bab iv pac perbaikan

7/23/2019 BAB IV PAC Perbaikan

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4.3.4. Production Activity Control(PAC)

4.3.4.1.Penjadwalan Operasi

Penjadwalan operasi (operation scheduling) adalah kegiatan selanjutnya

dalam sub-sistem pengendalian produksi setelah pelepasan order dilakukan.

Penjadwalan operasi berkenaan dengan penentuan order-order mana yang telah

benar siap untuk dimulai pengerjaannya pada masing-masing stasiun kerja jika

periode dalamjob ordertelah tiba.

Menjadwalkan operasi dari komponen penyusun Lampu Emergency

SUNFREE FEF A3304 perlu ditentukan waktu starting time dan due date dari

masing-masing komponen. Nilaistarting timedan due datedapat dihitung dengan

data sebagai berikut.

Tabel 4.310.Routing File

KomponenElemen

Kerja

Work

Center

Setup

Time / Lot

(Deti)

Run Time /

Lot(Deti)

FP 9 !""" # $

%-&

'9 !""" # 9

'' !""" # #

' !""" #

'# !""" # &

'* !""" # &

'+ !""" # $

' !""" # &

'$ !""" #

'& !""" # &

+* !"" # $$

%-$ ' !""" # &

Tabel 4.310.Routing File (!anj"tan)


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KomponenElemen

Kerja

Work

Center

Setup

Time / Lot

(Deti)

Run Time /

Lot(Deti)

!""" # $#

# !""" # #

* !""" #

+ !""" # $#

# !""" # +

!"" # #

#9 !"" # +

! # +

$ ! # +

& ! # +

,-*

* !"" # +&

$+ !"" # +&

+ !" # +&

!" # +&

!" # +

$ !" # +&

$* !" # '

& !" # '

# !" # '

$$ ! # +&

$& ! 60 4Tabel 4.310.Routing File (!anj"tan)

KomponenElemen

Kerja

Work

Center

Setup Time /

Lot(Deti)

Run Time /

Lot(Deti)


3/29

&' ! # +&

! # +&

&$ ! # +&

* ! # +&

' "! # #

"! # +&

$ """ # +

& """ # +

$# """ # +*

&9 """ # +

& """ # +*

& """ # +

9 """ # +*

""" # +

$ """ # +

$9 "" # +

$' "" # +

$ "" # +

&* "" # +

&+ "" # +

&& "" # +


Komponen

Elemen

Kerja

Work

Center

Setup Time /

Lot(Deti)

Run Time /

Lot(Deti)

+ "" # +*


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"" # +&

,-#

++ !"" # +

' !"" # +

9 !" # +&

!" # +&

+ "! # +

+$ "! # +

# "" # +

+& " # *

+ " # #

,-9

*$ !"" # #

* !"" # $$

*& !" # $9

+' """ # $$

,-&$

*' !"" # #

* !" # 9

*# ! # +#

** "! # +

*+ "! # +

* " # *&


KomponenElemen

Kerja

Work

Center

Setup

Time / Lot

(Deti)

Run Time /

Lot(Deti)

,-$ "! # *&

# "! # +


5/29

## " # *&

#* " # *&

#+ " # *&

# " # *&

#& " # *&

,-&+ #' " # $9

,-&* & ! # +

-$ +# """ # $9

-$$ + "! # +

-$ +9 "! # +

Tabel 4.311. #"mla$ Periode Prod" !amp"Emergency SUNFREE FEF

A33!

%"lan 1 & 3 4 ' * + 10 11 1&

umlah /ari 0erja $+ $+ $* $* $ $* $ $* $# $# $* $*

/ari 0alender & $' & & & & & &

Langkah-langkah %lgoritma /udgson adalah1

&. 2rutkan semua task sesuai due datepaling 3epat. ,ila tidak ada atau hanya

satu tas! yang tardy (positi"e lateness) lalu stop. ,ila lebih dari satu4 lanjut

ke langkah kedua.$. Mulai dari awal sampai akhir 4 identi5ikasi tardypaling awal. ,ila tidak ada

yang tardy lanjut ke langkah +4 bila ada lanjut kelangkah ketiga

. 0eluarkan tas!dengan waktuprocessing timeterlama.

+. 6empatkan tas!yang dikeluarkan dalam urutan sembarang diujung urutan.

7ari data routing #iles didapatkan data bahwa yang dapat dijadwalkan

dengan algoritma hudgson adalah sebagai berikut -$$ dan -$ pada 8 "!

ebelum melakukan penjadwalan terlebih dahulu untuk menghitung nilai

ti dan due dateper masing-masing item sebagai berikut1

Tabel 4.31&. ,eapit"lasi Ti-St"rting Timedan#ue #"te !amp"Emergency

SUNFREE FEF A33!


6/29

tem/o.

Operasi

Periode CPorel

(nit)

at" Operasi

(Deti)

St"rting Time

(2ari)

T

(2ari)

#ue

#"te

(2ari)

FP

9 # !""" &'9 $ &$& $ &++

9 !""" &** $ &*$ $ &

9 ' !""" '* $ &'$ $ $*

9 9 !""" &9+ $ $& $ $'

9 & !""" &+' $ $++ $ $

9 && !""" &' $ $+ $

9 &$ !""" '* $ * $

%-&

'9 # !""" &** +# &$& &+$

'9 !""" '* +# &*$ &*

'9 ' !""" &9+ +# &'$ + $

'9 9 !""" &+' +# $& $#

'9 & !""" &' +# $++ $#'

'9 && !""" '* +# $+ $9'

'' # !""" &** ' &$& * &9

'' !""" '* ' &*$ * &$

'' ' !""" &9+ ' &'$ # &99

'' 9 !""" &+' ' $& * $

'' & !""" &' ' $++ + $#*

'' && !""" '* ' $+ * $9*' # !""" &** + &$& &+

' !""" '* + &*$

' ' !""" &9+ + &'$ &9

' 9 !""" &+' + $& $$'

' & !""" &' + $++ $ $#&

' && !""" '* + $+ $9

Tabel 4.31&. ,eapit"lasi Ti-St"rting Timedan#ue #"te !amp" Emeren5

6/7,EE 7E7 A3304 (!anj"tan)

tem/o.

OperasiPeriode C

Porel

(nit)

at" Operasi

(Deti)

St"rting

Time (2ari)

T

(2ari)

#ue

#"te

(2ari)

'# # !""" &** $ &$& $ &&

'# !""" '* $ &*$ $ +

'# ' !""" &9+ $ &'$ $ &9

'# 9 !""" &+' $ $& $ $$*

'# & !""" &' $ $++ & $*9

'# && !""" '* $ $+ $ $'

'* # !"""&**

$&$& $ &$9'* !""" '* $ &*$ $ $

'* ' !""" &9+ $ &'$ $ &''

'* 9 !""" &+' $ $& $ $$

'* & !""" &' $ $++ & $*'


7/29

'* && !""" '* $ $+ $ $'*

'+ # !""" &** $ &$& $ &$'+ !""" '* $ &*$ $

'+ ' !""" &9+ $ &'$ $ &'#

'+ 9 !""" &+' $ $& $ $$&

'+ & !""" &' $ $++ $ $*

'+ && !""" '* $ $+ $ $'

' # !""" &** $ &$& $ &$*

' !""" '* $ &*$ $ &*'

' ' !""" &9+ $ &'$ $ &'+

' 9 !""" &+' $ $& $ $&9

' & !""" &' $ $++ & $**

' && !""" '* $ $+ $ $'&

'$ # !""" &** &+ &$& & &$

'$ !""" '* &+ &*$ & &*#

'$ ' !""" &9+ &+ &'$ & &'$

'$ 9 !""" &+' &+ $& & $&

'$ & !""" &' &+ $++ & $*+

'$ && !""" '* &+ $+ & $9

'& # !""" &** $ &$& $ &$$

'& !""" '* $ &*$ $ &**'& ' !""" &9+ $ &'$ $ &'&

'& 9 !""" &+' $ $& $ $

'& & !""" &' $ $++ & $*

'& && !""" '* $ $+ $ $'


6/7,EE 7E7 A3304 (!anj"tan)

tem/o.

OperasiPeriode C

Porel

(nit)

at" Operasi

(Deti)

St"rting

Time (2ari)

T

(2ari)

#ue

#"te

(2ari)+* # !"" &** $9 &$& $ &$

+* !"" '* $9 &*$ $ &*

+* ' !"" &9+ $9 &'$ $ &9

+* 9 !"" &+' $9 $& $ $&+

+* & !"" &' $9 $++ $ $*$

+* && !"" '* $9 $+ $ $#

%-$ ' # !""" &** $ &$& $ &+$

' !""" '* $ &*$ $ &*

' ' !""" &9+ $ &'$ $ $

' 9 !""" &+' $ $& $ $#

' & !""" &' $ $++ & $#'

' && !""" '* $ $+ $ $9'

# !""" &** &$& $ &+


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!""" '* &*$ $ &

' !""" &9+ &'$ $&

9 !""" &+' $& $ $+

& !""" &' $++ $ $#

&& !""" '* $+ $ $9#

# # !""" &** + &$& &'

# !""" '* + &*$ &&

# ' !""" &9+ + &'$ &9'

# 9 !""" &+' + $& $$

# & !""" &' + $++ $ $#*

# && !""" '* + $+ $9+

* # !""" &** + &$& &** !""" '* + &*$ '

* ' !""" &9+ + &'$ &9*

* 9 !""" &+' + $& $$9

* & !""" &' + $++ $ $#

* && !""" '* + $+ $9&

+ # !""" &** &$& $ &$

+ !""" '* &*$ $ *

+ ' !""" &9+ &'$ &9$

+ 9 !""" &+' $& $ $$#

+ & !""" &' $++ $ $#&

+ && !""" '* $+ $ $''


6/7,EE 7E7 A3304 (!anj"tan)

tem/o.

OperasiPeriode C

Porel

(nit)

at" Operasi

(Deti)

St"rting

Time (2ari)

T

(2ari)

#ue

#"te

(2ari)

# # !""" &** * &$& &

# !""" '* * &*$

# ' !""" &9+ * &'$ + &'9

# 9 !""" &+' * $& $$+

# & !""" &' * $++ $*9

# && !""" '* * $+ $'#

# !"" &** + &$& &$

!"" '* + &*$

' !"" &9+ + &'$ &'*

9 !"" &+' + $& $$&

& !"" &' + $++ $ $*#

&& !"" '* + $+ $'#9 # !"" &** * &$& &$+

#9 !"" '* * &*$ &*

#9 ' !"" &9+ * &'$ + &'$


9/29

#9 9 !"" &+' * $& $&'

#9 & !"" &' * $++ $*+

#9 && !"" '* * $+ $'

# ! &** * &$& &$&

! '* * &*$ &*+

' ! &9+ * &'$ + &'

9 ! &+' * $& $&*

& ! &' * $++ $*&

&& ! '* * $+ $

$ # ! &** * &$& &&'

$ ! '* * &*$ &*&

$ ' ! &9+ * &'$ + &+

$ 9 ! &+' * $& $&$

$ & ! &' * $++ $+'

$ && ! '* * $+ $+

& # ! &** * &$& &&*

& ! '* * &*$ &+'

& ' ! &9+ * &'$ + &

& 9 ! &+' * $& $9

& & ! &' * $++ $+*

& && ! '* * $+ $&


6/7,EE 7E7 A3304 (!anj"tan)

tem/o.

OperasiPeriode C

Porel

(nit)

at" Operasi

(Deti)

St"rting Time

(2ari)

T

(2ari)

#ue

#"te

(2ari)

,-* * # !"" '* +' &$& &&'

* !"" &9+ +' &*$ + &*&

* ' !"" &+' +' &'$ &

* 9 !"" &' +' $& $&$

* & !"" '* +' $++ $*

$+ # !"" '* +' &$& &&*

$+ !"" &9+ +' &*$ + &+

$+ ' !"" &+' +' &'$ &+

$+ 9 !"" &' +' $& $9

$+ & !"" '* +' $++ $+

+ # !" '* +' &$& &&$

+ !" &9+ +' &*$ + &+

+ ' !" &+' +' &'$ &&

+ 9 !" &' +' $& $#+ & !" '* +' $++ $++

# !" '* +' &$& &9

!" &9+ +' &*$ + &9


10/29

' !" &+' +' &'$ '

9 !" &' +' $& $

& !" '* +' $++ $+&

# !" '* +& &$&

!" &9+ +& &*$ &*

' !" &+' +& &'$ *

9 !" &' +& $& $ $

& !" '* +& $++ $'

$ # !" '* +' &$& &

$ !" &9+ +' &*$ + &$

$ ' !" &+' +' &'$ $

$ 9 !" &' +' $& &9'$ & !" '* +' $++ $*

$* # !" '* +* &$& &

$* !" &9+ +* &*$ + &$'

$* ' !" &+' +* &'$ &*9

$* 9 !" &' +* $& &9*

$* & !" '* +* $++ $$


6/7,EE 7E7 A3304 (!anj"tan)

tem/o.

OperasiPeriode C

Porel

(nit)

at" Operasi

(Deti)

St"rting Time

(2ari)

T

(2ari)

#ue#"te

(2ari)

& # !" '* +* &$& 9

& !" &9+ +* &*$ + &$+

& ' !" &+' +* &'$ &*#

& 9 !" &' +* $& &9$

& & !" '* +* $++ $$9

# # !" '* +* &$& 9+

# !" &9+ +* &*$ + &$

# ' !" &+' +* &'$ &*

# 9 !" &' +* $& &'9

# & !" '* +* $++ $$#

$$ # ! '* +' &$& 9&

$$ ! &9+ +' &*$ + &

$$ ' ! &+' +' &'$ &*

$$ 9 ! &' +' $& &'#

$$ & ! '* +' $++ $$

$& # ! '* +' &$& ''

$& ! &9+ +' &*$ + &&$$& ' ! &+' +' &'$ &+

$& 9 ! &' +' $& &'

$& & ! '* +' $++ $$


11/29

&' # ! '* +' &$& '*

&' ! &9+ +' &*$ + &'

&' ' ! &+' +' &'$ &++

&' 9 ! &' +' $& &'

&' & ! '* +' $++ $&

# ! '* +' &$& '$

! &9+ +' &*$ + &+

' ! &+' +' &'$ &+&

9 ! &' +' $& &

& ! '* +' $++ $&+

&$ # ! '* +' &$& 9

&$ ! &9+ +' &*$ + &&$ ' ! &+' +' &'$ &'

&$ 9 ! &' +' $& &+

&$ & ! '* +' $++ $&&


6/7,EE 7E7 A3304 (!anj"tan)

tem

/o.

Operasi Periode C

Porel

(nit)

at" Operasi

(Deti)

St"rting

Time (2ari)

T

(2ari)

#ue

#"te(2ari)

* # ! '* +' &$& #

* ! &9+ +' &*$ + 9#

* ' ! &+' +' &'$ &*

* 9 ! &' +' $& &&

* & ! '* +' $++ $'

' # "! '* + &$&

' "! &9+ + &*$ 9$

' ' "! &+' + &'$ &$

' 9 "! &' + $& $ '' & "! '* + $++ $*

# "! '* +' &$&

"! &9+ +' &*$ + '9

' "! &+' +' &'$ &$9

9 "! &' +' $& #

& "! '* +' $++ $$

$ # """ '* +& &$& #

$ """ &9+ +& &*$ '*

$ ' """&+' +& &'$ &$#$ 9 """ &' +& $& $

$ & """ '* +& $++ &99

& # """ '* +& &$& #+

& """ &9+ +& &*$ '$


12/29

& ' """ &+' +& &'$ &$

& 9 """ &' +& $& $ &

& & """ '* +& $++ &9#

$# # """ '* *$ &$& + #&

$# """ &9+ *$ &*$ + 9

$# ' """ &+' *$ &'$ &$

$# 9 """ &' *$ $& &*9

$# & """ '* *$ $++ + &9

&9 # """ '* +& &$& *

&9 """ &9+ +& &*$ *

&9 ' """ &+' +& &'$ &&

&9 9 """ &' +& $& $ &*#&9 & """ '* +& $++ &'9


6/7,EE 7E7 A3304 (!anj"tan)

tem/o.

OperasiPeriode C

Porel

(nit)

at" Operasi

(Deti)

St"rting Time

(2ari)

T

(2ari)

#ue

#"te

(2ari)

& # """ '* *$ &$& + *+

& """ &9+ *$ &*$ + $

& ' """ &+' *$ &'$ &&+

& 9 """ &' *$ $& &*+

& & """ '* *$ $++ + &'#

& # """ '* * &$& *

& """ &9+ * &*$ + #'

& ' """ &+' * &'$ &&&

& 9 """ &' * $& &*&

& & """ '* * $++ &'$

9 # """ '* *$ &$& + +9 """ &9+ *$ &*$ + #+

9 ' """ &+' *$ &'$ &'

9 9 """ &' *$ $& &+'

9 & """ '* *$ $++ + &9

# """ '* * &$& +

""" &9+ * &*$ + #

' """ &+' * &'$ &*

9 """ &' * $& &+*

& """'* * $++ &*$ # """ '* *+ &$& + +

$ """ &9+ *+ &*$ + *#

$ ' """ &+' *+ &'$ &$

$ 9 """ &' *+ $& &+$


13/29

$ & """ '* *+ $++ + &$

$9 # "" '* *+ &$& + #

$9 "" &9+ *+ &*$ + *$

$9 ' "" &+' *+ &'$ 99

$9 9 "" &' *+ $& &9

$9 & "" '* *+ $++ + '

$' # "" '* *+ &$& + $

$' "" &9+ *+ &*$ + +'

$' ' "" &+' *+ &'$ 9#

$' 9 "" &' *+ $&

$' & "" '* *+ $++ + +


6/7,EE 7E7 A3304 (!anj"tan)

tem/o.

OperasiPeriode C

Porel

(nit)

at" Operasi

(Deti)

St"rting Time

(2ari)

T

(2ari)

#ue

#"te

(2ari)

$ # "" '* *+ &$& + $'

$ "" &9+ *+ &*$ + ++

$ ' "" &+' *+ &'$ 9

$ 9 "" &' *+ $& &

$ & "" '* *+ $++ +

&* # "" '* *+ &$& + $+

&* "" &9+ *+ &*$ + +

&* ' "" &+' *+ &'$ 9

&* 9 "" &' *+ $& &

&* & "" '* *+ $++ + &*#

&+ # "" '* *+ &$& + $

&+ "" &9+ *+ &*$ + #

&+ ' "" &+' *+ &'$ '&+ 9 "" &' *+ $& &$

&+ & "" '* *+ $++ + &*$

&& # "" '* *+ &$& +

&& "" &9+ *+ &*$ + $

&& ' "" &+' *+ &'$ '+

&& 9 "" &' *+ $& &$+

&& & "" '* *+ $++ + &+'

+ # "" '* *$ &$& + &$

+ ""&9+ *$ &*$ + $'+ ' "" &+' *$ &'$ '&

+ 9 "" &' *$ $& &$&

+ & "" '* *$ $++ + &++

# "" '* +' &$& '


14/29

"" &9+ +' &*$ + $+

' "" &+' +' &'$ '

9 "" &' +' $& &&'

& "" '* +' $++ &+

,-#

++ # !"" '* * &$& &&'

++ !"" &9+ * &*$ + &*&

++ ' !"" &+' * &'$ &

++ 9 !"" &' * $& $&$

++ & !"" '* * $++ $*


6/7,EE 7E7 A3304 (!anj"tan)

tem/o.

OperasiPeriode C

Porel

(nit)

at" Operasi

(Deti)

St"rting

Time (2ari)

T

(2ari)

#ue

#"te

(2ari)

' # !"" '* * &$& &&*

' !"" &9+ * &*$ + &+

' ' !"" &+' * &'$ &+

' 9 !"" &' * $& $9

' & !"" '* * $++ $+

9 # !" '* +' &$& &&$

9 !" &9+ +' &*$ + &+

9 ' !" &+' +' &'$ &&

9 9 !" &' +' $& $#

9 & !" '* +' $++ $++

# !" '* +' &$& &9

!" &9+ +' &*$ + &9

' !" &+' +' &'$ '

9 !" &' +' $& $

& !" '* +' $++ $+&+ # "! '* * &$&

+ "! &9+ * &*$ + &*

+ ' "! &+' * &'$ *

+ 9 "! &' * $& $

+ & "! '* * $++ $'

+$ # "! '* * &$& &

+$ "! &9+ * &*$ + &&

+$ ' "! &+' * &'$ $

+$ 9 "!&' * $& &9+$ & "! '* * $++ $*

# # "" '* *+ &$& + &

# "" &9+ *+ &*$ + &$

# ' "" &+' *+ &'$ &*9


15/29

# 9 "" &' *+ $& &9+

# & "" '* *+ $++ + $$

+& # " '* * &$& + 9#

+& " &9+ * &*$ + &$

+& ' " &+' * &'$ &*#

+& 9 " &' * $& &9&

+& & " '* * $++ + $$'


6/7,EE 7E7 A3304 (!anj"tan)

tem/o.

OperasiPeriode

Porel

(nit)

at" Operasi

(Deti)

St"rting

Time (2ari)

T

(2ari)

#ue#"te

(2ari)

Porel

(nit)

+ # " '* + &$& 9$

+ " &9+ + &*$ &&9

+ ' " &+' + &'$ &*

+ 9 " &' + $& $ &''

+ & " '* + $++ $$+

,-9

*$ # !"" '* + &$& &&$

*$ !"" &9+ + &*$ &+*

*$ ' !"" &+' + &'$ #

*$ 9 !"" &' + $& $ $#

*$ & !"" '* + $++ $+$

* # !"" '* $9 &$& $ &9

* !"" &9+ $9 &*$ $ &+$

* ' !"" &+' $9 &'$ $

* 9 !"" &' $9 $& $ $+

* & !"" '* $9 $++ $ $9

*& # !" '* # &$& &

*& !" &9+ # &*$ &+*& ' !" &+' # &'$ $ &

*& 9 !" &' # $& $ $$

*& & !" '* # $++ $

+' # """ '* $9 &$& $ &+

+' """ &9+ $9 &*$ $ &

+' ' """ &+' $9 &'$ $ &*9

+' 9 """ &' $9 $& $ $

+' & """ '* $9 $++ $ $+

,-&$ *' # !"" '* + &$& &&$*' !"" &9+ + &*$ &+*

*' ' !"" &+' + &'$ #

*' 9 !"" &' + $& $ $#


16/29

*' & !"" '* + $++ $+$

* # !" '* +# &$& &9

* !" &9+ +# &*$ + &+$

* ' !" &+' +# &'$

* 9 !" &' +# $& $+

* & !" '* +# $++ $9


6/7,EE 7E7 A3304 (!anj"tan)

tem /o.Operasi Periode C Porel(nit) at" Operasi(Deti) St"rtingTime (2ari) T(2ari)

#ue

#"te(2ari)

*# # ! '* * &$& +

*# ! &9+ * &*$ + &'

*# ' ! &+' * &'$

*# 9 ! &' * $& $&

*# & ! '* * $++ + $#

** # "! '* * &$& &$

** "! &9+ * &*$ + &+

** ' "! &+' * &'$ &*

** 9 "! &' * $& &9'

** & "! '* * $++ $$

*+ # "! '* * &$& 99

*+ "! &9+ * &*$ + &

*+ ' "! &+' * &'$ &*+

*+ 9 "! &' * $& &9*

*+ & "! '* * $++ $$9

* # " '* *' &$& + 9#

* " &9+ *' &*$ + &$#

* ' " &+' *' &'$ &*&* 9 " &' *' $& &9$

* & " '* *' $++ + $$#

,-&

#$ # "! '* *' &$& + &&$

#$ "! &9+ *' &*$ + &+*

#$ ' "! &+' *' &'$ #

#$ 9 "! &' *' $& $#

#$ & "! '* *' $++ + $+$

# # "! '* * &$& &'

# "!&9+ * &*$ + &+ ' "! &+' * &'$

# 9 "! &' * $& $

# & "! '* * $++ $'

## # " '* *' &$& + &*


17/29

## " &9+ *' &*$ + &

## ' " &+' *' &'$

## 9 " &' *' $& $

## & " '* *' $++ + $*


6/7,EE 7E7 A3304 (!anj"tan)

tem/o.

OperasiPeriode C

Porel

(nit)

at" Operasi

(Deti)

St"rting

Time (2ari)

T

(2ari)

#ue

#"te

(2ari)

#* # " '* *' &$& + &* " &9+ *' &*$ + &

#* ' " &+' *' &'$ &*

#* 9 " &' *' $& &9

#* & " '* *' $++ + $&

#+ # " '* *' &$& + 9

#+ " &9+ *' &*$ + &$9

#+ ' " &+' *' &'$ &*+

#+ 9 " &' *' $& &9+

#+ & " '* *' $++ + $$

# # " '* *' &$& + 9

# " &9+ *' &*$ + &$*

# ' " &+' *' &'$ &*&

# 9 " &' *' $& &9&

# & " '* *' $++ + $$

#& # " '* *' &$& + '9

#& " &9+ *' &*$ + &$&

#& ' " &+' *' &'$ &+'

#& 9 " &' *' $& &''

#& & " '* *' $++ + $&9

,-&+

#' # " '* # &$& &&$

#' " &9+ # &*$ &+*

#' ' " &+' # &'$ $ #

#' 9 " &' # $& $ $#

#' & " '* # $++ $+$

,-&*

& # ! '* * &$& &&$

& ! &9+ * &*$ + &+*

& ' ! &+' * &'$ #

& 9 ! &' * $& $#& & ! '* * $++ $+$

-$ +# # """ &9+ # &$& &$

+# """ &+' # &*$ $ &*


18/29

+# ' """ &' # &'$ $ &*

+# 9 """ '* # $& &9'


6/7,EE 7E7 A3304 (!anj"tan)

tem/o.

OperasiPeriode C

Porel

(nit)

at" Operasi

(Deti)

St"rting

Time (2ari)

T

(2ari)

#ue

#"te

(2ari)

-$$

+ # "! &9+ * &$& + &$

+ "! &+' * &*$ &*

+ ' "! &' * &'$ &*+ 9 "! '* * $& &9'

-$

+9 # "! &9+ * &$& + &$

+9 "! &+' * &*$ &*

+9 ' "! &' * &'$ &*

+9 9 "! '* * $& &9'

Pelepasan orderyang akan dilakukan pada 8 "! untuk setiap bulan

adalah sebagai berikut1

&. Periode #

Tabel 4.313. Penent"an /ilai ti dan#ue #"teC 8 Periode

Kode tem Elemen Kerja Ti #ue #"te

-$$ + + &$

-$ +9 + &$

Tabel 4.314. r"tan Proses C 8 Periode

Kode tem Ti St"rt d"te #ue #"te Ci L

-$$ + &$& &$ &$* $

-$ + &$* &$ &$9 $

Pengurutan dilakukan langsung berdasarkan due date ter3epat4 sehingga

urutannya menjadi 1

9ambar 4.1+. $"nt C%"rtPenjadwalan Tas Periode Pada C 8

$. Periode

Tabel 4.31'. Penent"an /ilai ti dan#ue #"teC 8 Periode



19/29

-$$ + &*

-$ +9 &*

Tabel 4.31. r"tan Proses C 8 Periode


-$$ &*$ &* &** $

-$ &** &* &*' $


urutannya menjadi 1

9ambar 4.&0. $"nt C%"rtPenjadwalan Tas Periode Pada C 8

. Periode '

Tabel 4.31. Penent"an /ilai ti dan#ue #"teC 8 Periode *


-$$ + &*-$ +9 &*

Tabel 4.31*. r"tan Proses C 8 Periode *


-$$ &'$ &* &'* $'

-$ &'* &* &9


urutannya menjadi 1

9ambar 4.&1. $"nt C%"rtPenjadwalan Tas Periode * Pada C 8

+. Periode 9

Tabel 4.31+. Penent"an /ilai ti dan#ue #"teC 8 Periode +


-$$ + &9'

-$ +9 &9'

Tabel 4.3&0. r"tan Proses C 8 Periode +


20/29


-$$ $& &9' $ &'

-$ $ &9' $&9 $&


urutannya menjadi 1

9ambar 4.&&. $"nt C%"rtPenjadwalan Tas Periode + Pada C 8

*. Periode &Tabel 4.3&1. Penent"an /ilai ti dan#ue #"teC 8 Periode 10


-$$ +

-$ +9

Tabel 4.3&&. r"tan Proses C 8 Periode 10


-$$ $++ $++ $++

-$ $++ $++ $++

7ikarenakan Porel pada item -$$ dan -$ adalah 4 maka untuk item -

$$ dan -$ tidak perlu dilakukan penghitungan lebih lanjut.

4.3.4.&.#i&p"tc%ing

$ispatchingatau pemberian perintah kerja men3akup penegasan tentang

job-job dan semua in5ormasi terkait untuk dikerjakan pada stasiun kerja yang akanditugaskan. ,erikut ini merupakan in5ormasi yang men3akup dalam dispatching

adalah1


21/29

Tabel 4.3&3.#i&p"tc%ing Li&t 'n(orm"tion

Kode

temC

St"rt Time(Periode) Pen5era$an Order (Periode) #ue #"te(Periode)

* + 10 11 1& * + 10 11 1& # * + 10 11 1&

FP !""" &$& &*$ &'$ $& $++ $+ * &$ &*+ &'+ $&* $+# $# &++ & $* $' $

%& !"""4!"" &$& &*$ &'$ $& $++ $+ &+* $' $ $#$ $9' &+$ &* $ $# $#' $9'

%$ !"""4 !""4 ! &$& &*$ &'$ $& $++ $+ &*& &'$ $&9 $+ $ + &+$ &* $ $# $#' $9'

,* ""4 """4 "!4 !4 !"4 !"" &$& &*$ &'$ $& $++ $+ $' $'+ & * &&' &*& & $&$ $*

,# !""4 !"4 "!4 " &$& &*$ &'$ $& $++ &* &' $9 $9 $ &&' &*& & $&$ $*

,9 !""4 !"4 """ &$& &*$ &'$ $& $++ && $ &9& $$& $*+ &&$ &+* # $# $+$

,&$ !""4!"4 !4 "!4 " &$& &*$ &'$ $& $++ &+& &* $ $ $#+ &&$ &+* # $# $+$

,& "!4" &$& &*$ &'$ $& $++ &+' &' $ $+ $& &&$ &+* # $# $+$

,&+ " &$& &*$ &'$ $& $++ &$+ &** &'+ $&* $+ &&$ &+* # $# $+$

,&* ! &$& &*$ &'$ $& $++ &$+ &*# &'* $ $+ &&$ &+* # $# $+$

$ """ &$& &*$ &'$ $& &$+ &*+ &'+ $ &$ &* &* &9'

$$ "! &$& &*$ &'$ $& &$* &** &'* $ &$ &* &* &9'

$ "! &$& &*$ &'$ $& &$* &** &'* $ &$ &* &* &9'


22/29

4.3.4.3.E)pediting

E%pediting merupakan kegiatan yang berhubungan dengan penjadwalan

ulang semua order atau job yang jadwalnya telah kadaluarsa karena berbagai

hambatan. ,erikut ini merupakan tabel rekapitulasi penjadwalan order.

,erdasarkan tabel di atas terdapat e%peditingyang bernilai negati54 hal ini berarti

telah terjadi hambatan sehingga terjadi keterlambatan. %da beberapa kebijakan

yang dapat diambil dalam penanganan order-order yang mengalami jadwal

kadaluarsa yaitu diberi kode yello&4 red4 atau hot. 0ode yello& apabila batas

waktu penyelesaiannya belum terlampaui tetapi tidak akan ter3apai lagi tepat

waktu mengingat jumlah waktu tersedia lebih pendek. 0ode hotapabila jadwal

ren3ana selesainya baru saja melampaui sehingga sudah pasti akan terlambat

tetapi tidak terlalu serius dalam arti tidak terlalu lama mengalami keterlambatan.

0ode redjika sudah jauh mengalami keterlambatan dan resiko keterlambatan juga

membawa konsekuensi 5inansial yang tidak ke3il. ,erikut ini merupakan hasil

rekapitulasi e%peditingper periode.

Tabel 4.3&4. ,eapit"lasiE)peditingPeriode

Kode

temC

Pen5era$a

n Order#ue #"te

E)peditin

g

St"rt

Tim

e

Kode

Periode

FP !""" &$ &++ $& &$&'ello

&

%-& !"""4!"" &+* &+$ - &$& (ot

%-$ !"""4 !""4 ! &*& &+$ -9 &$& (ot

,-* ""4 """4 "!4 !4 !"4 !"" $+ &&' -& &$& Red

,-# !""4 !"4 "!4 " &* &&' -$ &$& (ot

,-9 !""4 !"4 """ && &&$ -&9 &$& (ot

,-&$ !""4!"4 !4 "!4 " &+& &&$ -$9 &$& (ot

,-& "!4" &+' &&$ -# &$& (ot

,-&+ " &$+ &&$ -&$ &$& (ot

,-&* ! &$+ &&$ -&$ &$& (ot

-$ """ &$+ &$ -$$ &$& (ot

-$$ "! &$* &$ -$ &$& (ot

-$ "! &$* &$ -$ &$& (ot

Tabel 4.3&'. ,eapit"lasiE)pediting Periode


23/29

Kode

tem C

Pen5era$a

n Order

#ue #"teE)peditin

g

St"rt

Tim

e

Kode

Periode

FP !""" &*+ & $ &*$'ello

&

%-& !"""4!"" &* -& &*$ (ot

%-$ !"""4 !""4 ! &'$ &* - &*$ (ot

,-* ""4 """4 "!4 !4 !"4 !"" $' &*& -&$ &*$ Red

,-# !""4 !"4 "!4 " &' &*& -# &*$ (ot

,-9 !""4 !"4 """ $ &$ -& &*$'ello

&

,-&$ !""4!"4 !4 "!4 " &* &+* - &*$ (ot,-& "!4" &' &+* -* &*$ (ot

,-&+ " &** &+* -& &*$ (ot

,-&* ! &*# &+* -&& &*$ (ot

-$ """ &*+ &* -&9 &*$ (ot

-$$ "! &** &* -$ &*$ (ot

-$ "! &** &* -$ &*$ (ot

Tabel 4.3&. ,eapit"lasiE)pediting Periode *

Kode

temC

Pen5era$a

n Order#ue #"te

E)peditin

g

St"rt

Tim

e

Kode

Periode

FP !""" &'+ $* $& &'$'ello

&

%-& !"""4!"" $' $ -* &'$ (ot

%-$ !"""4 !""4 ! $&9 $ - &'$ (ot

,-* ""4 """4 "!4 !4 !"4 !"" $'+ & -& &'$ Red

,-# !""4 !"4 "!4 " $9 & -$ &'$ (ot,-9 !""4 !"4 """ &9& &9 -$* &'$ (ot

,-&$ !""4!"4 !4 "!4 " $ # -+ &'$ (ot

,-& "!4" $ # - &'$ (ot

,-&+ " &'+ # -&' &'$ (ot

,-&* ! &'* # -&9 &'$ (ot

-$ """ &'+ &* -$ &'$ (ot

-$$ "! &'* &* -$' &'$ (ot

-$ "! &'* &* -$' &'$ (ot

Tabel 4.3&. ,eapit"lasiE)pediting Periode +


24/29

Kode

tem C

Pen5era$a

n Order

#ue #"teE)peditin

g

St"rt

Tim

e

Kode

Periode +

FP !""" $&* $' $ $&'ello

&

%-& !"""4!"" $ $# -& $& (ot

%-$ !"""4 !""4 ! $+ $# - $& (ot

,-* ""4 """4 "!4 !4 !"4 !"" & $&$ -9' $& (ot

,-# !""4 !"4 "!4 " $9 $&$ -$ $& (ot

,-9 !""4 !"4 """ $$& $$ -&* $&'ello

&

,-&$ !""4!"4 !4 "!4 " $ $# -$+ $& (ot,-& "!4" $+ $# -$' $& (ot

,-&+ " $&* $# -9 $& (ot

,-&* ! $ $# -& $& (ot

-$ """ $ &9' -&' $& (ot

-$$ "! $ &9' -&' $& (ot

-$ "! $ &9' -&' $& (ot

Tabel 4.3&*. ,eapit"lasiE)pediting Periode 10

Kode

temC

Pen5era$a

n Order#ue #"te

E)peditin

g

St"rt

Tim

e

Kode

Periode 10

FP !""" $+# $ $+ $++'ello

&

%-& !"""4!"" $#$ $#' # $++'ello

&

%-$ !"""4 !""4 ! $ $#' -$ $++ (ot

,-* ""4 """4 "!4 !4 !"4 !"" * $* -& $++ Red,-# !""4 !"4 "!4 " $ $* -$ $++ (ot

,-9 !""4 !"4 """ $*+ $*# -&$ $++'ello

&

,-&$ !""4!"4 !4 "!4 " $#+ $+$ -$$ $++ (ot

,-& "!4" $& $+$ -$9 $++ (ot

,-&+ " $+ $+$ -* $++ (ot

,-&* ! $+ $+$ -* $++ (ot


25/29

Tabel 4.3&+. ,eapit"lasiE)pediting Periode 11

Kode tem C

Pen5era$a

n Order#ue #"te

E)peditin

g

St"rtTim

e

Kode

Periode 11

FP !""" $# $+ $+'ello

&

%-& !"""4!"" $9' $9' $+'ello

&

%-$ !"""4 !""4 ! + $9' -# $+ (ot

4.3.4.4. Production Reporting

Penyusunan laporan produksi untuk kepentingan e:aluasi dan perbaikan

peren3anaan berikutnya dapat dilihat pada tabel order status reportdan machine

utili)ation reportdibawah ini1

Tabel 4.330. !aporan Prod"si !amp" Emeren5 6/7,EE 7E7 A3304

'tem Periode

*rder

+u"ntit

y

Rele"&e d"teCompletion

#"te Loc"tionRem"iningL,

TPl"n Act Pl"n Act

FP

# &'9 &$& &$& &++ &$

!"""

$&

&** &*$ &*$ & &*+ $

' '* &'$ &'$ $* &'+ $&

9 &9+ $& $& $' $&* $

& &+' $++ $++ $ $+# $+

&& &' $+ $+ $# $+

&$ '* * * $

%&

# &** &$& &$& &+$ &+*

!""4 !"""

-

'* &*$ &*$ &* -&

' &9+ &'$ &'$ $ $' -*

9 &+' $& $& $# $ -&

& &' $++ $++ $#' $#$ #

&& '* $+ $+ $9' $9'

%$

# &** &$& &$& &+$ &*&

!4 !""4 !"""

-9

'* &*$ &*$ &* &'$ -

' &9+ &'$ &'$ $ $&9 -

9 &+' $& $& $# $+ -

& &' $++ $++ $#' $ -$

&& '* $+ $+ $9' + -#


26/29

Tabel 4.330. !aporan Prod"si !amp" Emeren5 6/7,EE 7E7 A3304

(!anj"tan)

'tem Periode

*rder

+u"ntit

y



TPl"n Act Pl"n Act

,*

# '* &$& &$& &&' $+

""4"""4"!4!4!"4!""

-&

&9+ &*$ &*$ &*& $' -&$

' &+' &'$ &'$ & $'+ -&

9 &' $& $& $&$ & -9'

& '* $++ $++ $* * -&

,#

# '* &$& &$& &&' &*

"4"!4!"4!""

-$ &9+ &*$ &*$ &*& &' -#

' &+' &'$ &'$ & $9 -$

9 &' $& $& $&$ $9 -$

& '* $++ $++ $* $ -$

,9

# '* &$& &$& &&$ &&

"""4!"4!""

-&9

&9+ &*$ &*$ &+* $ -&

' &+' &'$ &'$ # &9& -$*

9 &' $& $& $# $$& -&*

& '* $++ $++ $+$ $*+ -&$

,&$

# '* &$& &$& &&$ &+&

"4"!4!4!"4!""

-$9

&9+ &*$ &*$ &+* &* -

' &+' &'$ &'$ # $ -+

9 &' $& $& $# $ -$+

& '* $++ $++ $+$ $#+ -$$

,&

# '* &$& &$& &&$ &+'

"4"!

-#

&9+ &*$ &*$ &+* &' -*

' &+' &'$ &'$ # $ -

9 &' $& $& $# $+ -$'

& '* $++ $++ $+$ $& -$9

,&+

# '* &$& &$& &&$ &$+

"

-&$

&9+ &*$ &*$ &+* &** -&

' &+' &'$ &'$ # &'+ -&'

9 &' $& $& $# $&* -9

& '* $++ $++ $+$ $+ -*

,&*

# '* &$& &$& &&$ &$+

!

-&$

&9+ &*$ &*$ &+* &*# -&&

' &+' &'$ &'$ # &'* -&9

9 &' $& $& $# $ -&

& '* $++ $++ $+$ $+ -*Tabel 4.330. !aporan Prod"si !amp" Emeren5 6/7,EE 7E7 A3304

(!anj"tan)


27/29

'tem Periode

*rder

+u"ntit

y



TPl"n Act Pl"n Act

$

# &9+ &$& &$& &$ &$+

"""

-$$

&+' &*$ &*$ &* &*+ -&9

' &' &'$ &'$ &* &'+ -$

9 '* $& $& &9' $ -&'

$$

# &9+ &$& &$& &$ &$*

"!

-$

&+' &*$ &*$ &* &** -$

' &' &'$ &'$ &* &'* -$'

9 '* $& $& &9' $ -&'

$

# &9+ &$& &$& &$ &$*

"!

-$ &+' &*$ &*$ &* &** -$

' &' &'$ &'$ &* &'* -$'

9 '* $& $& &9' $ -&'

,iaya penalty yang dihasilkan dari LampuEmergency SUNFREE FEF

A3304 dapat dilihat pada 6abel dibawah ini.

Tabel 4.331. %ia5aPen"ltyProd"si !amp"Emergency SUNFREE FEF

A33!

'tem Periode

*rder

+u"ntit

y

Rele"&e d"te Completion#"te Loc"tion Rem"iningL,T Pen"lty

Pl"n Act Pl"n Act

FP

# &'9 &$& &$& &++ &$

!"""

$& -

&** &*$ &*$ & &*+ $ -

' '* &'$ &'$ $* &'+ $& -

9 &9+ $& $& $' $&* $ -

& &+' $++ $++ $ $+# $+ -

&& &' $+ $+ $# $+ -

&$ '* * * $ -

%&

# &** &$& &$& &+$ &+*

!""4!"""

- #*..

'* &*$ &*$ &* -& #*..

' &9+ &'$ &'$ $ $' -* #*..

9 &+' $& $& $# $ -& #*..

& &' $++ $++ $#' $#$ # -

&& '* $+ $+ $9' $9' -


A33! (!anj"tan)

'tem Periode

*rder

+u"ntit

y


#"te Loc"tion Rem"iningL,T Pen"lty

Pl"n Act Pl"n Act


28/29

%$

# &** &$& &$& &+$ &*&

!4 !""4 !"""

-9 #*..

'* &*$ &*$ &* &'$ - #*..

' &9+ &'$ &'$ $ $&9 - #*..

9 &+' $& $& $# $+ - #*..

& &' $++ $++ $#' $ -$ #*..

&& '* $+ $+ $9' + -# #*..

,* # '* &$& &$& &&' $+

""4"""4"!4!4!"4!""

-& #*..

&9+ &*$ &*$ &*& $' -&$ #*..

' &+' &'$ &'$ & $'+ -& #*..

9 &' $& $& $&$ & -9' #*..

& '* $++ $++ $* * -& #*..

,# # '* &$& &$& &&' &*

"4"!4!"4!""

-$ #*.. &9+ &*$ &*$ &*& &' -# #*..

' &+' &'$ &'$ & $9 -$ #*..

9 &' $& $& $&$ $9 -$ #*..

& '* $++ $++ $* $ -$ #*..

,9 # '* &$& &$& &&$ &&

"""4!"4!""

-&9 #*..

&9+ &*$ &*$ &+* $ -& #*..

' &+' &'$ &'$ # &9& -$* #*..

9 &' $& $& $# $$& -&* #*..

& '* $++ $++ $+$ $*+ -&$ #*..

,&$

# '* &$& &$& &&$ &+&

"4"!4!4!"4!""

-$9 #*..

&9+ &*$ &*$ &+* &* - #*..

' &+' &'$ &'$ # $ -+ #*..

9 &' $& $& $# $ -$+ #*..

& '* $++ $++ $+$ $#+ -$$ #*..

,&

# '* &$& &$& &&$ &+'

"4"!

-# #*..

&9+ &*$ &*$ &+* &' -* #*..

' &+' &'$ &'$ # $ - #*..

9 &' $& $& $# $+ -$' #*..

& '* $++ $++ $+$ $& -$9 #*..


A33! (!anj"tan)

'tem Periode

*rder

+u"ntit

y


#"te Loc"tion Rem"iningL,T Pen"lty

Pl"n Act Pl"n Act

,&+

# '* &$& &$& &&$ &$+

"

-&$ #*..

&9+ &*$ &*$ &+* &** -& #*..' &+' &'$ &'$ # &'+ -&' #*..

9 &' $& $& $# $&* -9 #*..

& '* $++ $++ $+$ $+ -* #*..


29/29

,&*

# '* &$& &$& &&$ &$+

!

-&$ #*..

&9+ &*$ &*$ &+* &*# -&& #*..

' &+' &'$ &'$ # &'* -&9 #*..9 &' $& $& $# $ -& #*..

& '* $++ $++ $+$ $+ -* #*..

$

# &9+ &$& &$& &$ &$+

"""

-$$ #*..

&+' &*$ &*$ &* &*+ -&9 #*..

' &' &'$ &'$ &* &'+ -$ #*..

9 '* $& $& &9' $ -&' #*..

$$

# &9+ &$& &$& &$ &$*

"!

-$ #*..

&+' &*$ &*$ &* &** -$ #*..

' &' &'$ &'$ &* &'* -$' #*..

9 '* $& $& &9' $ -&' #*..

$ # &9+ &$& &$& &$ &$* "! -$ #*..

&+' &*$ &*$ &* &** -$ #*..

' &' &'$ &'$ &* &'* -$' #*..

9 '* $& $& &9' $ -&' #*..

TOTA! &.40'.000.000

bab iv pac perbaikan

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