House/
Cold Storage
Reefer TransportReefer TransportReefer TransportReefer Transport
Apple export from India is negligible i.e. only 1.5 percent of total production Around 90 percent ofIndias apple export is to Bangladesh,. For export, apples are generally stored under cold storage near mandi
Farmers RetailersCommission
Agents/ CorporatesWholesalers
Selling Price(Rs.) 35-40 39-44 65-70 75-80Margins (Rs.) - 5 -10% 10-15% 20-25%
Days to transit 0 1-2 3-10 0-2
Wastage 3-5% 0% 5% 2%
III. PROFIT MARGIN
Total wastage of about 5-10% across the entire supply chain
At Cold Storage / CA, the level of wastage is about 5% due to moisture loss, during the storage period
OPERATIONS IN COLD CHAIN (APPLES)
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Technologies/
Facilities
Description
Pre-cooling Apples are placed in a cool and ventilated place to remove the field
heat in plastic crates
Pre-cooling centres are near the production regions
Forced Air method of pre-cooling is used in general for apples (bulk
pre-cooling)
Temp: 4 to 70C, RH: 75 to 85%
Duration: 7-10 hours
Grading &Packaging
Use of automatic grading and packaging machines After receiving, apples are washed, graded and packed in corrugated
fibre board (CFB) cartons of 10-20 kgs
Cold Storage/ CA
Storage
Pre-cooled and graded apples are kept in Cold Storages/ CA
Cold Storage requirement
o Temperature: 2 to 4oC, RH: 85%
o Shelf life: 2 to 3 months CA Storage requirement
o Temperature: 0 to 1oC, RH: 90-95%
o Gases: 2%-2.5% O2, < 1% CO2 and 96-98% N2
o Shelf Life: 7 to 9 months
Reefer Transport In Reefer (8 MT) and non Reefer trucks (10MT)
Others Prestorage treatment with antioxidant with a week of harvesting
OPERATIONS IN COLD CHAIN (APPLES)
40
CONCLUSION
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CONCLUSION The Retail growth, increased production of perishable
products have created a huge opportunity for cold chain in
India. The key factor that will decide how the cold chain sector
grows over the next few years will be, how strong, and howsustainable the investment flow is.
PPP in the sector as well as greater involvement of railwaysand airports can strengthen the cold chain infrastructure.
The integration of various elements and stakeholders of coldchain management, forge workable partnerships (evenpublic-private partnerships wherever possible) is required torealize the vision for an efficient and integrated cold chain
management throughout the country. 41
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